0317 0054 REV B E-Sea Hooks.indd
0317 0054 REV B E-Sea Hooks.indd
0317 0054 REV B E-Sea Hooks.indd
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QUICK RELEASE MOORING EQUIPMENT<br />
E-<strong>Sea</strong> Hook<br />
Safe and easy release of mooring lines<br />
Mooring and monitoring of big ships<br />
Advanced monitoring of loads
The E-<strong>Sea</strong> Hook System<br />
MARIMATECH is the world leader in LASER DOCK-<br />
ING SYSTEMS and MOORING LOAD MONITORING<br />
SYSTEMS. A logical consequence of this market<br />
position has been to add Quick Release Mooring<br />
<strong>Hooks</strong> into our range of products, enabling us to<br />
offer complete integrated systems.<br />
16 years of experience with our own Mooring Load<br />
Monitoring Systems and various designs of Quick<br />
Release <strong>Hooks</strong> (QRH) have given us a solid experience,<br />
which has resulted in a QRH design, that<br />
meets the requirements of the latest safety standards<br />
as well as a new dimension of automations.<br />
Typical Applications are:<br />
Oil jetties<br />
LNG/LPG jetties<br />
Single Point Mooring (SPM)<br />
Offshore FSO/FPSO<br />
Ferry terminals<br />
The E-<strong>Sea</strong> hook comes in a large number of variations<br />
covering hook capacity from 10 ton up to<br />
250 ton. They can be delivered with just manual<br />
release as well as electrical and hydraulic remote<br />
operated release systems. The E-<strong>Sea</strong> <strong>Hooks</strong><br />
are often fi tted with load pins, to measure the<br />
dynamic load in the mooring lines. The QRH is<br />
equipped with integrated or freestanding capstans<br />
designed to the required pulling load. In<br />
addition to the basic functions the E-<strong>Sea</strong> Hook<br />
offers a number of new refi nements to improve<br />
safety and automations.<br />
2<br />
E-SEA HOOK<br />
E-<strong>Sea</strong> Hook Features<br />
Individual design<br />
Durable construction<br />
Wide range of applications<br />
Maintenance limited to greasing<br />
High accuracy load pins<br />
“Black-box” integrated into QRH<br />
Local SAFEGUARD system<br />
Integrated remote operation and monitoring<br />
Loop data cabling providing redundancy<br />
Low cable costs<br />
Performance<br />
The E-<strong>Sea</strong> Hook meets the latest requirements of<br />
handling mooring lines with a minimum of labour,<br />
to be able to release mooring lines in an emergency<br />
situation under any load conditions. The<br />
wide range of hooks covers ships of any size and<br />
type. The E-<strong>Sea</strong> Hook is designed for hazardous<br />
areas as well to comply with the international<br />
regulations now also including ATEX.<br />
R E GI E R E D FIR M<br />
“Accredited by INMETRO”<br />
NOTE:<br />
This certifi cate belongs to the hook manufacturer<br />
SAMGONG CO., LTD
The characteristics of the E-<strong>Sea</strong><br />
Hook are:<br />
E-<strong>Sea</strong> Hook<br />
Capacity from 10 to 250 tons<br />
Manual operation possible with force below 10 kg<br />
Hook automatic return under load<br />
Manual return with force below 5 kg<br />
Safety locking device to prevent an accidental<br />
release<br />
Operation of QRH completely spark free<br />
Individual hook release<br />
Electrical or hydraulic remote quick release<br />
Stainless steel foot hybrid switch for capstan<br />
with no moving parts<br />
Remote QRH panel to cover any confi guration<br />
Hook status and load readout at remote QRH<br />
panel<br />
Local and remote alarm management<br />
Mooring Load Monitoring System<br />
Load pins factory calibrated allowing random<br />
installation<br />
Load monitoring accuracy better than ± 1% of<br />
full scale<br />
Load pins made with redundant strain gauges<br />
SAFEGUARD panel to include hook monitoring<br />
and operation<br />
Integrated “Black-box” that will record continuous<br />
12 months operation<br />
Several of the above functions can be deselected<br />
if not needed to be able to meet cost requirements.<br />
Fundamental advantages with<br />
E-<strong>Sea</strong> Hook are:<br />
Excellent value for money<br />
Low profi le and compact design<br />
Each hook can move independently in both<br />
Levels<br />
Each hook is factory tested to 1.5 times nominal<br />
load<br />
<strong>Hooks</strong> are released from safe position<br />
Remote QRH panel in safe and hazardous<br />
design<br />
Multiple connection of QRH panels<br />
Capstans delivered with automatic brake<br />
No maintenance apart from regular greasing<br />
Fabrication under ISO 9001/ATEX regulation<br />
E-SEA HOOK<br />
E-<strong>Sea</strong> Hook with SAFEGUARD panel<br />
System Components<br />
The E-<strong>Sea</strong> Hook system has a modular design<br />
that makes it possible to meet nearly any requirements.<br />
Solutions from cost effective manual types<br />
to remote operated systems that optional can be<br />
equipped with load pins, display/alarm panels and<br />
hook status management. Everything is designed<br />
for extreme conditions. Even the associated electronics<br />
is made of mil classifi ed components to<br />
withstand environmental conditions in the range<br />
of –20°C to +85°C.<br />
The hook itself is designed to be operated without<br />
using force of any kind to avoid damage to<br />
personnel. The capstans are delivered with brake<br />
motors and the operation takes place from a foot<br />
hybrid switch, made of stainless steel. There are<br />
no moving parts and the foot switch controls both<br />
pull-in and payout. The foot hybrid switch is easy<br />
removable to avoid damage.<br />
The hook foot switch is IP68 and no moving parts<br />
3
The Safeguard Panel<br />
The SAFEGUARD panel is the local display and<br />
operating panel from where the user operates<br />
the hook station. This panel with all its options<br />
contains the following:<br />
Remote operation of the Quick Release function<br />
Display that indicates the hook loads<br />
Alarm that will activate sound and fl ash in case<br />
of overload<br />
Connector for removable foot hybrid switch<br />
The advantage of the SAFEGUARD panel is that the<br />
operator has control of the hook release function<br />
from a safe location. Furthermore the display<br />
will indicate the hook station status and provide<br />
alarms in case of malfunction and overload. The<br />
panel is designed for hazardous area and the<br />
construction is made of stainless steel 316.<br />
Mooring Load Monitoring<br />
Quick Release <strong>Hooks</strong> fi tted with load pins have<br />
integrated the LMS-4 amplifi er and input/output<br />
module. This module takes control of all functionality<br />
on the hook station also including the optional<br />
Remote Quick Release operation. The LMS-4 has<br />
internal memory (Black-box function) that automatically<br />
will keep up to one year of history in the<br />
memory. The data and control line is LAN/Ethernet<br />
allowing for both electrical and fi bre optical<br />
connection.<br />
The load cells are EEx certifi ed. They are fi lled<br />
with a special compound to avoid condensation<br />
as well as protecting all components from the<br />
release chock. Cables are protected in hydraulic<br />
hoses made of a material that will withstand salty<br />
marine environment. The load cells are fi tted with<br />
redundant gauging (built-in spare).<br />
4<br />
E-SEA HOOK<br />
SAFEGUARD panel and capstan hybrid foot activator for<br />
capstan (no moving parts)<br />
LMS 4 module<br />
Load Pins
Remote Quick Release Control<br />
The E-<strong>Sea</strong> <strong>Hooks</strong> can be equipped with a Remote<br />
Quick Release option that can be all electric or<br />
hydraulic activated. The hydraulic offers back-up<br />
pressure for release from the power pack should<br />
the main electrical power fail.<br />
The remote quick release panel is designed for<br />
safe and easy operation. It can be located in both<br />
safe and hazardous areas and several panels can<br />
be connected offering control from more than on<br />
location. The panel has built-in display providing<br />
the user with mooring load data as well as status<br />
and alarm functions.<br />
The panel is made of stainless steel and fi ts into a<br />
19” rack consoles as well as ordinary cabinets.<br />
Principles of Operation<br />
The E-<strong>Sea</strong> Hook is designed for both manual and<br />
remote control. It has been a demand in the design<br />
that the hooks are easy to open and close with<br />
extreme low force. This design leads to increased<br />
safety. The electrical system is the LAN/Ethernet<br />
which simplifi es cabling and the latest option is<br />
allowing us to establish a loop network. Should a<br />
cable break in the loop the functionality is not lost.<br />
The below schematic shows a typical network that<br />
also allows connecting other sensors, displays<br />
etc. into the LAN data network.<br />
WIND<br />
SENSOR<br />
&<br />
DIRECTION<br />
CURRENT<br />
LMS 4<br />
LAN / ETHERNET AMPLIFIER & LMS 4<br />
INTERFACE BOX<br />
WAVE<br />
&<br />
TIDE<br />
E-SEA HOOK<br />
Remote quick release panel integrated into a 19” Rack cabinet<br />
HAND CARRIED<br />
ALARM PAGERS<br />
UHF or WLAN<br />
LMS 4 LMS 4 LMS 4 LMS 4 LMS 4 LMS 4<br />
QUAD TRIPLE DUAL DUAL<br />
TRIPLE<br />
QUAD<br />
EXAMPLE OF A LMS 4 MODULE CONNECTION, BASIC SYSTEM<br />
PAGER TRANSMITTER<br />
MONITOR<br />
CONTROL<br />
COMPUTER<br />
PRINTER<br />
5
DockMaster Software<br />
The DockMaster software package provides the<br />
users with easy to use graphical interfaces to<br />
monitor the system. The built in user management<br />
makes the system secure against confi guration<br />
failures. The system can easily be extended<br />
with an unlimited number of DockMaster clients<br />
without any loss of performance.<br />
System features<br />
Multiple users and workstations<br />
Support for different PC platforms<br />
(Linux,Windows, Sun Solaris…)<br />
Redundant data logging<br />
Software features<br />
Monitoring ship movements, the distance to the<br />
jetty, the approaching speed, the tendency and<br />
the approach angle<br />
Monitoring mooring status (mooring lines and<br />
drift)<br />
Monitoring environmental information<br />
Audio and visual indication of alarm and warning<br />
situations<br />
Automatic data logging and replay facilities<br />
Online and offl ine printouts of data and<br />
approaches<br />
Statistic information of approaches and environmental<br />
data<br />
Graphical representation of the whole harbour<br />
area (overview)<br />
Customisable user interfaces<br />
Precalculation of Mooring Loads<br />
A pre-calculation program (OPTIMOOR*) is available.<br />
OPTIMOOR calculates the theoretical loads to<br />
a given mooring pattern and ship from predicted<br />
wind loads and loads from sea current. The OPTI-<br />
MOOR works as an integrated part of the Mooring<br />
Master software.<br />
OPTIMOOR is a very useful tool for precalculating<br />
the loads in the mooring lines<br />
prior to the ships arrival.<br />
* Proberty of TensianTech<br />
6<br />
E-SEA HOOK<br />
Integrated display covering MLMS/BAS and EMS functionality<br />
The BAS docking screen with history<br />
Portable ADP for remote monitoring.<br />
Water-proof and explosion proof are available
The E-<strong>Sea</strong> Hook that meets your specifi c requirements<br />
30 to 250 Ton<br />
Automatic<br />
release<br />
Load pin<br />
The E-<strong>Sea</strong> Hook modular design allows you to design a hook station that will meet your needs<br />
Project management.<br />
In order to secure a successful implementation<br />
of a quick release hook system, MARIMATECH<br />
treats every job as a project rather than a standard<br />
installation.<br />
MARIMATECH has trained experts to take care<br />
of the different tasks within the project such as<br />
documentation, Factory Acceptance test, project<br />
management, training of personal etc<br />
Service.<br />
Hydraulic<br />
power pack<br />
Manual<br />
release<br />
SINGLE<br />
DUAL<br />
TRIPLE<br />
QUAD<br />
Motor starter &<br />
hook controller<br />
After the system is in operation MARIMATECH’s<br />
service and support staff are here to help in case<br />
of any problems. This can be done on an ad hoc<br />
basis or by choosing one of the service products<br />
we offer.<br />
Although the quality of the equipment is fi rst<br />
class, and we have done a good job to bring the<br />
maintenance down to a minimum, we recommend<br />
a preventive maintenance agreement in order to<br />
prolong the lifetime of the system.<br />
E-SEA HOOK<br />
Capstan for<br />
integration<br />
Hybrid foot<br />
switch<br />
Safeguard panel<br />
Local display &<br />
alarm management<br />
Insulation plate<br />
Free standing<br />
capstan<br />
7
SPECIFICATION AND PERFORMANCE DATA<br />
Manual type QRH (dual)<br />
E-<strong>Sea</strong> Hook<br />
SAFE WORKING LOADS (SWL):<br />
10-25-50-60-75<br />
100-125-150-250 ton<br />
(other capacities on request)<br />
Release load = SWL<br />
Test load = 1.5 x SWL<br />
Safety factor: 1.2 x test load<br />
Manual release force < 15 kg@SWL<br />
Capstan<br />
Brake motor type<br />
SWL: 1,0-1,5-2,0-2,5-3,0 ton<br />
Haulling speed: 15,20,25,30 m/min<br />
Supply voltage to be specifi ed<br />
Mounting base methods<br />
Concrete embedment<br />
Bolted to steel deck<br />
Welded onto steel deck<br />
Hook arrangement<br />
Different arrangements available<br />
<strong>Hooks</strong> can be installed on both sides of post<br />
Hook post delivered with or without capstans<br />
Free standing capstans<br />
MARIMATECH AS<br />
Samsøvej 31<br />
DK-8382 Hinnerup<br />
Denmark<br />
Phone +45 86 91 22 55<br />
Fax +45 86 91 22 88<br />
E-mail mail@marimatech.com<br />
Web www.marimatech.com<br />
R E GI E R E D FIR M<br />
Auto type QRH (dual)<br />
Options<br />
Insulation<br />
Load pins<br />
Remote quick release electrical<br />
Remote quick release hydraulic<br />
Hybrid foot activator<br />
Safeguard Panel (SP)<br />
Flash alarm for SP<br />
Audio Alarm for SP<br />
Control system<br />
Mooring Load Monitoring (MLMS), display and data<br />
management<br />
OPTIMOR pre load calculation software (option)<br />
Remote quick release panel for hazardous and safe<br />
area.<br />
LAN/Ethernet loop cable network<br />
Electrical & fi bre optical network<br />
Wireless data network<br />
“Black-Box” for each hook post is standard<br />
Raw data storage of 12 months<br />
Single Hook Double Hook Triple Hook Quadruple Hook<br />
Back to back quadruple<br />
Several other confi guration available<br />
Specifi cations may be changed without notice. 03/2005, <strong>0317</strong> <strong>0054</strong> <strong>REV</strong> B, Check www.marimatech.com for latest update.