28.03.2013 Views

Extreme Temperature ESP System

Extreme Temperature ESP System

Extreme Temperature ESP System

SHOW MORE
SHOW LESS

Create successful ePaper yourself

Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.

The Centrilift <strong>Extreme</strong> <strong>Temperature</strong> (ET)<br />

<strong>ESP</strong> system from Baker Hughes is a<br />

proven system solution for harsh oilfi eld<br />

environments. Baker Hughes has provided<br />

reliable <strong>ESP</strong> systems in steam-assisted<br />

gravity drainage (SAGD) projects since<br />

2004 and we offer the only <strong>ESP</strong> systems<br />

pre-qualifi ed in our R&D test loops in fl uid<br />

temperatures up to 446ºF (230ºC).<br />

The <strong>Extreme</strong> <strong>Temperature</strong> <strong>ESP</strong> system has<br />

shown rapid adoption rates in the oilfi eld due<br />

to increased reliability and decreased idle rig<br />

time. In less than three years, the ET system<br />

install base has increased nearly 1,400%.<br />

Baker Hughes was the fi rst in the oilfi eld<br />

services industry to offer these two new<br />

system innovations: the plug-in pothead<br />

and pre-fi lled motor/seal. In an effort to<br />

increase system reliability and reduce<br />

costly rig time, the pre-fi lled motor/seal is<br />

serviced in our factory. The plug-in pothead<br />

eliminates the need for a fi eld splice. This<br />

further reduces necessary rig time.<br />

The ET system can handle the most abrasives,<br />

gas, and steam with the latest abrasionresistant<br />

technology. The MVP multiphase<br />

pump design and gas-avoiding intakes offer<br />

reliability in horizontal orientations with the<br />

presence of gas and steam.<br />

For superior control, the Electrospeed <br />

variable speed drive (VSD) operates with a<br />

suite of software designed for viscous oil,<br />

including MaxStart and MaxPoint software.<br />

With MaxStart software, operators can<br />

avoid workovers due to locked pumps,<br />

especially in heavy oil and tar sands.<br />

MaxStart software integrates a dynamic<br />

<strong>ESP</strong> system model to accurately calculate<br />

shaft torque and automatically starts<br />

the <strong>ESP</strong> system by alternating between<br />

forward and reversing torque until the<br />

pump turns freely. Shaft breakage is<br />

virtually eliminated.<br />

The MaxPoint frequency sweep software<br />

maximizes production by ensuring minimal<br />

Overview<br />

<strong>Extreme</strong> <strong>Temperature</strong> <strong>ESP</strong> <strong>System</strong><br />

Improves return on investment in thermal recovery<br />

Applications<br />

Steam-assisted gravity drainage<br />

Thermal recovery producing wells<br />

Low flow wells<br />

Harsh wells with gas, sand, or scale<br />

Features and Benefi ts<br />

Handles extreme operating conditions<br />

– Reliably operates in the presence of<br />

abrasives, gas, and steam with the<br />

latest abrasion-resistant and gas<br />

handling technology<br />

Pre-qualified in our R&D test loop<br />

– Tested in fluid temperatures up to<br />

446ºF (230ºC)<br />

Joins the CENtigrade family of elevated<br />

temperature production systems<br />

– Offers the best technology for<br />

the application<br />

Rapid adoption<br />

– Install base has increased nearly<br />

1,400% in nearly 3 years<br />

VSD software specific to viscous oil<br />

– Optimizes starts in heavy oil<br />

environments<br />

Pre-filled motor/seal<br />

– Factory service reduces rig time<br />

Plug-in pothead<br />

– Minimizes rig delays by eliminating<br />

the need for a field splice<br />

ULTRA TEMPERATURE<br />

EXTREME TEMPERATURE<br />

HIGH TEMPERATURE<br />

The CENtigrade Offering<br />

STANDARD TEMPERATURE<br />

200ºF 300ºF 400ºF 500ºF<br />

(94ºC) (149ºC) (204ºC) (260ºC)<br />

Bottomhole <strong>Temperature</strong>


shock to the reservoir by methodically ramping up the pump<br />

during startup and rate change events.<br />

The ET <strong>ESP</strong> system is part of our Centrilift CENtigrade elevated<br />

temperature systems family. These system solutions serve the<br />

high temperature oil, SAGD, and geothermal energy markets in<br />

three categories:<br />

High <strong>Temperature</strong> (HT), for fluid temperatures up to 325ºF (163ºC)<br />

<strong>Extreme</strong> <strong>Temperature</strong>, for fluid temperatures up to 428ºF (220ºC)<br />

Ultra <strong>Temperature</strong> (UT), for fluid temperatures up to 482ºF (250ºC)<br />

Contact your Baker Hughes representative today or visit<br />

www.bakerhughes.com to fi nd out how the <strong>Extreme</strong> <strong>Temperature</strong><br />

<strong>ESP</strong> production system can extend run life and maximize<br />

production in your elevated temperature applications.<br />

Chemical<br />

Mechanical<br />

Electrical<br />

Water<br />

Pumping<br />

<strong>System</strong><br />

Development Focus Points<br />

HT ET UT<br />

Horizontal Surface Pumping <strong>System</strong><br />

www.bakerhughes.com<br />

Pothead<br />

Motor<br />

CENtigrade <strong>ESP</strong> system<br />

Specifi cation Comparison<br />

<strong>Extreme</strong> <strong>Temperature</strong> Ultra <strong>Temperature</strong><br />

Maximum bottom hole<br />

temperature<br />

428ºF (220ºC) 482ºF (250ºC)<br />

XP Pump series 338 - 675 400 and 538<br />

Motor assembly OD (in) 5.62<br />

Max power (60 hz) 330 240<br />

Pothead Plug-in<br />

Volumetric expansion Metal bellows<br />

Gas handler MVP<br />

Gas-avoiding intakes Standard, gravity cup, bow spring<br />

Metal composition<br />

Carbon steel , Ni-resist, ductile Ni-resist, INCONEL ®*<br />

alloy, special alloy, special coatings<br />

Deviation 0-90<br />

*INCONEL is a registered trademark of Special Metals Corporation.<br />

Number of Units Installed<br />

Mar 06<br />

Jun 06<br />

Seal<br />

Sep 06<br />

Dec 06<br />

Mar 07<br />

Jun 07<br />

CENtigrade ET and UT Install Base<br />

Sep 07<br />

Dec 07<br />

Pump<br />

Mar 08<br />

Jun 08<br />

Sep 08<br />

Dec 08<br />

Gas Avoiding Intake<br />

Cable<br />

Mar 09<br />

Jun 09<br />

Sep 09<br />

Dec 09<br />

Mar 10<br />

Jun 10<br />

Sep 10<br />

Dec 10<br />

Variable Speed Drive<br />

Disclaimer of Liability: This information is provided for general information purposes only and is believed to be accurate as of the date hereof; however, Baker Hughes Incorporated and its affi liates do<br />

not make any warranties or representations of any kind regarding the information and disclaim all express and implied warranties or representations to the fullest extent permissible by law, including<br />

those of merchantability, fi tness for a particular purpose or use, title, non-infringement, accuracy, correctness or completeness of the information provided herein. All information is furnished “as is”<br />

and without any license to distribute. The user agrees to assume all liabilities related to the use of or reliance on such information. BAKER HUGHES INCORPORATED AND ITS AFFILIATES SHALL NOT BE<br />

LIABLE FOR ANY DIRECT, INDIRECT, SPECIAL, PUNITIVE, EXEMPLARY OR CONSEQUENTIAL DAMAGES FROM ANY CAUSE WHATSOEVER INCLUDING BUT NOT LIMITED TO ITS NEGLIGENCE.<br />

Mar 11<br />

Jun 11<br />

Sep 11<br />

© 2011 Baker Hughes Incorporated. All rights reserved. 32004

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!