TRADE OF VEHICLE BODY REPAIR - eCollege

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Figure 25: Removes High and Low Spots on Metal Surface.................................. 29 Figure 26: Filing a Door Panel.................................................................................... 30 Figure 27: Cross Filing at 45º...................................................................................... 30 Figure 28: Cross Filing at 90º...................................................................................... 31
Module 2– Unit 2 Metal Finishing Learning Outcome: By the end of this unit each apprentice will be able to: • State the hazards that can be created by sharp edges, metal filings and sparks • Determine the extent of damage to a panel • Select the correct tools including dolly curvature • Prepare the panel for repair • Identify the plastic and elastic regions • Apply corrective forces to restore the contour of the panel • Metal finish the panel • Restore the correct tension to the panel Key Learning points • Safety sharp edges, metal filings and sparks • Damage assessment • Plastic and elastic regions • Roughing out • Hammering techniques • Filing techniques • Grinding technique • Methods of assessing surface contour quality • Removal of under-body coatings Training Resources • Classroom/workshop • Tool kit grinder and discs • Damaged body panel • Personal protection equipment Suggested Exercises Determine the extent of damage, rough out and metal finish, a damaged high crown section of body panel and finish to an acceptable quality standard suitable for refinishing Vehicle Body Repairs - Phase 2 1
Page 1 and 2: TRADE OF VEHICLE BODY REPAIR PHASE
Page 3 and 4: Table of Contents Metal Finishing..
Page 5: Table of Figures Figure 1: Grinding
Page 9 and 10: Module 2- Unit 2 Introduction Metal
Page 11 and 12: Module 2- Unit 2 Metal Finishing Sa
Page 13 and 14: Module 2- Unit 2 craftsman who, to
Page 15 and 16: Module 2- Unit 2 The same process i
Page 17 and 18: Module 2- Unit 2 pre-shaped panel t
Page 19 and 20: Module 2- Unit 2 Split-and-Weld Sys
Page 21 and 22: Module 2- Unit 2 A common feature i
Page 23 and 24: Module 2- Unit 2 Preparing the Pane
Page 25 and 26: Module 2- Unit 2 However, in most c
Page 27 and 28: Module 2- Unit 2 Where planishing h
Page 29 and 30: Module 2- Unit 2 Direct Hammering F
Page 31 and 32: Module 2- Unit 2 Figure 21: Using a
Page 33 and 34: Module 2- Unit 2 This will reduce t
Page 35 and 36: Module 2- Unit 2 Filing Techniques
Page 37 and 38: Module 2- Unit 2 Grinding Technique
Page 39 and 40: Module 2- Unit 2 Self Assessment Qu
Page 41 and 42: Module 2- Unit 2 Answers to Questio
Page 43: FÁS Learning Innovation Unit Apt.

TRADE OF VEHICLE BODY REPAIR - eCollege

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