Tube and Pipe Tools - Thermal Solutions, Inc.
Tube and Pipe Tools - Thermal Solutions, Inc.
Tube and Pipe Tools - Thermal Solutions, Inc.
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<strong>Tube</strong> <strong>and</strong> <strong>Pipe</strong> <strong>Tools</strong><br />
Tool Selection Guide<br />
WITH COMPLETE VENDOR SUPPORT INFORMATION<br />
We will provide tooling <strong>and</strong> technical support<br />
for heat exchangers, chillers, coolers, water tube boilers,<br />
fire tube boilers, <strong>and</strong> your mechanical maintenance staff.<br />
2525 Interchange Road • Lehighton, PA 18235<br />
610-379-5446<br />
Fax: 610-379-9581<br />
www.tube<strong>and</strong>pipetools.com<br />
Sales • Rental • Service • Repair • Training • 24 Hour Service
CONTENTS<br />
Page<br />
<strong>Tube</strong> <strong>and</strong> <strong>Pipe</strong> Cleaning <strong>Tools</strong> 1<br />
<strong>Tube</strong> Testing 2<br />
<strong>Tube</strong> Plugs 2<br />
Exchanger Retubing <strong>Tools</strong> 3<br />
Exp<strong>and</strong>ing 4<br />
<strong>Tube</strong> <strong>and</strong> <strong>Pipe</strong> End Prep <strong>Tools</strong> 5<br />
Specialty Application 5<br />
Visual Inspection Process Monitoring 6<br />
Temperature Monitoring 7<br />
Field Machining <strong>Tools</strong> 8<br />
Bolting <strong>Tools</strong> 9<br />
Stud Heating 9<br />
Turbine Tooling 9<br />
Turbine Tooling 10<br />
<strong>Tube</strong> <strong>and</strong> <strong>Pipe</strong> Alignment <strong>Tools</strong> 11<br />
Dampers / Louvers & Expansion Joints 12<br />
Hydraulic Bolting <strong>Solutions</strong> - Square Drives 13<br />
Hydraulic Bolting <strong>Solutions</strong> - Hex Drives 13<br />
Hydraulic Bolting <strong>Solutions</strong> - Pumps 13<br />
<strong>Tube</strong> <strong>and</strong> <strong>Pipe</strong> Plugs 14<br />
Petro Chemical <strong>Pipe</strong> Equipment – Orifice Plates 15<br />
Petro Chemical <strong>Pipe</strong> Equipment – Blinds 15<br />
Petro Chemical <strong>Pipe</strong> Equipment – Plugs 15<br />
Air Impact <strong>Tools</strong> 16<br />
Grinders 16<br />
Specialty Tooling for Field Repair - Mathey Dearman 17<br />
Specialty Tooling for Field Repair - Problem Solvers 17<br />
<strong>Tube</strong> <strong>and</strong> <strong>Pipe</strong> Conversion Charts 18<br />
CONTACT INFO<br />
<strong>Thermal</strong> <strong>Solutions</strong>, <strong>Inc</strong>.<br />
Sales • Rental • Service • Training • 24 Hour Service<br />
Tooling for Exchangers, Boilers, <strong>Tube</strong> & <strong>Pipe</strong><br />
2525 Interchange Road • Lehighton, PA 18235<br />
Office Phone: 610-379-5446<br />
Fax: 610-379-9581<br />
www.tube<strong>and</strong>pipetools.com<br />
David Bradley<br />
cell phone: 215-906-7432<br />
email: Dave@tube<strong>and</strong>pipetools.com<br />
Jeff Davis<br />
cell phone: 410-920-2169<br />
email: Jeff@tube<strong>and</strong>pipetools.com<br />
Joe Main<br />
cell phone: 610-547-3443<br />
email: Joe@tube<strong>and</strong>pipetools.com<br />
COMPANY MISSION<br />
Founded on the goal that we<br />
would allow our customers<br />
to ask us today what they needed<br />
yesterday <strong>and</strong> still have them get it<br />
before tomorrow.
Tooling for Exchangers,<br />
Boilers, <strong>Tube</strong> & <strong>Pipe</strong><br />
Sales • Rental • Service • Training • 24 Hour Service<br />
Emergency access is available 24/7. Call: 215-906-7432<br />
www.tube<strong>and</strong>pipetools.com<br />
dave@tube<strong>and</strong>pipetools.com<br />
2525 Interchange Road<br />
Lehighton, PA 18235<br />
610-379-9581 Fax<br />
www.tube<strong>and</strong>pipetools.com<br />
dave@tube<strong>and</strong>pipetools.com<br />
610-379-5446<br />
<strong>Tools</strong> for cleaning, testing, plugging, retubing, <strong>and</strong> manufacturing of heat exchangers, chillers <strong>and</strong> boilers. Power utility to<br />
package boiler, surface condensers to lube oil coolers. Field Demonstrations available. Purchase or rentals available.<br />
CLEANING<br />
❶<br />
Jiffy Gun Cleaners<br />
Air/water projectile gun.<br />
Relief valve for clogged tubes.<br />
Nozzle or grommet tips<br />
only 3.5 lbs.<br />
❸<br />
35 lb. Roto Jet Cleaner<br />
Air / pneumatic variable speed, flexible cable<br />
cleaner with forward & reverse.<br />
Wet/dry shafts for chillers & boilers respectively.<br />
❺<br />
Soot Buster<br />
❷A Nylon Brush<br />
Pneumatic tube punch 100 psi 25 cfm<br />
For 2” 2-1/2” <strong>and</strong> 3” Vacuum attachments.<br />
Cleans a tube in 30 seconds.<br />
❻<br />
Turbine <strong>Tube</strong>/<strong>Pipe</strong> Cleaners<br />
Straight or curved tubes 1/2” to 18” Diameters<br />
Catalyst, sulphur pipes, boilers, air heaters.<br />
❷C Molded Rigid<br />
❷B Plastic Scrubber ❷E Combination<br />
E-mail<br />
❷D Spherical Scrubbers<br />
❹<br />
Break-away technology<br />
Saves shaft repairs<br />
Saves time<br />
Saves frustration<br />
Fits competitors units<br />
HOW TO ORDER<br />
Call 610-379-5446<br />
<strong>and</strong> Specify “Cleaning”<br />
• <strong>Tube</strong> (ID, OD, Gage)<br />
• # tubes to be cleaned or tested<br />
• Length of tube<br />
• Straight or U-tube bundle<br />
• <strong>Tube</strong> Material, finned or prime surface<br />
• Channel box / Channel head length<br />
• Obstruction to tube sheet face<br />
• Deposit to be cleaned<br />
• Electric, Air, Water powered<br />
Visit<br />
Website<br />
1
Tooling for Exchangers,<br />
Boilers, <strong>Tube</strong> & <strong>Pipe</strong><br />
Sales • Rental • Service • Training • 24 Hour Service<br />
Emergency access is available 24/7. Call: 215-906-7432<br />
2<br />
E-mail<br />
Visit<br />
Website<br />
www.tube<strong>and</strong>pipetools.com<br />
dave@tube<strong>and</strong>pipetools.com<br />
2525 Interchange Road<br />
Lehighton, PA 18235<br />
610-379-9581 Fax<br />
www.tube<strong>and</strong>pipetools.com<br />
dave@tube<strong>and</strong>pipetools.com<br />
610-379-5446<br />
<strong>Tools</strong> for cleaning, testing, plugging, retubing, <strong>and</strong> manufacturing of heat exchangers, chillers <strong>and</strong> boilers. Power utility to<br />
package boiler, surface condensers to lube oil coolers. Field Demonstrations available. Purchase or rentals available.<br />
TESTING<br />
❶ <strong>Tube</strong> Tester<br />
Air activated<br />
1/2” - 3” tubes<br />
Pressure test 40 - 100 psi<br />
Channel rods <strong>and</strong> seals<br />
Seal<br />
Manifold Seal<br />
Joint Tester ❸ Manifold<br />
Air <strong>and</strong> h<strong>and</strong> activated<br />
Test tube to tube sheet joints in seconds.<br />
Seals on face of sheet & pulls a vacuum on joint.<br />
PLUGS<br />
❶<br />
Manual ❷<br />
<strong>Tube</strong> Tester<br />
Fits most tight clearances<br />
3/8” - 3” tubes<br />
Pressure test 1 - 100 psi<br />
Channel rods & seals available<br />
Tapered <strong>Tube</strong> Plugs<br />
Brass, Steel, 316, 304, 416<br />
Aluminum, Monel, High chrome,<br />
rubber, <strong>Inc</strong>onel, titanium, CuNi,<br />
Hastelloy<br />
Material certifications available<br />
upon request.<br />
❷<br />
The “Elliott” Plug<br />
Two piece tube plug<br />
Greater sealing area<br />
Less stress on tube sheet<br />
Available in all materials<br />
❸<br />
High Pressure Plugs<br />
HOW TO ORDER<br />
Call 610-379-5446<br />
<strong>and</strong> Specify “Testing”<br />
• <strong>Tube</strong> (ID, OD, Gage)<br />
• # <strong>Tube</strong>s<br />
• Straight or U-tube<br />
• Vacuum or Pressure<br />
• <strong>Tube</strong> or Joint Test<br />
❹<br />
Vacuum <strong>Tube</strong> Tester<br />
.280” - 3” tubes Vacuum test tubes<br />
Gauge has check valve for easy testing<br />
❸ A<br />
❸ B<br />
Holds 6500 psi. Blind Nipple style plug. Installs by h<strong>and</strong> in seconds<br />
using a simple torque wrench. Install through the tube on solid drive rod.
Tooling for Exchangers,<br />
Boilers, <strong>Tube</strong> & <strong>Pipe</strong><br />
Sales • Rental • Service • Training • 24 Hour Service<br />
Emergency access is available 24/7. Call: 215-906-7432<br />
www.tube<strong>and</strong>pipetools.com<br />
dave@tube<strong>and</strong>pipetools.com<br />
2525 Interchange Road<br />
Lehighton, PA 18235<br />
610-379-9581 Fax<br />
www.tube<strong>and</strong>pipetools.com<br />
dave@tube<strong>and</strong>pipetools.com<br />
610-379-5446<br />
<strong>Tools</strong> for cleaning, testing, plugging, retubing, <strong>and</strong> manufacturing of heat exchangers, chillers <strong>and</strong> boilers. Power utility to<br />
package boiler, surface condensers to lube oil coolers. Field Demonstrations available. Purchase or rentals available.<br />
❺<br />
CUTTING AND PULLING<br />
❶ <strong>Tube</strong> Cutters<br />
<strong>Tube</strong> venting tools. One revolution cutter<br />
Fly cutters. Push drive <strong>and</strong> automatic<br />
Retube <strong>Tools</strong><br />
A - Sheet Hole Brushes<br />
B - <strong>Tube</strong> Gages<br />
C - <strong>Tube</strong> Pilots<br />
D - Grooving <strong>Tools</strong><br />
E - End Facers<br />
❺ A<br />
❸<br />
❶ A<br />
❶ B<br />
<strong>Tube</strong> Tugger<br />
Spear type puller with continuous pulling ability<br />
1/2” - 2” tubes<br />
❺ B<br />
❺ E<br />
❺ C<br />
❺ D<br />
❹<br />
❷ A<br />
❷<br />
E-mail<br />
❷ B<br />
<strong>Tube</strong> Pullers<br />
Collet style condenser puller.<br />
Electric 6 ton puller.<br />
Control of collet pressure allows for<br />
smooth pull by novice operators.<br />
<strong>Tube</strong> Buster<br />
Knockout tubes in seconds.<br />
Exchangers & boilers<br />
HOW TO ORDER<br />
Call 610-379-5446<br />
<strong>and</strong> Specify “Cutting <strong>and</strong> Pulling”<br />
• <strong>Tube</strong> (ID, OD, Gage)<br />
Sheet Thickness<br />
• <strong>Tube</strong><br />
• #<br />
• #<br />
• Length<br />
• Straight<br />
• <strong>Tube</strong><br />
• Channel<br />
• Obstructions<br />
• #<br />
• Are<br />
• <strong>Tube</strong><br />
of tube sheet grooves, size <strong>and</strong><br />
position<br />
tubes to be pulled (Partial or<br />
complete re-tube)<br />
of tube<br />
or U-tube bundle<br />
Material, finned or prime surface<br />
box / Channel head length<br />
to tube sheet face<br />
of Supports sheets<br />
tubes rolled or loose in<br />
support sheet<br />
joint straight roll, flare, welded<br />
Visit<br />
Website<br />
3
Tooling for Exchangers,<br />
Boilers, <strong>Tube</strong> & <strong>Pipe</strong><br />
Sales • Rental • Service • Training • 24 Hour Service<br />
Emergency access is available 24/7. Call: 215-906-7432<br />
4<br />
E-mail<br />
Visit<br />
Website<br />
www.tube<strong>and</strong>pipetools.com<br />
dave@tube<strong>and</strong>pipetools.com<br />
2525 Interchange Road<br />
Lehighton, PA 18235<br />
610-379-9581 Fax<br />
www.tube<strong>and</strong>pipetools.com<br />
dave@tube<strong>and</strong>pipetools.com<br />
610-379-5446<br />
<strong>Tools</strong> for cleaning, testing, plugging, retubing, <strong>and</strong> manufacturing of heat exchangers, chillers <strong>and</strong> boilers. Power utility to<br />
package boiler, surface condensers to lube oil coolers. Field Demonstrations available. Purchase or rentals available.<br />
EXPANDING<br />
❶ ❷ ❸<br />
Flare Boiler Exp<strong>and</strong>ers<br />
Touchup<br />
Exp<strong>and</strong>ers<br />
❾<br />
9040 Series<br />
Push pull<br />
1/2” - 1-1/4” tubes<br />
13<br />
15<br />
❹<br />
❺<br />
Boiler <strong>Tube</strong> Exp<strong>and</strong>er<br />
10<br />
14<br />
M5700Series<br />
Digital Torque control box for electric motors.<br />
Torque shut off to auto reverse.<br />
Gear Drives<br />
❻<br />
Exchanger Exp<strong>and</strong>ers<br />
Deep Rolling Exp<strong>and</strong>ers<br />
9050 Series<br />
T-Style roll throttle<br />
1/2” - 1-1/4” tubes<br />
16<br />
Roll Bead Tool<br />
<strong>Tube</strong> Gage Kit<br />
❼ ❽<br />
11<br />
447100<br />
Dual Speed Electric<br />
175 rpm + 230 rpm<br />
1” - 4” tubes<br />
Roll Bead motor<br />
Elliott Exp<strong>and</strong>er Lubricant<br />
12<br />
NEW Hydraulic<br />
Baffle Exp<strong>and</strong>er<br />
Cap Exp<strong>and</strong>ers<br />
445L1752 Series<br />
Right Angle Motor<br />
2” - 4” Boiler tubes<br />
Drum Motor, Torque controlled<br />
HOW TO ORDER<br />
Call 610-379-5446<br />
<strong>and</strong> Specify “Exp<strong>and</strong>ing”<br />
• <strong>Tube</strong> (ID, OD, Gage)<br />
• # tubes to be rolled<br />
• <strong>Tube</strong> sheet or Drum Thicknesses<br />
• Length of roll joint<br />
• Straight, Flare, Beaded, projection<br />
• <strong>Tube</strong> material, finned or prime surface<br />
• Channel box / Channel head length<br />
• Obstruction to tube sheet face<br />
• Electric, Air powered<br />
• Exchanger supports to be rolled<br />
• Torque controlled or size rolling<br />
• Header dimensions on print
Tooling for Exchangers,<br />
Boilers, <strong>Tube</strong> & <strong>Pipe</strong><br />
Sales • Rental • Service • Training • 24 Hour Service<br />
Emergency access is available 24/7. Call: 215-906-7432<br />
Ground Millhog<br />
1/2” ID—2-1/4” OD<br />
90 psi—25 cfm Air<br />
1-1/2” wide 14” long<br />
9# working/40# shipping<br />
Comm<strong>and</strong>er Millhog<br />
3-3/4” ID—14” OD<br />
90 psi—95 cfm<br />
12-3/4” wide 19-3/4”long<br />
85#working/145# shipping<br />
Mongoose<br />
Wart Millhog—Air/elec<br />
.625” ID—3” OD 3/4” ID—4 1/2” OD<br />
90 psi—25 cfm Air 90 psi—40 cfm Air<br />
2-1/4”wide 15” long 2-5/8” wide 14-1/2”long<br />
13# working/30# shipping 19# working/63# shipping<br />
Dictator Millhog<br />
4-1/2” ID—18” OD<br />
90 psi—95 cfm<br />
19” wide 19-3/4” long<br />
14# working/370# shipping<br />
HHB-5000 High Speed<br />
450” ID—4” OD<br />
90 psi—80 cfm<br />
1.5” wide 6” dutchman<br />
www.tube<strong>and</strong>pipetools.com<br />
dave@tube<strong>and</strong>pipetools.com<br />
2525 Interchange Road<br />
Lehighton, PA 18235<br />
610-379-9581 Fax<br />
www.tube<strong>and</strong>pipetools.com<br />
dave@tube<strong>and</strong>pipetools.com<br />
610-379-5446<br />
Leading manufacturer of tube <strong>and</strong> pipe end prep machines. <strong>Tools</strong> that bevel, face, counterbore, remove seal welds, spot face,<br />
<strong>and</strong> trim tubes. Carbon to P91 cuts without cutting fluid with patented thick chip blade design. Field demonstrations available.<br />
TUBE AND PIPE END PREP TOOLS<br />
SPECIALTY APPLICATIONS<br />
• <strong>Inc</strong>onnell overlay removal<br />
• Fish mouth cutters<br />
• Stub removal<br />
• Electric drives<br />
• Seal weld removal<br />
❶ ❷ ❸ ❹<br />
❻<br />
• Speed “air clamp”<br />
• Wrap track pipe cutter<br />
• Membrane cutter<br />
• Panel replacement system<br />
• Compound bevels<br />
❼<br />
• Fin fan tubes<br />
• Cuts without coolant<br />
• Reduces cleanup<br />
Mini Millhog<br />
1-1/4” ID—6 5/8” OD<br />
90 psi—40 cfm<br />
5-1/4” wide 13” long<br />
25# working/65# shipping<br />
E-mail<br />
❽<br />
Panel Hog<br />
4-3/8” depth of cut<br />
90 psi / 80 cfm<br />
7.5”-13.5” radial clear<br />
28# working/65# shipping<br />
HOW TO ORDER<br />
Call 610-379-5446<br />
<strong>and</strong> Specify “<strong>Tube</strong>”<br />
• <strong>Tube</strong> (ID, OD, Wall)<br />
• # preps, Material<br />
• Membrane / tangent / clearance issues<br />
• 37 1/2’, J-prep, L<strong>and</strong>, Counterbore<br />
• # of machines for each size<br />
• Date needed on site / approx. duration<br />
or Specify “<strong>Pipe</strong>”<br />
• <strong>Pipe</strong> Dia. & Schedule / wall<br />
• # preps, material<br />
• Radial / head clearance issues<br />
• 37 1/2’, J-prep, L<strong>and</strong>, Counterbore<br />
• Date needed on site / approx. duration<br />
Visit<br />
Website<br />
❾<br />
❺<br />
Prepzilla<br />
1.575” ID—8.625” OD<br />
90 psi—80 cfm<br />
8-3/4” wide 19-3/4” long<br />
140# working/90# shipping<br />
5
Tooling for Exchangers,<br />
Boilers, <strong>Tube</strong> & <strong>Pipe</strong><br />
Sales • Rental • Service • Training • 24 Hour Service<br />
Emergency access is available 24/7. Call: 215-906-7432<br />
6<br />
E-mail<br />
Visit<br />
Website<br />
www.tube<strong>and</strong>pipetools.com<br />
dave@tube<strong>and</strong>pipetools.com<br />
2525 Interchange Road<br />
Lehighton, PA 18235<br />
610-379-9581 Fax<br />
www.tube<strong>and</strong>pipetools.com<br />
dave@tube<strong>and</strong>pipetools.com<br />
610-379-5446<br />
Firesight ® high-temperature remote viewing equipment for process control boilers, furnaces, kilns <strong>and</strong> incinerators. First quality<br />
borescopes, fiberscopes <strong>and</strong> specialized visual inspection equipment. 80 years of quality manufacturing in the Philadelphia area.<br />
PROCESS MONITORING & VISUAL INSPECTION<br />
❶<br />
❷<br />
❸<br />
Why Lenox should be your camera supplier . . .<br />
• A FireSight system can reduce pollution by as much as 20%<br />
• It can also reduce fuel consumption by as much as 2%.<br />
• FireSight will speed up boiler light off.<br />
• The system comes with a three-year warranty, which is not pro-rated.<br />
• Thous<strong>and</strong>s of FireSight systems are installed worldwide.<br />
• Save up to $3,500/year in compressed air versus competitive systems.<br />
• The only high temperature video system with quartz lenses that out lasts the glass lenses<br />
used in other systems. And we have the data to prove it.<br />
• An exclusive light volume control for a sharp, clear image under all operating conditions.<br />
• Only 1 ⁄2 the cost of other high temperature replacement video cameras.<br />
• 230 designs to meet specific requirements.<br />
• Spare parts available for every FireSight system ever built.<br />
❺ ❻<br />
❽<br />
View-a-pipe AR<br />
Four way articulation <strong>and</strong> Remote focus.<br />
.433” Dia. up to 33” long. Saves<br />
inspection frustration with remote focus.<br />
❾<br />
❼<br />
10<br />
Mini-Video package<br />
• Battery operated<br />
• Scan dome head<br />
• Digital image<br />
• Low cost alternative<br />
FireSight® High-Temperature<br />
Remote Viewing System<br />
G<br />
HOW TO GET A FREE DEMO<br />
Call 610-379-5446 <strong>and</strong><br />
Specify “High Temperature Applications”<br />
•<br />
Proposed subject description<br />
•<br />
Size of access for periscope lens tube<br />
•<br />
Operating temp. of unit to be inspected<br />
•<br />
Is area illuminated with combustion or dark?<br />
Schedule a 30 minute live demo using our<br />
portable diagnostic cart on your vessel.<br />
OR<br />
•<br />
specify “Borescope Applications”<br />
•<br />
Diameter of access<br />
•<br />
Length to inspection point<br />
•<br />
Subject to be inspected<br />
Requirements for video copy, digital copy.<br />
C<br />
F<br />
E D<br />
B<br />
A<br />
A. Wall Box<br />
B. Furnace Lens<br />
C. High Temperature,<br />
Air-Cooled CCTV Housing<br />
D. Light Volume Control<br />
E. Compact CCD Camera<br />
F. Video Monitor<br />
G. High Efficiency<br />
Compressed Air Filter<br />
❹
Tooling for Exchangers,<br />
Boilers, <strong>Tube</strong> & <strong>Pipe</strong><br />
Sales • Rental • Service • Training • 24 Hour Service<br />
Emergency access is available 24/7. Call: 215-906-7432<br />
www.tube<strong>and</strong>pipetools.com<br />
dave@tube<strong>and</strong>pipetools.com<br />
2525 Interchange Road<br />
Lehighton, PA 18235<br />
610-379-9581 Fax<br />
www.tube<strong>and</strong>pipetools.com<br />
dave@tube<strong>and</strong>pipetools.com<br />
610-379-5446<br />
Provides temperature reading of your control room from the most hostile environments. Infra-View ® Remote Infrared<br />
Thermometers are remote sensing infrared detectors that are permanently flange mounted on any port, door or penetration<br />
into the boiler or furnace. The Infra-View patented design is supplied with a rugged protective cooling jacket that is factory<br />
assembled <strong>and</strong> pre-piped with an air-cooler, purging <strong>and</strong> filtering system designed to work in most severe service environments.<br />
The NIST CERTIFIED Infra-View infrared “non-contact” sensor monitors flue gas temperatures in the boiler or furnace ranging<br />
from 250 F to 3,000 F (higher end temperatures available).<br />
TEMPERATURE MONITORING<br />
Performance <strong>and</strong> control applications:<br />
• Start-up Temperature<br />
• Soot Blower Control<br />
• Low NOx Applications<br />
• Reduce Ash Fusion / Slagging<br />
• High Temperature Alarm<br />
• Fluidized Bed Boilers<br />
• Primary Furnace Air<br />
• Fireball Centering<br />
• Waste / Refuse <strong>Inc</strong>inerators<br />
• Monitor Black Liquor Temperatures<br />
Performance <strong>and</strong> control applications:<br />
• Specifically designed for older<br />
generators uprated to run at higher<br />
power levels<br />
• Different iso-phase bus<br />
temperatures indicate unbalanced<br />
loads between phases<br />
• Measures bus temperature remotely<br />
<strong>and</strong> annunciates alarm conditions<br />
• Eliminates bus failure from heat<br />
build-up generated from loose<br />
arcing connections.<br />
• Saves the effort of a manual<br />
reading.<br />
❶ ❷<br />
Infra-View ® Infrared Boiler/Furnace Thermometer<br />
mounted on boiler with an air actuated<br />
valve held open with cooling/purge air <strong>and</strong><br />
spring to close on loss of plant air.<br />
Infra-View ® GB/IS<br />
Generation Bus Temperature<br />
Infra-View ® Boiler Thermometer maintenance<br />
<strong>and</strong> customization being performed with a<br />
laptop computer in the field. Sensor programming<br />
can be accomplished anywhere along<br />
(2) wire loop or at DCS.<br />
The Infra-View ® GB/IS Generator Bus Temperature Monitor is a remote infrared sensor designed with intrinsically safe encapsulated<br />
components that are able to withst<strong>and</strong> the considerable EMF generated by the isolated-phase bus bars.<br />
❸ ❹<br />
Infra-View ® GB/IS<br />
Generation Bus Temperature Monitor<br />
with air cooling.<br />
E-mail<br />
Visit<br />
Website<br />
7
Tooling for Exchangers,<br />
Boilers, <strong>Tube</strong> & <strong>Pipe</strong><br />
Sales • Rental • Service • Training • 24 Hour Service<br />
Emergency access is available 24/7. Call: 215-906-7432<br />
8<br />
E-mail<br />
Visit<br />
Website<br />
www.tube<strong>and</strong>pipetools.com<br />
dave@tube<strong>and</strong>pipetools.com<br />
2525 Interchange Road<br />
Lehighton, PA 18235<br />
610-379-9581 Fax<br />
www.tube<strong>and</strong>pipetools.com<br />
dave@tube<strong>and</strong>pipetools.com<br />
610-379-5446<br />
Machine prep pipe for welding, maintain pre-heating during the welding process <strong>and</strong> stress relieve the joint when welding.<br />
• Pre Heat <strong>and</strong> Post Weld heat treating • Precision Severing / Beveling of in-line Piping • Specialized Machining for valves,<br />
pumps, <strong>and</strong> turbines.<br />
❶<br />
❷<br />
❹<br />
FIELD MACHINING TOOLS<br />
Exchanger <strong>and</strong> Boiler Machining<br />
Split Frame Lathes<br />
2” - 60” OD<br />
❶ A ❶ B ❶ C ❶ D<br />
End Prep Lathes <strong>and</strong> Flange Facers<br />
2” - 36” ID mount<br />
❷ A<br />
❹<br />
Line Boring<br />
❷ B<br />
❺<br />
Stress Tech<br />
❸<br />
Portable Mills<br />
12” - 96” mills, 6” - 66” travel<br />
❸ A<br />
❸ B ❸ C
Tooling for Exchangers,<br />
Boilers, <strong>Tube</strong> & <strong>Pipe</strong><br />
Sales • Rental • Service • Training • 24 Hour Service<br />
Emergency access is available 24/7. Call: 215-906-7432<br />
www.tube<strong>and</strong>pipetools.com<br />
dave@tube<strong>and</strong>pipetools.com<br />
2525 Interchange Road<br />
Lehighton, PA 18235<br />
610-379-9581 Fax<br />
www.tube<strong>and</strong>pipetools.com<br />
dave@tube<strong>and</strong>pipetools.com<br />
610-379-5446<br />
We have the turbine tools used by maintenance crews throughout the world to reduce down time during an outage or<br />
turnaround. Every major utility system in the country has depended on our turbine maintenance tools, including our portable<br />
power units to transform higher voltages down to safer GFI protected lower voltages.<br />
BOLTING TOOLS<br />
❶ Castellated Sockets<br />
1 1 ⁄2”: 2 1 ⁄4” – 4”<br />
2 1 ⁄2”: 2 3 ⁄4” – 7”<br />
3 1 ⁄2”: 5” – 7”<br />
STUD HEATING<br />
❶ Power Flex ®<br />
Flexible bolt heater<br />
for heating hard to<br />
reach studs safely.<br />
❷ Impact Sockets<br />
1 1 ⁄2”: 2” – 6 1 ⁄4”<br />
2 1 ⁄2”: 2” – 7 1 ⁄4”<br />
2 1 ⁄2”: 7 5 ⁄8” – 10 5 ⁄8”<br />
3 1 ⁄2”: 5” – 9 1 ⁄8”<br />
❷ Bolt Heater<br />
Silver-soldered<br />
Brass header for<br />
quick change.<br />
Longer-lasting<br />
than tack welded<br />
competitors.<br />
TURBINE TOOLING<br />
❶ Turbine Tap<br />
High Speed 8 thread<br />
every 1 ⁄8” from 1” – 4”<br />
every 1 ⁄4” from 4” – 7”<br />
❸ Model SS<br />
sizes 1” – 5”<br />
Stack Socket<br />
Hex to Hex Drive<br />
❸ Gas Bolt Heater<br />
Kit Complete<br />
with 1 ⁄4”, 3 ⁄8”, 1 ⁄2”<br />
bushings & air valve.<br />
Order separately:<br />
1 ⁄4”, 3 ⁄8”, 1 ⁄2”<br />
Stainless steel pipe<br />
st<strong>and</strong>ard 18”.<br />
Others available.<br />
❷ Turbine Die<br />
High Speed 8 thread<br />
every 1 ⁄8” from 1” – 4”<br />
every 1 ⁄4” from 4” – 7”<br />
❹ Castellated Busters ®<br />
compatible with<br />
slugging, impact,<br />
& hydraulic wrenches<br />
2 1 ⁄4” – 7”<br />
❹ Speed Heater<br />
High Density<br />
Heats 4X faster.<br />
Reduces outage<br />
by days. (Measure<br />
stud hole diameter<br />
& make sure heater<br />
is within .015.)<br />
❸ Hex Bits<br />
❺ Castellated<br />
Slugging Wrench<br />
2 1 ⁄4” – 6”<br />
❺ Induction Heater<br />
Portable power supply<br />
(electric & water<br />
connection) heats<br />
components rapidly<br />
by replaceable<br />
induction coils.<br />
Cools rapidly.<br />
Remote control.<br />
E-mail<br />
❻ Industrial<br />
Slugging Wrench<br />
1 5 ⁄16” – 4 5 ⁄8”<br />
❻ Porta-Safe ®<br />
Portable, electrical<br />
power in customized<br />
self-contained carts.<br />
Transforms power into<br />
power you can use.<br />
❹ Hex Long<br />
Arm Wrench<br />
Visit<br />
Website<br />
9
Tooling for Exchangers,<br />
Boilers, <strong>Tube</strong> & <strong>Pipe</strong><br />
Sales • Rental • Service • Training • 24 Hour Service<br />
Emergency access is available 24/7. Call: 215-906-7432<br />
10<br />
TURBINE TOOLING<br />
❶ Extensometer<br />
Measures stud<br />
elongation (ie:stretch)<br />
on large diameter steam<br />
GE & Westinghouse<br />
bolting applications.<br />
Model # E1000<br />
E-mail<br />
❷ Radius<br />
Taper Gauge<br />
Clearance readings<br />
axially (X&Y)<br />
between packing &<br />
packing gl<strong>and</strong> on rotor.<br />
#RXY25100: .025 – .100<br />
#RXY50300: .050 – .300<br />
#RXY275500: .275 – .500<br />
#RXY450650: .450 – .650<br />
Visit<br />
Website<br />
www.tube<strong>and</strong>pipetools.com<br />
dave@tube<strong>and</strong>pipetools.com<br />
Tightwire<br />
Brackets<br />
4 Starret micrometer<br />
heads provide windage<br />
& elevation alignments<br />
readings on casings,<br />
shells, packing & diaphragms<br />
in turbine assembly.<br />
2 brackets each.<br />
❸ A Heavy Duty: TWB1<br />
B Light Duty: TWB2<br />
❸<br />
2525 Interchange Road<br />
Lehighton, PA 18235<br />
610-379-9581 Fax<br />
www.tube<strong>and</strong>pipetools.com<br />
dave@tube<strong>and</strong>pipetools.com<br />
610-379-5446<br />
Power House Tool, <strong>Inc</strong>. has the turbine tools used by maintenance crews throughout the world to reduce down time during an<br />
outage or turnaround. Every major utility system in the country has depended on our turbine maintenance tools, including our<br />
portable power units to transform higher voltages down to safer GFI protected lower voltages.<br />
❺ Chain Indicator Holder<br />
Checks alignment on just about any size diameter<br />
shaft by adding chain.24” chain included.<br />
Start 1/2” diameter shafts. Model# CIH<br />
❻ Stud Protractor<br />
Ease in bolt tightening. Open to desired<br />
degree. Use 1 measuring arm to mark casing<br />
& 1 to mark nut. Tighten nut until it aligns with<br />
casing. Extra nipple for larger diameters<br />
supplied. Model # CG18<br />
❸B<br />
❼<br />
❼ B<br />
❸A<br />
❼ Packing Tooth Scraper<br />
Run over teeth to reestablish tapered edges.<br />
Adjustable tool bits. Knurl black oxidized h<strong>and</strong>le.<br />
#PTS01 ❼ B Extra bits available. #SE2<br />
❹ Bridge Micrometer<br />
Reads elevation differences<br />
between 2 joints, heights of<br />
welds, crush pins, diaphragm<br />
keys, & diaphragm springs.<br />
1” Starret mike head included.<br />
#BM06:<br />
4” L body 2” L bridge<br />
#BM06:<br />
4” L body 4” L bridge<br />
#BM12:<br />
6” L body 6” L bridge<br />
❽ Head Set Alignment Kit<br />
Quality headphones<br />
for clear contact tone.<br />
Kit includes:<br />
• micrometer<br />
• 2 heads (1 1/2” & 1”)<br />
• insulator<br />
• 1-6” rods<br />
• tubing adapter<br />
• battery<br />
• tight wire<br />
#SCZ01<br />
*New vibrator pack also<br />
available.
Tooling for Exchangers,<br />
Boilers, <strong>Tube</strong> & <strong>Pipe</strong><br />
Sales • Rental • Service • Training • 24 Hour Service<br />
Emergency access is available 24/7. Call: 215-906-7432<br />
Innovative tube <strong>and</strong> pipe fit up tooling. Saving outage <strong>and</strong> turnaround time for over 20 years.<br />
A staple product in every boilermakers arsenal of tube repair.<br />
TUBE AND PIPE ALIGNMENT TOOLS<br />
❶ WALLBANGER<br />
Waterfall tool fits tubes in<br />
seconds. 7 ⁄8”, 1”, 1 1 ⁄4”, 1 3 ⁄8”<br />
1 1 ⁄2” on common centers<br />
❺<br />
GRIPPER<br />
Tool fastens quickly to tube<br />
for hoisting, quick <strong>and</strong><br />
hassle free.<br />
1-1/2”, 1-3/4”, 2”,<br />
2-1/8”,<br />
2-1/4”, 2-1/2”<br />
❾<br />
Walhonde <strong>Pipe</strong>fitter – <strong>Pipe</strong> to <strong>Pipe</strong><br />
Allows pipe fit for out of round pipe,<br />
sets gap, sets high low all from a light<br />
weight clamp. Mechanical clamp<br />
allows for complete control of joint.<br />
❷ WALLBANGER<br />
Fits single tubes in seconds<br />
1 3 ⁄4”, 2”, 2 1 ⁄4”, 2 3 ⁄8”,<br />
3”, 2 1 ⁄2”, 3”, 3 1 ⁄4”<br />
Removable tack feet<br />
Allow for changes in material <strong>and</strong> easy replacement<br />
of used feet. Steel Stainless, P91.<br />
<strong>Pipe</strong> Banger<br />
Steel, Stainless <strong>and</strong> P91 insert shoes<br />
available. Fits pipe gap <strong>and</strong> high low.<br />
10<br />
❻<br />
❼<br />
Walhonde <strong>Pipe</strong>fitter – <strong>Pipe</strong> to Elbow<br />
Interchangeable rings allow for fitting<br />
pipes to elbow easily without special<br />
tooling. <strong>Pipe</strong> sizes 4” - 24”<br />
www.tube<strong>and</strong>pipetools.com<br />
dave@tube<strong>and</strong>pipetools.com<br />
❸ BOOMER<br />
Aligns tubes <strong>and</strong> holds<br />
material used with chill rings.<br />
1 1 ⁄2”, 1 3 ⁄4”, 2”, 2 1 ⁄8”, 2 1 ⁄2”, 3”<br />
2525 Interchange Road<br />
Lehighton, PA 18235<br />
610-379-9581 Fax<br />
www.tube<strong>and</strong>pipetools.com<br />
dave@tube<strong>and</strong>pipetools.com<br />
610-379-5446<br />
HOW TO ORDER<br />
Call 610-379-5446<br />
<strong>and</strong> Specify “<strong>Tube</strong> Fitting <strong>Tools</strong>”<br />
• <strong>Tube</strong> OD<br />
• <strong>Tube</strong> on centers of<br />
•<br />
____”<br />
# <strong>Tools</strong> required for work area<br />
or Specify “<strong>Pipe</strong> Fitting <strong>Tools</strong>”<br />
• Diameter<br />
• <strong>Pipe</strong><br />
• #<br />
of <strong>Pipe</strong> <strong>and</strong> schedule<br />
to pipe, pipe to elbow, or 3 ring<br />
combination clamp.<br />
of Banger Clamps (6/box)<br />
E-mail<br />
❽<br />
❹ BUCK<br />
Tool is used for positioning<br />
<strong>and</strong> retaining boiler<br />
tube sections in alignment<br />
for Heliarc welds<br />
Turnbuckle style attachment<br />
Sets gap <strong>and</strong> drive screw sets<br />
high low.<br />
Visit<br />
Website<br />
11
Tooling for Exchangers,<br />
Boilers, <strong>Tube</strong> & <strong>Pipe</strong><br />
Sales • Rental • Service • Training • 24 Hour Service<br />
Emergency access is available 24/7. Call: 215-906-7432<br />
12<br />
E-mail<br />
Visit<br />
Website<br />
www.tube<strong>and</strong>pipetools.com<br />
dave@tube<strong>and</strong>pipetools.com<br />
2525 Interchange Road<br />
Lehighton, PA 18235<br />
610-379-9581 Fax<br />
www.tube<strong>and</strong>pipetools.com<br />
dave@tube<strong>and</strong>pipetools.com<br />
610-379-5446<br />
Full-service supplier of louver dampers <strong>and</strong> expansion joints. The Fox name has been synonymous with quality in the<br />
manufacturing of dampers <strong>and</strong> expansion joints since 1970.<br />
DAMPERS / LOUVERS<br />
❶<br />
❷<br />
❸<br />
❹<br />
❺<br />
❻<br />
❼<br />
Louver Dampers<br />
• Parallel Louvers<br />
• Opposed Louvers<br />
• Double Louvers<br />
Diverters/Flap Dampers<br />
Wafer/Butterfly Dampers<br />
Radial Vane Dampers<br />
Slide Gates/Guillotine Dampers<br />
• Low Leak Slide Gates<br />
• Zero Leak Slide Gates<br />
Stack Dampers<br />
Fabric Expansion Joints<br />
5b<br />
7<br />
1 5a<br />
3<br />
4<br />
HOW TO ORDER<br />
Call 610-379-5446 <strong>and</strong> Specify the following:<br />
• Application<br />
• Type of Damper<br />
• Primary Function (Isolation or Control)<br />
• Operating / Design Conditions (Temp., Pressure, Gas Flow)<br />
• Size (w x h or diameter)<br />
• Flange to Flange<br />
• Material Specs (housing, blades, shaft, seals, liners)<br />
• Design Criteria (Leakage %, Pressure Drop %)<br />
• Accessories (Operator, Positioner, Transmitter, Limitswitches,<br />
Seal Air Fan)<br />
6
Tooling for Exchangers,<br />
Boilers, <strong>Tube</strong> & <strong>Pipe</strong><br />
Sales • Rental • Service • Training • 24 Hour Service<br />
Emergency access is available 24/7. Call: 215-906-7432<br />
Full-service tube <strong>and</strong> pipe tooling provider offering sales, service <strong>and</strong> often rent <strong>and</strong> rent-to-own options.<br />
www.tube<strong>and</strong>pipetools.com<br />
dave@tube<strong>and</strong>pipetools.com<br />
2525 Interchange Road<br />
Lehighton, PA 18235<br />
610-379-9581 Fax<br />
www.tube<strong>and</strong>pipetools.com<br />
dave@tube<strong>and</strong>pipetools.com<br />
610-379-5446<br />
HYDRAULIC BOLTING SOLUTIONS – Square Drives<br />
❶ Hydraulic Wrench Square Drive<br />
200 to 60,000 ft. lbs.<br />
HYDRAULIC BOLTING SOLUTIONS – Hex Drives<br />
❹<br />
Hydraulic Wrench &<br />
Link Cassette <strong>Tools</strong><br />
200 to 40,000 ft. lbs.<br />
HYDRAULIC BOLTING SOLUTIONS – Pumps<br />
❼ Electric Hydraulic Pumps<br />
4000 rpm quad pump<br />
18 amp service<br />
❽ Air Hydraulic Pump<br />
❷ The Guts to show you the Guts<br />
Lower maintenance on fewer parts<br />
❺<br />
Hydraulic Wrench<br />
Link Cassette <strong>Tools</strong><br />
❾ Air Filter Regulation<br />
Lubricator<br />
for pneumatic wrench<br />
E-mail<br />
❸ Pneumatic Wrench<br />
Speed torque wrench.<br />
Air driven torque multiplier.<br />
❻ Hydraulic Wrench<br />
Link Cassette <strong>Tools</strong><br />
Lower maintenance<br />
on fewer parts.<br />
HOW TO ORDER<br />
Call 610-379-5446 <strong>and</strong><br />
Specify “Hydraulic Bolting <strong>Solutions</strong>”<br />
• Nut size across the flat (ATF)<br />
• Clearance above, around the nut<br />
• Point to point distance<br />
• Stud size / material<br />
• Torque to apply<br />
• Air or electric pump<br />
• Pump to nut distance for<br />
hose length<br />
Visit<br />
Website<br />
13
Tooling for Exchangers,<br />
Boilers, <strong>Tube</strong> & <strong>Pipe</strong><br />
Sales • Rental • Service • Training • 24 Hour Service<br />
Emergency access is available 24/7. Call: 215-906-7432<br />
Full-service tube <strong>and</strong> pipe tooling provider offering sales, service <strong>and</strong> often rent <strong>and</strong> rent-to-own options.<br />
❶ Wing Nut Plug<br />
Size: 1 ⁄2” – 24”<br />
❺ Thaxton Plugs<br />
High Pressure Test Plugs<br />
Size: 1 ⁄2” – 36”<br />
Max. Test Pressure:<br />
up to 10,000 psig<br />
ID <strong>and</strong> OD options<br />
❾ Flange Weld<br />
Tests weld neck flanges in minutes.<br />
Specify line size, pound class<br />
flange <strong>and</strong> pipe schedule.<br />
14<br />
TUBE AND PIPE PLUGS<br />
E-mail<br />
Visit<br />
Website<br />
❷ Rim Bolt Test Plug<br />
Size: 14” – 36”<br />
❻ Ported Bypass Plugs<br />
11<br />
10<br />
❸ Medium Pressure<br />
Inflatable Plug<br />
www.tube<strong>and</strong>pipetools.com<br />
dave@tube<strong>and</strong>pipetools.com<br />
Size: 4” – 36”<br />
Max. Test Pressure:
Tooling for Exchangers,<br />
Boilers, <strong>Tube</strong> & <strong>Pipe</strong><br />
Sales • Rental • Service • Training • 24 Hour Service<br />
Emergency access is available 24/7. Call: 215-906-7432<br />
Full-service tube <strong>and</strong> pipe tooling provider offering sales, service <strong>and</strong> often rent <strong>and</strong> rent-to-own options.<br />
www.tube<strong>and</strong>pipetools.com<br />
dave@tube<strong>and</strong>pipetools.com<br />
2525 Interchange Road<br />
Lehighton, PA 18235<br />
610-379-9581 Fax<br />
www.tube<strong>and</strong>pipetools.com<br />
dave@tube<strong>and</strong>pipetools.com<br />
610-379-5446<br />
PETRO CHEMICAL PIPE EQUIPMENT – - Orifice Plates<br />
❶ Universal Orifice Plates<br />
Ready to drill<br />
PETRO CHEMICAL PIPE EQUIPMENT – - Blinds<br />
❹ Bleed Rings<br />
Stock for most<br />
sizes <strong>and</strong> configurations.<br />
❽ Isolation Plugs<br />
❷ Restriction Orifice Unions<br />
Ready to drill<br />
❺ Paddle Blinds<br />
516 grade 70 material<br />
Ground edges, drilled, stamped with<br />
line size <strong>and</strong> pound rating, painted.<br />
❾<br />
Shoulder Plug<br />
Shoulder plugs <strong>and</strong> gaskets for<br />
fin fan coolers <strong>and</strong> exchangers.<br />
❻ Paddle Blinds<br />
Large sale <strong>and</strong> rental<br />
inventory<br />
PETRO CHEMICAL PIPE EQUIPMENT – - Plugs<br />
10<br />
Flange Weld Test Plugs<br />
For weld purges <strong>and</strong> fully<br />
rated for ANSI-hydro test.<br />
E-mail<br />
❸ Paddle Orifice Plates<br />
Ready to drill<br />
All blinds are designed to the pressure / temperature combinations specified for a flange according to ANSI B16.5.<br />
Thickness is calculated using Formula 16 page 23 Section 304.5.3 Petroleum Refinery Piping ANSI B31.3—1973 ASME.<br />
❼ Specticle Blinds<br />
Custom manufactured<br />
to your<br />
specifications.<br />
HOW TO ORDER<br />
Call 610-379-5446<br />
for personal care.<br />
Visit<br />
Website<br />
15
Tooling for Exchangers,<br />
Boilers, <strong>Tube</strong> & <strong>Pipe</strong><br />
Sales • Rental • Service • Training • 24 Hour Service<br />
Emergency access is available 24/7. Call: 215-906-7432<br />
16<br />
E-mail<br />
Visit<br />
Website<br />
www.tube<strong>and</strong>pipetools.com<br />
dave@tube<strong>and</strong>pipetools.com<br />
2525 Interchange Road<br />
Lehighton, PA 18235<br />
610-379-9581 Fax<br />
www.tube<strong>and</strong>pipetools.com<br />
dave@tube<strong>and</strong>pipetools.com<br />
610-379-5446<br />
ATP professional tools feature alloy steel hammer cases that are machined from solid bar not drawn or cast. The model number<br />
is stamped in the motor housing under the name plate for permanent identification. There is a high power to weight ratio, plus<br />
100% parts interchangeability to the equivalent tool. Your replacement parts inventory will work for any tool you purchase.<br />
100% American Made.<br />
GUNS<br />
❶<br />
Impact Wrench<br />
GRINDERS<br />
❶<br />
Industrial<br />
Grinder<br />
❹ Die Grinder<br />
❷ Impact Wrench<br />
❷ Industrial Grinder<br />
❺ Die Grinder<br />
❸ Chipping Gun<br />
❸ Angle Grinder<br />
❹ Air Drill<br />
❻ Powered Concrete<br />
Steel Saw
Tooling for Exchangers,<br />
Boilers, <strong>Tube</strong> & <strong>Pipe</strong><br />
Sales • Rental • Service • Training • 24 Hour Service<br />
Emergency access is available 24/7. Call: 215-906-7432<br />
Full-service tube <strong>and</strong> pipe tooling provider offering sales, service <strong>and</strong> often rent <strong>and</strong> rent-to-own options.<br />
www.tube<strong>and</strong>pipetools.com<br />
dave@tube<strong>and</strong>pipetools.com<br />
2525 Interchange Road<br />
Lehighton, PA 18235<br />
610-379-9581 Fax<br />
www.tube<strong>and</strong>pipetools.com<br />
dave@tube<strong>and</strong>pipetools.com<br />
610-379-5446<br />
SPECIALTY TOOLING FOR FIELD REPAIR – - Mathey Dearman<br />
❶<br />
Chain Clamp<br />
❸ MagnaCut II<br />
Trackless Torch Cutter<br />
❶ Plate Beveling Machine<br />
❹ Valve Changing Tool<br />
❺ <strong>Tube</strong> Insert<br />
Shields against inlet end errosion.<br />
❻ Air Heater <strong>Tube</strong> Insert<br />
Shields against inlet end errosion.<br />
Repairs leaking tubes.<br />
❷ Vacuum<br />
Leak<br />
Detector<br />
❷<br />
Torch Beveler<br />
❹ Rim Clamp<br />
❺ Jack St<strong>and</strong>s<br />
❺ A ❺ B ❺ C<br />
SPECIALTY SPECIALTY TOOLING TOOLING FOR FOR FIELD FIELD REPAIR REPAIR – - Problem Solvers<br />
❼<br />
Condenser<br />
Plugs<br />
❸ Magnetic Drilling Machines<br />
❽ Torque Limiting Nut<br />
Before After<br />
E-mail<br />
❾ Rod For Plugs<br />
Visit<br />
Website<br />
10<br />
<strong>Tube</strong><br />
Brush<br />
17
TUBE CHART<br />
PIPE CHART<br />
B.<br />
W.<br />
G.<br />
Wall<br />
Thick-<br />
ness<br />
OUTSIDE DIAMETER TUBES<br />
1 ⁄4” 3 ⁄8” 1 ⁄2” 5 ⁄8” 3 ⁄4” 7 ⁄8” 1” 1 1 ⁄4” 1 1 ⁄2” 1 3 ⁄4” 2” 2 1 ⁄4” 2 1 ⁄2” 2 3 ⁄4” 3” 3 1 ⁄4” 3 1 ⁄2” 3 3 ⁄4” 4” 4 1 ⁄4” 4 1 ⁄2”<br />
00 .380 .115 .240 .490 .740 .9901 .240 1.490 1.740 1.990 2.240 2.490 2.740 2.990 3.240 3.490 3.740<br />
0 .340 .070 .195 .320 .570 .820 1.070 1.320 1.570 1.820 2.070 2.320 2.570 2.820 3.070 3.320 3.570 3.820<br />
1 .300 .025 .150 .275 .400 .650 .900 1.150 1.400 1.650 1.900 2.150 2400 2.650 2.900 3.150 3.400 3.650 3.900<br />
2 .284 .057 .182 .307 .432 .682 .932 1.182 1.432 1.682 1.932 2.182 2.432 2.682 2.932 3.182 3.432 3.682 3.932<br />
3 .259 .107 .232 .357 .482 .732 .982 1.232 1.482 1.732 1.982 2.232 2.482 2.732 2.982 3.232 3.482 3.732 3.982<br />
4 .238 .024 .149 .274 .399 .524 .774 1.024 1.274 1.524 1.774 2.024 2.274 2.524 2.774 3.024 3.274 3.524 3.774 4.024<br />
5 .220 .060 .185 .310 .435 .560 .810 1.060 1.310 1.560 1.810 2.050 2.310 2.560 2.810 3.060 3.310 3.560 3.810 4.060<br />
6 .203 .094 .219 .344 .469 .594 .844 1.094 1.344 1.594 1.844 2.094 2.344 2.594 2.844 3.094 3.344 3.594 3.844 4.094<br />
7 .180 .140 .265 .390 .515 .640 .890 1.140 1.390 1.640 1.890 2.140 2.390 2.640 2.890 3.140 3.390 3.640 3.890 4.140<br />
8 .165 .045 .170 .295 .420 .545 .670 .920 1.170 1.420 1.670 1.920 2.170 2.420 2.670 2.920 3.170 3.420 3.670 3.920 4.170<br />
9 .148 .079 .204 .329 .454 .579 .704 .954 1.204 1.454 1.704 1.954 2.204 2.454 2.704 2.954 3.204 3.454 3.704 3.954 4.204<br />
10 .134 .107 .232 .357 .482 .607 .732 .982 1.232 1.482 1.732 1.982 2.232 2.482 2.732 2.982 3.232 3.482 3.732 3.982 4.232<br />
11 .120 .135 .260 .385 .510 .635 .760 1.010 1.260 1.510 1.760 2.010 2.260 2.510 2.760 3.010 3.260 3.510 3.760 4.010 4.260<br />
12 .109 .032 .157 .282 .407 .532 .657 .782 1.032 1.282 1.532 1.782 2.032 2.282 2.532 2.782 3.032 3.282 3.532 3.782 4.032 4.282<br />
13 .095 .060 .185 .310 .435 .560 .685 .810 1.060 1.310 1.560 1.810 2.060 2.310 2.560 2.810 3.060 3.310 3.560 3.810 4.060 4.310<br />
14 .083 .084 .209 .334 .459 .584 .709 .834 1.084 1.334 1.584 1.834 2.084 2.334 2.584 2.834 3.084 3.334 3.584 3.834 4.084 4.334<br />
15 .072 .106 .231 .356 .481 .606 .731 .856 1.106 1.356 1.606 1.856 2.106 2.356 2.606 2.856 3.106 3.356 3.606 3.856 4.106 4.356<br />
16 .065 .120 .245 .370 .495 .620 .745 .870 1.120 1.370 1.620 1.870 2.120 2.370 2.620 2.870 3.120 3.370 3.620 3.870 4.120 4.370<br />
17 .058 .134 .259 .384 .509 .634 .759 .884 l.134 1.384 1.634 1.884 2.134 2.384 2.634 2.884 3.134 3.384 3.634 3.884 4.134 4.384<br />
18 .049 .152 .277 .402 .527 .652 .777 .902 1.152 1.402 1.652 1.902 2.152 2.402 2.652 2.902 3.152 3.402 3.652 3.902 4.152 4.402<br />
19 .042 .166 .291 .416 .541 .666 .791 .916 1.166 1.416 1.666 1.916<br />
20 .035 .180 .305 .430 .555 .680 .805 .930 1.180 1.430 1.680 1.930<br />
21 .032 .186 .311 .436 .561 .686 .811 .936 1.186 1.436 1.686 1.935<br />
22 .028 .194 .319 .444 .569 .694 .819 .944 1.194 1.444 1.694 1.944<br />
23 .025 .200 .325 .450 .575 .700 .825 .950 1.200 1.450 1.700 1.950<br />
24 .022 .206 .331 .456 .581 .706 .831 .956 1.206 1.456 1.706 1.956<br />
24 .022 .206 .331 .456 .581 .706 .831 .956 1.206 1.456 1.706 1.956<br />
*Above table does not allow for tube mill tolerance<br />
www.tube<strong>and</strong>pipetools.com 1-610-379-5446<br />
Nom. Schedule Wall Inside<br />
<strong>Pipe</strong> Size No. Thkns. Dia.<br />
(inches) (inches) (inches)<br />
1/8 10S 0.049 0.307<br />
(0.405) 40ST, 40S 0.068 0.269<br />
80XS, 80S 0.095 0.215<br />
1/4 10S 0.065 0.410<br />
(0.540) 40ST, 40S 0.088 0.364<br />
80XS, 80S 0.119 0.302<br />
3/8 10S 0.065 0.545<br />
(0.675) 40ST, 40S 0.091 0.493<br />
80XS, 80S 0.126 0.423<br />
1/2 5S 0.065 0.710<br />
(0.840) 10S 0.083 0.884<br />
40ST, 40S 0.109 0.622<br />
80XS, 80S 0.147 0.546<br />
160 0.188 0.464<br />
XX 0.294 0.252<br />
3/4 5S 0.065 0.920<br />
(1.050) 10S 0.083 0.084<br />
40ST, 40S 0.113 0.824<br />
80XS, 80S 0.154 0.742<br />
160 0.219 0.612<br />
XX 0.308 0.434<br />
1 5S 0.065 1.185<br />
(1.315) 10S 0.109 1.097<br />
40ST, 40S 0.133 1.049<br />
80XS, 80S 0.179 0.957<br />
160 0.250 0.815<br />
XX 0.358 0.599<br />
1-1/4 5S 0.065 1.530<br />
(1.660) 10S 0.109 1.442<br />
40ST, 40S 0.140 1.380<br />
80XS, 80S 0.191 1.278<br />
160 0.250 1.160<br />
XX 0.382 0.896<br />
1-1/2 5S 0.065 1.770<br />
(1.900) 10S 0.109 1.682<br />
40ST, 40S 0.145 1.610<br />
80XS,80S 0.200 1.500<br />
160 0.281 1.338<br />
XX 0.400 1.100<br />
2 5S 0.065 2.245<br />
(2.375) 10S 0.109 2.157<br />
40ST, 40S 0.154 2.067<br />
80XS, 80S 0.218 1.939<br />
160 0.344 1.687<br />
XX 0.436 1.503<br />
Nom. Schedule Wall Inside<br />
<strong>Pipe</strong> Size No. Thkns. Dia.<br />
(inches) (inches) (inches)<br />
2-1/2 5S 0.083 2.709<br />
(2.875) 10S 0.120 2.635<br />
40ST, 40S 0.203 2.469<br />
80XS, 80S 0.276 2.323<br />
160 0.375 2.125<br />
XX 0.552 1.771<br />
3 5S 0.083 3.334<br />
(3.5) 10S 0.120 3.260<br />
40ST, 40S 0.216 3.068<br />
80XS, 80S 0.300 2.900<br />
160 0.438 2.624<br />
XX 0.600 2.300<br />
3-1/2 5S 0.083 3.834<br />
(4) 10S 0.120 3.760<br />
40ST, 40S 0.226 3.548<br />
80XS, 80S 0.318 3.364<br />
4 5S 0.083 4.334<br />
(4.5) 10S 0.120 4.260<br />
40ST, 40S 0.237 4.026<br />
80XS, 80S 0.337 3.826<br />
120 0.438 3.624<br />
160 0.531 3.438<br />
XX 0.674 3.152<br />
5 5S 0.109 5.345<br />
(5.563) 10S 0.134 5.295<br />
40ST, 40S 0.258 5.047<br />
80XS, 80S 0.375 4.813<br />
120 0.500 4.563<br />
160 0.625 4.313<br />
XX 0.750 4.063<br />
6 5S 0.109 6.407<br />
(6.625) 10S 0.134 6.357<br />
40ST, 40S 0.280 6.065<br />
80XS, 80S 0.432 5.761<br />
120 0.562 5.501<br />
160 0.719 5.187<br />
XX 0.864 4.897<br />
8 5S 0.109 8.407<br />
(8.625) 10S 0.148 8.329<br />
20 0.250 8.125<br />
30 0.277 8.071<br />
40ST, 40S 0.322 7.981<br />
60 0.406 7.813<br />
80XS, 80S 0.500 7.625<br />
100 0.594 7.437<br />
120 0.719 7.187<br />
140 0.812 7.001<br />
XX 0.875 6.875<br />
160 0.906 6.813<br />
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Nom. Schedule Wall Inside<br />
<strong>Pipe</strong> Size No. Thkns. Dia.<br />
(inches) (inches) (inches)<br />
10 5S 0.134 10.482<br />
(10.75) 10S 0.165 10.420<br />
20 0.250 10.250<br />
30 0.307 10.136<br />
40ST, 40S 0.365 10.020<br />
60XS, 80S 0.500 9.750<br />
80 0.594 9.562<br />
100 0.719 9.312<br />
120 0.844 9.062<br />
140, XX 1.000 8.750<br />
160 1.125 8.500<br />
12 5S 0.156 12.438<br />
(12.75) 10S 0.180 12.390<br />
20 0.250 12.250<br />
30 0.330 12.090<br />
ST, 40S 0.375 12.000<br />
40 0.406 11.938<br />
XS, 80S 0.500 11.750<br />
60 0.562 11.626<br />
80 0.688 11.374<br />
100 0.844 11.062<br />
120, XX 1.000 10.750<br />
140 1.125 10.500<br />
160 1.312 10.126<br />
14 5S 0.156 13.688<br />
(14) 10S 0.188 13.624<br />
10 0.250 13.500<br />
20 0.312 13.376<br />
30, ST 0.375 13.250<br />
40 0.438 13.124<br />
XS, 80S 0.500 13.000<br />
60 0.594 12.812<br />
80 0.750 12.500<br />
100 0.938 12.124<br />
120 1.094 11.812<br />
140 1.250 11.500<br />
160 1.406 11.188<br />
16 5S 0.169 15.670<br />
(16) 10S 0.188 16.624<br />
10 0.250 15.500<br />
20 0.312 15.376<br />
30, ST 0.375 15.250<br />
40, XS 0.500 15.000<br />
60 0.656 14.688<br />
80 0.844 14.312<br />
100 1.031 13.938<br />
120 1.219 13.562<br />
140 1.438 13.124<br />
160 1.594 12.812<br />
Nom. Schedule Wall Inside<br />
<strong>Pipe</strong> Size No. Thkns. Dia.<br />
(inches) (inches) (inches)<br />
18 5S 0.165 17.670<br />
(18) 10S 0.188 17.624<br />
10 0.250 17.500<br />
20 0.312 17.376<br />
ST 0.375 17.250<br />
30 0.438 17.124<br />
XS 0.500 17.000<br />
40 0.562 16.876<br />
60 0.750 16.500<br />
80 0.938 16.124<br />
100 1.156 15.688<br />
120 1.375 15.250<br />
140 1.562 14.876<br />
160 1.781 14.438<br />
20 5S 0.188 19.624<br />
(20) 10S 0.218 19.564<br />
10 0.250 19,500<br />
20, ST 0.375 19.250<br />
30, XS 0.500 19.000<br />
40 0.594 18.812<br />
60 0.812 18.376<br />
80 1.031 17.938<br />
100 1.281 17.438<br />
120 1.500 17.000<br />
140 1.750 16.500<br />
160 1.969 16.062<br />
24 5S 0.218 23.564<br />
(24) 10, 10S 0.250 23.500<br />
20, ST 0.375 23.250<br />
XS 0.500 23.000<br />
30 0.562 22.876<br />
40 0.688 22.324<br />
60 0.969 22.062<br />
80 1.219 21.562<br />
100 1.531 20.938<br />
120 1.812 20.376<br />
140 2.062 19.876<br />
160 2.344 19.312<br />
30 SS 0.250 29.500<br />
(30) 10, 10S 0.312 29.376<br />
ST 0.375 29.250<br />
20, XS 0.500 29.000<br />
30 0.625 28.750<br />
Rev. 6-2004
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