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A Night at the - Today's Machining World

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one on one<br />

Wh<strong>at</strong> is a typical piece of pit equipment<br />

you’d build in <strong>the</strong> team’s machine shop?<br />

GW: We build all of our pit equipment here. We make timing<br />

stands, fuel rigs, wheel carts. Everything has to be as quick<br />

as it can be, so we try to make everything down to <strong>the</strong> wheel<br />

guns th<strong>at</strong> take <strong>the</strong> nuts off <strong>the</strong> race car. We use air jacks—a<br />

pneum<strong>at</strong>ic jack to lift <strong>the</strong> car. We look <strong>at</strong> every aspect of <strong>the</strong> car<br />

to try to make it go faster or make it lighter.<br />

Wh<strong>at</strong>’s <strong>the</strong> difference between<br />

Formula 1 cars and Indy cars?<br />

GW: The cars look pretty similar but a lot more money is spent<br />

developing Formula 1 cars. Also, <strong>the</strong> rule sets are different<br />

and <strong>the</strong> minimum weight of [Indy] cars changes depending<br />

on <strong>the</strong> track, whe<strong>the</strong>r it’s an oval or road course or super<br />

speedway. [Indy] cars are around 1,600 pounds empty, while<br />

Formula 1 cars are 1,200 pounds. Indy cars have about 650<br />

horsepower, and Formula 1 cars have about 750 horsepower.<br />

A Formula 1 car would not be able to race <strong>at</strong> <strong>the</strong> Indianapolis<br />

500 because <strong>the</strong> parts and pieces on it aren’t designed to take<br />

<strong>the</strong> G-loadings and <strong>the</strong> high speeds.<br />

Is <strong>the</strong>re a lot less contact between cars<br />

in an IndyCar race than a NASCAR race?<br />

GW: In NASCAR, it’s a little easier for you to lean on your<br />

friends than it is in IndyCar. In IndyCar, if you touch wheels,<br />

one of <strong>the</strong>m is going to go flying. In NASCAR, you can<br />

bump a little bit, but <strong>the</strong> idea is th<strong>at</strong> <strong>the</strong> cars are so tweaked<br />

aerodynamically th<strong>at</strong> if you’re rubbing fenders or banging on<br />

somebody, you’re changing your aero, and th<strong>at</strong> car might not<br />

work as well as it was previously.<br />

How much does one Indy car cost?<br />

GW: Basically you can say <strong>the</strong> initial expense is about $375,000<br />

for a rolling car. You add $100,000 worth of electronics. We<br />

lease <strong>the</strong> engines [from Honda], and <strong>the</strong> lease is approxim<strong>at</strong>ely<br />

a million dollars per year per driver. The brakes don’t come on<br />

Interviewed by Noah Graff<br />

Grant Weaver is one of <strong>the</strong> team managers for<br />

Chip Ganassi Racing in Indianapolis. He is in charge of production, purchasing<br />

and prepar<strong>at</strong>ion of subassembly components for Ganassi’s ROLEX GRAND-AM<br />

Racing and IZOD IndyCar Series, both 2010 champion teams.<br />

<strong>the</strong> car and <strong>the</strong> drive shafts don’t come on <strong>the</strong> car. So when<br />

all is said and done and you put a car on <strong>the</strong> racetrack, <strong>the</strong>re’s<br />

about a million dollars rolling around on <strong>the</strong> road.<br />

How important is <strong>the</strong> speed of <strong>the</strong> pit stops?<br />

It seems strange to me th<strong>at</strong> <strong>the</strong> cars actually<br />

stop in <strong>the</strong> middle of a race.<br />

GW: Th<strong>at</strong>’s a rel<strong>at</strong>ive word, “stop.” The driver is never fully<br />

stopped. You’ve got to think about stick and ball sports like<br />

football and baseball. When <strong>the</strong> offense is on <strong>the</strong> field, <strong>the</strong><br />

defense is resting and vice versa. A race car driver’s only<br />

reprieve is during th<strong>at</strong> pit stop. He’s got to be able to put <strong>the</strong><br />

car on an exact spot in his pit box so th<strong>at</strong> his guys can perform<br />

<strong>the</strong>ir tasks without having to move. Right now it takes less<br />

than six seconds to fuel an Indy car during <strong>the</strong> pit stop with<br />

22 gallons of ethanol, while changing all four tires <strong>at</strong> <strong>the</strong> same<br />

time.<br />

How has safety for Indy cars<br />

improved over <strong>the</strong> years?<br />

GW: The cockpit area of <strong>the</strong> car is phenomenally safer than<br />

just a few years ago. The se<strong>at</strong>s [are safer], [<strong>the</strong> helmets] have a<br />

HANS device to keep <strong>the</strong> driver’s head realistically <strong>at</strong>tached to<br />

his body. There are different se<strong>at</strong>belts and special padding th<strong>at</strong><br />

go around <strong>the</strong> cockpit. All help contribute to <strong>the</strong> driver being<br />

able to walk away from a horrendous crash.<br />

Wh<strong>at</strong> are your favorite racing movies?<br />

GW: I have a couple favorite movies. Grand Prix with James<br />

Garner from around 1966, which went during <strong>the</strong> Formula 1<br />

season th<strong>at</strong> year. Le Mans with Steve McQueen, which played<br />

a lot around <strong>the</strong> Le Mans 24-hour race of 1970. And, not so<br />

much for <strong>the</strong> drama part, but Paul Newman in Winning, which<br />

is from <strong>the</strong> 1960s and also focuses around <strong>the</strong> Indianapolis<br />

500. They haven’t made a lot of good movies about racing<br />

since <strong>the</strong>n. Talladega <strong>Night</strong>s is <strong>the</strong> worse movie I’ve ever seen in<br />

my life. Didn’t think much of Days of Thunder ei<strong>the</strong>r.<br />

November/December 2010 37<br />

one on one

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