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Management - Lloyd Werft Bremerhaven

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LW Advanced_08 innen_hr:Layout 25.03.2009 14:33 Uhr Seite 1<br />

Worldwide Leading<br />

in Repair and Conversion.<br />

<strong>Management</strong><br />

Werner Lüken, Managing Director<br />

Rüdiger Pallentin, Managing Director<br />

Carsten Haake, Managing Director<br />

Thorsten Beiler, Head of Production<br />

Horst Brüschke, Head of Purchasing<br />

Rolf Ludemann, Head of Projects<br />

Central e-mail-address of the management:<br />

management@lloydwerft.com<br />

Worldwide<br />

Leading<br />

in Repair<br />

and<br />

Conversion. In<br />

Highest quality, creativity, know-how,<br />

a workforce experienced in all areas<br />

of modern shipbuilding and keeping<br />

to absolute deadlines are all attributes that<br />

describe the performance of the <strong>Lloyd</strong><br />

<strong>Werft</strong>, <strong>Bremerhaven</strong> GmbH. We are the leading<br />

specialists worldwide in:<br />

• The completion and extension of different<br />

types of ships,<br />

• Repairs,<br />

• The conversion and modernisation of all<br />

types of ships.<br />

1 An experienced team:<br />

<strong>Lloyd</strong> <strong>Werft</strong>’s managing<br />

directors Rüdiger<br />

Pallentin, Werner Lüken<br />

and Carsten Haake;<br />

2 Precision shipbuilding;<br />

3 Shipbuilding today –<br />

funnel for the luxury liner<br />

“Norwegian Sun”.<br />

addition to this the <strong>Lloyd</strong> <strong>Werft</strong> is highly<br />

competent in the use of stainless steel and<br />

aluminium for high precision and speciality<br />

construction work for the food and chemical<br />

industries as well as for shipbuilding. The<br />

prefabrication of cabins for cruise ships as<br />

well as the manufacture of specialist tools<br />

for the aircraft industry are also among its<br />

strengths.<br />

Since 1972 more than 1800 vessels have<br />

been converted or repaired at <strong>Lloyd</strong> <strong>Werft</strong>.<br />

2 3<br />

1<br />

Most of these have been passenger ships,<br />

Ro-Ro ferries, tankers and container ships<br />

but the more spectacular conversions<br />

of large passenger ships such as the<br />

SS “Norway” (ex “France”), RMS “Queen<br />

Elizabeth 2”, MV “Costa Victoria”, MV<br />

“Norwegian Sky”, FS “Polarstern” and the<br />

MV “Europa” have guaranteed the yard an<br />

internationally acclaimed reputation. In its<br />

specialist field of high-tech conversions of<br />

ships the <strong>Lloyd</strong> <strong>Werft</strong> is the world leader and<br />

can dock ships of up to 100,000 BRT with a<br />

draft of up to 11.5 m.<br />

Whether in Miami, Norfolk, Jacksonville,<br />

Barcelona, Seattle, San Juan, the Bahamas,<br />

Palermo, Trieste, Lisbon or Singapore – the<br />

<strong>Lloyd</strong> <strong>Werft</strong>’s mobile teams of shipbuilders<br />

and engineers have proved themselves<br />

capable of completing difficult jobs in the<br />

shortest time, worldwide.<br />

Owners both in Germany and abroad value<br />

not only the experience, quality and specialist<br />

knowledge of the <strong>Lloyd</strong> <strong>Werft</strong>, but<br />

also its consistant and uncomplicated commitment<br />

to the job. Undoubtedly part of our<br />

strength is proving our competence while<br />

using small teams. With a workforce of<br />

almost 500, the <strong>Lloyd</strong> <strong>Werft</strong> operates with a<br />

reduced but highly dedicated and qualified<br />

core staff. Our philosophy is to buy in the<br />

best in order to fulfill our customer’s orders.


LW Advanced_08 innen_hr:Layout 25.03.2009 14:33 Uhr Seite 2<br />

The history<br />

of the <strong>Lloyd</strong> <strong>Werft</strong> <strong>Bremerhaven</strong>.<br />

The history<br />

of the <strong>Lloyd</strong><br />

W<br />

The <strong>Lloyd</strong> <strong>Werft</strong> <strong>Bremerhaven</strong> GmbH<br />

lookes back to a history of more than<br />

150 years. The predecessor was established<br />

in 1857 as the “Technischer Betrieb”<br />

by the renowned shipping line Norddeutscher<br />

<strong>Lloyd</strong>, has existed in its pres ent location<br />

for more than 100 years.<br />

In 1872 the State of Bremen decided to build<br />

a third harbour basin – the “Kaiserhafen” –<br />

with its own sea lock. This lock, the so called<br />

“Kleine Kaiserschleuse”, was completed in<br />

1<br />

1876. In 1879 the island created between<br />

the connecting lock and the “Kaiserschleuse”<br />

became the home of the “Technischer<br />

Betrieb” in <strong>Bremerhaven</strong>. In 1886 there were<br />

636 men employed in mechanical engineer -<br />

ing and 425 in hull engineering. In 1889, due<br />

to the constantly increasing size and number<br />

of ships, it was decided to build an<br />

extension north of the “Kaiserhafen”, along<br />

with a new lock (todays “Kaiserschleuse”)<br />

and a dry dock with a dock basin. The “Kaiserdock<br />

I”, the largest dock in the world at<br />

the time with a length of 215 metres, was<br />

ready for inauguration by 1897 and was put<br />

into service by the “Technischer Betrieb” in<br />

1899. The first ship to drydock there was the<br />

“Prinz-Regent-Luitpold” on September 8 th ,<br />

1899. This was the year of the foundation of<br />

the present <strong>Lloyd</strong> <strong>Werft</strong>. The age of the large<br />

express liners that competed for the “Blue<br />

Ribbon” was still to come.<br />

Norddeutscher <strong>Lloyd</strong> based its shipyard in<br />

the maritime town of <strong>Bremerhaven</strong> because<br />

it was the centre for overseas trade and passenger<br />

voyages. The majority of cross ings to<br />

America started or ended in <strong>Bremerhaven</strong>. It<br />

was only logical that Norddeutscher <strong>Lloyd</strong><br />

should use this advantageous position and<br />

in so doing it found the support of the free<br />

trade town of Bremen. Norddeutscher <strong>Lloyd</strong><br />

received government funds to build the<br />

world’s biggest dry dock of its day, where all<br />

2<br />

1 A big job for P&O/Carneval UK: The<br />

conversion of the passenger vessel<br />

“Arcardia” to the modern cruise liner<br />

for the UK club-market M/V “Ocean<br />

Village”. At the <strong>Lloyd</strong> <strong>Werft</strong> the vessel<br />

got in new spirit for a new market and<br />

a total refurbishment of all cabins;<br />

2 Tradition and competence. Norddeutscher<br />

<strong>Lloyd</strong> owned fast passenger<br />

steamer “Kaiser Wilhelm der Grosse”<br />

in dock of what is now <strong>Lloyd</strong> <strong>Werft</strong>;<br />

3 In 1899 – Kaiserdock I prior<br />

to completion; 4 Ship building<br />

as was – the forge;<br />

5 Longer, bigger, better:<br />

The lengthening of “Windward”<br />

for “Norwegian Wind”.<br />

3


LW Advanced_08 innen_hr:Layout 25.03.2009 14:33 Uhr Seite 3<br />

ory<br />

d<br />

<strong>Werft</strong> <strong>Bremerhaven</strong>.<br />

the necessary maintenance and repair work<br />

could be carried out.<br />

On May 31 st , 1913 the “Kaiserdock II” was<br />

inaugerated. With a usable length of 260<br />

metres and a width of 35 metres it was<br />

“Europe’s largest dry dock”. Between 1936<br />

and 1938 the “Kaiserdock II” was extended<br />

to 335 metres. With the building of the “Kaiserdock<br />

II” the Norddeutsche <strong>Lloyd</strong> spared<br />

its passenger ships the need to travel to<br />

distant shipyards and it could guarantee<br />

excellent service under its own care. In this<br />

way they succeded to secure and build upon<br />

their market share in the ever increas ing<br />

market for shorter overseas passages.<br />

The yard made its breakthrough in 1979<br />

with the conversion of the famous liner<br />

“France” into the SS “Norway”. This liner,<br />

with its elegant and pleasing lines, had<br />

been laying in a french harbour for five<br />

years. The order for the conversion of this<br />

old “Musikdampfer” into a modern cruise<br />

liner designed to cater to, and meet the specific<br />

requirements of a mainly american cli-<br />

entel, was placed by the Norwegian Caribbean<br />

Line (NCL – today’s Norwegian Cruise<br />

Line). The <strong>Lloyd</strong> <strong>Werft</strong> <strong>Bremerhaven</strong> fulfilled<br />

the contract in the highest quality in 33<br />

weeks to the full satisfaction of the client.<br />

From this point on the <strong>Lloyd</strong> <strong>Werft</strong> <strong>Bremerhaven</strong><br />

was one of the yards that set world<br />

standards of performance in cruise liner<br />

conversions. Their reputation became firmly<br />

established in the following years by some<br />

extraordinary performances. The crowning<br />

moment in their eventful history was surely<br />

the conversion of the RMS “Queen Elizabeth<br />

2”, which was completed on April 25 th , 1987,<br />

after exactly 179 days.<br />

4 5<br />

After the bankruptcy of Bremer Vulkan in<br />

1996, <strong>Lloyd</strong> <strong>Werft</strong> soon established itself as<br />

an independent company and has since<br />

secured a remarkable market share in the<br />

modernisation and conversion of passenger<br />

vessels and ferries.<br />

In addition to this, <strong>Lloyd</strong> <strong>Werft</strong> has extended<br />

its activities into the new building sector,<br />

with the hulls being built elsewhere and<br />

then towed to <strong>Bremerhaven</strong> for outfitting.<br />

This system had been introduced for<br />

famous projects such as Norwegian Sky and<br />

Norwegian Sun, Pride of America or lately<br />

the first two dockships for Combilift ApS.<br />

Recently and in light of the significant market<br />

development and prosperous outlook,<br />

<strong>Lloyd</strong> <strong>Werft</strong> is penetrating the Yacht business<br />

sector with one Yacht currently under<br />

production.<br />

In 2006, the Italian shipbuilder Fincantieri –<br />

Cantieri Navali Italiani S.p.A. and the stateowned<br />

BIG Bremer-Investitions-Gesell -<br />

schaft mbH became new shareholders in<br />

<strong>Lloyd</strong> <strong>Werft</strong> by way of a capital increase, giving<br />

<strong>Lloyd</strong> <strong>Werft</strong> additional reputation and<br />

solid shareholding background.<br />

Based on the solid know-how of its work -<br />

force, flexible working, persistant rational -<br />

ization, outsourcing and partnership alli -<br />

ances, the <strong>Lloyd</strong> <strong>Werft</strong> has been able to<br />

maintain competitive prices for its work.<br />

The yard’s facilities also enable it to send<br />

mobile teams of craftsmen anywhere in the<br />

world. When time is of the essence and high<br />

quality workmanship and unconventional<br />

ideas are required, the <strong>Lloyd</strong> <strong>Werft</strong> <strong>Bremerhaven</strong><br />

is your best partner.<br />

We hope to have the pleasure of welcoming<br />

you to the <strong>Lloyd</strong> <strong>Werft</strong> in <strong>Bremerhaven</strong>.


LW Advanced_08 innen_hr:Layout 25.03.2009 14:33 Uhr Seite 4<br />

Longer, bigger, better:<br />

“Norwegian Wind”, “Norwegian Dream”<br />

and “Norwegian Majesty”.<br />

The Caribbean cruise market is growing<br />

at a phenomenal rate. Those<br />

owners reacting fast enough will end<br />

up with a big slice of the cake. Norwegian<br />

Cruise Line (NCL) did this.<br />

At the beginning of the nineties they or -<br />

dered two new vessels in France and one in<br />

Finland. The new ships provided the ideal<br />

conditions for providing more passenger<br />

capacity. NCL had already been working successfully<br />

with the <strong>Lloyd</strong> <strong>Werft</strong>, which had<br />

Longer, bigger, better:<br />

“Norwegian Wind”, “Norwegi<br />

and “Norwegian Majesty<br />

made its name with unconventional and<br />

success oriented conversions, and in particular<br />

with ship’s lengthenings.<br />

The yard promised NCL that within 60 days<br />

they would have each of their three ships<br />

back, to a new standard: Longer, bigger, better.<br />

The “Windward” marked the beginning.<br />

On 14 th January, 1998 she arrived in <strong>Bremerhaven</strong><br />

and on 14 th March, 1998 she left the<br />

Longer, bigger,<br />

better.<br />

yard as the “Norwegian Wind” – lengthened<br />

by a complete midship section of 39.8 metres<br />

that provided additional accomodation<br />

for 500 passengers and 100 crew.<br />

Following on almost immediately was her<br />

sistership “Dreamward” which left the <strong>Lloyd</strong><br />

<strong>Werft</strong> as the “Norwegian Dream” after 60<br />

days and as good as a “new” ship. The third<br />

ship, the finnish built “Royal Majesty” was<br />

lengthened by 33.6 metres and re named<br />

“Norwegian Majesty”. All three ships were<br />

1 2<br />

an immediate hit and achieved market<br />

advantages for NCL while setting new standards<br />

in the competitive cruise market.<br />

The tasks of planning and completing the<br />

lengthenings were complicated and de -<br />

manding and attracted worldwide atten tion.<br />

To the exact millimetre the ships were cut<br />

down the middle, from the upper deck down<br />

the the bilge. Barges fore and aft and a specially<br />

designed float assured the stability of<br />

both sections when they were afloat, during<br />

which time the preconstructed mid ship section<br />

was floated into the drydock.


LW Advanced_08 innen_hr:Layout 25.03.2009 14:33 Uhr Seite 5<br />

tter:<br />

egian Dream”<br />

sty”.<br />

Result: All three ships were not just bigger<br />

but also became more elegant through the<br />

lengthening. Within 60 days new interna -<br />

tional standards were created in the cabins,<br />

salons, restaurants and bars. This double<br />

success was made possible by the <strong>Lloyd</strong><br />

<strong>Werft</strong>’s modern prefabrication methods and<br />

its solid experience with demanding ship<br />

conversions.<br />

1 The “Norwegian Dream” (ex<br />

“Dreamward”) had to pass<br />

under this 40 metre bridge of<br />

the Kiel-canal. With the funnel<br />

folded down it is not a<br />

problem; 2 The whole ship cut<br />

in two halves and the<br />

midbody in serted; 3 From two<br />

old ship sections of the<br />

“Windward” and one new<br />

section grew the “Norwegian<br />

Wind”.<br />

3


LW Advanced_08 innen_hr:Layout 25.03.2009 14:33 Uhr Seite 6<br />

Building a new cruising<br />

sensation in 25 days.<br />

Building a new cruising<br />

sensation in 25 days.<br />

1 Prior to completion: Balconies are installed<br />

over two decks on the outside cabins; 2 A pre -<br />

fabricated balcony element spanning two decks<br />

is matched up to the hull by the gantry crane;<br />

3 Ready for new challenges in the international<br />

cruising market: MS “Costa Victoria” at the<br />

Columbus pier in <strong>Bremerhaven</strong> prior to hand -<br />

over to the owners; 4 A new cruising sensation:<br />

Outside cabin with balcony; 5 Arrival at <strong>Lloyd</strong><br />

<strong>Werft</strong>: the “old” “Costa Victoria” prior to<br />

con version; 6 On board cabins are converted<br />

and existing fittings enlarged; 7 The balconies<br />

for eight cabins gliding into their final position;<br />

8 After 25 days: All outside cabins of the ninth<br />

and tenth deck are equipped with balconies.<br />

1<br />

5 6<br />

2<br />

3


LW Advanced_08 innen_hr:Layout 25.03.2009 14:33 Uhr Seite 7<br />

4<br />

The cruise market is booming. More<br />

and more, bigger and more modern<br />

ships have entered the market. With<br />

this wave of newbuildings came the necessity<br />

to consider whether a conversion lengthening<br />

or upgrading, could be the answer to<br />

build ing a new ship.<br />

For two centuries <strong>Lloyd</strong> <strong>Werft</strong> has spe -<br />

cial ised in developing and bringing to frui -<br />

tion concepts, in the shortest time, that<br />

have been worked out together with the<br />

owners, in order to meet the growing<br />

demand on cruise ships in the market. The<br />

passenger requirements for luxury are<br />

becoming bigger, the competition at sea is<br />

getting stronger and the creativity of cruise<br />

ship operators hardly knows any bound -<br />

aries.<br />

As an example we cite the “Costa Victoria”<br />

(75,166 grt). The 252.5 m long luxury liner<br />

for 2,400 passengers and 766 crew was<br />

delivered to Costa Crociere S.p.A by <strong>Lloyd</strong><br />

<strong>Werft</strong> in 1996, since then she has cruised<br />

mainly in the Mediterranean with great success<br />

from her home port of Genoa. After<br />

eight years of cruising the owners had to<br />

add more comfort, that meant changing<br />

242 outside cabins on decks 9 and 10 to<br />

panorama balconies.<br />

7 8<br />

Costa Crociere profited from the “building<br />

block“ system which <strong>Lloyd</strong> <strong>Werft</strong> developed<br />

for speedy and complex projects: in only<br />

25 days the image of the “Costa Victoria”<br />

was changed. When the ship docked on<br />

12 January 2004, the balconies and cabins<br />

were ready and waiting to be installed.<br />

On 7 February 2004 the luxury liner left <strong>Bremerhaven</strong><br />

(the first time since 15 July 1996<br />

when the yard handed over the ship), with<br />

a whole range of attractive improvements<br />

on board: apart from the general repair and<br />

overhaul work, 242 balconies had been<br />

fitted to outside cabins, many of which<br />

received a new interior, an enlarged buffet<br />

terrace was added to the stern on deck 11,<br />

four new mini suites were created on the<br />

same deck and last but not least two 140 m<br />

long panorama promenades with their furnishings<br />

were installed on both sides of the<br />

ship.


LW Advanced_08 innen_hr:Layout 25.03.2009 14:33 Uhr Seite 8<br />

For the first time<br />

an US-flagged<br />

cruise ship was built<br />

abroad.<br />

The third newbuilding <strong>Lloyd</strong> <strong>Werft</strong><br />

under took after the “Norwegian<br />

Sky” and “Norwegian Sun” was spectacular<br />

in every way: Since the last 50 years<br />

the “Pride of America” is the first cruise liner<br />

been built again under US flag and the first<br />

passenger ship ever been built abroad<br />

5<br />

under an US flag. The lead up to this is unusual,<br />

too: Initially the American owners<br />

were building a cruise ship at Northrop<br />

Grumman in Pascagoula (Mississippi), but it<br />

did not work out. NCL bought the hull, which<br />

had been completed to 50 % and had it<br />

transported, including its parts in 480 con-<br />

tainers, to <strong>Lloyd</strong> <strong>Werft</strong> in <strong>Bremerhaven</strong> for<br />

their flagship project “Pride of America”.<br />

On 13 December 2002 the 265 m long hull<br />

arrived after a long voyage in <strong>Bremerhaven</strong><br />

and left again – on course for Hawaii – in<br />

June 2005 as the 280.95 m long “Pride of<br />

America”.<br />

This is the fourth lengthening <strong>Lloyd</strong> <strong>Werft</strong><br />

has undertaken for NCL only, but the first for<br />

a hull which never was in service before. The<br />

new superliner “Pride of America” is for<br />

2,400 passengers and 1,000 crew and will,<br />

on one hand, carry on the NCL philosophy of<br />

freestyle cruising, while on the other have<br />

set typical American accents on board. The<br />

“Pride of America” became a very American<br />

ship, with American taste and reflecting<br />

the diversity of its states. The “American<br />

Way of Life” in 1055 passenger cabins and<br />

suites, restaurants, bars, saloons, casinos,<br />

libraries, gambling malls, pools, fitness<br />

centres, lounges and lobbies, will guarantee<br />

a recipe for success for the mainly American<br />

clien tele. Two pod propulsions of 12.5<br />

megawatt each will produce a cruising<br />

speed of 21 knots.<br />

From the keel to the top of the funnel the<br />

elegant luxury liner measures 51.40 m.<br />

In between are 15 decks for a small American<br />

town at its very best.<br />

1 2<br />

3<br />

6<br />

7


LW Advanced_08 innen_hr:Layout 25.03.2009 14:34 Uhr Seite 9<br />

1 After a complicated “operation”: the US built<br />

hull of the future “Pride of America“ was cut<br />

down the middle and pulled apart by hydraulics;<br />

2 Large prefabricated sections are lifted on<br />

board by the floating crane; 3 A luxury suite at<br />

the “Pride of America”; 4 Spacious and built in<br />

For the first<br />

time an USflagged<br />

cruise<br />

ship is built<br />

abroad.<br />

the old fashioned american style: The wide<br />

staircase from the main lobby to the salons and<br />

restaurants; 5 Impressive and a tribute to the<br />

american patriotism: The American Eagle at the<br />

floor of the main lobby; 6 Built over two decks:<br />

The main restaurant on board; 7 On her Maiden<br />

Voyage from <strong>Bremerhaven</strong> to New York – the<br />

“Pride of America”.<br />

4<br />

Cabins<br />

out of modular kits.<br />

1<br />

2 3<br />

Walls, ceilings, doors with coded<br />

locks, fitted furniture, windows,<br />

complete wet cells, airconditioning,<br />

electrical installations, lights,<br />

sockets, telephone and TV. In earlier days<br />

cabins for passenger ships were taken on<br />

board bit by bit and built in situ. <strong>Lloyd</strong><br />

<strong>Werft</strong> decided in 1994 that this method<br />

takes too long and developed a prefabrication<br />

system for cabins.<br />

Since 1995 completely fitted out cabins of<br />

different types are being assembled<br />

almost in conveyor belt fashion in the<br />

workshops of the <strong>Lloyd</strong> <strong>Werft</strong>, using a process<br />

that has been patented worldwide.<br />

Special trailers take the cabins to the ship<br />

where they are lifted by crane and inserted<br />

into the side opening of the decks.<br />

There they are slid along and connected<br />

to one another. Leads and pipes are<br />

connected to the board sup ply. The cabin<br />

is ready.<br />

Ten to twenty such cabins are manufactured<br />

daily in the special workshop at <strong>Lloyd</strong><br />

<strong>Werft</strong> – a cost saving way which shortens<br />

manufacturing time and allows for more<br />

space on board. Prefabricating the modules<br />

guarantees consistent quality.<br />

1 On the outside a prefabri -<br />

cated container, on the inside<br />

a comfortable cabin – the<br />

module is lifted from the<br />

transport vehicle into the<br />

ship; 2 Still on land the showers,<br />

too, are fitted into the<br />

cabin modules; 3 Made in kit<br />

form: a passenger cabin.


LW Advanced_08 innen_hr:Layout 25.03.2009 14:34 Uhr Seite 10<br />

1<br />

Top-Yard<br />

for ship repairs.<br />

Occasionally the public get the impression<br />

that the <strong>Lloyd</strong> <strong>Werft</strong> work mainly on the<br />

conversion and repair of cruise liners. This<br />

is probably due to the publicity such spectacular<br />

contracts create. The core business of our company<br />

is however the same as it has been for the<br />

past 140 years – the repair of all types of vessel.<br />

The <strong>Lloyd</strong> <strong>Werft</strong> was founded in 1862 as a repair<br />

yard for the then legendary fleet of “Norddeutscher<br />

<strong>Lloyd</strong>”. Our competence worldwide has<br />

been based on this tradition, which we then built<br />

upon after the Second World War to become international<br />

market leaders.<br />

Today we are the top yard for the repair of all kinds<br />

of ships, while specialising in expensive vessels<br />

with short docking times and demanding schedules.<br />

This means: best quality in the shortest time<br />

and at competitive prices. To fulfil this market<br />

requirement we have at our disposal a substantial<br />

infrastructure of floating docks and drydocks for<br />

all sizes of ship, as well as specialist work shops, a<br />

highly skilled work force and a network of skilled<br />

subcontractors.<br />

2<br />

1 Container giant<br />

“Trade Freda” after<br />

contact with a coral<br />

reef, having almost<br />

the entire bottom<br />

renewed in <strong>Lloyd</strong><br />

<strong>Werft</strong>’s large Kaiserdock<br />

II; 2 The almost<br />

twelve year old channel<br />

ferries arrived as<br />

“European Pathway“<br />

and “European<br />

Highway” at <strong>Lloyd</strong><br />

<strong>Werft</strong> and were<br />

converted to highly<br />

modern passenger/<br />

RoRo vessels.


LW Advanced_08 innen_hr:Layout 25.03.2009 14:34 Uhr Seite 11<br />

1<br />

Specialist<br />

with a modern outlook.<br />

Specialist with<br />

a modern outlook.<br />

The spectrum of the <strong>Lloyd</strong> <strong>Werft</strong> covers<br />

container ships, bulk carriers, research<br />

vessels, Ro-Ro ferries, fishing<br />

boats, tugs, destroyers and frigattes as well<br />

as reefer ships, drilling vessels, cruise<br />

liners, tankers and survey ships. Long experience<br />

gained over generations has made<br />

the <strong>Lloyd</strong> <strong>Werft</strong> a repair and conversion yard<br />

of world renown and is internationally recognised<br />

as a specialist for “difficult cases”.<br />

The interest in a challenge together with the<br />

changing demands of modern shipping as<br />

2 3<br />

4<br />

well as a tradition dating back to the middle<br />

of the 19th century has made a wide palette<br />

of activities necessary. For over 100 years<br />

the shipyard, which covers an area of<br />

260.000 sqm, has been at home in the<br />

“Übersee”-harbour of <strong>Bremerhaven</strong>. This<br />

domicile is currently being brought in line to<br />

meet the challenges of the marketplace by<br />

substantial reconstruction and new building<br />

works.<br />

1,400 metres of fitting out and repair quay,<br />

two dry docks and two floating docks for all<br />

1 A legend in passenger and cruise shipping: “QE 2” in <strong>Lloyd</strong> <strong>Werft</strong>’s dock. For more than<br />

20 years she wars regular customer at the yard; 2 Extensive work on all types of transmission<br />

gear; 3 Frequent customer at the <strong>Lloyd</strong> <strong>Werft</strong>: research vessel “Polarstern”; 4 New tanks for the<br />

specialist orange juice carrier “Orange Sky”.


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LW Advanced_08 innen_hr:Layout 25.03.2009 14:34 Uhr Seite 13<br />

For over a century the <strong>Lloyd</strong> <strong>Werft</strong> <strong>Bremerhaven</strong> GmbH has had its home address<br />

in the midst of the Überseehafen – <strong>Bremerhaven</strong>’s Overseas Port – surrounded<br />

by container, car, fruit and cruise terminals. Norddeutscher <strong>Lloyd</strong> moved permanently<br />

to the location when the huge Kaiserdock was built - at the time, the largest dry<br />

dock in the world. NDL’s direct successor, the <strong>Lloyd</strong> <strong>Werft</strong>, is now situated here, on a<br />

265,000 m 2 site, where it operates extensive workshops, two dry docks and a floating<br />

PanMax dock. And it is here that it achieves its plans for the future. As from 2010, the<br />

dockyard will get additional seaboard access via the new Kaiserschleuse lock, to<br />

expand its capacities still further.


LW Advanced_08 innen_hr:Layout 25.03.2009 14:34 Uhr Seite 14<br />

sizes of ship together with the necessary<br />

infrastructure – from a design office to the<br />

pipe shop and boiler plant – as well as a proven<br />

network of partner companies have all<br />

been available to the <strong>Lloyd</strong> <strong>Werft</strong> for years.<br />

The <strong>Lloyd</strong> <strong>Werft</strong> has been certified by Germanische<br />

<strong>Lloyd</strong> Certification GmbH. Our<br />

quality management system complies with<br />

DIN EN ISO 9001 and from the year 2001<br />

also to DIN EN ISO 14001. It applies to all<br />

areas of ship repair, ship engine repairs,<br />

1<br />

2 3<br />

conversions of all kind as well as to the<br />

aluminium and stainless steel manufacture.<br />

We are authorised to carry out ultra sound<br />

measurements of ship’s hulls.<br />

<strong>Lloyd</strong> <strong>Werft</strong> fulfills international standards<br />

of process control, documentation, quality<br />

control, after sales service and staff qualification<br />

and has been certificated by Germanischer<br />

<strong>Lloyd</strong>, <strong>Lloyd</strong>s Register of Shipping<br />

and Det Norske Veritas.<br />

In meeting the SOLAS-requirements of the<br />

International Maritime Organisation (IMO),<br />

which have to be complied with by all passenger<br />

ships and ferries by 2010, <strong>Lloyd</strong><br />

<strong>Werft</strong> has been a competent and experi -<br />

enced partner for many years, converting<br />

the requirements quickly, efficiently and<br />

safely according to international law.<br />

4<br />

Specialist<br />

with<br />

a modern outlook.<br />

1 Repair and conversion of the Stena ferry<br />

“Stena Felicity”; 2 Conversion and repair of the<br />

specialist offshore drilling vessel “Petrojarl<br />

I”; 3 German Navy fregate “Bremen” in the Kaiserdock<br />

I for an overhaul; 4 Lykes container-carrier<br />

in the dry dock; 5 “Haircutting and shaving”<br />

– <strong>Lloyd</strong> <strong>Werft</strong> does any job; 6 Spectacular repair<br />

job after a collision: “Norwegian Dream” in the<br />

float ing dock to receive a complete new fore -<br />

ship.<br />

5


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6


LW Advanced_08 innen_hr:Layout 25.03.2009 14:34 Uhr Seite 16<br />

Stainless steel<br />

and aluminium?<br />

There too we are<br />

on top.<br />

The fabrication of stainless steel and<br />

alu minium is one of the specialities<br />

of the <strong>Lloyd</strong> <strong>Werft</strong>. Modern methods<br />

and well train ed personnel are prerequisites<br />

for high quality results no matter how difficult<br />

the job and no matter how large, or<br />

small, the construction is. Non destructive<br />

material tests and the examination of welding<br />

seams according to US methods are<br />

standard in our diversified fields of work.<br />

Our aluminium fabrications include deck<br />

structures, radar masts, gangways as well<br />

as roofing, swimming pools and special constructions<br />

for stairs. In our stainless steel<br />

fabrication workshop we have increas ingly<br />

specialised on the customer specific development<br />

and manufacture of large laundry<br />

equipment and extraction con tainers fitted<br />

with heating elements, sieves, stirrers etc.<br />

The location of the <strong>Lloyd</strong> <strong>Werft</strong> offers the<br />

best conditions for a fast and safe transport<br />

by road, rail or by water.<br />

1 Manufacturing special<br />

purpose equipment to<br />

meet highest demands in<br />

industry and research. Two<br />

stainless steel containers<br />

including mixers and heat -<br />

ers for the manufac ture of<br />

gelatine; 2 Container in<br />

the rough; 3 Mixing gear<br />

inside the stainless steel<br />

containers; 4 Also in -<br />

cluded in special purpose<br />

manufacturing: Cabin<br />

modules for cruise ships.<br />

Stainless steel and aluminium?<br />

There too we are on top.<br />

2 3 4<br />

1


LW_Advanced_U08_refo.qxd:Layout 25.03.2009 14:41 Uhr Seite 1<br />

Bon Voyage!<br />

Although cruises have gained a greater share in<br />

the international tourism market over recent<br />

years, cruise liners are facing fierce competition<br />

across all seven seas. Accordingly, these floating<br />

holiday resorts are under constant pressure to<br />

adapt to the ever-changing tastes of their clientele:<br />

The challenge is to be fresher, more exciting,<br />

more innovative, modern and to offer an<br />

ever-increasing level of comfort, convenience and<br />

luxury, as well as always staying one step ahead<br />

of the competition. In fact, these days, lifestyle<br />

trends often emerge on board cruise liners.<br />

This is where we – <strong>Lloyd</strong> <strong>Werft</strong> – come in.<br />

Not only do we equip cruise ships with all amenities<br />

and mod cons, we also give older vessels<br />

much needed “face lifts”, making them fit for<br />

new markets, achieving greater acceptance in<br />

existing markets as well as satisfying customers<br />

and offering an even greater holiday experience.<br />

We ensure that our customers always remain at<br />

least one step ahead of the market.<br />

For over 20 years, we have enjoyed an excellent<br />

reputation across the globe for our skill and competence<br />

in converting and lengthening large<br />

cruise ships. This reputation is built on our<br />

insight into the needs and requirements of our<br />

customers. We are well aware that time is money<br />

and that each day spent in the shipyard must be<br />

paid for in passage. For this reason, innovation,<br />

creativity, top-notch engineering skills and strict<br />

compliance with deadlines have become our<br />

trademark.<br />

And this is also why we can deliver – either after<br />

a comparatively short session in the shipyard in<br />

<strong>Bremerhaven</strong> or at one of the many other shipyards<br />

around the globe – refitted and revamped<br />

cruise liners to our customers, thereby making<br />

good on our promise: Bon Voyage!<br />

Advanced Technology<br />

in Ship Repair, Conversion<br />

and Completion.<br />

<strong>Lloyd</strong> <strong>Werft</strong> <strong>Bremerhaven</strong> GmbH<br />

Brückenstrasse 25<br />

27568 <strong>Bremerhaven</strong><br />

P.O. Box 120542<br />

27519 <strong>Bremerhaven</strong><br />

Germany<br />

Phone: ++49 471 478-0<br />

Fax: ++49 471 478-280<br />

E-mail: info@lloydwerft.com<br />

Internet: http://www.lloydwerft.com<br />

<strong>Management</strong>:<br />

Werner Lüken, Managing Director<br />

Rüdiger Pallentin, Managing Director<br />

Carsten Haake, Managing Director<br />

Advanced Technology<br />

in Ship Repair, Conversion<br />

and Completion.<br />

1857–2007<br />

150 years of shipbuilding.<br />

<strong>Lloyd</strong> <strong>Werft</strong> <strong>Bremerhaven</strong> GmbH<br />

The origin and development of the present <strong>Lloyd</strong><br />

<strong>Werft</strong> is closely linked to the history of the<br />

famous shipping company “Norddeutscher<br />

<strong>Lloyd</strong>”, which was then located in Bremen. When<br />

the shipping line opened for business in 1857, a<br />

small repair shop was also founded in Bremen.<br />

This was moved closer to the open sea in <strong>Bremerhaven</strong>’s<br />

“Neuer Hafen” five years later.<br />

Only<br />

the best will do.<br />

With the <strong>Lloyd</strong> fleet growing continuously, the<br />

<strong>Bremerhaven</strong> repair facilities proved to be too<br />

small. So, in 1869, when the State of Bremen<br />

started widening the “Neuer Hafen”, a ship engine<br />

shop with its own dry dock was set up and<br />

inaugurated in December 1871.<br />

The shipyard in <strong>Bremerhaven</strong>’s transatlantic harbour<br />

has been growing over the decades with the<br />

development of shipbuilding and shipping.<br />

Today, amidst one of the most advanced ports in<br />

the world, the <strong>Lloyd</strong> <strong>Werft</strong> is a modern complex<br />

with both graving and floating docks that can<br />

cater to vessels of any size, and a full range of<br />

trades within the work force of more than 500.


LW_Advanced_U08_refo.qxd:Layout 25.03.2009 14:41 Uhr Seite 3<br />

© 2008 <strong>Lloyd</strong> <strong>Werft</strong> <strong>Bremerhaven</strong> GmbH; Graphic-design/editor: Hennig Goes, <strong>Bremerhaven</strong>;<br />

Photos: Wolfhard Scheer, <strong>Bremerhaven</strong>; Sigrid Schiel ( Alfred-Wegener-Institut <strong>Bremerhaven</strong>); Lithography: ATL-Refolith, Bremen; Production: Müller Ditzen AG, <strong>Bremerhaven</strong>.<br />

22<br />

21<br />

2<br />

P<br />

26<br />

19<br />

5<br />

23<br />

20<br />

Layout of the yard<br />

Repair- and outfitting-quay<br />

Gantry cranes: 5 20/7.5 tons 15/40 m<br />

P<br />

124 25/10 tons 16/40 m<br />

125 25/10 tons 16/40 m<br />

Mobile cranes: 1 11/0.8 tons 2/13 m<br />

1 10.2/2.18 tons 5/9 m<br />

1 11.2/2 tons 4.5/16 m<br />

Floating crane: 1 150 tons liftcapacity<br />

with 11 m outreach<br />

Graving dock I: Gantry crane<br />

2 35/5 tons 13/45 m<br />

16<br />

P<br />

18<br />

P<br />

124<br />

17<br />

16<br />

12<br />

125<br />

13<br />

15 14<br />

Graving dock II: Gantry crane<br />

3 50/20 tons 31/60 m<br />

12 35/ 8 tons 13/45 m<br />

Floating dock III: Gantry crane<br />

1 60/27 tons 17.6/37.5 m<br />

133 15 tons 21.75 m<br />

134 10/7.5 tons 14/21.75 m<br />

135 15/12 tons 14/21.75 m<br />

S<br />

12<br />

11<br />

3<br />

W<br />

O<br />

N<br />

28<br />

10<br />

24<br />

8<br />

9<br />

9<br />

1<br />

5<br />

3<br />

P<br />

Rickmers <strong>Lloyd</strong> Gantry crane<br />

Floating dock 16 60/15 tons 15/36 m<br />

3<br />

4<br />

7<br />

133<br />

2<br />

6<br />

P<br />

1 At night at the <strong>Lloyd</strong> <strong>Werft</strong> <strong>Bremerhaven</strong>:<br />

Two Cruise Liners at the outfittingpier<br />

and in drydock; 2 Ready for the<br />

sea: Polishing of the propeller of a<br />

Cruise Liner; 3 Conversion and repair<br />

of Hapag <strong>Lloyd</strong>’s flagship MV<br />

“Europa”; 4 Tanks for orange juice are<br />

placed into the hull of MV “Orange<br />

Sky”; 5 Specialist for diesel engine<br />

repairs and overhaul; 6 Repair of propeller<br />

shafts;<br />

7 Coperation network with Fincantieri<br />

in Trieste and Palermo.<br />

1 2 3 4<br />

135<br />

31<br />

25<br />

Cranes Floating- and heavy lift<br />

Subcontractable 1 500 tons<br />

City owned 100 tons<br />

lenght width of width of water depth lifting of size of<br />

lower upper over keel capacity vessels<br />

entrance entrance blocks (tons) (tdw)<br />

Graving dock I 222 m 26 m 32 m 10.5 m – 30,000<br />

Graving dock II 335 m 35 m 40 m 11.5 m – 90,000<br />

Floating dock III 286 m 38 m 38 m 7.0 m 35,000 110,000<br />

Rickmers <strong>Lloyd</strong><br />

Floating dock 147 m 21 m 21 m 6.5 m 7,200 15,000<br />

31<br />

134<br />

27<br />

7<br />

29<br />

30<br />

Palermo<br />

P<br />

Trieste<br />

1<br />

5 6<br />

Buildings<br />

and Workshops<br />

1 Administration building<br />

2 Shipbuilding shop, Rigging-loft<br />

3 Workshop and accommodation facilities<br />

4 Stores<br />

5 Gritblasting and paint shop<br />

6 Container, refined steel and aluminium<br />

production<br />

7 Offices for owner’s representatives<br />

and various other accommodation<br />

8 Accommodation facilities and various<br />

other accommodation<br />

9 Stores<br />

10 Workshop<br />

11 Boilermaking shop<br />

12 Power plant graving dock II<br />

13 Machine shop<br />

14 Fire department and Training facilities<br />

15 Stores<br />

16 Pipe fitting shop<br />

17 Service departement, Electrical<br />

workshop and first aid station<br />

18 Production offices: <strong>Management</strong>, hulland<br />

engine managers, hull-/welding<br />

store, Project offices<br />

19 Power plant graving dock I<br />

20 Propeller repair shop<br />

21 Stores and workshop<br />

22 Rickmers <strong>Lloyd</strong> administration building<br />

23 Graving dock I<br />

24 Graving dock II<br />

25 Floating dock III<br />

26 Rickmers <strong>Lloyd</strong> floating dock<br />

27 Wash-water treatment plant<br />

28 Sludge-oil-storage tanks<br />

29 Garbage sorting plant<br />

30 Warehouse<br />

31 Stores<br />

1 2<br />

3 4<br />

5<br />

1 The flotable cargo area of Combi Dock-vessels;<br />

2 A view from the bridge: The helicopter-platform;<br />

3 The bridge – fully equipped<br />

with electronics for navigation and exploration<br />

and a 360° view over the whole vessel;<br />

4 Friendly and comfortable: The crew mess;<br />

5 The world under deck: Pipes, cables and<br />

decks; 6 M/V “Blue Giant” at her first voyage<br />

from <strong>Lloyd</strong> <strong>Werft</strong> to the Gulf of Mexico.<br />

Specialists<br />

in floating loads:<br />

The “Combi Dock” vessels.<br />

It all started as a fairly low-key affair, with the<br />

docking of a bulk carrier. Since then, this initial<br />

contact has turned into a committed partnership<br />

between the Bremen shipping company<br />

Harren & Partner, the German/Danish joint venture<br />

K/S Combi Lift and <strong>Lloyd</strong> <strong>Werft</strong>. Four dock ships, each<br />

being 162.3 m in length and 25.4 m in width and all<br />

having a draft of 6.6 m, are currently being built for<br />

K/S Combi Lift. This is a new development for the Bremen-based<br />

shipping company and a true challenge<br />

for both <strong>Lloyd</strong> <strong>Werft</strong> and the ship-owner.<br />

These dock ships are able to transport heavy loads<br />

(e. g. fully assembled finished goods) and – above all<br />

– floating cargo on its own keel. Anything that is not<br />

possible to transport over land, is no problem for<br />

these “Combi Dock” vessels. In fact, entire inland<br />

vessels, up to a length of 132 m, a width of 17 m and a<br />

draft of 3 m, can be floated into position within the<br />

newbuildings via the stern ramp. Being a dock ship,<br />

the vessel can be lowered so that floating cargo –<br />

even when its draft is up to 4.5 m – can be floated into<br />

the cargo space. Special cranes on deck ensure that<br />

even the heaviest loads can be unloaded whenever<br />

heavy-duty logistics are not available.<br />

Whether dock ships or ro/ro vessels, the four newbuildings<br />

ordered from <strong>Lloyd</strong> <strong>Werft</strong> require a high<br />

level of proficiency and are therefore tailor-made for<br />

<strong>Lloyd</strong> <strong>Werft</strong> to demonstrate their expertise and skills.<br />

In fact, this has provided <strong>Lloyd</strong> <strong>Werft</strong> with the opportunity<br />

to once again use its proven production concept:<br />

to have the hulls built by partner companies – in<br />

this case Crist in Gdansk – and then completing the<br />

vessels on its own waters in <strong>Bremerhaven</strong>.<br />

While the design of the MS “Combi Dock I” still followed<br />

the original concept of a “normal” dock ship,<br />

only the basic principle was applied to its successor:<br />

The “Combi Dock II” was chartered out for off-shore<br />

deployment in Mexico under the new name “Blue<br />

Giant”. In addition, this newbuilding was equipped<br />

with a crane having a high lifting capacity, additional<br />

bow and stern thrusters, a heli pad on the fore section<br />

of the vessel, container housing for up to 200<br />

additional workers on board and a moon pool for<br />

using a diving bell in extreme depths.<br />

The third newbuilding has already been launched,<br />

number 4 is currently under construction. With all<br />

these vessels, <strong>Lloyd</strong> <strong>Werft</strong> has once again demonstrated<br />

the flexibility, expertise and absolute compliance<br />

with deadlines that has earned us such an<br />

excellent reputation within the global shipbuilding<br />

market.<br />

6<br />

Privacy for a special<br />

customer: The Kaiserdock<br />

I is totaly covered<br />

to built an other special<br />

part of us.<br />

Since her lounching in<br />

1983 a regular customer<br />

of <strong>Lloyd</strong> <strong>Werft</strong>: The<br />

resarch ice-breaker<br />

“Polarstern”.<br />

The picture shows the<br />

“Polarstern” in duty in<br />

the Antarktic area.<br />

Discretion.<br />

It’s no secret that we have been repairing, converting, lengthening<br />

and building ships from scratch for over 150 years. Our<br />

customers the world over trust us and rely on us. Sometimes<br />

they entrust us with sensitive projects that require a high<br />

level of confidentiality. After all, for some, shipbuilding is a<br />

very private matter. Whenever a high degree of confidentiality<br />

is required, newbuildings or conversions in the dock will be<br />

enclosed by a custom-built, temporary structure that completely<br />

protects our customer’s privacy.<br />

Regular customers.<br />

Once a ship has visited us 50 times or so for dock work,<br />

work according to classification requirements, conversions or<br />

repairs, we can safely call it a “regular customer”. The Alfred-<br />

Wegener Institute for Polar and Marine Research (AWI) in <strong>Bremerhaven</strong><br />

entrusted us from day one with its flagship, the<br />

17,300 tdw research ice-breaker “Polarstern”, some 25 years<br />

ago. Measuring 118 m in length and 25 m in width, the floating<br />

research station for deployment in Antarctica, the Arctic,<br />

in ice floes and all weather conditions, continues to be the<br />

largest and most powerful specialized vessel of its kind in the<br />

world. Propelled by its 20,000 horsepower engine and having<br />

a draft of 11.2 m, the Polarstern requires the best technical<br />

attention a shipyard can provide, given the extreme stresses<br />

she is regularly exposed to.<br />

Photo: S. Schiel, Source: Alfred-Wegener-Institut

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