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Paper Technology Journal - Voith

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Experience with PM 5 led to the decision<br />

to carry out trials in the <strong>Voith</strong> Sulzer<br />

<strong>Paper</strong> <strong>Technology</strong> pilot plant facilities in<br />

Ravensburg in order to improve stock<br />

quality for the tissue machines PM 4 and<br />

PM 7 as well. The basis for this was the<br />

existing stock preparation plant PM 4/7,<br />

but with the following changes:<br />

■ The perforation of the hole screen<br />

stage was reduced from 1.6 mm<br />

to 1.2 mm.<br />

■ A complete new MC slot screening<br />

stage was installed.<br />

■ The slot width of the LC slot screening<br />

stage was reduced from 0.25 mm to<br />

0.15 mm.<br />

It was gratifying to have the results<br />

obtained with PM 5 confirmed by these<br />

trials. A reduction in stickies area of<br />

74% was achieved in <strong>Voith</strong> Sulzer’s pilot<br />

plant with the MC screening stages<br />

(Fig. 11).<br />

Further considerable reductions of 70%<br />

and 67% respectively were achieved with<br />

the low-consistency screening and dispersion<br />

stages, the latter with a specific<br />

energy consumption of approx. 90 kWh/t.<br />

In all, a stickies area reduction of 97.5%<br />

was achieved, compared with 88% with<br />

the PM 4/7 plant.<br />

The decision to change the plant concept<br />

was made on the basis of these trial<br />

results (Fig. 12). The upgrade has since<br />

been completed and put into operation.<br />

The detailed changes were:<br />

Stock Preparation<br />

HC pulping system<br />

HD cleaning<br />

MC screening B 1.2 mm<br />

MC screening // 0.20 mm<br />

Flotation<br />

21<br />

Fig. 12: PM 4/7 stock preparation plant following<br />

upgrading.<br />

Loop I PM loop<br />

HW cleaning<br />

LC screening // 0.15 mm<br />

LW cleaning<br />

■ The perforation of the hole screening<br />

stage was reduced from 1.6 mm to<br />

1.2 mm.<br />

■ A complete new MC slot screening<br />

stage with a slot width of 0.20 mm<br />

was installed.<br />

■ The slot width of the LC slot screening<br />

stage was reduced from 0.25 mm to<br />

0.15 mm.<br />

■ A new washer was installed for<br />

improved reduction of ash and fines.<br />

Latest measurements from the PM 4/7<br />

plant confirm the expectations:<br />

■ The MC screening stages reduce the<br />

stickies area by 70%,<br />

■ LC slot screening by a further 70%<br />

and<br />

■ dispersion by 67%.<br />

In all, a reduction in stickies area of 97%<br />

was achieved.<br />

Washing<br />

HC thickening<br />

Dispersion<br />

Reductive bleaching<br />

Storage tower<br />

HW cleaning<br />

LC screening B 1.6 mm<br />

PM 4/7<br />

Conclusions<br />

Analyses of the stock preparation under<br />

investigation, experience from another<br />

plant in the mill and trials in the machine<br />

supplier’s pilot plant led to an upgrade of<br />

the stock preparation plant.<br />

The objective was an improvement in<br />

product quality, advantages in converting<br />

and a reduction in cleaning work on the<br />

paper machines. To achieve this, the perforation<br />

of the hole screening stage and<br />

the slot width of the LC screening stage<br />

were reduced, an MC slot screening<br />

stage was installed and the washer was<br />

replaced by a new one.<br />

The stickies problem was significantly<br />

reduced by these measures. The reduction<br />

in stickies increased from 88% to<br />

97% and, consequently, the stickies<br />

content in the finished stock was reduced<br />

by 75%.<br />

Our expectations for the upgrade have<br />

been completely fulfilled.<br />

12

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