LYE Series Engine Oil Recycling System - The Oils We Are Purifying ...
LYE Series Engine Oil Recycling System - The Oils We Are Purifying ...
LYE Series Engine Oil Recycling System - The Oils We Are Purifying ...
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Chongqing Zhongneng <strong>Oil</strong> Purifier Manufacture Co., Ltd<br />
Add: No.101 Huoju Street, Jiulongpo District, Chongqing, China<br />
Contact: Mr. Kevin Chiang Tel: +86-23-6806 4015 Fax: +86-23-6806 0921 Mobile: +86-135 2739 0908<br />
Email: oilpurifier.kevin@zhongnengcq.cn MSN: new8628@hotmail.com <strong>We</strong>bsite: http://www.zhongnengcq.cn<br />
<strong>Engine</strong> <strong>Oil</strong> <strong>Recycling</strong> <strong>System</strong> <strong>Series</strong> <strong>LYE</strong><br />
① Model <strong>LYE</strong>-1000 ~ <strong>LYE</strong>-5000 (1 ~ 5 Tons/day) ② Model <strong>LYE</strong>-6000 ~ <strong>LYE</strong>-10,000 (6 ~ 10 Tons/day)<br />
③ Model <strong>LYE</strong>-15000 ~ <strong>LYE</strong>-18000 (15 ~ 18 Tons/day) ④ Model <strong>LYE</strong>-20000 ~ more (20 Tons/day ~ more)<br />
Comparison Picture of Waste <strong>Oil</strong> and Treated <strong>Oil</strong>
I. Company Profile:<br />
重 庆 中 能 滤 油 机 制 造 有 限 公 司<br />
Chongqing Zhongneng <strong>Oil</strong> Purifier Manufacture Co., LTD<br />
Chongqing Zhongneng <strong>Oil</strong> Purifier Manufacture Co., Ltd is a high-tech Company which is engaged in<br />
manufacturing lubrication purification equipment such as transformer oil recycling system, turbine oil filtration<br />
plant, and industrial oil treatment device and engine oil regeneration system.<br />
Nowadays, the company’s sales network covers all the provinces of China and exports to more than fifty<br />
countries. Zhongneng products are very popular in domestic market and foreign market based on High quality,<br />
advanced technology and excellent service.<br />
Zhongneng oil purification equipment series are extensively used in the fields of electric power, petroleum,<br />
natural gas, mechanical manufacture, steel, metallurgy, railway, aviation etc. which consume lubrication oil. It’s<br />
the principal products covering more than 100 kinds of products in 7 series and can meet different needs of<br />
customers. For special demands of customers, we offer particular solutions. Zhongneng products are not only<br />
able to low customers cost and security risk effectively, but also solve the problem of which the waste oil<br />
contaminates environment.<br />
II. <strong>Oil</strong> Brief Description<br />
<strong>The</strong> basic function of internal combustion engine oil includes the reduction of<br />
frication, lustration, cooling, pressurizing and anti-corrosion.<br />
1. Excellent oxidation stability, alleviating the probability of lacquer film and accumulated carbon.<br />
2. Fine lustration separating property.<br />
3. Good performance of viscidity of high temperature, and high viscosity index.<br />
4. Good performance of anti-corrosion, anti-frication and anti-foam.<br />
5. Fine performance of low temperature resistance.<br />
◆ internal combustion engine oil is easy to be aging and degenerating either due to the inleakage of water,<br />
coolant, fuel, smoking ash, carbon matter, or the absorption of dust and metal scraps and the dissoluble<br />
and infusible oxidation of itself. Using this sort of oil may make piston ring felt, oil way jam, corrosion and<br />
sedimentation increase and the abrasion process aggravate. <strong>The</strong>refore, internal combustion engine oil<br />
must be treated in time to restore the oil’s performance, cut down the expense on oil purchasing and save<br />
oil resources.<br />
III. Range of Application<br />
<strong>LYE</strong> used engine oil recycling system is particularly used in such industry as mines, metallurgy, electric power,<br />
transportation, mechanical manufacture in which lubrication oil like hydraulic oil, engine oil, cooling oil etc are<br />
Company Name: Chongqing Zhongneng <strong>Oil</strong> Purifier Manufacture Co., Ltd <strong>We</strong>bsite: http://www.zhongnengcq.cn<br />
Address: No.101 Huoju Street, Jiulong Industrial Park, Jiulongpo District, Chongqing, China Zip: 400039<br />
Tel: +86-23-68064015 Fax: +86-23-68060921 Mobile: +86-13527390908 Skype: kevinnchiang<br />
MSN: new8628@hotmail.com Email: kevinnchiang@yahoo.com oilpurifier.kevin@zhongnengcq.cn
重 庆 中 能 滤 油 机 制 造 有 限 公 司<br />
Chongqing Zhongneng <strong>Oil</strong> Purifier Manufacture Co., LTD<br />
used. Gas engine oil, mineral diesel engine oil used in the field of transportation like shipping, land-carriage etc.<br />
also can be treated with regeneration by <strong>LYE</strong> series machines.<br />
IV.Product description<br />
<strong>LYE</strong> series oil recycling system mainly treats and recycles kinds of used mineral engine oil and mineral<br />
motor oil from car, motor, truck, ship, mines, electrical power and so on.<br />
It not only removes the impurities, water, and acid matter, organic and inorganic acid effectively, but also<br />
can remove carbon particulate matter and peroxides. In gas/diesel engine oil, bitumen and colloid and other<br />
sludge can be removed similarly.<br />
After treatment by the machines, the color of the treated oil is recovered and the quality indexes are<br />
improved too so as to resume the performance of gas/diesel engine oil, to keep the engine in good lubricating<br />
conditions, to guarantee lubricating system of gas/diesel engine to work properly and to prolong the service life<br />
of gas engine and oil, finally, to economize expense on oil purchasing and save oil resource.<br />
V. Features & Functions<br />
1. Adopting high-precision stainless steel filters with excellent mechanical intensity and long service life, which<br />
is corrosion-resistant and high-temperature-resistant, it intensively remove particulate matter from waste oil.<br />
2. Completely removing water content and harmful gas from the waste oil.<br />
3. Recovering the color of the treated oil as fresh oil<br />
4. Strong and reliable heating system and heating protection system<br />
4. Simple operation, safe and reliable.<br />
5. As for the mixed gas which is pumped by vacuum pump, through some methods such as exhaust treatment,<br />
rundle cooling, condensation, purification, filtration to reinforce the efficient output power of the machine,<br />
prolong the service life of vacuum pump largely. It not only protects the vacuum pump, but also makes the<br />
discharge gas clean and accord with environmental requirements.<br />
6. This system adopts advanced indefinite oil temperature control device, which can set the top and bottom oil<br />
temperature discretionarily to avoid frequent motions of beating AC contract and prolong the service life of<br />
AC contract.<br />
7. This plant is equipped with integrated protection devices. Through each executive component, it can realize<br />
overall self-protection to the temperature, pressure, vacuum level, ultra-pressure etc.<br />
VI. Overworking principle<br />
1. Working principle<br />
Waste oil is firstly pumped into primary filter to remove big size particles, then goes into reaction system through<br />
oil pump, adding certain amounts of flocculant and de-coloring additives into it, mixing and heating. <strong>The</strong>n with<br />
Company Name: Chongqing Zhongneng <strong>Oil</strong> Purifier Manufacture Co., Ltd <strong>We</strong>bsite: http://www.zhongnengcq.cn<br />
Address: No.101 Huoju Street, Jiulong Industrial Park, Jiulongpo District, Chongqing, China Zip: 400039<br />
Tel: +86-23-68064015 Fax: +86-23-68060921 Mobile: +86-13527390908 Skype: kevinnchiang<br />
MSN: new8628@hotmail.com Email: kevinnchiang@yahoo.com oilpurifier.kevin@zhongnengcq.cn
重 庆 中 能 滤 油 机 制 造 有 限 公 司<br />
Chongqing Zhongneng <strong>Oil</strong> Purifier Manufacture Co., LTD<br />
electric-charged particulate becomes big one under the effect of coacervation in waste oil by physical, chemical<br />
and sorption effects. At the same time, harmful gas is removed by gas exhausting system. Through the effect of<br />
degassing, dewatering, cooling, filtering, after that, the oil enters into high precision fine filter to remove more tiny<br />
impurities; finally the clean oil is pumped out by oil outlet pump.<br />
2. Main structure<br />
<strong>The</strong> machine is composed of following systems:<br />
①. Reaction system (reactor, blender, oil pump);<br />
②. Heating system (heater, circulation oil pump, heat exchanger);<br />
③. Filtering system (filtering equipment body, strainer sheet/ filter plate, moving-start equipment lock-down<br />
equipment)<br />
④. Gas exhaust processing system (gas exhausting machine, radiator, cooler, water container, exhaust gas<br />
processor, exhaust gas filtration, fan)<br />
⑤. Electrical control system (Motors, Electrical control cabinet, cables/ wires)<br />
3. Processing Flow Chart<br />
EXHAUST<br />
GAS<br />
PROCESSOR<br />
COOLER<br />
FILTER FOR<br />
EXHAUST<br />
GAS<br />
GAS<br />
EXHAUSTING<br />
GAS<br />
EXHAUSTING<br />
DEVICE<br />
REACTOR<br />
SYSTEM<br />
PRIMARY<br />
FILTER<br />
WASTE OIL<br />
(Start from here)<br />
VACUUM<br />
PUMP<br />
FILTRATION<br />
DEVICE<br />
CLEAN OIL<br />
DISPEL FOAM<br />
DEVICE<br />
VACUUM<br />
SEPARATOR<br />
CLEAN OIL<br />
Company Name: Chongqing Zhongneng <strong>Oil</strong> Purifier Manufacture Co., Ltd <strong>We</strong>bsite: http://www.zhongnengcq.cn<br />
Address: No.101 Huoju Street, Jiulong Industrial Park, Jiulongpo District, Chongqing, China Zip: 400039<br />
Tel: +86-23-68064015 Fax: +86-23-68060921 Mobile: +86-13527390908 Skype: kevinnchiang<br />
MSN: new8628@hotmail.com Email: kevinnchiang@yahoo.com oilpurifier.kevin@zhongnengcq.cn<br />
FINE<br />
FILTER
VII. Technical Specifications<br />
1. Technical specifications of the machine<br />
Item Model<br />
Unit<br />
重 庆 中 能 滤 油 机 制 造 有 限 公 司<br />
Chongqing Zhongneng <strong>Oil</strong> Purifier Manufacture Co., LTD<br />
<strong>LYE</strong>-1000 <strong>LYE</strong>-3000 <strong>LYE</strong>-5000 <strong>LYE</strong>-8000<br />
Capacity liters / 8 hours/ day 1000 3000 5000 8000<br />
Recovery Rate % 75 ~ 95<br />
Working<br />
Pressure<br />
Temperature<br />
Range<br />
MPa ≤ 0.4<br />
℃ 80 ~ 180<br />
Working noise dB(A) ≤ 70<br />
Power supply 380V/ 3 Phase/ 50Hz (or as per your needed)<br />
Heating Power kW 32 50 78 105<br />
Total power kW 48 72 89 145<br />
Dimension<br />
L*W*H<br />
(m)<br />
Reaction<br />
<strong>System</strong><br />
Filtration<br />
<strong>System</strong><br />
Exhaust Gas<br />
Processing<br />
<strong>System</strong><br />
(2.2x1.6x1.5)x1 (2.4x1.8x1.8)x1 (3.0x2.2x2.3)x1 (2.8x2.1x2.1)x2<br />
(2.2x1.0x1.5)x1 (2.5x1.3x1.8)x1 (3.0x1.4x1.8)x1 (2.9x1.4x1.8)x2<br />
1.2x0.4x1.7 1.6x0.6x2.0 1.9x1.0x2.0 1.9x1.0x2.0<br />
<strong>We</strong>ight kg 4500 5000 6800 10800<br />
Item<br />
Unit<br />
Model<br />
<strong>LYE</strong>-10000 <strong>LYE</strong>-16000 <strong>LYE</strong>-20000 <strong>LYE</strong>-25000 <strong>LYE</strong>-30000<br />
Capacity liters / 8 hours/ day 10,000 16,000 20,000 25,000 30,000<br />
Recovery Rate % 75 ~ 95<br />
Working<br />
Pressure<br />
Temperature<br />
Range<br />
MPa ≤0.4<br />
℃<br />
80 ~180<br />
Working noise dB(A) ≤70<br />
Power supply 380V/ 3 Phase/ 50Hz (or as per your needed)<br />
Company Name: Chongqing Zhongneng <strong>Oil</strong> Purifier Manufacture Co., Ltd <strong>We</strong>bsite: http://www.zhongnengcq.cn<br />
Address: No.101 Huoju Street, Jiulong Industrial Park, Jiulongpo District, Chongqing, China Zip: 400039<br />
Tel: +86-23-68064015 Fax: +86-23-68060921 Mobile: +86-13527390908 Skype: kevinnchiang<br />
MSN: new8628@hotmail.com Email: kevinnchiang@yahoo.com oilpurifier.kevin@zhongnengcq.cn
重 庆 中 能 滤 油 机 制 造 有 限 公 司<br />
Chongqing Zhongneng <strong>Oil</strong> Purifier Manufacture Co., LTD<br />
Heating Power kW 149 178 199 277 368<br />
Total power kW 176 205 246 305 406<br />
Dimension<br />
L*W*H<br />
Reaction<br />
<strong>System</strong><br />
Filtration<br />
<strong>System</strong><br />
(m) Exhaust<br />
Gas<br />
Processing<br />
<strong>System</strong><br />
(3.0x2.2x2.3)x2 (3.0x2.2x2.3)x3 (3.0x2.2x2.3)x4 (3.1x2.3x2.4)x5 (3.2x2.5x2.6)x6<br />
(3.0x1.4x1.8)x2 (4.0x1.5x1.9)x2 (4.8x1.5x1.9)x2 (5.8x1.5x1.9)x2 (4.0x1.5x1.9)x4<br />
1.9x1.0x2.0 2.1x1.2x2.0 2.1x1.3x2.0 2.2x1.5x2.0 2.4x1.5x2.0<br />
<strong>We</strong>ight kg 12,000 23,000 37,000 46,000 55,000<br />
2. <strong>The</strong> quality indexes of mineral engine oil after treatment<br />
Analysis Item Unit Result Values Method<br />
Color (ASTM) L3.0 ASTM D1500-04a<br />
Density @15℃ g/cm 3 0.8770 ASTM D4052-96(2002)e1<br />
Kinematic Viscosity @ 100℃ mm²/s 11.6 ASTM D445-06<br />
Kinematic Viscosity @ 40℃<br />
mm²/s 44.78 ASTM D445-06<br />
Viscosity index 119 ASTM D2270-04<br />
Flash point ℃ 232 ASTM D92-05a<br />
Pour point ℃ -24 ASTM D97-06<br />
Conradson Carbon Residue %(mm) 0.01 ASTM D189-06e1<br />
Water mg/kg 100 EN ISO 12937-2000<br />
Impurities % 0.006 GB/T 511<br />
Sulfate ash content % 0.172 GB/T 2433<br />
Acid number mg KOH/G 0.04 GB/T 7304<br />
Water soluble acid/alkali Nil GB/T 259<br />
Company Name: Chongqing Zhongneng <strong>Oil</strong> Purifier Manufacture Co., Ltd <strong>We</strong>bsite: http://www.zhongnengcq.cn<br />
Address: No.101 Huoju Street, Jiulong Industrial Park, Jiulongpo District, Chongqing, China Zip: 400039<br />
Tel: +86-23-68064015 Fax: +86-23-68060921 Mobile: +86-13527390908 Skype: kevinnchiang<br />
MSN: new8628@hotmail.com Email: kevinnchiang@yahoo.com oilpurifier.kevin@zhongnengcq.cn
VIII. Questions & Answers<br />
重 庆 中 能 滤 油 机 制 造 有 限 公 司<br />
Chongqing Zhongneng <strong>Oil</strong> Purifier Manufacture Co., LTD<br />
1. What’s basic operation of <strong>LYE</strong> series?<br />
<strong>LYE</strong> <strong>Series</strong> regenerate waste oil by batch. For Model <strong>LYE</strong>-1000 (1000 L/day) to <strong>LYE</strong>-5000 (5000 L/day),<br />
<strong>We</strong> design one main filtering system and one reaction tank in the <strong>LYE</strong>, for over model <strong>LYE</strong>-5000, we design<br />
the machine with two filtering systems and two reaction tanks or more which can also ensure these types<br />
work continuously by turns.<br />
2. Can <strong>LYE</strong> recycle mixed oils?<br />
Yes, <strong>LYE</strong> <strong>Series</strong> can recycle the mixed mineral oils including diesel engine oil, gasoline engine oil, hydraulic<br />
oil, gear oil and other industrial lubrication oil.<br />
3. What residues or by-products <strong>LYE</strong> produce after recycling?<br />
Normally there are very few residues or by-products. <strong>The</strong>re is graphite exist in residues. <strong>The</strong> graphite is a<br />
very valuable substance; customer can extract graphite from residues by themselves.<br />
4. How to dispose residues and by-products?<br />
Customer can burn them or bury them. Additionally, customer can sell it to other factories as fuel.<br />
5. Is every time’s treated oil’s performances the same?<br />
It depends on waste oil. If each batch of waste oil’s performance is the same, the treated oil’s performance is<br />
the same.<br />
6. What is regeneration rate?<br />
It depends on compositions of waste oil which you want to treat. If there is lots of water content, impurities<br />
or other matters in waste oil, the regeneration rate is low. On the other hand, the regenerate is high.<br />
Normally the rate is between 50% ~ 95%.<br />
7. What is treated oil?<br />
If the waste oil is mixture of different type of oils, the treated oil is base engine oil. If the waste oil is a single<br />
type of oil, after recycling, the treated oil will be back to original oil type. <strong>The</strong> grade of treated oil is a bit lower<br />
than virgin oil’s.<br />
8. What are treated oil’s applications?<br />
<strong>The</strong> treated oil can be used as machinery’s lubrication oil, diesel engine oil or other lubrication oil.<br />
Customers can add additives to treated oil for improving the oil’s quality according to definite applications<br />
before reuse. Treated oil can also be used as fuel.<br />
Company Name: Chongqing Zhongneng <strong>Oil</strong> Purifier Manufacture Co., Ltd <strong>We</strong>bsite: http://www.zhongnengcq.cn<br />
Address: No.101 Huoju Street, Jiulong Industrial Park, Jiulongpo District, Chongqing, China Zip: 400039<br />
Tel: +86-23-68064015 Fax: +86-23-68060921 Mobile: +86-13527390908 Skype: kevinnchiang<br />
MSN: new8628@hotmail.com Email: kevinnchiang@yahoo.com oilpurifier.kevin@zhongnengcq.cn
重 庆 中 能 滤 油 机 制 造 有 限 公 司<br />
Chongqing Zhongneng <strong>Oil</strong> Purifier Manufacture Co., LTD<br />
9. What are differences between virgin oil and treated oil?<br />
If the waste oil’s properties (before use) are high, the treated oil’s properties are also high. Generally, the<br />
regeneration process doesn’t affect main performances of oil. Some indexes are lower than new oil’s, some<br />
indexes are the same as new ones’.<br />
10. <strong>Are</strong> there any chemical materials needed during processing?<br />
Yes, there are some chemical materials needed in the process (please contact our sales, they will provide you<br />
detailed information.)<br />
11. How long is lifetime of <strong>LYE</strong> <strong>Series</strong> plant?<br />
<strong>The</strong> life time can last several years under proper operation.<br />
12. How about the maintenance of <strong>LYE</strong> <strong>Series</strong>?<br />
<strong>The</strong> maintenance is very simple. Replace lubrication oil for vacuum pump every year. Check the filters, valves,<br />
gaskets periodically.<br />
13. Does <strong>LYE</strong> <strong>Series</strong> needs professional engineers to operate?<br />
<strong>The</strong> operation of <strong>LYE</strong> <strong>Series</strong> is very simple. Generally, two or three workers can operate it after two days’<br />
training and reading the operation manual carefully.<br />
14. Does <strong>LYE</strong> <strong>Series</strong> needs auxiliary equipments?<br />
<strong>We</strong> suggest that customers order an air compressor which is to improve efficiency of cleaning filter<br />
(customers can get it in your own market.). <strong>We</strong> also suggest that customers order TYA <strong>Series</strong> Lubricating<br />
oil purifier plant from us to improve the oil’s quality and recycling precision. Because customers can use<br />
TYA <strong>Series</strong> to remove more tiny particles, water and so on. Generally, customers store treated oil in big tank.<br />
During long storage period, there are moisture or impurities dissolved into treated oil.<br />
15. How to install <strong>LYE</strong> <strong>Series</strong> ?<br />
Customer can install <strong>LYE</strong> <strong>Series</strong> according to operation manual.<br />
16. What space does <strong>LYE</strong> <strong>Series</strong> need?<br />
For <strong>LYE</strong>-1000 ~ <strong>LYE</strong>-5000, it needs about 200 square meters for operation. For bigger models, it will need<br />
500 square meters or larger.<br />
17.How long is the delivery time?<br />
It needs about 50 ~ 70 working days’ production period in our factory according to the actual model you order.<br />
18. What kinds of engine oil <strong>LYE</strong> can not recycle?<br />
Generally, <strong>LYE</strong> <strong>Series</strong> can recycle most engine oils especially mineral engine oils. But for some very high<br />
Company Name: Chongqing Zhongneng <strong>Oil</strong> Purifier Manufacture Co., Ltd <strong>We</strong>bsite: http://www.zhongnengcq.cn<br />
Address: No.101 Huoju Street, Jiulong Industrial Park, Jiulongpo District, Chongqing, China Zip: 400039<br />
Tel: +86-23-68064015 Fax: +86-23-68060921 Mobile: +86-13527390908 Skype: kevinnchiang<br />
MSN: new8628@hotmail.com Email: kevinnchiang@yahoo.com oilpurifier.kevin@zhongnengcq.cn
重 庆 中 能 滤 油 机 制 造 有 限 公 司<br />
Chongqing Zhongneng <strong>Oil</strong> Purifier Manufacture Co., LTD<br />
grade, gasoline engine oil, <strong>LYE</strong> <strong>Series</strong> can remove colloid, oxid, acid, pitch, particles, impurities, water, gas.<br />
But the color of treated oil is wine’s color after treatment. Customers should mix it with used diesel engine oil<br />
or used hydraulic oil before treatment in order to get good treatment oil’s color.<br />
19. What reasons influence treatment capacity?<br />
<strong>The</strong>re are several reasons such as environment temperatures, efficiency of operator, water, impurities in used<br />
oil, properties of used oil, and so on.<br />
20. How long is warranty period?<br />
ZHONGNENG Warrants the plant supplied under this specification against defects in material and<br />
workmanship under normal use and service for a period of sixteen (16) months from date of shipment.<br />
ZHONGNENG’s obligation under this warranty is limited to repairing or furnishing, without charge F.O.B. point<br />
of manufacture, a similar part to replace any part, which was proven to be defective within warranty period.<br />
ZHONGNENG shall not in any event be held responsible for any indirect or consequential damages.<br />
21. Other Special Notices:<br />
u <strong>The</strong> used oil regeneration rate is related to the ambient temperature, heating power, the operation<br />
skill of worker and the quality of used oil (such as impurities, water content and viscosity etc.)<br />
u <strong>The</strong> color of regenerated oil depends on the quality of used oil, the quantity of chemicals,<br />
operation temperature and the factor of method, speed, sequence etc. of the chemicals’ pouring.<br />
u <strong>The</strong> regeneration rate is relative to the quality of used oil and the requirement of treated oil’s color<br />
(the higher is the requirement, the lower is the regeneration rate.)<br />
u <strong>The</strong> quantity of the waste residue is relative to the quality of waste oil and chemical additive as<br />
well as the residue blowing period.<br />
ZHONGNENG reserves the right to change any part notification due to improvement or<br />
any other reasons.<br />
--------- <strong>The</strong> End -------<br />
Company Name: Chongqing Zhongneng <strong>Oil</strong> Purifier Manufacture Co., Ltd <strong>We</strong>bsite: http://www.zhongnengcq.cn<br />
Address: No.101 Huoju Street, Jiulong Industrial Park, Jiulongpo District, Chongqing, China Zip: 400039<br />
Tel: +86-23-68064015 Fax: +86-23-68060921 Mobile: +86-13527390908 Skype: kevinnchiang<br />
MSN: new8628@hotmail.com Email: kevinnchiang@yahoo.com oilpurifier.kevin@zhongnengcq.cn