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Operating manual ELSTRETCHER fabric tension ... - Erhardt+Leimer

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<strong>Operating</strong> <strong>manual</strong><br />

<strong>ELSTRETCHER</strong> <strong>fabric</strong> <strong>tension</strong> control<br />

system for clothing in paper machines<br />

with <strong>fabric</strong> <strong>tension</strong> sensor EM / PD<br />

and <strong>fabric</strong> <strong>tension</strong> controller DC 04../DC 24../DC 90..<br />

1. Function 2<br />

2. Assembly 5<br />

3. Installation 6<br />

4. Setup-Editor 7<br />

5. Commissioning 9<br />

6. Operation 13<br />

6.1 Command station DO 200. 13<br />

6.2 Keys and displays 13<br />

6.3 <strong>Operating</strong> sequence 16<br />

6.4 Error messages 17<br />

7. Maintenance 18<br />

8. Repair 18<br />

9. Spare parts 18<br />

10. Technical data 18<br />

Component descriptions:<br />

Fabric <strong>tension</strong> sensor EM, PD B<br />

Actuator SP D<br />

Command station DO H<br />

Digital interface DI (optional) I<br />

Fabric <strong>tension</strong> controller DC J<br />

Electrical components (optional) U<br />

CAN bus, serial bus V<br />

Service <strong>manual</strong> (optional) W<br />

Spare parts lists X<br />

Parameter lists Y<br />

Wiring diagrams Z<br />

ANL--250534-EN-05<br />

en


Fabric <strong>tension</strong> control system <strong>ELSTRETCHER</strong><br />

Explanation of symbols<br />

<strong>Operating</strong> <strong>manual</strong> structure<br />

1. Function<br />

1.1 Purpose<br />

1.2 Design<br />

Fabric <strong>tension</strong> controller DC 04../DC 24../<br />

DC 90.. with command station DO 200.<br />

A page 2 ANL--250534-EN-05<br />

= jobs to be performed<br />

= important information and instructions<br />

= text sections due particular attention to assure the safe operation<br />

of the <strong>fabric</strong> <strong>tension</strong> control system.<br />

The E+L <strong>fabric</strong> <strong>tension</strong> control system operating <strong>manual</strong> consists of<br />

the general system operating <strong>manual</strong> (A), the individual descriptions<br />

of the components (B, C, ... W), spare parts lists (X), parameter lists<br />

(Y) and the wiring diagrams (Z).<br />

Proceed according to the instructions in the operating <strong>manual</strong>. It describes<br />

all the main operating procedures. If necessary, reference is<br />

made to the individual descriptions.<br />

A diagram of your system is contained in the block diagram. In the<br />

case of <strong>fabric</strong> <strong>tension</strong> control systems planned by E+L the block diagram<br />

also features the address settings.<br />

Explanations of the individual setup parameters may be found in<br />

the <strong>fabric</strong> <strong>tension</strong> controller description. Please refer to chapter 4<br />

"Setup editor" for procedure on how to check/change parameters.<br />

The <strong>ELSTRETCHER</strong> <strong>fabric</strong> <strong>tension</strong> control system is used to control<br />

the clothing in paper or coating machines. It corrects deviations from<br />

a specified <strong>fabric</strong> <strong>tension</strong> set value.<br />

The <strong>fabric</strong> <strong>tension</strong> control system comprises the following components:<br />

- one or two <strong>fabric</strong> <strong>tension</strong> sensors for detecting the <strong>fabric</strong> <strong>tension</strong><br />

actual value (integrated or external <strong>fabric</strong> <strong>tension</strong> sensor)<br />

- <strong>fabric</strong> <strong>tension</strong> controller DC 04../DC 24../DC 90.. with command<br />

station DO 200.<br />

- one actuator (lever arm, chain or spindle type stretcher)<br />

optional<br />

- one position sensor for wrap angle compensation and/or position<br />

monitoring<br />

- one digital interface DI .... (e.g. CAN profibus)<br />

- felt cocking unit VM 1010 for automatic seam correction


Sensor Actuator<br />

External <strong>fabric</strong> <strong>tension</strong> sensor PD 72/73/74<br />

External <strong>fabric</strong> <strong>tension</strong> sensor PD 77<br />

External <strong>fabric</strong> <strong>tension</strong> sensor PD 72/73/74<br />

External <strong>fabric</strong> <strong>tension</strong> sensor PD 77<br />

Integrated <strong>fabric</strong> <strong>tension</strong> sensor EM 10/15<br />

External <strong>fabric</strong> <strong>tension</strong> sensor PD 72/73/74<br />

External <strong>fabric</strong> <strong>tension</strong> sensor PD 77<br />

Design<br />

Integrated <strong>fabric</strong> <strong>tension</strong> sensor EM 08<br />

Optional bearing bracket<br />

Fabric <strong>tension</strong> control system <strong>ELSTRETCHER</strong><br />

Lever arm type stretcher SP 0901, SP 0902<br />

Chain type stretcher SP 1001, SP 1002, SP 1502<br />

Spindle type stretcher SP 0803<br />

Optional position sensor<br />

ANL--250534-EN-05 A page 3


Fabric <strong>tension</strong> control system <strong>ELSTRETCHER</strong><br />

1.3 <strong>Operating</strong> principle<br />

Positioning gear<br />

Fabric <strong>tension</strong> control system with felt<br />

cocking unit VM 1010<br />

1.3.1 Position sensor<br />

(optional)<br />

A page 4 ANL--250534-EN-05<br />

The <strong>fabric</strong> <strong>tension</strong> sensors measure the <strong>fabric</strong> <strong>tension</strong> actual value of<br />

the moving clothing. The <strong>fabric</strong> <strong>tension</strong> may be measured with one or<br />

two electronic <strong>fabric</strong> <strong>tension</strong> sensors (single or two-side measuring).<br />

In the case of two-side measuring the <strong>fabric</strong> <strong>tension</strong> is calculated on<br />

the basis of the signals from both <strong>fabric</strong> <strong>tension</strong> sensors.<br />

In automatic operation the <strong>fabric</strong> <strong>tension</strong> controller continuously compares<br />

the actual <strong>fabric</strong> <strong>tension</strong> with the <strong>fabric</strong> <strong>tension</strong> set value. In<br />

case of variations it forms an actuating signal. The positioning signal<br />

is transmitted to a three-position controller that, in turn, triggers the<br />

drive of the lever arm, chain or spindle type stretcher. Depending on<br />

the polarity of the positioning signal the clothing will be tightened or<br />

slackened.<br />

In <strong>manual</strong> operation the operator can operate the drive for the <strong>tension</strong><br />

using buttons and in this way move the <strong>tension</strong> carriage <strong>manual</strong>ly.<br />

E. g. during a clothing change.<br />

The position sensor is used for position monitoring and/or for wrap<br />

angle compensation.<br />

From the signals from the position sensor, the <strong>fabric</strong> <strong>tension</strong> controller<br />

determines the <strong>tension</strong> carriage position and the correction signal<br />

for the wrap angle compensation.<br />

Position monitoring:<br />

The <strong>tension</strong> carriage position monitoring makes it possible to output<br />

an alarm if thresholds are exceeded in automatic operation. There<br />

are two types of position monitoring, static and dynamic.<br />

In the case of static position monitoring two fixed thresholds are set,<br />

one minimum and one maximum <strong>tension</strong> carriage position. If the<br />

<strong>tension</strong> carriage passes these thresholds in automatic operation, an<br />

alarm is output and the <strong>tension</strong> carriage stopped.<br />

In the case of dynamic position monitoring, a dead zone is set. The<br />

thresholds are calculated from the actual <strong>tension</strong> carriage position<br />

and the dead zone when automatic operation is enabled. If the<br />

<strong>tension</strong> carriage passes these thresholds, an alarm is output and<br />

the <strong>tension</strong> carriage stopped. If the position of the <strong>tension</strong> carriage<br />

changes in automatic operation, the thresholds are continuously adjusted<br />

as per a time set.<br />

Wrap angle compensation:<br />

Wrap angle compensation is a function in the <strong>fabric</strong> <strong>tension</strong> controller.<br />

This function is used to correct changes in the <strong>fabric</strong> <strong>tension</strong> sensor<br />

signal due to changes in the wrapping on the measuring roller.<br />

Important: Pay attention to application notes for dryer groups<br />

in the description "Chain-type stretcher SP 1...", chapter 3.2.


1.3.2 Seam correction<br />

2. Assembly<br />

2.1 Fabric <strong>tension</strong> sensor<br />

2.2 Actuator<br />

2.3 Fabric <strong>tension</strong> controller<br />

2.4 Command stations<br />

(optional)<br />

2.5 Position sensor (optional)<br />

2.6 Digital interface (optional)<br />

2.7 Felt cocking unit (optional)<br />

Fabric <strong>tension</strong> control system <strong>ELSTRETCHER</strong><br />

The stretch roll can be adjusted at one end (tilted) for seam correction.<br />

As standard the chain-type and spindle-type stretchers have a handwheel<br />

for seam correction.<br />

On stretchers equipped with an E+L <strong>tension</strong> controller and the felt<br />

cocking unit VM 1... the adjustment at one end can also be performed<br />

automatically using a motor. The felt cocking process at one<br />

end can be defined individually by entering travel and time. See<br />

separate description.<br />

Please observe the locally applicable and professional safety<br />

and accident prevention regulations.<br />

Fabric <strong>tension</strong> control system assembly may only be performed<br />

by qualified personnel.<br />

The integrated <strong>fabric</strong> <strong>tension</strong> sensors are already mounted on the<br />

actuator.<br />

External <strong>fabric</strong> <strong>tension</strong> sensors, see <strong>fabric</strong> <strong>tension</strong> sensor PD description.<br />

Fit actuator (lever-arm type, chain-type or spindle-type stretcher)<br />

using the description provided. See also dimension drawing and<br />

layout drawing.<br />

Important: Pay attention to application notes for dryer groups<br />

in the description "Chain-type stretcher SP 1...", chapter 3.2.<br />

Fit <strong>fabric</strong> <strong>tension</strong> controller without housing in a control cabinet<br />

supplied by the customer.<br />

Fit <strong>fabric</strong> <strong>tension</strong> controller with operating unit in view of the actuator<br />

if possible.<br />

Fit command stations in view of the actuator if possible.<br />

The position sensor is already fitted to the actuator.<br />

See description for digital interface.<br />

See description for felt cocking unit.<br />

ANL--250534-EN-05 A page 5


Fabric <strong>tension</strong> control system <strong>ELSTRETCHER</strong><br />

3. Installation<br />

3.1 Fabric <strong>tension</strong> sensor<br />

3.2 Actuator<br />

3.3 Fabric <strong>tension</strong> controller<br />

3.4 Command stations<br />

(optional)<br />

3.5 Position sensor (optional)<br />

3.6 Digital interface (optional)<br />

3.7 Felt cocking unit (optional)<br />

A page 6 ANL--250534-EN-05<br />

Please observe the locally applicable and professional safety<br />

and accident prevention regulations.<br />

Fabric <strong>tension</strong> control system installation may only be per-<br />

formed by qualified personnel.<br />

The values specified for the supply voltage in the technical<br />

data chapter must be observed as otherwise operating failures<br />

may occur and the possibility of dangerous situations<br />

arising cannot be excluded.<br />

Connect electrical wires as per the enclosed wiring diagram.<br />

For EMC reasons it is imperative the PE conductor is connected<br />

to all control components.<br />

See description for <strong>fabric</strong> <strong>tension</strong> sensor.<br />

See description for actuator.<br />

See description for <strong>fabric</strong> <strong>tension</strong> controller.<br />

See description for command station/s.<br />

See wiring diagram.<br />

See description for digital interface.<br />

See description for felt cocking unit.


4. Setup-Editor<br />

Command station DO 200.<br />

Fabric <strong>tension</strong> control system <strong>ELSTRETCHER</strong><br />

The <strong>fabric</strong> <strong>tension</strong> control system is operated via the multifunctional<br />

command station DO 200. .<br />

The command station has two operating modes: operating mode for<br />

operating the <strong>fabric</strong> <strong>tension</strong> control system (see chapter Operation)<br />

and setup mode for displaying and editing the parameters in the CAN<br />

network.<br />

While operating mode is designed for the operator on the<br />

machine, settings in setup mode are exclusively reserved for<br />

qualified commissioning and service personnel.<br />

In the "setup editor" chapter basic operation in setup mode is explained.<br />

A detailed description of setup mode, the parameters and<br />

general functions of command station DO 200. may be found in<br />

the description of command station DO 200. .<br />

Amongst others in setup mode:<br />

- the parameters of all CAN devices connected in the CAN network<br />

may be displayed and edited,<br />

- the edited parameter values in the respective CAN devices may<br />

be saved,<br />

- the status of the CAN line checked,<br />

- clearly worded error messages displayed,<br />

- the level of the supply voltage checked,<br />

- service messages displayed,<br />

- the user language set,<br />

- the unit of measurement may be set,<br />

- in the case of multi-operation, customer-specific names may be<br />

set for the individual CAN groups.<br />

A flashing device address means that two CAN devices with the<br />

same CAN address are featured in the CAN network.<br />

If the device designation flashes, the CAN device is not featured (is<br />

not detected by CANMON).<br />

Please note! the setup editor may only be started once, even if<br />

several DO 200. command stations are connected in the CAN network.<br />

ANL--250534-EN-05 A page 7


Fabric <strong>tension</strong> control system <strong>ELSTRETCHER</strong><br />

4.1 Basic operation in setup-mode<br />

A page 8 ANL--250534-EN-05<br />

Start setup mode via the<br />

"Acknowledge" and "Increase value" keys<br />

Select menu item via the<br />

"Increase/decrease value"<br />

keys, e.g. "Show Cannet"<br />

Open/close menu item via the<br />

"Acknowledge" key<br />

Select required device via the<br />

"Increase/decrease value" keys.<br />

Select required<br />

parameter via the<br />

"Increase/decrease<br />

value" keys<br />

Open/close<br />

parameter via the<br />

"Acknowledge" key<br />

The following options are available for quitting setup mode:<br />

1. Go backward step by step, use keys “Acknowledge”, “Value up/dow”<br />

and finally “Escape”.<br />

2. Go backward step by step with the "Escape" key.<br />

3. Leave Setup Mode immediately by pressing one of the following three<br />

keys: "Automatic", “Center”, “Manual”..<br />

If a password is requested in the display,<br />

enter the password via the "Increase/Decrease<br />

value" keys. The cursor may be<br />

moved via key "F 2".<br />

Select the<br />

required parameter<br />

setting via the<br />

"Increase/decrease<br />

value" keys.<br />

Change parameter value via the<br />

"Increase/decrease value" keys<br />

The cursor may be moved with<br />

key "F 2" .<br />

Use the "Acknowledge<br />

" key to set an asterisk,<br />

i.e. adopt the setting.<br />

In the case of rounded<br />

brackets (*) only one<br />

parameter setting may<br />

be selected, in the case<br />

of square brackets [*]<br />

several.


5. Commissioning<br />

5.1 Check actuator assembly<br />

5.2 Check wiring<br />

5.3 Interrupt the power/air<br />

supply<br />

Fabric <strong>tension</strong> control system <strong>ELSTRETCHER</strong><br />

During commissioning or operation no-one may remain in the<br />

danger area around the actuator. Please observe the locally<br />

applicable and professional safety regulations.<br />

Commissioning may only be performed by qualified personnel.<br />

Fabric <strong>tension</strong> controller DC 04../DC 24../DC 90.. does not<br />

have a main switch and once operating voltage is supplied,<br />

is immediately ready for use. It is then in the mode most recently<br />

selected.<br />

The actuator can move immediately in automatic mode!<br />

Commissioning sequence<br />

5.1 Check actuator assembly<br />

5.2 Check wiring<br />

5.3 Interrupt the drive power/air supply.<br />

5.4 Supply power to the <strong>fabric</strong> <strong>tension</strong> control system and set <strong>manual</strong><br />

mode<br />

5.5 Check and set the <strong>fabric</strong> <strong>tension</strong> controller parameters<br />

5.6 Switch on the drive power/air supply.<br />

5.7 Check the actuator direction of travel<br />

5.8 Check the limit position switches<br />

5.9 Place position sensor in operation (optional)<br />

5.10 Check special functions (option)<br />

5.11 Insert clothing<br />

Check actuator assembly.<br />

The actuator must be mounted according to the attached planning<br />

drawing. The actuator must be aligned parallel. The floating bearing<br />

must be mounted in a centred position and move smoothly.<br />

Check the electrical wiring between the <strong>fabric</strong> <strong>tension</strong> sensor, <strong>fabric</strong><br />

<strong>tension</strong> controller and actuator according to the attached wiring<br />

diagram.<br />

Interrupt the drive power/air supply.<br />

Fabric <strong>tension</strong> controller DC 04../DC 24../DC 90.. does not feature<br />

a main switch and is immediately ready for use once the<br />

operating voltage is supplied. It is then in the most recently<br />

selected operating mode.<br />

The actuator can move immediately in automatic mode!<br />

ANL--250534-EN-05 A page 9


Fabric <strong>tension</strong> control system <strong>ELSTRETCHER</strong><br />

5.4 Supply power to <strong>fabric</strong> <strong>tension</strong><br />

control system and<br />

set <strong>manual</strong> mode<br />

5.5 Check and set <strong>fabric</strong> <strong>tension</strong><br />

controller parameters<br />

Set control parameters<br />

P6 - P13<br />

Felt cocking unit<br />

yes<br />

Set parameters for<br />

felt cocking unit<br />

P15 - P23<br />

Set parameters for<br />

<strong>fabric</strong> <strong>tension</strong> sensor/s<br />

P25 - P30<br />

Set parameters for alarms<br />

P32 - P35<br />

External<br />

<strong>fabric</strong> <strong>tension</strong> sensor PD..<br />

yes<br />

Set parameters for<br />

external <strong>fabric</strong> <strong>tension</strong> sensor/s<br />

P40 - P42<br />

Auxiliary modules<br />

yes<br />

Set auxiliary<br />

module addresses<br />

P52 - P55<br />

A page 10 ANL--250534-EN-05<br />

Connect the <strong>fabric</strong> <strong>tension</strong> control system to the operating voltage<br />

and switch on <strong>manual</strong> mode immediately.<br />

no<br />

no<br />

no<br />

Safety switch<br />

on <strong>fabric</strong> <strong>tension</strong><br />

controller<br />

yes<br />

Select safety switch<br />

P57<br />

Wrap angle<br />

compensation<br />

yes<br />

Check and set parameters for wrap<br />

angle compensation P59 - P73<br />

Position monitoring<br />

yes<br />

Set parameters for position<br />

monitoring P59 and P60 ,<br />

check P61 - P73 ,<br />

set P78 - P84<br />

Fabric <strong>tension</strong> set value 2<br />

yes<br />

Set parameters for<br />

<strong>fabric</strong> <strong>tension</strong> set value 2<br />

P75, P76<br />

Terminate parameter<br />

setting<br />

no<br />

no<br />

no<br />

no


5.6 Switch on drive power/air<br />

supply<br />

5.7 Check actuator<br />

direction of travel<br />

5.8 Check limit<br />

switch<br />

Tighten<br />

Slacken<br />

Tighten<br />

Slacken<br />

5.9 Place position sensor<br />

in operation<br />

(optional)<br />

Slacken<br />

5.10 Check special functions<br />

(option)<br />

Fabric <strong>tension</strong> control system <strong>ELSTRETCHER</strong><br />

Start setup mode on command station DO 200. .<br />

Check <strong>fabric</strong> <strong>tension</strong> controller parameters and set the individual<br />

parameter values.<br />

See description "Fabric <strong>tension</strong> controller DC 04../DC 24../<br />

DC 90.." and data sheet with customized settings for wrap angle<br />

compensation. The new parameter values will be immediately adopted<br />

and stored.<br />

Leave Setup Mode.<br />

Switch on the drive power/air supply.<br />

Move the actuator in <strong>manual</strong> mode (tighten and slacken).<br />

If the direction of travel no longer matches the tighten and slacken<br />

function, disconnect the <strong>fabric</strong> <strong>tension</strong> control system from the<br />

power and change the drive direction.<br />

Move the actuator in <strong>manual</strong> mode (tighten and slacken).<br />

With suitable equipment (risk of injury!) actuate the limit posi-<br />

tion switches that are to switch off the actuator drive once the<br />

actuator reaches its limit positions one after the other.<br />

If the effective direction no longer matches the limit position, disconnect<br />

the <strong>fabric</strong> <strong>tension</strong> control system from the power, check<br />

and if necessary change the limit position switch wiring.<br />

Set to <strong>manual</strong>.<br />

Start setup mode on operator panel DO 200. .<br />

Recall parameter 69 (position encoder), then slightly slacken the<br />

actuator. The position sensor must count backwards when slackening.<br />

If this is not the case, recall parameter P3 and start the service<br />

function "toggle encoder dir" (reverse position sensor counting<br />

direction).<br />

While in the <strong>manual</strong> mode slacken the actuator until it reaches the<br />

limit position and the limit switch terminates this process.<br />

Recall parameter P3 and start the service function "store stretcher<br />

0 pos" (save position sensor zero position).<br />

Check customized special functions.<br />

- See description "Fabric <strong>tension</strong> controller DC 04../DC 24../<br />

DC 90..", chapter "Digital inputs/outputs".<br />

- On the usage of addition analog outputs, see description for the<br />

modules AK .... and/or LK ... .<br />

ANL--250534-EN-05 A page 11


Fabric <strong>tension</strong> control system <strong>ELSTRETCHER</strong><br />

5.11 Insert clothing<br />

Slacken<br />

A page 12 ANL--250534-EN-05<br />

Slacken the clothing in the <strong>manual</strong> mode until the actuator reaches<br />

the limit position and the limit switches terminate the process.<br />

Disconnect the <strong>fabric</strong> <strong>tension</strong> control system from the power.<br />

Insert the clothing.<br />

Connect the <strong>fabric</strong> <strong>tension</strong> control system to the power.<br />

Switch on automatic mode.<br />

The clothing is now tightened to the <strong>fabric</strong> <strong>tension</strong> set value.<br />

In the press section pay attention to the change in the length<br />

of the clothing on closing the press. The closing speed must<br />

be adjusted to the actuating speed of the chain-type stretcher.


6. Operation<br />

6.1 Command station DO 200.<br />

6.2 Keys and displays<br />

Group 0<br />

0.0 N/mm<br />

0.0 N/mm<br />

X.4: 0.0 X.5: 0.0<br />

Fabric <strong>tension</strong> control system <strong>ELSTRETCHER</strong><br />

During operation no-one may remain in the danger area<br />

around the actuator. Please observe the locally applicable<br />

and professional safety regulations.<br />

The <strong>fabric</strong> <strong>tension</strong> control system may only be operated by<br />

qualified personnel or suitably instructed persons.<br />

Fabric <strong>tension</strong> controller DC 04../DC 24../DC 90.. does not<br />

have a main switch and once operating voltage is supplied,<br />

is immediately ready for use. It is then in the mode most recently<br />

selected.<br />

The actuator can move immediately in automatic mode!<br />

The <strong>ELSTRETCHER</strong> <strong>fabric</strong> <strong>tension</strong> control system is operated via<br />

command station DO 200. .<br />

In this chapter only the operating functions for the<br />

<strong>ELSTRETCHER</strong> <strong>fabric</strong> <strong>tension</strong> control system are explained.<br />

A detailed description of setup mode, the parameters and<br />

general functions of command station DO 200. may be found<br />

in the command station DO 200. description.<br />

Clearly worded display<br />

Up to eight control systems may be operated via command station<br />

DO 2000.<br />

Line 1 of the clearly worded display indicates for which control<br />

system the command station is currently active, e.g. group 0.<br />

Lines 2, 3 and 4 indicate system-specific values. In the case of a<br />

<strong>fabric</strong> <strong>tension</strong> control system <strong>ELSTRETCHER</strong> these are :<br />

- the belt <strong>tension</strong> target value in line 2<br />

- the belt <strong>tension</strong> actual value in line 3<br />

- the individual actual belt <strong>tension</strong> values of both load sensors in<br />

line 4 (for double-sided measurement only)<br />

The values may be displayed in N/mm or PLi.<br />

ANL--250534-EN-05 A page 13


Fabric <strong>tension</strong> control system <strong>ELSTRETCHER</strong><br />

- (0.E)ZC4070 -<br />

Service<br />

_______________________<br />

OK<br />

Felt cocking : Off<br />

Amplitude : 0 mm<br />

Time : 60 min<br />

Group 0<br />

0.0 N/mm<br />

0.0 N/mm<br />

X.4: 0.0 X.5: 0.0<br />

A page 14 ANL--250534-EN-05<br />

"Help" key<br />

Use the "Help" key to call up the status display. Error messages may<br />

be polled by CAN devices in the status display. Furthermore, E+L<br />

service points with telephone number, fax number and e-mail address<br />

are displayed.<br />

The green display on the "Help" key lights up if all CAN devices are<br />

ok. The yellow display on the key lights up if an error message is<br />

signalled.<br />

Navigation is as follows in the status display:<br />

Key ▲ and ▼: select menu option, e.g. "group 0"<br />

Key ↵: open/close menu options<br />

Key "F 4": terminate status display<br />

Alarm display<br />

The alarm display lights up as soon as a CAN device error message<br />

is supplied (e.g. temperature error, wrong CAN line, alarm period<br />

exceeded etc.. It goes out when the error is cleared.<br />

Device errors may be polled via the "Help" key (see "Help" key).<br />

In the case of serious device errors the <strong>fabric</strong> <strong>tension</strong> control system<br />

is switched off.<br />

Keys F1 and F2 not allocated<br />

F 3 Felt cocking<br />

Use key F 3 to call up the "felt cocking" menu for the optionally available<br />

felt cocking unit. In the "felt cocking" menu the felt cocking unit<br />

may be switched on/off and both the oscillation stroke and time set.<br />

The felt cocking unit only operates if the <strong>fabric</strong> <strong>tension</strong> control system<br />

is set to automatic mode.<br />

Navigation is as follows in the "felt cocking" menu:<br />

Key ↵: select menu options, e.g. "amplitude"<br />

Key F 3: terminate menu<br />

Key ▲and ▼: change values<br />

F 4 Multi-command<br />

Use key F 4 to select the control system for which the command<br />

station is to be active: group 1, group 2, group 3, group 4, group 1<br />

etc. If there is only one control system in the CAN network, key F 4<br />

has no function.<br />

Line 1 of the clear text display shows for which control system the<br />

command station has been activated, for example group 0.


Increase set value<br />

Decrease set value<br />

Tighten<br />

Slacken<br />

Fabric <strong>tension</strong> control system <strong>ELSTRETCHER</strong><br />

"Automatic", "Increase value", "Decrease value" keys<br />

Key "Automatic" starts the automatic mode. The green display of the<br />

key lights up.<br />

In the automatic mode the actuator drive is controlled by the signals<br />

of the belt <strong>tension</strong> controller. If the felt cocking unit is switched on the<br />

felt will be additionally cocked (automatic seam correction).<br />

In automatic mode the <strong>fabric</strong> <strong>tension</strong> set value is changed via the "Increase<br />

value"/"Decrease value" keys. The <strong>fabric</strong> <strong>tension</strong> set value is<br />

changed by one unit (for example 0.1 N/mm) per press of the key.<br />

The <strong>fabric</strong> <strong>tension</strong> set value may however only be changed within<br />

the specified range in parameters 7 and 8. See "Fabric <strong>tension</strong><br />

controller DC 04../DC 24../DC 90.." description. This is designed<br />

to avoid incorrect entries (belt target value too big / too small)<br />

causing actuator or clothing damage.<br />

"Manual mode", "Increase value", "Decrease value" keys<br />

Key "Manual" starts the <strong>manual</strong> mode. The green display of the key<br />

lights up.<br />

In <strong>manual</strong> mode the actuator is moved via the "Increase value/decrease<br />

value" keys (tightened/slackened).<br />

The actuator may only be moved (tightened) until the maximum<br />

set value specified in parameter 7 is reached. See "Fabric <strong>tension</strong><br />

controller DC 04../DC 24../DC 90.." description. This is designed<br />

to avoid incorrect entries causing actuator or clothing damage.<br />

The "Increase value"/"Decrease value" keys are disabled if a<br />

remote control is connected to the <strong>fabric</strong> <strong>tension</strong> controller and<br />

switched on. See "Fabric <strong>tension</strong> controller DC 04../DC 24../<br />

DC 90.." de-scription. In this case the message "disabled" is indicated<br />

in the clearly worded text display. The message must be<br />

deleted via the "Acknowledge" key.<br />

Manual mode is also disabled if the "Disable <strong>manual</strong> mode" input<br />

is activated on the <strong>fabric</strong> <strong>tension</strong> controller.<br />

Keys "Acknowledge", "Escape" and “Center"<br />

have no function.<br />

ANL--250534-EN-05 A page 15


Fabric <strong>tension</strong> control system <strong>ELSTRETCHER</strong><br />

6.3 <strong>Operating</strong> sequence<br />

Group 0<br />

0.0 N/mm<br />

0.0 N/mm<br />

X.4: 0.0 X.5: 0.0<br />

Felt cocking : Off<br />

Amplitude : 0 mm<br />

Time : 60 min<br />

A page 16 ANL--250534-EN-05<br />

No-one is allowed to stay in the hazard area during operation.<br />

Please observe the locally applicable and professional safety<br />

regulations.<br />

The <strong>fabric</strong> <strong>tension</strong> control system may only be operated by<br />

qualified or suitably instructed persons.<br />

Fabric <strong>tension</strong> controller DC 04../DC 24../DC 90.. does not<br />

feature a main switch and once operating voltage is supplied,<br />

is immediately operational. It is then in the most recently selected<br />

operating mode.<br />

The actuator can move immediately in automatic mode!<br />

Enable the <strong>fabric</strong> <strong>tension</strong> control system operating voltage.<br />

Select control system (in the case of multi-commands only).<br />

Select required operating mode.<br />

Switch on the felt cocking unit (only in the case of <strong>fabric</strong> <strong>tension</strong><br />

control systems with felt cocking units).<br />

The felt cocking unit is only active in automatic mode.<br />

If necessary set the amplitude and time.


6.4 Error messages<br />

Error code Error name Description<br />

Fabric <strong>tension</strong> control system <strong>ELSTRETCHER</strong><br />

001 alarm time Max. control time of parameter P38 exceeded<br />

If alarm mode 1 is set in parameter P37, the actuator drive is also stopped.<br />

002 encoder calib Position sensor error:<br />

- Maximum travel parameter P60 exceeded<br />

- Position sensor reference position incorrect or not saved, save reference position in<br />

parameter P3.<br />

- Only one of the position sensor pulse generators is connected, check position sensor.<br />

003 max. diff. lcells Max. permissible difference between the actual values for the <strong>fabric</strong> <strong>tension</strong> from <strong>fabric</strong><br />

<strong>tension</strong> sensor 1 and 2 exceeded, parameter P35<br />

If alarm mode 1 is set in parameter P32, the actuator drive is also stopped.<br />

004 lcell overload Fabric <strong>tension</strong> sensor overloaded (for integrated <strong>fabric</strong> <strong>tension</strong> sensor EM 2000 only)<br />

The actuator drive is stopped.<br />

The drive remains stopped until the error is rectified.<br />

005 hand wheel out Hand wheel disengaged<br />

The actuator drive is stopped.<br />

The drive remains stopped until the handwheel is engaged again.<br />

006 gear blocking Position sensor error (only for wrap angle compensation):<br />

The gearbox self-locking on the actuating device is becoming looser.<br />

The error message appears only in the <strong>fabric</strong> <strong>tension</strong> control mode, parameter P47 = 0<br />

007 reserve -<br />

008<br />

009<br />

switch limit tig.<br />

switch limit s.o.<br />

Limit switch tighten / slacken (1, 2) reached<br />

The actuator drive is stopped.<br />

The drive remains stopped until the actuator has been moved from the end position in<br />

<strong>manual</strong> mode.<br />

010 limit act. value Max. permissible set value error passed, parameter P33/P34<br />

If alarm mode 1 is set in parameter P32, the actuator drive is also stopped.<br />

011<br />

012<br />

AK 4215 n.c. / bad<br />

AK 4014 n.c. / bad<br />

AK 4215 not connected or error in AK 4215<br />

AK 4014 not connected or error in AK 4014<br />

013 motor direction! Direction of rotation incorrect:<br />

- Direction of rotation of the drive on the actuator is incorrect (message appears only in<br />

conjunction with a position sensor), change drive connections.<br />

- Position sensor counting direction incorrect, invert counting direction in parameter P3.<br />

- Direction of rotation of the drive incorrect on the optionally available felt cocking unit,<br />

invert direction of rotation in parameter P3.<br />

If error mode 1 is set in parameter P73, the actuator drive is also stopped.<br />

014 24 V under voltage 19,5 V DC operating voltage not achieved<br />

015 24 V over voltage 30,5 V DC operating voltage exceeded<br />

016 motor thermal fuse Motor protection switch is triggered<br />

The actuator drive is stopped.<br />

The drive remains stopped until the error is rectified.<br />

017 repair switch Customer repair switch on (option)<br />

see description "Logic board LK 4203"<br />

018 position invalid Position sensor error (only for position monitoring):<br />

Alarm limits "min/max position" for the position monitoring passed, parameter P82, P83<br />

If 1 is selected in parameter P84, the actuator drive is also stopped on the occurrence<br />

of this error message.<br />

ANL--250534-EN-05 A page 17


7. Maintenance<br />

7.1 Fabric <strong>tension</strong> sensor<br />

7.2 Actuator<br />

8. Repair<br />

9. Spare parts<br />

10. Technical data<br />

Erhardt + Leimer GmbH<br />

Postfach 10 15 40<br />

D-86136 Augsburg<br />

Telephone (0821) 24 35-0<br />

Fax (0821) 24 35-6 66<br />

Internet http://www.erhardt-leimer.com<br />

E-mail info@erhardt-leimer.com<br />

If one of the errors described in the table occurs, the appropriate<br />

message is indicated in the DO 200. command station display of <strong>fabric</strong><br />

<strong>tension</strong> controller DC 04../DC 24../DC 90.. . The error message is<br />

displayed until the error is cleared.<br />

If several errors are featured simultaneously, the error with the highest<br />

priority is displayed. When this error is no longer featured, the<br />

display changes to the next error code. If no more errors are featured,<br />

the <strong>fabric</strong> <strong>tension</strong> actual and set values are displayed again.<br />

Errors may only be cleared by qualified personnel.<br />

See <strong>fabric</strong> <strong>tension</strong> controller DC 04../DC 24../DC 90.. description.<br />

Maintenance may only be performed by qualified personnel<br />

when the <strong>fabric</strong> <strong>tension</strong> control system and processing<br />

machine are switched off.<br />

See <strong>fabric</strong> <strong>tension</strong> sensor description.<br />

See actuator description.<br />

Necessary repairs on the <strong>fabric</strong> <strong>tension</strong> control system may<br />

only be performed by E+L or a body expressly authorized to<br />

do so.<br />

Spare parts may be supplied on request.<br />

The technical data depend on the respectively implemented devices.<br />

See attached device description.

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