Paper Technology Journal - Voith
Paper Technology Journal - Voith
Paper Technology Journal - Voith
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Experience with PM 5 led to the decision<br />
to carry out trials in the <strong>Voith</strong> Sulzer<br />
<strong>Paper</strong> <strong>Technology</strong> pilot plant facilities in<br />
Ravensburg in order to improve stock<br />
quality for the tissue machines PM 4 and<br />
PM 7 as well. The basis for this was the<br />
existing stock preparation plant PM 4/7,<br />
but with the following changes:<br />
■ The perforation of the hole screen<br />
stage was reduced from 1.6 mm<br />
to 1.2 mm.<br />
■ A complete new MC slot screening<br />
stage was installed.<br />
■ The slot width of the LC slot screening<br />
stage was reduced from 0.25 mm to<br />
0.15 mm.<br />
It was gratifying to have the results<br />
obtained with PM 5 confirmed by these<br />
trials. A reduction in stickies area of<br />
74% was achieved in <strong>Voith</strong> Sulzer’s pilot<br />
plant with the MC screening stages<br />
(Fig. 11).<br />
Further considerable reductions of 70%<br />
and 67% respectively were achieved with<br />
the low-consistency screening and dispersion<br />
stages, the latter with a specific<br />
energy consumption of approx. 90 kWh/t.<br />
In all, a stickies area reduction of 97.5%<br />
was achieved, compared with 88% with<br />
the PM 4/7 plant.<br />
The decision to change the plant concept<br />
was made on the basis of these trial<br />
results (Fig. 12). The upgrade has since<br />
been completed and put into operation.<br />
The detailed changes were:<br />
Stock Preparation<br />
HC pulping system<br />
HD cleaning<br />
MC screening B 1.2 mm<br />
MC screening // 0.20 mm<br />
Flotation<br />
21<br />
Fig. 12: PM 4/7 stock preparation plant following<br />
upgrading.<br />
Loop I PM loop<br />
HW cleaning<br />
LC screening // 0.15 mm<br />
LW cleaning<br />
■ The perforation of the hole screening<br />
stage was reduced from 1.6 mm to<br />
1.2 mm.<br />
■ A complete new MC slot screening<br />
stage with a slot width of 0.20 mm<br />
was installed.<br />
■ The slot width of the LC slot screening<br />
stage was reduced from 0.25 mm to<br />
0.15 mm.<br />
■ A new washer was installed for<br />
improved reduction of ash and fines.<br />
Latest measurements from the PM 4/7<br />
plant confirm the expectations:<br />
■ The MC screening stages reduce the<br />
stickies area by 70%,<br />
■ LC slot screening by a further 70%<br />
and<br />
■ dispersion by 67%.<br />
In all, a reduction in stickies area of 97%<br />
was achieved.<br />
Washing<br />
HC thickening<br />
Dispersion<br />
Reductive bleaching<br />
Storage tower<br />
HW cleaning<br />
LC screening B 1.6 mm<br />
PM 4/7<br />
Conclusions<br />
Analyses of the stock preparation under<br />
investigation, experience from another<br />
plant in the mill and trials in the machine<br />
supplier’s pilot plant led to an upgrade of<br />
the stock preparation plant.<br />
The objective was an improvement in<br />
product quality, advantages in converting<br />
and a reduction in cleaning work on the<br />
paper machines. To achieve this, the perforation<br />
of the hole screening stage and<br />
the slot width of the LC screening stage<br />
were reduced, an MC slot screening<br />
stage was installed and the washer was<br />
replaced by a new one.<br />
The stickies problem was significantly<br />
reduced by these measures. The reduction<br />
in stickies increased from 88% to<br />
97% and, consequently, the stickies<br />
content in the finished stock was reduced<br />
by 75%.<br />
Our expectations for the upgrade have<br />
been completely fulfilled.<br />
12