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工 學 碩 士 學 位 論 文<br />
Poly(butylene succinate)(PBS)/탄소나노튜브,<br />
탄소나노섬유 나노복합체 발포체의 제조와 특성 분석<br />
Preparation and Characterization of Poly(butylene<br />
succinate)(PBS)/Carbon Nanotube, Carbon<br />
Nanofiber Nanocomposite Foams<br />
2009年 2月<br />
仁荷大學校 大學院<br />
高分子工學科<br />
李 錫 仁
工 學 碩 士 學 位 論 文<br />
Poly(butylene succinate)(PBS)/탄소나노튜브,<br />
탄소나노섬유 나노복합체 발포체의 제조와 특성 분석<br />
Preparation and Characterization of Poly(butylene<br />
succinate)(PBS)/Carbon Nanotube, Carbon<br />
Nanofiber Nanocomposite Foams<br />
2009年 2月<br />
指導敎授 陳 仁 柱<br />
이 論文을 碩士學位 論文으로 提出함<br />
仁荷大學校 大學院<br />
高分子工學科<br />
李 錫 仁
이 論文을 李 錫 仁의 碩士學位論文으로 認定함.<br />
2009年 2月<br />
主審<br />
副審<br />
委員
Abstract<br />
Recently, due to the environmental problems caused by synthetic<br />
non-degradable plastic waste, biodegradable polymers have received<br />
extensive attention as the potential candidate to replace the non-<br />
degradable counterparts. One of the promising synthetic aliphatic<br />
polyesters is poly(butylene succinate) (PBS), which has a high melting<br />
temperature (115 o C), good biodegradability by microorganism, and<br />
outstanding processability. However, it is known that its tensile<br />
properties, gas barrier properties and melt viscosity for further<br />
processing are not quite desirable in some end-use applications.<br />
In the polymer nanocomposite foam, the nanoscale filler distributed<br />
in the polymer matrix may act as the nucleation site during the foaming<br />
process, inducing smaller cell size and increased cell density. In<br />
addition, the presence of well-dispersed fillers can improve mechanical<br />
and physical properties, and the heat distortion temperature of polymer<br />
foams. The cell morphology, which depends strongly on the interaction<br />
with the filler, is expected to affect such characteristic properties as<br />
weight, specific strength, heat conductivity and isolation to sound.<br />
The purpose of this study is to develop the biodegradable polymer<br />
nanocomposite foam having high blowing ratio and closed-cell<br />
i
structure. Multi-walled carbon nanotube(MWNT) and carbon<br />
nanofiber(CNF) were used as the nano-sized filler for PBS. After<br />
establishing the optimum condition for producing the polymer<br />
nanocomposite foam, we prepared the PBS nanocomposite foams<br />
using a chemical blowing agent. Physico-chemical properties of the<br />
PBS nanocomposite foams were characterized.<br />
Keyword : Poly(butylene succinate)(PBS), Carbon Nanotube,<br />
Carbon Nanofiber, Nanocomposite Foam, Chemical Blowing Agent<br />
ii
국 문 요 약<br />
최근 비분해성 플라스틱 폐기물로 인한 환경문제가 대두되면서<br />
비분해성 고분자를 대체하기 위한 일환으로 생분해성 고분자가 각<br />
광을 받아 왔다. 그 중 가장 유망한 합성 지방족 폴리에스터 계열<br />
중의 하나인 Poly(butylene succinate)(PBS)는 115 o C 근처의 높은<br />
융점을 가지며 미생물에 의한 생분해도가 높고, 가공성이 훌륭하다.<br />
그러나 인장 성질, 가스 차단성, 용융점도가 낮아 최종 응용적인 측<br />
면에서 제한을 받아 왔다.<br />
고분자 나노복합체 발포체에서 고분자 매트릭스 내에 분산되어<br />
있는 나노사이즈의 충전제는 발포과정에서 기핵제로서의 역할을 할<br />
수 있으며 더 작은 셀의 크기와 셀 밀도의 증가를 유도시킬 수 있<br />
다. 더욱이 잘 분산된 나노사이즈의 충전제로 인해 고분자 발포체의<br />
기계적, 물리적 성질, 열 변형 온도 등의 물성을 향상시킬 수 있다.<br />
충전제와의 상호작용에 강하게 의존하는 셀의 형태는 발포체의 무<br />
게(밀도), 강도, 열 전도도, 차음성과 같은 특성에 영향을 준다.<br />
본 실험의 목적은 고배율의 밀폐형 구조를 가지는 생분해성 고분<br />
자 나노복합체 발포체를 개발하는 것이다. 이에 나노사이즈의 충전<br />
제로서 탄소나노튜브와 탄소나노섬유를 이용하였다. 발포체 제조를<br />
위한 고분자 나노복합체의 최적 <strong>조건을</strong> 확립한 후 화학발포제를 이<br />
용하여 고분자 나노복합체 발포체를 제조하고, 그들의 특성을 분석<br />
하였다.<br />
iii
Keyword: Poly(butylene succinate)(PBS), 탄소나노튜브,<br />
탄소나노섬유, 나노복합체 발포체, 화학발포제<br />
iv
CONTENTS<br />
Abstract ………………………………………………………………… i<br />
국문요약 ……………………………………………………………… iii<br />
CONTENTS …………………………………………………………… v<br />
LIST OF TABLES …………………………………………………… vii<br />
LIST OF FIGURES …………………………………………………… vii<br />
SECTION I. Processing of Poly(butylenes succinate)(PBS)/Carbon<br />
Nanotube Nanocomposite Foams<br />
1. Introduction…………………………………………………………… 1<br />
2. Experimental………………………………………………………… 6<br />
2. 1. Materials………………………………………………………… 6<br />
2. 2. Preparation of polymer nanocomposite……………………… 6<br />
2. 3. Foaming of nanocomposite…………………………………… 8<br />
2. 4. Characterization of nanocomposites and their foams……… 8<br />
3. Results and discussion…………………………………………… 11<br />
3. 1. PBS/MWNTs nanocomposites……………………………… 11<br />
3. 2. Nanocomposite morphology and dispersion of MWNTs… 11<br />
3. 3. Thermal behavior…………………………………………… 12<br />
3. 4. Mechanical testing…………………………………………… 14<br />
3. 5. Foam behavior and cell geometry………………………… 16<br />
4. Conclusions………………………………………………………… 19<br />
5. References………………………………………………………… 21<br />
v
SECTION II. Preparation and Characterization of PBS/Carbon<br />
Nanofiber Nanocomposite Foams<br />
1. Introduction………………………………………………………… 26<br />
2. Experimental………………………………………………………… 29<br />
2. 1. Materials……………………………………………………… 29<br />
2. 2. Nanocomposite preparation………………………………… 29<br />
2. 3. Foaming……………………………………………………… 31<br />
2. 4. Characterization of nanocomposites and their foams…… 31<br />
3. Results and discussion…………………………………………… 33<br />
4. Conclusions………………………………………………………… 39<br />
5. References………………………………………………………… 40<br />
vi
SECTION I.<br />
LIST OF TABLES<br />
Table 1 Morphological parameters of PBS/2 wt% MWNTs<br />
nanocomposite foam obtained by the SOAM method (blowing time = 5<br />
min) …………………………………………………………………… 42<br />
SECTION II.<br />
Table 1 Thermal stability for PBS/CNFs nanocomposites……… 43<br />
Table 2 Temperature and CBA content dependence of morphological<br />
parameters …………………………………………………………… 44<br />
SECTION I.<br />
LIST OF FIGURES<br />
Figure 1 FT-Raman spectra of the PBS nanocomposites with 2 wt%<br />
content prepared by three different methods: (a) MWNT (b) solution<br />
blending (c) melt mixing and (d) SOAM method …………………… 45<br />
Figure 2 SEM images of the PBS nanocomposites with 2 wt% content<br />
prepared by three different methods: (a) solution blending (b) melt<br />
mixing (c) SOAM method, and (d) TEM micrograph of the 2 wt%<br />
PBS/MWNTs nanocomposites prepared by SOAM method … 46<br />
vii
Figure 3 TGA thermograms of the PBS nanocomposites containing<br />
various MWNTs content prepared by the SOAM method ………… 47<br />
Figure 4 DSC traces of the PBS nanocomposites containing various<br />
MWNTs content prepared by the SOAM method: (a) melting and (b)<br />
crystalline behaviors ………………………………………………… 48<br />
Figure 5 Tensile strength and elongation at break curves of the PBS<br />
nanocomposites with various MWNTs content prepared by three<br />
different methods …………………………………………………… 49<br />
Figure 6 Optical micrographs of PBS nanocomposite foams with 2<br />
wt% MWNTs content prepared by the SOAM method as a function of<br />
blowing temperature and CBA content. The blowing time was fixed at 5<br />
min ……………………………………………………………………… 50<br />
Figure 7 Cell size distribution of PBS nanocomposite foams with 2<br />
wt% MWNTs content prepared by the SOAM method at 150 o C: (a) 4<br />
(b) 6 and (c) 8 phr. The blowing time was fixed at 5 min ………… 51<br />
Figure 8 Blowing ratio of PBS nanocomposite foams with 2 wt%<br />
MWNTs content prepared by the SOAM method as a function of<br />
blowing time and temperature and CBA content: (a) 4 (b) 6 and (c) 8<br />
phr ……………………………………………………………………. 52<br />
viii
SECTION II.<br />
Figure 1 TGA thermograms of PBS/CNFs nanocomposites by means<br />
of different preparation methods ……………………………………… 53<br />
Figure 2 The Effect of CNFs content and different preparation<br />
methods on the (a) tensile strength and (b) elongation at break …… 54<br />
Figure 3 SEM images of PBS/2 wt% CNFs nanocomposite prepared<br />
by (a) solution blending (b) melt mixing and (c) SOAM method …… 55<br />
Figure 4 The Effect of blowing time and temperature on the cross-<br />
sectional cell morphology of PBS/2 wt% CNFs nanocomposite foams<br />
measured by the optical microscope. CBA content was fixed at 4 phr<br />
………………………………………………………………………… 56<br />
Figure 5 Blowing temperature and time dependence on the blowing<br />
ratio of PBS/2 wt% CNFs nanocomposite foams with different CBA<br />
loading: (a) 4 (b) 6 and (c) 8 phr ……………………………………… 57<br />
Figure 6 Cell size distribution of the PBS/2 wt% CNFs nanocomposite<br />
foams as a function of the blowing temperature: (a) 150 (b) 160 and (c)<br />
170 o C. The blowing time and CBA content were fixed for 5 min and at<br />
4 phr, respectively …………………………………………………… 58<br />
ix
SECTION I. Processing of Poly(butylenes succinate)(PBS)/Carbon<br />
Nanotube Nanocomposite Foams<br />
1. Introduction<br />
Over the past decade, numerous nano-scaled reinforcing fillers have<br />
been investigated. Among them, study on polymeric composites with<br />
carbon nanotubes (CNTs) has actively carried out due to the unique<br />
properties of the composites. [1-4] The extraordinary properties of CNTs<br />
such as large aspect ratio, low density, high flexibility, modulus and<br />
strength have spurred much research. Especially, it was revealed that<br />
polymer-CNTs nanocomposites exhibit dramatically enhanced thermal,<br />
mechanical and electrical properties as compared with those of pristine<br />
polymer. [5-7] This has led to the utilization of polymer-CNTs<br />
nanocomposites in numerous application fields. [1,8] However, the<br />
following two prior conditions should be established in order to realize<br />
desired performance: (i) a homogeneous dispersion of the CNTs<br />
throughout the polymer matrix and (ii) strong polymer-CNTs interfacial<br />
adhesion. As in most fiber or particle reinforced composite materials, in<br />
order to achieve the most efficient enhancement of properties, the<br />
reinforcement phase should be uniformly dispersed in the polymer<br />
1
matrix. However, CNTs are strongly affected by van der Waals force<br />
due to their small size and large surface area. These forces give rise to<br />
the formation of aggregates, which in turn, make dispersion of CNTs in<br />
the polymers difficult. In order to attain an efficient dispersion of CNTs<br />
by the physical approach, ultrasound can be applied to a dispersion of<br />
CNTs. [9] In addition, chemical methods such as covalent attachment<br />
involving the introduction of a chemical group to the nanotube wall,<br />
and non-covalent adsorption methods have been employed in order to<br />
provide chemical compatibility with the polymers, and dissolution of<br />
CNTs in organic solvents. [10-12]<br />
Generally, the following three methods for the preparation of<br />
polymer-CNTs nanocomposite are employed to promote the dispersion<br />
of controlled CNTs throughout the polymer matrix: (i) solution blending,<br />
a method for precipitating or casting a polymer-CNTs solution<br />
dissolved in a solvent, [13,14] (ii) melt mixing, which requires high<br />
temperature and shear force according to the polymer species in the<br />
mixer without a solvent and (iii) in-situ polymerization, a method to<br />
polymerize the monomer in the presence of the dispersed-CNTs. This<br />
last approach has outstanding potential which can include covalent<br />
bonding between the polymer matrix and modified-CNTs. [16,17]<br />
2
A nanoscale filler dispersed in a polymer matrix can act as a<br />
nucleation agent during the foaming process, resulting decreased cell<br />
size and increased cell density. [18,19] Also, the cell morphology, which<br />
depends strongly on the interaction with the reinforced-filler, is related<br />
with the properties such as lightweight, high specific strength, poor<br />
heat conductivity, and good isolation to sound. And, several groups<br />
have developed physical and chemical foaming methods and<br />
investigated the properties of the final foams. Nam et al. prepared<br />
PP/clay nanocomposite foams by using a supercritical CO2 in the<br />
autoclave. Their products exhibited the homogeneity in cell size of 30<br />
~ 120 μm, the high cell density of about 10 7 ~ 10 8 cell/mL, and the high<br />
cell wall thickness of 5 ~ 15 μm. The clay particles also induced the<br />
improvement of the strength of foam in mechanical properties. Di et al.<br />
reported PLA/organoclay nanocomposite foams formed by using the<br />
mixture of CO2 and N2. The improvements of viscous and elastic<br />
properties for PLA/clay nanocomposites allowed them to produce PLA<br />
foams with much smaller cell size and higher cell density than those of<br />
pure PLA even at low clay content. With supercritical CO2 via the batch<br />
foaming process, CNFs and CNTs have been used to prepare PS<br />
nanocomposite foams by Shen et al. They compared the nucleation<br />
3
efficiency of different particles, suggesting that CNFs exhibited an<br />
excellent nucleation effect due to its food dispersion in the polymer<br />
matrix, as well as the favorable wettability and surface curvature in that<br />
foaming process. On the contrary, using a chemical blowing agent,<br />
Guan et al. manufactured the poly(propylene carbonate) (PPC) foams<br />
with a blowing ratio of 16. The decomposition behavior of the blowing<br />
agent was investigated, and the effect of blowing agent content and<br />
[20-24, 36]<br />
the foaming condition on the foaming of PPC studied.<br />
Recently, synthetic petroleum-based polymers have caused serious<br />
environmental problems due to their limited degradation. For this<br />
reason, biodegradable polymers have drawn substantial attention<br />
owing to environmental concerns. Among these polymers,<br />
biodegradable aliphatic polyester types, i.e., poly(ε-caprolactone)<br />
(PCL), poly(lactic acid) (PLA), poly(3-hydroxybutyrae) (PHB) and<br />
poly(butylene succinate) (PBS), have currently been the focus of much<br />
attention. [25-30] However, they lack price competitiveness and a<br />
practically acceptable level of processability, and their usage is due to<br />
relatively poor physical properties in particular. Therefore, the<br />
incorporation of nanoscale fillers into biodegradable aliphatic<br />
polyesters has been studied by many research groups with the aim of<br />
4
enhancing the physical properties of the polyesters. [31-35] Poly(butylene<br />
succinate) (PBS) is a biodegradable aliphatic polyester resin<br />
synthesized by a condensation reaction between 1, 4-butandiol and<br />
succinic acid, which has a high fusion temperature (115 o C),<br />
remarkable biodegradation, and outstanding processability by means<br />
of the extruder used for polyolefins. [26,29] However, it is known that its<br />
tensile property, gas barrier properties, melt viscosity for further<br />
processing and so on are deficient in various end-use applications. [27]<br />
In this study, three different nanocomposite fabrication approaches<br />
such as solution blending, melt mixing and the SOAM method were<br />
applied to compare the degree of dispersion of MWNTs in the PBS<br />
domain. Herein, we have mainly focused on the SOAM method<br />
because it can achieve a much better MWNTs dispersion by melt-<br />
mixing the nanocomposite prepared by solution blending, under strong<br />
shear force. In order to verify the reinforcing effect of MWNTs as<br />
compared to neat PBS, as well as to establish the optimal conditions<br />
for expanding nanocomposites, the thermal and mechanical properties<br />
were investigated. We obtained PBS nanocomposite foams with a<br />
closed-cell structure using a chemical blowing agent and characterized<br />
the foam behavior.<br />
5
2. 1. Materials<br />
2. Experimental<br />
The Poly(butylene succinate)(PBS) used in this study was Enpol<br />
G4560 (MI = 1.5 g/10 min) from Ire Chemical LTD., Korea. MWNTs<br />
(HollowCNT 75L, purity of higher than 95%, inner/outer diameter<br />
distribution 30~50 / 60~80 nm) were purchased from Nanokarbon Co.,<br />
LTD., Korea. A high purity treatment using HCl and a density treatment<br />
were applied according to the manufacturer’s instructions. Chloroform<br />
was used as a solvent in the solution blending step and was supplied<br />
by Dongyang chemical, Korea. Cellecom ACP-4 acted as a chemical<br />
blowing agent (CBA) and was obtained by Kumyang Co., Korea. All<br />
materials were used without further purification.<br />
2. 2. Preparation of polymer nanocomposites<br />
In this work, three approaches were employed to evaluate the<br />
dispersion of MWNTs in the PBS matrix: solution blending, melt mixing,<br />
and the SOAM method (solution blending and subsequent melt mixing),<br />
respectively. PBS pellets and MWNTs were dried in a vacuum oven at<br />
60 o C for 24 h prior to being used. First, in the case of solution<br />
6
lending, PBS pellets were dissolved in chloroform at 40 o C and stirred<br />
for 5 h to obtain a complete polymer solution. At the same time,<br />
MWNTs were dispersed in chloroform at ambient temperature for 3 h<br />
and then sonicated for 2 h at 90 W by a ultrasonic generator (Kodo<br />
Technical Research Co., Japan). Then, the MWNTs-dispersed solution<br />
was added to PBS solution and then mixed under strong stirring at 40<br />
o C for 24 h to induce a nanocomposite with a uniform dispersion of<br />
MWNTs. After the removal of chloroform under the rotary hood, the<br />
nanocomposite film was dried under a vacuum at 60 o C for 24 h.<br />
Second, melt mixing was performed by a torque rheometer (Haake<br />
Rheometer 90, Germany) at 120 o C for 15 min with a rotor speed of 60<br />
rpm. After the PBS pellets were melted for 3 min, MWNTs having<br />
different contents were gradually added. Third, some nanocomposite<br />
films prepared by solution blending were melt-mixed for 10 min inside<br />
a twin screw mixer under the aforementioned conditions, The SOAM<br />
method exhibited higher torque than that of simple melt mixing at an<br />
early state. The mass fraction of MWNTs loaded to the polymer matrix<br />
was varied from 0.1 to 3 wt%. The sample codes were named, for<br />
example, PBS2S, PBS2M, and PBS2SM, where the numbers<br />
7
epresent the mass fraction of MWNTs, and the ‘S’ stands for solution<br />
blending, ‘M’ for melt mixing, and ‘SM’ for the SOAM method.<br />
2. 3. Foaming of nanocomposites<br />
Nanocomposite films fabricated by solution blending and having a<br />
uniform size (25 mm width × 50 mm long) were put into a Haake<br />
rheometer and mixed into a molten state at 120 o C for 10 min with a<br />
screw speed of 60 rpm. Afterwards, ACP-4 with different contents was<br />
slowly added to the mixer and blended for a further 10 min. The<br />
resulting products were prepared by compression molding at 135 o C<br />
for 8 min into strips of 12 mm × 60 mm × 3 mm. Each strip was<br />
again cut into samples of 12 mm × 20 mm, followed by foaming at<br />
150, 160, and 170 o C for 5, 10, 20, and 30 min in a forced convection<br />
oven, respectively.<br />
2. 4. Characterization of nanocomposites and their foams<br />
FT-Raman spectra were acquired to evaluate the formation of MWNT-<br />
reinforced PBS nanocomposites using a RFS 100/S (Bruker,<br />
Germany) with a spectral resolution of 4 cm -1 . The excitation length<br />
was the 1064 nm line of a 60 mW Nd-YAG laser. The cryo-fractured<br />
8
surface morphology of the nanocomposites was observed by field<br />
emission scanning electron microscopy using a S-4300 (Hitachi,<br />
Japan). The samples were freeze-fractured in liquid nitrogen and<br />
sputter-coated with Pt. TEM observations were performed on a JEM<br />
2100F (JEOL, Japan) operated at an accelerated voltage of 200 kV to<br />
examine the dispersion of MWNTs embedded in the PBS matrix.<br />
Ultrathin sections with a thickness of 50nm were microtomed using a<br />
MTX (RMC, Japan) with a diamond knife. A thermal analysis was<br />
conducted with a modulated DSC 2920 (TA Instruments, USA) in a<br />
nitrogen atmosphere at a heating rate of 10 o C/min. To erase the<br />
thermal history of the nanocomposite, a second heating scan was<br />
applied at temperatures ranging from 30 o C to 170 o C. Thermal stability<br />
was investigated out on a TGA Q50 (TA Instruments, USA). All<br />
samples were heated to 700 o C under air at a heating rate of 20 o C/min.<br />
Mechanical properties of the nanocomposites films under uniaxial<br />
elongation at room temperature were measured using a UTM<br />
(Hounsfield Test Equipment, UK). Each sample was provided as a<br />
dog-bone type and the resulting value was an average of at least<br />
seven measurements.<br />
9
The foam density was measured by a gas pycnometer (Accupyc 1330,<br />
Micrometrics Co., USA). The blowing ratio was calculated using the<br />
following equation:<br />
3<br />
the density of neat PBS (1.268 g/cm )<br />
ratio =<br />
the density of PBS/MWNTs nanocomposite<br />
foam (g/cm<br />
Blowing 3<br />
The cross-sectional morphology of the expanded PBS nanocomposite<br />
foams was observed with an optical microscope (i-Camscope,<br />
Sometech, Korea). The average cell size d was estimated by<br />
measuring the maximum diameter of each cell perpendicular to the<br />
skin from an OM micrograph. To determine the cell size distribution,<br />
the size of at least 75 cells in the OM micrograph was measured. The<br />
cell density Nc and the mean wall thickness δ are given by [36]<br />
N<br />
c<br />
=<br />
1-<br />
( ρ / ρ )<br />
10<br />
f<br />
−4<br />
d<br />
3<br />
p<br />
and ⎟ ⎟<br />
⎛<br />
⎞<br />
⎜ 1<br />
δ = d<br />
− 1<br />
⎜<br />
⎝<br />
1−<br />
( ρf<br />
/ ρ p )<br />
⎠<br />
where ρp, ρf, and d are the pre-foamed density, the post-foamed<br />
density in g/cm 3 , and the average cell size in mm, respectively.<br />
10<br />
)
3. Results and discussion<br />
3. 1. PBS/MWNTs nanocomposites<br />
Figure 1 shows Raman signals of MWNT and nanocomposites<br />
produced by different preparation schemes. Disorder (D) and<br />
tangential (G) bands of MWNT at about 1298 cm -1 and 1582 cm -1 were<br />
distinctly observed at 1064 nm excitation. We confirmed two<br />
characteristic absorption peaks caused by MWNT in the case of the<br />
nanocomposites, indicating that nanocomposites based on MWNTs<br />
were successfully formed regardless of preparation methods.<br />
3. 2. Nanocomposite morphology and dispersion of MWNTs<br />
Figure 2 illustrates the morphology and dispersion of nanocomposites<br />
containing 2 wt% MWNTs, obtained from solution blending, melt<br />
mixing, and the SOAM method, respectively. Overall, MWNTs<br />
randomly dispersed throughout the PBS matrix are shown in Figures<br />
2a, 2b, and 2c. However, in Figures 2a and 2b, bundles of MWNTs are<br />
partially seen, because of their van der Waals interaction, and the pull-<br />
out phenomenon of MWNTs from the PBS matrix also existed due to<br />
the weak interfacial adhesion between the matrix and MWNTs as<br />
11
compared with Figure 2c. Therefore, it can be noted that the<br />
nanocomposites fabricated by the SOAM method showed better<br />
MWNTs dispersion and stronger polymer-MWNTs interfacial force than<br />
those obtained by means of solution blending and melt mixing,<br />
respectively. Figure 2d shows a TEM micrograph of a nanocomposite<br />
with 2 wt% MWNTs produced using the SOAM method. Individual<br />
MWNTs were randomly dispersed within the PBS matrix, and are<br />
oriented toward the ultratoming direction as well. Because they are<br />
affected by a strong shear force during additional melt mixing, shorter<br />
nanotubes can be seen in some locations.<br />
3. 3. Thermal behavior<br />
Figure 3 shows representative TGA thermograms of the PBS/MWNTs<br />
nanocomposites prepared by the SOAM method. It is evident that the<br />
thermal stability was remarkably enhanced with the addition of MWNTs.<br />
This is attributed to not only the uniform dispersion of MWNTs within<br />
the PBS matrix but also the excellent thermal property of the MWNTs<br />
themselves. In case of 5 % weight loss, the degradation temperature of<br />
all nanocomposites produced via the SOAM method exhibited an<br />
12
improvement of approximately 25 o C relative to that of neat PBS (Td =<br />
331.89 o C).<br />
DSC scans were conducted to determine the effect of MWNTs on the<br />
melting and crystallization behavior of PBS nanocomposites. Figure 4<br />
presents the DSC trace of PBS/MWNTs nanocomposites containing<br />
different MWNTs contents, prepared by the SOAM method. In Figure<br />
4a, the neat PBS and its nanocomposites show the double melting<br />
endotherms in a temperature range of 103 ~ 112 o C, respectively.<br />
Some evidence of double and multiple melting behavior has been<br />
previously reported. [37] Especially in the case of PBS and its<br />
composites, these double melt peaks originate from recrystallization.<br />
The first melting point depends on the presence of metastable lamellae,<br />
which have a large surface/volume ratio and fold surfaces with high<br />
surface-free enthalpies during recrystallization. [38] In other words, two<br />
morphologically different crystalline structures existed during the<br />
heating scans. It can be seen that the first melting temperature of the<br />
nanocomposites shifts toward the lower temperature region relative to<br />
that of the neat PBS, indicating that MWNTs play a crucial role in the<br />
reorganization behavior of metastable lamellae. The second melting<br />
temperature, attributed to crystallites with high thermal stability,<br />
13
decreased slightly but increased gradually with increasing MWNT<br />
content. Figure 4b shows the crystallization behavior of the neat PBS<br />
and its composites. The neat PBS was crystallized at 89.55 o C, and<br />
the addition of MWNTs into the PBS matrix led to a shift of the Tc of the<br />
nanocomposites to around 87 o C. This behavior indicates that the<br />
MWNTs do not act as the efficient nucleating agent but impede the<br />
crystallization process of the nanocomposites in all samples.<br />
Consequently, lower temperature was needed to crystallize, as<br />
indicated by the cooling scans. It is shown that the PBS<br />
nanocomposite with 2 wt% MWNTs loading had a higher crystallization<br />
temperature than the other samples.<br />
3. 4. Mechanical testing<br />
The tensile strength and elongation at break curves for the neat PBS<br />
and its composites with different MWNT loadings are shown in Figure<br />
5. The three preparation methods were also compared. It was found<br />
that the nanocomposites prepared by the SOAM method exhibited a<br />
better tensile property than those prepared by solution blending and<br />
melt mixing, respectively. In this study, the ranking of high tensile<br />
mechanical property of the MWNT-reinforced nanocomposites is the<br />
14
SOAM method, the melt mixing method, and the solution blending. In<br />
Figure 5a, it can be observed that the tensile strength of the<br />
nanocomposite increased sharply when a small amount of MWNTs<br />
was added, and gradually achieved a peak value when 2 wt% MWNTs<br />
were loaded, and thereafter decreased with greater MWNT content. It<br />
is believed that the increase in the tensile strength can be ascribed to<br />
the interfacial adhesion between the host polymer matrix and well-<br />
dispersed MWNTs with a high modulus and aspect ratio. In general,<br />
upon the incorporation of the filler into the polymer matrix, the<br />
elongation at break of the nanocomposite was decreased along with<br />
increased tensile strength. However, novel behavior of the elongation<br />
at break of the nanocomposites is shown in Figure 5b. It can seen that<br />
the elongation at break of the nanocomposite was enhanced to a level<br />
higher than that of the neat PBS, and increased up to 2 wt% MWNT<br />
loading, and thereafter decreased with a further increase in MWNT<br />
content. These results could be explained by the MWNTs, having an<br />
outstanding elastic response to deformation, being strongly embedded<br />
within the matrix, thereby inducing efficient load transfer and, in turn, a<br />
homogeneous dispersion.<br />
15
3. 5. Foam behaviors and cell geometry<br />
Figure 7 presents optical micrographs of the cross-sectional surfaces<br />
of the PBS nanocomposite foams with 2 wt% MWNTs content<br />
produced via the SOAM method and foamed for 5 min as a function of<br />
temperature and CBA content. All nanocomposites foamed by CBA<br />
showed a homogeneously closed-cell structure, suggesting that the<br />
presence of well-dispersed MWNTs plays an important role in<br />
increasing melt viscosity of the nanocomposite so as not to destroy the<br />
cell walls, as well as providing the nucleating sites for cell formation.<br />
We note that the cell size increased with more adding the amount of<br />
CBA, also increasing the temperature. If a proper melt viscosity that<br />
restricts the expansion of cells is established, the cell geometry will be<br />
strongly affected by the aforementioned two factors. From the optical<br />
microscopy data, various morphological parameters of PBS/2 wt%<br />
nanocomposite foams obtained by the SOAM method can be<br />
quantitatively determined, as seen in Table 1. The post-foamed mass<br />
density tended to decrease with an increase in both the CBA content<br />
and temperature as a result of expansion of the PBS nanocomposite<br />
foam, while the neat PBS density is 1.268 g/cm 3 . All nanocomposite<br />
foams exhibit a structure ranging from 154.72 μm to 406.30 μm. The<br />
16
cell density, calculated by equation (2), also decreased from 10.67 ×<br />
10 5 cell/cm 3 to 1.09 × 10 5 cell/cm 3 with an increase in both the<br />
blowing temperature and the content of CBA, respectively. These<br />
results are attributed to the well-dispersed MWNTs, which act as a<br />
nucleation agent, facilitating the cell formation process, namely,<br />
heterogeneous nucleation could be achieved at the interfaces between<br />
MWNTs and PBS. Also, the average cell size and cell density were<br />
strongly influenced by the gas evolution as a result of the thermal<br />
decomposition of CBA. The mean cell-wall thickness, based on<br />
equation (3), also decreased in proportion to increased CBA content,<br />
which was attributed to cell growth in accordance with foam expansion<br />
to adjacent cells. We measured the cell size of nanocomposite foams<br />
from optical micrographs and evaluated the distribution of the cell size,<br />
as shown in Figure 8. All foams showed an approximate Gaussian<br />
distribution. Moreover, it can be seen that the lower the blowing<br />
temperature was, the narrower the width of the distribution peaks was.<br />
The narrow peak indicates the high uniformity of cell size, which is<br />
significantly related to the dispersion state of the MWNTs as well as<br />
the applied blowing temperature.<br />
17
Figure 9 illustrates the variation of the blowing ratio in accordance with<br />
blowing temperature, time, and CBA amount. It is seen that the<br />
blowing ratio, which is calculated by equation (1), tends to increase<br />
steadily as the blowing time, temperature and CBA loading are<br />
increased. The maximum values of the blowing ratio at different CBA<br />
loading are ranged from 7.3 to 11.1, indicating that more addition of<br />
CBA in the nanocomposite melt results in the release of more gases to<br />
nanocomposite, and facilitates increased cell size.<br />
18
4. Conclusions<br />
Poly(butylene succinate) (PBS)/MWNTs nanocomposites were<br />
successfully fabricated by three different methods. Via Raman<br />
scattering, we observed two characteristic absorption peaks attributed<br />
to MWNT-OH in the nanocomposites, and verified successful<br />
formation of nanocomposites based on MWNT-OH. The morphology<br />
and dispersion state of the MWNTs in the polymer domain were<br />
examined by SEM and TEM, respectively. The results suggested that<br />
the nanocomposite prepared by the SOAM method exhibited more<br />
dispersed MWNTs and stronger interfacial force with PBS than the<br />
nanocomposites fabricated by means of solution blending and melt<br />
mixing, respectively. The thermal stability was measured by TGA, and<br />
it was found that the thermal stability was enhanced by about 25 o C<br />
relative to neat PBS (Td = 331.89 o C). Double melting endotherms,<br />
which were attributable to a recrystallization process, were observed in<br />
neat PBS and nanocomposites based on MWNTs. In addition, MWNTs<br />
also impeded the crystallization behavior of nanocomposites, as<br />
revealed by DSC measurements. The ranking of high tensile<br />
mechanical property of nanocomposites is the SOAM method, melt<br />
19
mixing, and solution blending. Furthermore, the nanocomposite with 2<br />
wt% MWNTs content showed the highest tensile strength and<br />
elongation at break.<br />
Based on the properties of the nanocomposite described above, we<br />
assumed that the nanocomposite containing 2 wt% MWNTs produced<br />
via the SOAM method would be optimal for the high performance foam.<br />
Well-dispersed MWNTs, which act as a nucleation site for cell<br />
formation, induced an increase in the melt viscosity of the<br />
nanocomposite to restrain cell rupture. As a result, we achieved<br />
nanocomposite foams (>153 μm) with a closed-cell structure by means<br />
of the decomposition of CBA. The morphological parameters such as<br />
the post-foam density, average cell size, cell density, mean cell-wall<br />
thickness, and blowing ratio were significantly affected by the blowing<br />
time, temperature, and CBA content, respectively.<br />
20
5. References<br />
[1] Mohammad Moniruzzaman and Karen I. Winey,<br />
Macromolecules 39, 5194 (2006)<br />
[2] R. Baughman, Science 297, 787 (2002)<br />
[3] X. L. Xie, Y. W. Mai, X. P. Zhou, Mater. Sci. Eng. R 49, 89<br />
(2005)<br />
[4] Jonathan N. Coleman, Umar Khan, and Yurii K. Gun’ko, Adv.<br />
Mater. 18, 689 (2006)<br />
[5] Jason J. Ge, Haoqing Hou, Qing Li, Matthew J. Graham,<br />
Andreas Greiner, Darrell H. Reneker, Frank W. Harris, and<br />
Stephen Z. D. Cheng, J. Am. Chem. Soc. 126, 15754 (2004)<br />
[6] Tianxi Liu, In Yee Phang, Lu Shen, Shue Yin Chow, and Wei-<br />
De Zhang, Macromolecules 37, 7214 (2004)<br />
[7] J. B. Bai, A. Allaoui, Composites: Part A 34, 689 (2003)<br />
[8] Liliane Bokobza, Polymer 48, 4907 (2007)<br />
[9] S. Badaire, P. Poulin, M. Mauggey, C. Zakri, Langmuir 20,<br />
10367 (2004)<br />
[10] Dimitrios Tasis, Nikos Tagmatarchis, Alberto Bianco, Maurizio<br />
Prato, Chemical Reviews 106, 1105 (2006)<br />
21
[11] Kannan Balasubramanian, Marko Burghard, Small 1, 180<br />
(2005)<br />
[12] V. Georgakilas, K. Kordatos, M. Prato, D. M. Guldi, M. Holzinger,<br />
A. Hirsch, J. Am. Chem. Soc 124, 760 (2002)<br />
[13] D. Qian, E. C. Dickey, R. Andrews, T. Rantell, Appl. Phys. Lett.<br />
76, 2868 (2000)<br />
[14] C. Pirlot, I. Willems, A. Fonseca, J.B. Nagy, J. Delhalle, Adv.<br />
Eng. Mater. 4, 109 (2002)<br />
[15] P. Poetschke, A. R. Bhattacharyya, A. Janke, H. Goering,<br />
Compos. Interfaces 10, 389 (2003)<br />
[16] J. Zhu, H. Peng, F. Rodriguez-Macias, J. L. Margrave, V. N.<br />
Khabashesku, A. M. Imam, K. Lozano, E. V. Barrera, Adv. Funct.<br />
Mater 14, 643 (2004)<br />
[17] S. Qin, D. Qin, W. T. Ford, D. E. Resasco, and J. E. Herrera, J.<br />
Am. Chem. Soc 126, 170 (2004)<br />
[18] L. James Lee, Changchun Zeng, Xia Cao, Xiangming Han,<br />
Jiong Shen, Guojun Xu, Composites Science and Technology<br />
65, 2344 (2005)<br />
[19] Suprakas Sinha Ray, Masami Okamoto, Prog. Polym. Sci. 28,<br />
1539 (2003)<br />
22
[20] D. J. Kim, S. W. Kim, H. J. Kang, K.H. Seo, Journal of Applied<br />
Polymer Science 81, 2443 (2001)<br />
[21] Yingwei Di, Salvatore Iannace, Ernesto Di Maio, Luigi Nicolais,<br />
Journal of Polymer Science : Part B : Polymer Physics 43, 689<br />
(2005)<br />
[22] Youhei Fujimoto, Suprakas Sinha Ray, Masami Okamoto,<br />
Akinobu Ogami, Kazunobu Yamada, Kazue Ueda, Macromol.<br />
Rapid Commun. 24, 457 (2003)<br />
[23] L. T. Guan, M. Xiao, Y. Z. Meng, R. K. Y. Li, Polym. Eng. Sci.<br />
46, 153 (2006)<br />
[24] Pham Hoai Nam, Pralay Maiti, Masami Okamoto, Tadao Kotaka,<br />
Takashi Nakayama, Mitsuko Takada, Masahiro Ohshima,<br />
Arimitsu Usuki, Naoki Hasegawa, Hirotaka Okamoto, Polym.<br />
Eng. Sci. 42, 1907 (2002)<br />
[25] M. Hakkarainen, S. Karlsson, A.-C. Albertsson, Polymer 41,<br />
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[26] Jendrossek, D. Adv In Biochemical Engineering/Biotechnology;<br />
Ghose, T. K.; Fiechter, A., Eds.; Springer: Berlin 71, 293 (2001)<br />
[27] G. Scott, D. Gillead, Degradable Polymers, Chapman & Hall,<br />
London (1995)<br />
23
[28] Lakshmi S. Nair, Cato T. Laurencin, Prog. Polym. Sci. 32, 762<br />
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Feng-Hui Shi, Qing Yan, Journal of Applied Polymer Science 97,<br />
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Mitsuhiro Shibata, Journal of Applied Polymer Science 91, 1463<br />
(2004)<br />
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Mater 15, 1456 (2003)<br />
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of Applied Polymer Science 86, 1497 (2002)<br />
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Science 50, 962 (2005)<br />
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24
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Polymer 44, 7781 (2003)<br />
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Polymer Physics 37, 1357 (1999)<br />
25
SECTION II. Preparation and Characterization of PBS/Carbon<br />
Nanofiber Nanocomposite Foams<br />
1. Introduction<br />
Polymeric foams are the lightweight materials containing gaseous<br />
voids by means of physical and chemical blowing agents, which have<br />
been mainly used in the insulation, absorbents, cushion, packaging<br />
and weight-bearing structures. [1] For the polymer nanocomposite<br />
foams, the integration of the small amounts of nano-sized fillers into<br />
the virgin polymer may provide enhanced thermal stability and<br />
mechanical properties compared to those of the neat polymer foam,<br />
and can effectively induce the nucleation of a large amount of bubbles<br />
according to the geometry of the added-nanoparticles. [2]<br />
In order to reduce the environmental problems caused by the non-<br />
degradable plastics, the development of the biodegradable polymers<br />
with the properties enough to compare with those of the commodity<br />
plastics greatly have been required and steadily studied by extensive<br />
research groups. Poly(butylene succinate) (PBS), one of the most<br />
applied biodegradable plastics to the scientific and industrial fields, is a<br />
26
thermoplastic, aliphatic polyester produced through polycondensation<br />
reaction of 1, 4-butanediol and succinic acid. It also has melting points<br />
ranging 90 ~ 120 o C, glass transition temperatures ranging -45 ~ -10<br />
o C, and outstanding processability. [3]<br />
Carbon nanofibers (CNFs) are generally known as a carbon allotrope<br />
having diameters of 3 ~ 100 nm with lengths ranging from 0.1 to 1000<br />
µm. Owing to their internal structural characteristics which could be<br />
controlled by the specific synthetic conditions, CNFs display the<br />
chemical stability, high surface area, remarkable electrical and<br />
mechanical properties. So, they have been shown the diverse<br />
applications, for example, the polymer additives for high performance<br />
composites, gas storage materials, electronic components, catalyst<br />
support materials and so on. [4] Especially, in order to act as the<br />
polymer reinforcement, it is necessary to achieve not only the<br />
homogeneous dispersion in the polymer matrix, but the strong<br />
interfacial adhesion between the CNFs and the target polymer. Based<br />
on these issues, the extensive studies related to the CNFs-reinforced<br />
nanocomposites have been carried out. [5-8]<br />
The aim of this study is to prepare the nanocomposite foams with the<br />
closed-cell structures and the high blowing ratio by means of the<br />
27
chemical blowing agent, and to characterize the effect of CNFs acted<br />
as the nucleation sites in the closed-cell system, and the foam<br />
behaviors. Prior to producing the nanocomposite foams, the thermal<br />
and mechanical properties of PBS/CNFs nanocomposites employed by<br />
different fabrication methods were investigated in detail.<br />
28
2. 1. Materials<br />
2. Experimental<br />
PBS (Enpol G4560, MI=1.5 g/10 min), was provided by ire chemical<br />
LTD., Korea. The vapor grown carbon nanofibers called CNF-100 were<br />
obtained from Carbon nano-material technology Co., LTD., Korea.<br />
CNFs have the herringbone structure, and the diameter ranged from<br />
40 to 140 nm and the typical length of 2~10 μm. Chloroform, used as a<br />
solvent in solution blending which was one of the preparation methods<br />
for PBS/CNFs nanocomposite, was supplied by Dongyang chemical,<br />
Korea. The chemical blowing agent (CBA) used was Cellecom ACP-4<br />
grade which was obtained by Kumyang Co., Korea. It consists of a<br />
compound with a specific proportion of azodicarbonamide, N,N'-<br />
dinitrosopenta tetramine, and urea activator.<br />
2. 2. Nanocomposite preparation<br />
To compare the dispersion degree of CNFs in the PBS matrix, we<br />
used three preparation methods such solution blending, melt mixing<br />
and the SOAM method (solution blending and subsequent melt<br />
mixing) [9] , respectively. PBS resin and CNFs were initially dried in<br />
29
vacuo at 60 ºC for 6 h to remove any residual H2O. For solution<br />
blending, PBS pellets were dissolved and stirred in chloroform at 40 ºC<br />
for 5 h using mechanical stirrer. Also, CNFs were dispersed in same<br />
solvent at room temperature for 3 h with spin-bar and then sonicated<br />
for 2 h at 90 W by a ultrasonic bath (Kodo Technical Research Co.,<br />
Japan). After CNFs solution was mixed with PBS solution at 40 ºC for<br />
24 h under vigorous shear condition, nanocomposite casting films were<br />
obtained on rotary hood, and additionally dried at 60 ºC for 24 h to<br />
remove a solvent. For the melt blending, the torque rheometer<br />
(Brabender Plastograph EC, Germany) was used to prepare the PBS<br />
nanocomposite based on a various content of CNFs. The PBS pellets<br />
was melted at 120 ºC for 5 min at a rotary speed of 60 rpm, and then<br />
CNFs were introduced into the mixer, followed by compounding for 10<br />
min. For the SOAM method, the casting films prepared by the solution<br />
blending were firstly cut into the specific size, and then fed into the<br />
torque rheometer and mixed at 120 ºC for 10 min at a rotary speed of<br />
60 rpm. The mass fraction of CNFs ranged from 0.1 to 3 wt%. The<br />
sample codes were named, for example, CNF2S, CNF2M and<br />
CNF2SM, where the numbers represent the mass fraction of CNFs,<br />
30
and the ‘S’ stand for solution blending, ‘M’ for melt mixing, and ‘SM’ for<br />
the SOAM method.<br />
2. 3. Foaming<br />
After the dried solution casting films with different content of CNFs<br />
were fed into the torque rheometer and mixed at 120 ºC for 10 min at a<br />
speed of 60 rpm, ACP-4 varied from 4 to 8 phr was added to the<br />
brabender and subsequently melt-compounded for 10 min. The<br />
samples of the strip type (dimensions 12 mm × 20 mm × 3 mm)<br />
were obtained by using the heating press at 135 ºC for 8 min. Then,<br />
the nanocomposite foams were prepared in forced convection oven at<br />
150, 160 and 170 ºC for 5, 10, 20 and 30 min on the Teflon film.<br />
2. 4. Characterization of nanocomposites and their foams<br />
The thermal gravimetric analysis (TGA) was performed on a TA<br />
Instruments Q50 under air atmosphere using a heating rate of 20<br />
ºC/min from room temperature to 700 ºC. The tensile strength and<br />
elongation at break of nanocomposites were measured by using<br />
Hounsfield Test Equipment at room temperature with the dog-bone<br />
samples. The strain rate was 26 mm/min, and seven measurements<br />
31
were at least performed for each nanocomposite. The dispersion of<br />
CNFs in the PBS matrix was compared by field emission scanning<br />
electron microscopy (FE-SEM) using Hitachi S4300 at 15 kV. The<br />
surface morphology of nanocomposite foams was examined by an<br />
optical microscopy using Sometech i-Camscope. The density of<br />
nanocomposite foams was measured by using Micrometrics Co.<br />
Accupyc 1330 gas pycnometer.<br />
32
3. Results and discussion<br />
Typical TGA thermograms of PBS/CNFs nanocomposites obtained<br />
from different three approaches are given in Figure 1. The introduction<br />
of CNFs with high thermal resistance into the PBS matrix caused the<br />
enhancement of thermal stability in given CNFs content as compared<br />
to the virgin PBS judging from Figure 1(a) and 1(b). The relative<br />
thermal properties of PBS/CNFs nanocomposites were evaluated by<br />
comparing both T95(temperature for 5% weight loss) and<br />
T50(temperature for 50% weight loss) values (Table 1). In general,<br />
PBS/CNFs nanocomposties produced by the SOAM method showed<br />
much higher thermal stability than those produced by solution blending<br />
and melt mixing. Also, PBS nanocomposite with 2 wt% loading of<br />
CNFs prepared by the SOAM method particularly exhibited the highest<br />
T50 value(409 ºC). Therefore, it could be thought that the SOAM<br />
method was the effective way in order to provide a homogenous<br />
dispersion of CNFs in the PBS matrix.<br />
Figure 2 shows the variation of tensile strength and elongation at break<br />
for neat PBS and PBS/CNFs nanocomposites as a function of CNF<br />
loading. As shown in Figure 2(a), tensile strength of the<br />
33
nanocomposites enhanced greatly with the addition of CNFs, and the<br />
CNFs content at maximum tensile strength was only 2 wt% regardless<br />
of the preparation methods. These results are due to the physical<br />
interaction between the PBS matrix and reinforced-CNFs with high<br />
mechanical property, and more uniform dispersion at the 2 wt%<br />
loading of CNFs. However, the tensile strength of nanocomposites<br />
slightly started to decrease after 2 wt%, which attributed to the<br />
aggregation of CNFs in the PBS matrix. It was also found that<br />
nanocomposites prepared by the SOAM method showed relatively<br />
higher tensile strength than those of the other preparation methods.<br />
As the CNFs content increased, the slight decrease in the elongation<br />
at break was observed as indicated in Figure 2(b). This variation was<br />
resulted in part from the modifications in crystalline fraction of the PBS<br />
matrix as more CNFs added. It thus is believed that the CNFs led to a<br />
decrease in ductility and an increase in brittleness.5 In addition, we<br />
can found that the decrease in the elongation at break was less in<br />
nanocomposite obtained from the SOAM method than in those of two<br />
other preparation methods.<br />
The relative state of dispersion of CNFs inside the PBS matrix was<br />
compared by scanning electron microscopy (SEM) as presented in<br />
34
Figure 3, respectively. Figure 3a shows that in nanocomposite<br />
produced by solution blending, individual CNFs were locally<br />
aggregated in the polymer matrix(in circle symbol), and several voids<br />
attributed to a solvent were observed. In the case of nanocomposite<br />
obtained from melt mixing, several CNFs, as shown by arrow in Figure<br />
3b, were pulled out from the PBS matrix during the cryo-fracture,<br />
indicating the poor polymer-CNFs wettability. In contrast, it was found<br />
that not only the majority of CNFs were well-dispersed throughout the<br />
polymer matrix, but also broken rather than being pulled out as<br />
indicated by arrow in Figure 3c. The breakage of CNFs was as a result<br />
of the strong interfacial adhesion between the polymer and CNFs<br />
which acts as a key factor to produce a remarkable mechanical<br />
property. It was also confirmed that the SOAM method plays an<br />
important role to separate the CNFs into individual nanofibers well in<br />
the PBS matrix. Consequently, we believed that the PBS<br />
nanocomposite with 2 wt% CNFs loading fabricated by the SOAM<br />
method was an ideal candidate to make a high performance-<br />
nanocomposite foam by analyzing their thermal and mechanical<br />
properties.<br />
Cross-sectional morphology of nanocomposite foams expanded at 4<br />
35
phr CBA loading was observed via optical microscopy as shown in<br />
Figure 4. All samples showed the oval shape and homogeneous<br />
closed-cell structure. In other words, each cell is surrounded by<br />
connected faces with any ruptures. CBA started to decompose at<br />
temperature higher than 135 ºC and released a gas in the<br />
nanocomposite system, which can cause the bubble nucleation and<br />
growth from the surface of CNFs used as a nucleant. [10,11] In addition,<br />
to achieve the closed-cell system, the nanocomposite should have a<br />
sufficient melt viscosity and strength not so as to break the cell wall. [12]<br />
It thus can be thought that the presence of CNFs served as the<br />
efficient nucleation sites, as well as contributed to produce a closed-<br />
cell structure in foaming process. We also found that the average cell<br />
size was prominently increased as the blowing time and temperature<br />
increased. These two conditions facilitate the decomposition of blowing<br />
agent.<br />
In Table 2, we summarized the morphological parameters of PBS/2<br />
wt% CNFs nanocomposite foaming for 5 min. Average cell size (d) was<br />
calculated by measuring the maximum diameter of each cell<br />
perpendicular to the skin from an OM micrograph, and cell density (Nc)<br />
and mean cell-wall thickness (δ) are given by<br />
36
N<br />
c<br />
=<br />
1-<br />
( ρ / ρ )<br />
10<br />
f<br />
−4<br />
d<br />
p<br />
3<br />
and ⎟ ⎟<br />
⎛<br />
⎞<br />
⎜ 1<br />
δ = d<br />
− 1<br />
⎜<br />
⎝<br />
1−<br />
( ρf<br />
/ ρ p )<br />
⎠<br />
where ρp, ρf, and d are the pre-foamed density, the post-foamed<br />
density in g/cm 3 , and the average cell size in mm, respectively. [13-15]<br />
It was found that the neat PBS density was 1.26 g/cm3, but the post-<br />
foamed density of nanocomposite foam decreased from 0.980 to 0.508<br />
g/cm 3 with increasing the blowing temperature and CBA content. Also,<br />
average cell size increased as the blowing temperature and CBA<br />
loading increased, indicating that the high blowing temperature makes<br />
it easier for the CBA to be decomposed in foaming duration, and the<br />
addition of CBA determines the size and number of bubbles in a<br />
nanocomposite melt. Moreover, we obtained the maximum value of cell<br />
density especially at 6 phr of CBA content at each temperature,<br />
suggesting the existence of a lot of bubbles in the same area. The<br />
mean cell-wall thickness showed a tendency to decrease gradually<br />
according to the further bubble growth.<br />
Figure 5 represents the blowing ratio of PBS/2 wt% CNFs<br />
nanocomposite foams as a function of the blowing temperature, time,<br />
and CBA content. The blowing ratio was calculated as follows: [16]<br />
37
3<br />
the density of neat PBS (1.268 g/cm )<br />
ratio =<br />
the density of PBS/CNFsnanocomposite<br />
foam (g/cm<br />
Blowing 3<br />
We can see that the increase of the blowing temperature, time, and<br />
CBA content led to the blowing ratio increase. The maximum values of<br />
the blowing ratio at 4, 6, and 8 phr CBA content were 5.028, 7.813,<br />
and 1<strong>2.0</strong>25, respectively. It is also believed that the inter-relationship of<br />
above foaming conditions plays a key role to determine the blowing<br />
ratio.<br />
The blowing temperature dependence on the cell size distribution of<br />
PBS/2 wt% nanocomposite foams is represented in Figure 6. We<br />
measured the size of more than 75 cells in fractured surface from the<br />
OM micrograph. It is evident that the CNFs-reinforced nanocomposite<br />
foams almost were in accordance with a Gaussian distribution. When<br />
increasing the blowing temperature, the broad cell size distribution was<br />
examined, indicating that the dispersity of the cell size is much larger.<br />
Also, it was found that the presence of CNFs acted as an efficient<br />
nucleation agent, and well-controlled the cell size accordingly.<br />
38<br />
)
4. Conclusions<br />
Using a chemical blowing agent, PBS/CNFs nanocomposite foams<br />
with a closed-cell structure and high blowing ratio was successfully<br />
obtained. It was found that to produce the high performance-<br />
nanocomposite foams, the optimal CNFs content was 2 wt%, and the<br />
SOAM method was an effective way to disperse the CNFs in the PBS<br />
matrix based on the enhancement of thermal and mechanical<br />
properties for the nanocomposites. In foaming process, when the<br />
decomposition of CBA occurred in a nanocomposite melt, well-<br />
dispersed CNFs acted as the efficient nucleation sites in the PBS<br />
matrix-CNFs interface. Nanocomposite foams exhibited the oval-shape<br />
and the homogeneous closed-cell structures without any ruptures. A<br />
high blowing ratio of about 12 was obtained at 170 ºC for 30 min, as<br />
well as a uniform cell size distribution of nanocomposite foams<br />
observed.<br />
39
5. References<br />
[1] D. Klempner and K. C. Frisch, Handbook of polymeric foams and<br />
foam technology, Hanser Publishers, Munich, Vienna (1991)<br />
[2] L. James Lee, C. Zeng, X. Cao, X. Han, J. Shen, and G. Xu,<br />
Compos. Sci. Technol. 65, 2344 (2005)<br />
[3] T. Fugimaki, Polym. Degrad. Stabil. 59, 209 (1998)<br />
[4] K. P. de Jong and J. W. Geus, Catal. Rev.-Sci. Eng. 42, 481<br />
(2000)<br />
[5] K. Lozano and E. V. Barrera, J. Appl. Polym. Sci. 79, 125 (2001)<br />
[6] K. Lozano, J. Bonilla-Rios, and E. V. Barrera, J. Appl. Polym. Sci.<br />
80, 1162 (2001)<br />
[7] K. Lozano, S. Yang, and Q. Zeng, J. Appl. Polym. Sci. 93, 155<br />
(2004)<br />
[8] Y. K. Choi, K. Sugimoto, S. M. Song, Y. Gotoh, Y. Ohkoshi, and<br />
M. Endo, Carbon 43, 2199 (2005)<br />
[9] S. K. Lim, E. H. Lee, and I. Chin, J. Mater. Res. 23, 1168 (2008)<br />
[10] R. B. McClurg, Chem. Eng. Sci. 59, 5779 (2004)<br />
[11] J. Shen, C. Zeng, and L. James Lee, Polymer 46, 5218 (2005)<br />
[12] S. K. Lim, S. G. Jang, S. I. Lee, K. H. Lee, and I. Chin, Macromol.<br />
40
Res. 16, 218 (2008)<br />
[13] M. Okamoto, P. H. Nam, P. Maiti, T. Kotaka, T. Nakayama, M.<br />
Takada, M. Ohshima, A. Usuki, N. Hasegawa, and H. Okamoto,<br />
Nano Lett. 1, 503 (2001)<br />
[14] P. H. Nam, P. Maiti, M. Okamoto, T. Kotaka, T. Nakayama, M.<br />
Takada, M. Ohshima, A. Usuki, N. Hasegawa, and H. Okamoto,<br />
Polym. Eng. Sci. 42, 1907 (2002)<br />
[15] S. S. Ray and M. Okamoto, Macromol. Mater. Eng. 288, 936<br />
(2003)<br />
[16] L. T. Guan, M. Xiao, and Y. Z. Meng, Polym. Eng. Sci. 46, 153<br />
(2006)<br />
41
SECTION I. Processing of Poly(butylene succinate)(PBS)/Carbon<br />
Nanotube Nanocomposite Foams<br />
Table 1 Morphological parameters of PBS/2 wt% MWNTs<br />
nanocomposite foam obtained by the SOAM method (blowing time = 5<br />
min).<br />
Blowing<br />
temperature/ o C<br />
CBA<br />
content/phr<br />
ρf/g·cm -3 d/μm<br />
42<br />
Nc × 10 -5<br />
/cell·cm -3<br />
δ/μm<br />
4 0.767 154.72 10.67 91.422<br />
150 6 0.690 207.87 5.82 79.955<br />
8 0.616 230.73 4.50 79.582<br />
4 0.607 200.82 5.63 96.622<br />
160 6 0.525 231.61 4.72 70.954<br />
8 0.397 249.75 3.95 69.896<br />
4 0.567 234.50 3.99 95.523<br />
170 6 0.487 320.88 <strong>2.0</strong>8 66.282<br />
8 0.344 406.30 1.09 69.660
SECTION II. Preparation and Characterization of PBS/Carbon<br />
Nanofiber Nanocomposite Foams<br />
Table 1 Thermal stability for PBS/CNFs nanocomposites.<br />
Preparation<br />
method<br />
Solution<br />
blending<br />
Melt<br />
mixing<br />
SOAM<br />
method<br />
CNFs content (wt%) T95 ( o C) T50 ( o C)<br />
0.1 346 408<br />
0.5 325 405<br />
1 325 404<br />
2 327 405<br />
3 349 405<br />
0.1 344 400<br />
0.5 352 404<br />
1 340 400<br />
2 355 406<br />
3 343 403<br />
0.1 350 407<br />
0.5 352 406<br />
1 355 402<br />
2 353 409<br />
3 352 404<br />
43
Table 2 Temperature and CBA content dependence of morphological<br />
parameters.<br />
Blowing<br />
temperature/ o C<br />
CBA<br />
content/phr<br />
ρf/g·cm -3 d/μm<br />
44<br />
Nc × 10 -5<br />
/cell·cm -3<br />
δ/μm<br />
4 0.980 109.30 17.40 120.041<br />
150 6 0.792 119.18 22.18 75.337<br />
8 0.702 148.62 13.60 73.826<br />
4 0.912 126.36 13.91 112.119<br />
160 6 0.748 135.51 16.48 76.099<br />
8 0.716 161.66 10.30 83.356<br />
4 0.860 163.54 7.36 124.764<br />
170 6 0.671 171.97 9.26 78.655<br />
8 0.508 207.23 6.74 60.445
SECTION I. Processing of Poly(butylene succinate)(PBS)/Carbon<br />
Nanotube Nanocomposite Foams<br />
Figure 1 FT-Raman spectra of the PBS nanocomposites with 2 wt%<br />
content prepared by three different methods: (a) MWNT (b) solution<br />
blending (c) melt mixing and (d) SOAM method.<br />
45
Figure 2 SEM images of the PBS nanocomposites with 2 wt% content<br />
prepared by three different methods: (a) solution blending (b) melt<br />
mixing (c) SOAM method, and (d) TEM micrograph of the 2 wt%<br />
PBS/MWNTs nanocomposites prepared by SOAM method.<br />
46
Figure 3 TGA thermograms of the PBS nanocomposites containing<br />
various MWNTs content prepared by the SOAM method.<br />
47
Figure 4 DSC traces of the PBS nanocomposites containing various<br />
MWNTs content prepared by the SOAM method: (a) melting and (b)<br />
crystalline behaviors.<br />
48
Figure 5 Tensile strength and elongation at break curves of the PBS<br />
nanocomposites with various MWNTs content prepared by three<br />
different methods.<br />
49
Figure 6 Optical micrographs of PBS nanocomposite foams with 2<br />
wt% MWNTs content prepared by the SOAM method as a function of<br />
blowing temperature and CBA content. The blowing time was fixed at 5<br />
min.<br />
50
Figure 7 Cell size distribution of PBS nanocomposite foams with 2<br />
wt% MWNTs content prepared by the SOAM method at 150 o C: (a) 4<br />
(b) 6 and (c) 8 phr. The blowing time was fixed at 5 min.<br />
51
Figure 8 Blowing ratio of PBS nanocomposite foams with 2 wt%<br />
MWNTs content prepared by the SOAM method as a function of<br />
blowing time and temperature and CBA content: (a) 4 (b) 6 and (c) 8<br />
phr.<br />
52
SECTION II. Preparation and Characterization of PBS/Carbon<br />
Nanofiber Nanocomposite Foams<br />
Figure 1 TGA thermograms of PBS/CNFs nanocomposites by means<br />
of different preparation methods.<br />
53
Figure 2 The effect of CNFs content and different preparation methods<br />
on the (a) tensile strength and (b) elongation at break.<br />
54
Figure 3 SEM images of PBS/2 wt% CNFs nanocomposite prepared<br />
by (a) solution blending (b) melt mixing and (c) SOAM method.<br />
55
Figure 4 The effect of blowing time and temperature on the cross-<br />
sectional cell morphology of PBS/2 wt% CNFs nanocomposite foams<br />
measured by the optical microscope. CBA content was fixed at 4 phr.<br />
56
Figure 5 Blowing temperature and time dependence on the blowing<br />
ratio of PBS/2 wt% CNFs nanocomposite foams with different CBA<br />
loading: (a) 4 (b) 6 and (c) 8 phr.<br />
57
Figure 6 Cell size distribution of the PBS/2 wt% CNFs nanocomposite<br />
foams as a function of the blowing temperature: (a) 150 (b) 160 and (c)<br />
170 o C. The blowing time and CBA content were fixed for 5 min and at<br />
4 phr, respectively.<br />
58