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Dupont Realshield.qxp (Page 1) - DuPont™ Tyvek

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Easy to install<br />

High levels of protection<br />

protection<br />

CI/SfB<br />

October 2006<br />

DuPont <strong>Realshield</strong><br />

Gas Barriers<br />

Ln6


Gas protection<br />

Occupants of buildings must be<br />

protected against harm from gases<br />

which occur in the ground and may<br />

seep into the building through<br />

cracks and gaps in the structure,<br />

eventually rising to harmful levels.<br />

Building regulations require<br />

precautions be taken:<br />

‘to avoid danger to health and<br />

safety caused by substances<br />

found on or in the ground to<br />

be covered by the building’<br />

The three gases which constitute<br />

the main threats to health are:<br />

❏ Radon - a naturally occurring<br />

radioactive gas which, over a<br />

long period of time, can induce<br />

lung cancer.<br />

❏ Methane - a flammable<br />

asphyxiating gas which can<br />

occur naturally but is often<br />

given off by landfills.<br />

❏ Carbon dioxide - an asphyxiating<br />

gas, often produced by landfills.<br />

The most effective way to prevent<br />

those gases from reaching the<br />

interior of the building is to install a<br />

continuous gas barrier across the<br />

whole footprint of the building.<br />

The DuPont range of <strong>Realshield</strong><br />

Gas Barriers offers you a choice of<br />

high performance barriers which<br />

are easy to install in any type of<br />

building, providing protection for<br />

the occupants.<br />

DuPont <strong>Realshield</strong> Gas Barrier<br />

Gas rising from ground<br />

Figure 1<br />

2


3<br />

Selecting your DuPont <strong>Realshield</strong> Gas Barrier<br />

The range of DuPont <strong>Realshield</strong> Gas Barriers has been engineered to<br />

provide high levels of gas protection to meet the requirements of your<br />

project; use this table to determine which DuPont <strong>Realshield</strong> Gas Barrier<br />

best suits your needs.<br />

Gas barrier<br />

DuPont<br />

Robustness Radon Methane CO2<br />

Product selector:<br />

<strong>Realshield</strong><br />

DPM<br />

Radon 300<br />

A mono-layer of blown<br />

PE film, 300 microns thick.<br />

✔ ✔ ✔ ✔<br />

DuPont <strong>Realshield</strong><br />

Radon 400<br />

A mono-layer of blown<br />

PE film, 400 microns thick.<br />

DuPont <strong>Realshield</strong><br />

Radon Plus<br />

A four-layer gas barrier<br />

consisting of a HDPE core<br />

and polyester reinforcing<br />

grid bonded between two<br />

layers of LLDPE<br />

DuPont <strong>Realshield</strong><br />

Total<br />

A six-layer gas barrier,<br />

consisting of aluminium<br />

foil and a reinforcing<br />

polyester grid sandwiched<br />

between four layers of<br />

polyolefins.<br />

✔ ✔ ✔ ✔<br />

✔ ✔ ✔ ✔<br />

✔<br />

✔ ✔ ✔ ✔<br />

Accessories<br />

A full range of accessories is available, contact your local DuPont <strong>Realshield</strong><br />

stockist for details.


DuPont <strong>Realshield</strong> Gas<br />

Barriers<br />

DuPont <strong>Realshield</strong> Gas Barriers<br />

can be installed:<br />

❏ under a groundbearing slab<br />

(figure 2)<br />

❏ over a groundbearing slab<br />

(figure 3)<br />

❏ over a beam and block floor<br />

(figure 4).<br />

To avoid the risk of gas collecting<br />

under the barrier there must be a<br />

path for it to escape to<br />

atmosphere. This can be a<br />

prefabricated or brick sump<br />

(figure 5) or a geotextile drainage<br />

matting connected to an extract<br />

pipe as discussed in BRE<br />

publication ‘Radon: guidance on<br />

protective measures for dwellings’.<br />

In beam and block floors cross<br />

vents in the supporting walls will<br />

allow the gas to disperse.<br />

brick sump<br />

Figure 5<br />

Figure 2<br />

Figure 3<br />

Figure 4<br />

4


5<br />

Preparation<br />

The surface onto which the barrier<br />

is to be laid must be even, smooth<br />

and free from projections.<br />

Hardcore must be blinded with<br />

25mm of sand, concrete must<br />

have a smooth floated finish.<br />

Laying the barrier<br />

❏ lay the first run of DuPont <strong>Realshield</strong>.<br />

❏ apply DuPont <strong>Tyvek</strong> ® Butyl<br />

Tape about 50mm in from the<br />

edge of the first run.<br />

❏ lay the second run of DuPont <br />

<strong>Realshield</strong> to overlap the first<br />

run by 150mm whilst<br />

progressively removing the<br />

protective cover strip from the<br />

tape. ➀<br />

❏ use a hand roller to press the<br />

top sheet firmly down and<br />

ensure a gas-tight joint. ➁<br />

1<br />

2<br />

Points to watch<br />

DuPont <strong>Realshield</strong> Gas Barriers<br />

are robust, but care must be<br />

taken to avoid damaging the<br />

barrier both during and after<br />

installation.<br />

Any damaged areas should be<br />

patch repaired using DuPont <br />

<strong>Realshield</strong> Gas Barrier and <strong>Tyvek</strong> ®<br />

Butyl Tape.


Wall cavities<br />

Form a continuous gas barrier<br />

across all wall cavities by continuing<br />

the DuPont <strong>Realshield</strong> Gas Barrier<br />

across the cavity and supporting it<br />

on a lightweight former, or concrete<br />

(figure 6). Alternatively, install a<br />

gas-resistant cavity tray and seal it<br />

to the barrier inside the cavity<br />

(figure 7).<br />

Internal walls<br />

Continue the gas barrier beneath all<br />

internal walls (figure 8). It may be<br />

easier to build the wall on a strip of<br />

gas barrier to which the main areas<br />

of barrier are then sealed. This<br />

method will reduce the risk of<br />

damaging the barrier during<br />

construction.<br />

Penetrations<br />

Keep the number of service<br />

penetrations to a minimum.<br />

Where a penetration is unavoidable,<br />

seal the pipe with a preformed ‘top<br />

hat’ (figure 9):<br />

❏ cut a neat hole in the barrier and<br />

fit it to the penetration<br />

❏ seal and clamp the ‘top hat’ to<br />

the pipe and to the barrier using<br />

<strong>Tyvek</strong> ® Butyl Tape.<br />

Figure 6<br />

Figure 7<br />

Figure 8<br />

Figure 9<br />

6


7<br />

Technical performance<br />

Test<br />

Radon<br />

permeability 1<br />

(m 2 /s)<br />

Radon<br />

transmittance 1<br />

(m/s)<br />

Methane<br />

permeation<br />

(g/m 2 /24h)<br />

MVTR<br />

(25˚C 75% RH)<br />

(g/m 2 /24h)<br />

Tensile strength<br />

unaged (Mpa)<br />

Tensile strength<br />

heat aged (Mpa)<br />

Tensile strength<br />

UV aged (Mpa)<br />

Elongation<br />

unaged (%)<br />

Elongation<br />

heat aged (%)<br />

Elongation<br />

UV aged (%)<br />

Nail tear<br />

resistance<br />

unaged (N/mm)<br />

Nail tear<br />

resistance heat<br />

aged (N/mm)<br />

Low temp.<br />

flexibility 0˚C<br />

Resistance to<br />

leakage at<br />

joints<br />

Shear at<br />

joints (N)<br />

Method<br />

SP Swedish<br />

National Testing<br />

and Reseach<br />

Institute<br />

SP Swedish<br />

National Testing<br />

and Reseach<br />

Institute<br />

BR 212<br />

BS 31177: 1959<br />

(1995)<br />

IS EN ISO 527-3:<br />

1996<br />

IS EN ISO 527-3:<br />

1996<br />

IS EN ISO 527-3:<br />

1996<br />

IS EN ISO 527-3:<br />

1996<br />

IS EN ISO 527-3:<br />

1996<br />

IS EN ISO 527-3:<br />

1996<br />

MOAT 27: 1983<br />

(5.4.1)<br />

MOAT 27: 1983<br />

(5.4.1)<br />

MOAT 27: 1983<br />

(5.4.2)<br />

MOAT 27: 1983<br />

(5.2.1)<br />

MOAT 27: 1983<br />

(5.2.2)<br />

1 assuming thickness of test specimen 0.000515m<br />

DuPont <strong>Realshield</strong><br />

Radon Plus<br />


Physical description<br />

Mean sheet thickness (mm)<br />

Standard roll width (m)<br />

Standard roll length (m)<br />

Standard roll weight (kg)<br />

Colour<br />

Technical performance<br />

Test<br />

Radon<br />

permeability 1<br />

(m 2 /s)<br />

Radon<br />

transmittance 1<br />

(m/s)<br />

Tensile<br />

strength (Mpa)<br />

Method<br />

SP Swedish<br />

National Testing<br />

and Reseach<br />

Institute<br />

SP Swedish<br />

National Testing<br />

and Reseach<br />

Institute<br />

DuPont <br />

<strong>Realshield</strong><br />

Radon 300<br />

DuPont <br />

<strong>Realshield</strong><br />

Radon 400<br />

0.3<br />

0.4<br />

4<br />

4<br />

25<br />

25<br />

30<br />

40<br />

Green Green<br />

DuPont <strong>Realshield</strong><br />

Radon 300<br />

DuPont <br />

<strong>Realshield</strong><br />

Radon Plus<br />

0.33<br />

3<br />

16.6; 25; 33<br />

17; 26; 34<br />

Red<br />

6 x 10 -12 8 x 10 -12<br />

20 x 10 -9 19 x 10 -9<br />

DuPont <br />

<strong>Realshield</strong><br />

Radon Total<br />

0.413<br />

2<br />

25; 50<br />

22; 44<br />

Black<br />

DuPont <strong>Realshield</strong><br />

Radon 400<br />

Long Transverse Long Transverse<br />

22.5 - 25.5<br />

22.0 - 26.0 22.0 - 25.0 21.5 - 25.5<br />

Elongation (%) ISO 1184<br />

550 - 650 600 - 700 550 - 600 600 - 700<br />

Tear resistance<br />

(N/mm)<br />

ISO 1184<br />

ISO 6383/2<br />

25 - 45<br />

1 assuming thickness of test specimen 0.000515m<br />

60 - 100 25 - 45 65 - 100<br />

8


Notes


Notes


Ordering<br />

DuPont <strong>Realshield</strong> Gas Barriers<br />

and accessories are available from<br />

your local stockist:<br />

DuPont <strong>Realshield</strong> Gas Barriers<br />

are manufactured by DuPont<br />

under ISO 9001 Quality Assurance<br />

System.<br />

Technical Support<br />

DuPont is happy to provide<br />

technical advice on how best to<br />

incorporate DuPont <strong>Realshield</strong><br />

Gas Barrier into various kinds of<br />

construction.<br />

DuPont offers:<br />

❏ technical literature<br />

❏ telephone help line<br />

+352 3666 5885<br />

❏ copies of reports and<br />

certificates<br />

❏ material samples<br />

❏ advice on meeting the<br />

requirements of Building<br />

Regulations and Building<br />

Standards.<br />

Recommendations as to methods, use of materials and construction details are based on the experience and<br />

current knowledge of DuPont and are given in good faith as a general guide to designers, contractors and<br />

manufacturers. This information is not intended to substitute for any testing you may need to conduct to<br />

determine for yourself the suitability of our products for your particular purposes. This information may be<br />

subject to revision as new knowledge and experience becomes available. Since we cannot anticipate all<br />

variations in actual end-use conditions, DuPont makes no warranties and assumes no liability in connection<br />

with any use of this information. Nothing in this publication is to be considered as a licence to operate under<br />

or a recommendation to infringe any patent right.<br />

The DuPont Oval, DuPont , The miracles of science and <strong>Tyvek</strong> ® DuPont de Nemours (Luxembourg) S.àr.l.<br />

Rue Général Patton<br />

L-2984 Luxembourg<br />

Tel. +352 3666 5885<br />

Fax +352 3666 5021<br />

are trademarks or registered trademarks of<br />

DuPont or its affiliates.<br />

tyvek.construction@lux.dupont.com

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