Management - Lloyd Werft Bremerhaven
Management - Lloyd Werft Bremerhaven
Management - Lloyd Werft Bremerhaven
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Worldwide Leading<br />
in Repair and Conversion.<br />
<strong>Management</strong><br />
Werner Lüken, Managing Director<br />
Rüdiger Pallentin, Managing Director<br />
Carsten Haake, Managing Director<br />
Thorsten Beiler, Head of Production<br />
Horst Brüschke, Head of Purchasing<br />
Rolf Ludemann, Head of Projects<br />
Central e-mail-address of the management:<br />
management@lloydwerft.com<br />
Worldwide<br />
Leading<br />
in Repair<br />
and<br />
Conversion. In<br />
Highest quality, creativity, know-how,<br />
a workforce experienced in all areas<br />
of modern shipbuilding and keeping<br />
to absolute deadlines are all attributes that<br />
describe the performance of the <strong>Lloyd</strong><br />
<strong>Werft</strong>, <strong>Bremerhaven</strong> GmbH. We are the leading<br />
specialists worldwide in:<br />
• The completion and extension of different<br />
types of ships,<br />
• Repairs,<br />
• The conversion and modernisation of all<br />
types of ships.<br />
1 An experienced team:<br />
<strong>Lloyd</strong> <strong>Werft</strong>’s managing<br />
directors Rüdiger<br />
Pallentin, Werner Lüken<br />
and Carsten Haake;<br />
2 Precision shipbuilding;<br />
3 Shipbuilding today –<br />
funnel for the luxury liner<br />
“Norwegian Sun”.<br />
addition to this the <strong>Lloyd</strong> <strong>Werft</strong> is highly<br />
competent in the use of stainless steel and<br />
aluminium for high precision and speciality<br />
construction work for the food and chemical<br />
industries as well as for shipbuilding. The<br />
prefabrication of cabins for cruise ships as<br />
well as the manufacture of specialist tools<br />
for the aircraft industry are also among its<br />
strengths.<br />
Since 1972 more than 1800 vessels have<br />
been converted or repaired at <strong>Lloyd</strong> <strong>Werft</strong>.<br />
2 3<br />
1<br />
Most of these have been passenger ships,<br />
Ro-Ro ferries, tankers and container ships<br />
but the more spectacular conversions<br />
of large passenger ships such as the<br />
SS “Norway” (ex “France”), RMS “Queen<br />
Elizabeth 2”, MV “Costa Victoria”, MV<br />
“Norwegian Sky”, FS “Polarstern” and the<br />
MV “Europa” have guaranteed the yard an<br />
internationally acclaimed reputation. In its<br />
specialist field of high-tech conversions of<br />
ships the <strong>Lloyd</strong> <strong>Werft</strong> is the world leader and<br />
can dock ships of up to 100,000 BRT with a<br />
draft of up to 11.5 m.<br />
Whether in Miami, Norfolk, Jacksonville,<br />
Barcelona, Seattle, San Juan, the Bahamas,<br />
Palermo, Trieste, Lisbon or Singapore – the<br />
<strong>Lloyd</strong> <strong>Werft</strong>’s mobile teams of shipbuilders<br />
and engineers have proved themselves<br />
capable of completing difficult jobs in the<br />
shortest time, worldwide.<br />
Owners both in Germany and abroad value<br />
not only the experience, quality and specialist<br />
knowledge of the <strong>Lloyd</strong> <strong>Werft</strong>, but<br />
also its consistant and uncomplicated commitment<br />
to the job. Undoubtedly part of our<br />
strength is proving our competence while<br />
using small teams. With a workforce of<br />
almost 500, the <strong>Lloyd</strong> <strong>Werft</strong> operates with a<br />
reduced but highly dedicated and qualified<br />
core staff. Our philosophy is to buy in the<br />
best in order to fulfill our customer’s orders.
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The history<br />
of the <strong>Lloyd</strong> <strong>Werft</strong> <strong>Bremerhaven</strong>.<br />
The history<br />
of the <strong>Lloyd</strong><br />
W<br />
The <strong>Lloyd</strong> <strong>Werft</strong> <strong>Bremerhaven</strong> GmbH<br />
lookes back to a history of more than<br />
150 years. The predecessor was established<br />
in 1857 as the “Technischer Betrieb”<br />
by the renowned shipping line Norddeutscher<br />
<strong>Lloyd</strong>, has existed in its pres ent location<br />
for more than 100 years.<br />
In 1872 the State of Bremen decided to build<br />
a third harbour basin – the “Kaiserhafen” –<br />
with its own sea lock. This lock, the so called<br />
“Kleine Kaiserschleuse”, was completed in<br />
1<br />
1876. In 1879 the island created between<br />
the connecting lock and the “Kaiserschleuse”<br />
became the home of the “Technischer<br />
Betrieb” in <strong>Bremerhaven</strong>. In 1886 there were<br />
636 men employed in mechanical engineer -<br />
ing and 425 in hull engineering. In 1889, due<br />
to the constantly increasing size and number<br />
of ships, it was decided to build an<br />
extension north of the “Kaiserhafen”, along<br />
with a new lock (todays “Kaiserschleuse”)<br />
and a dry dock with a dock basin. The “Kaiserdock<br />
I”, the largest dock in the world at<br />
the time with a length of 215 metres, was<br />
ready for inauguration by 1897 and was put<br />
into service by the “Technischer Betrieb” in<br />
1899. The first ship to drydock there was the<br />
“Prinz-Regent-Luitpold” on September 8 th ,<br />
1899. This was the year of the foundation of<br />
the present <strong>Lloyd</strong> <strong>Werft</strong>. The age of the large<br />
express liners that competed for the “Blue<br />
Ribbon” was still to come.<br />
Norddeutscher <strong>Lloyd</strong> based its shipyard in<br />
the maritime town of <strong>Bremerhaven</strong> because<br />
it was the centre for overseas trade and passenger<br />
voyages. The majority of cross ings to<br />
America started or ended in <strong>Bremerhaven</strong>. It<br />
was only logical that Norddeutscher <strong>Lloyd</strong><br />
should use this advantageous position and<br />
in so doing it found the support of the free<br />
trade town of Bremen. Norddeutscher <strong>Lloyd</strong><br />
received government funds to build the<br />
world’s biggest dry dock of its day, where all<br />
2<br />
1 A big job for P&O/Carneval UK: The<br />
conversion of the passenger vessel<br />
“Arcardia” to the modern cruise liner<br />
for the UK club-market M/V “Ocean<br />
Village”. At the <strong>Lloyd</strong> <strong>Werft</strong> the vessel<br />
got in new spirit for a new market and<br />
a total refurbishment of all cabins;<br />
2 Tradition and competence. Norddeutscher<br />
<strong>Lloyd</strong> owned fast passenger<br />
steamer “Kaiser Wilhelm der Grosse”<br />
in dock of what is now <strong>Lloyd</strong> <strong>Werft</strong>;<br />
3 In 1899 – Kaiserdock I prior<br />
to completion; 4 Ship building<br />
as was – the forge;<br />
5 Longer, bigger, better:<br />
The lengthening of “Windward”<br />
for “Norwegian Wind”.<br />
3
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ory<br />
d<br />
<strong>Werft</strong> <strong>Bremerhaven</strong>.<br />
the necessary maintenance and repair work<br />
could be carried out.<br />
On May 31 st , 1913 the “Kaiserdock II” was<br />
inaugerated. With a usable length of 260<br />
metres and a width of 35 metres it was<br />
“Europe’s largest dry dock”. Between 1936<br />
and 1938 the “Kaiserdock II” was extended<br />
to 335 metres. With the building of the “Kaiserdock<br />
II” the Norddeutsche <strong>Lloyd</strong> spared<br />
its passenger ships the need to travel to<br />
distant shipyards and it could guarantee<br />
excellent service under its own care. In this<br />
way they succeded to secure and build upon<br />
their market share in the ever increas ing<br />
market for shorter overseas passages.<br />
The yard made its breakthrough in 1979<br />
with the conversion of the famous liner<br />
“France” into the SS “Norway”. This liner,<br />
with its elegant and pleasing lines, had<br />
been laying in a french harbour for five<br />
years. The order for the conversion of this<br />
old “Musikdampfer” into a modern cruise<br />
liner designed to cater to, and meet the specific<br />
requirements of a mainly american cli-<br />
entel, was placed by the Norwegian Caribbean<br />
Line (NCL – today’s Norwegian Cruise<br />
Line). The <strong>Lloyd</strong> <strong>Werft</strong> <strong>Bremerhaven</strong> fulfilled<br />
the contract in the highest quality in 33<br />
weeks to the full satisfaction of the client.<br />
From this point on the <strong>Lloyd</strong> <strong>Werft</strong> <strong>Bremerhaven</strong><br />
was one of the yards that set world<br />
standards of performance in cruise liner<br />
conversions. Their reputation became firmly<br />
established in the following years by some<br />
extraordinary performances. The crowning<br />
moment in their eventful history was surely<br />
the conversion of the RMS “Queen Elizabeth<br />
2”, which was completed on April 25 th , 1987,<br />
after exactly 179 days.<br />
4 5<br />
After the bankruptcy of Bremer Vulkan in<br />
1996, <strong>Lloyd</strong> <strong>Werft</strong> soon established itself as<br />
an independent company and has since<br />
secured a remarkable market share in the<br />
modernisation and conversion of passenger<br />
vessels and ferries.<br />
In addition to this, <strong>Lloyd</strong> <strong>Werft</strong> has extended<br />
its activities into the new building sector,<br />
with the hulls being built elsewhere and<br />
then towed to <strong>Bremerhaven</strong> for outfitting.<br />
This system had been introduced for<br />
famous projects such as Norwegian Sky and<br />
Norwegian Sun, Pride of America or lately<br />
the first two dockships for Combilift ApS.<br />
Recently and in light of the significant market<br />
development and prosperous outlook,<br />
<strong>Lloyd</strong> <strong>Werft</strong> is penetrating the Yacht business<br />
sector with one Yacht currently under<br />
production.<br />
In 2006, the Italian shipbuilder Fincantieri –<br />
Cantieri Navali Italiani S.p.A. and the stateowned<br />
BIG Bremer-Investitions-Gesell -<br />
schaft mbH became new shareholders in<br />
<strong>Lloyd</strong> <strong>Werft</strong> by way of a capital increase, giving<br />
<strong>Lloyd</strong> <strong>Werft</strong> additional reputation and<br />
solid shareholding background.<br />
Based on the solid know-how of its work -<br />
force, flexible working, persistant rational -<br />
ization, outsourcing and partnership alli -<br />
ances, the <strong>Lloyd</strong> <strong>Werft</strong> has been able to<br />
maintain competitive prices for its work.<br />
The yard’s facilities also enable it to send<br />
mobile teams of craftsmen anywhere in the<br />
world. When time is of the essence and high<br />
quality workmanship and unconventional<br />
ideas are required, the <strong>Lloyd</strong> <strong>Werft</strong> <strong>Bremerhaven</strong><br />
is your best partner.<br />
We hope to have the pleasure of welcoming<br />
you to the <strong>Lloyd</strong> <strong>Werft</strong> in <strong>Bremerhaven</strong>.
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Longer, bigger, better:<br />
“Norwegian Wind”, “Norwegian Dream”<br />
and “Norwegian Majesty”.<br />
The Caribbean cruise market is growing<br />
at a phenomenal rate. Those<br />
owners reacting fast enough will end<br />
up with a big slice of the cake. Norwegian<br />
Cruise Line (NCL) did this.<br />
At the beginning of the nineties they or -<br />
dered two new vessels in France and one in<br />
Finland. The new ships provided the ideal<br />
conditions for providing more passenger<br />
capacity. NCL had already been working successfully<br />
with the <strong>Lloyd</strong> <strong>Werft</strong>, which had<br />
Longer, bigger, better:<br />
“Norwegian Wind”, “Norwegi<br />
and “Norwegian Majesty<br />
made its name with unconventional and<br />
success oriented conversions, and in particular<br />
with ship’s lengthenings.<br />
The yard promised NCL that within 60 days<br />
they would have each of their three ships<br />
back, to a new standard: Longer, bigger, better.<br />
The “Windward” marked the beginning.<br />
On 14 th January, 1998 she arrived in <strong>Bremerhaven</strong><br />
and on 14 th March, 1998 she left the<br />
Longer, bigger,<br />
better.<br />
yard as the “Norwegian Wind” – lengthened<br />
by a complete midship section of 39.8 metres<br />
that provided additional accomodation<br />
for 500 passengers and 100 crew.<br />
Following on almost immediately was her<br />
sistership “Dreamward” which left the <strong>Lloyd</strong><br />
<strong>Werft</strong> as the “Norwegian Dream” after 60<br />
days and as good as a “new” ship. The third<br />
ship, the finnish built “Royal Majesty” was<br />
lengthened by 33.6 metres and re named<br />
“Norwegian Majesty”. All three ships were<br />
1 2<br />
an immediate hit and achieved market<br />
advantages for NCL while setting new standards<br />
in the competitive cruise market.<br />
The tasks of planning and completing the<br />
lengthenings were complicated and de -<br />
manding and attracted worldwide atten tion.<br />
To the exact millimetre the ships were cut<br />
down the middle, from the upper deck down<br />
the the bilge. Barges fore and aft and a specially<br />
designed float assured the stability of<br />
both sections when they were afloat, during<br />
which time the preconstructed mid ship section<br />
was floated into the drydock.
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tter:<br />
egian Dream”<br />
sty”.<br />
Result: All three ships were not just bigger<br />
but also became more elegant through the<br />
lengthening. Within 60 days new interna -<br />
tional standards were created in the cabins,<br />
salons, restaurants and bars. This double<br />
success was made possible by the <strong>Lloyd</strong><br />
<strong>Werft</strong>’s modern prefabrication methods and<br />
its solid experience with demanding ship<br />
conversions.<br />
1 The “Norwegian Dream” (ex<br />
“Dreamward”) had to pass<br />
under this 40 metre bridge of<br />
the Kiel-canal. With the funnel<br />
folded down it is not a<br />
problem; 2 The whole ship cut<br />
in two halves and the<br />
midbody in serted; 3 From two<br />
old ship sections of the<br />
“Windward” and one new<br />
section grew the “Norwegian<br />
Wind”.<br />
3
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Building a new cruising<br />
sensation in 25 days.<br />
Building a new cruising<br />
sensation in 25 days.<br />
1 Prior to completion: Balconies are installed<br />
over two decks on the outside cabins; 2 A pre -<br />
fabricated balcony element spanning two decks<br />
is matched up to the hull by the gantry crane;<br />
3 Ready for new challenges in the international<br />
cruising market: MS “Costa Victoria” at the<br />
Columbus pier in <strong>Bremerhaven</strong> prior to hand -<br />
over to the owners; 4 A new cruising sensation:<br />
Outside cabin with balcony; 5 Arrival at <strong>Lloyd</strong><br />
<strong>Werft</strong>: the “old” “Costa Victoria” prior to<br />
con version; 6 On board cabins are converted<br />
and existing fittings enlarged; 7 The balconies<br />
for eight cabins gliding into their final position;<br />
8 After 25 days: All outside cabins of the ninth<br />
and tenth deck are equipped with balconies.<br />
1<br />
5 6<br />
2<br />
3
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4<br />
The cruise market is booming. More<br />
and more, bigger and more modern<br />
ships have entered the market. With<br />
this wave of newbuildings came the necessity<br />
to consider whether a conversion lengthening<br />
or upgrading, could be the answer to<br />
build ing a new ship.<br />
For two centuries <strong>Lloyd</strong> <strong>Werft</strong> has spe -<br />
cial ised in developing and bringing to frui -<br />
tion concepts, in the shortest time, that<br />
have been worked out together with the<br />
owners, in order to meet the growing<br />
demand on cruise ships in the market. The<br />
passenger requirements for luxury are<br />
becoming bigger, the competition at sea is<br />
getting stronger and the creativity of cruise<br />
ship operators hardly knows any bound -<br />
aries.<br />
As an example we cite the “Costa Victoria”<br />
(75,166 grt). The 252.5 m long luxury liner<br />
for 2,400 passengers and 766 crew was<br />
delivered to Costa Crociere S.p.A by <strong>Lloyd</strong><br />
<strong>Werft</strong> in 1996, since then she has cruised<br />
mainly in the Mediterranean with great success<br />
from her home port of Genoa. After<br />
eight years of cruising the owners had to<br />
add more comfort, that meant changing<br />
242 outside cabins on decks 9 and 10 to<br />
panorama balconies.<br />
7 8<br />
Costa Crociere profited from the “building<br />
block“ system which <strong>Lloyd</strong> <strong>Werft</strong> developed<br />
for speedy and complex projects: in only<br />
25 days the image of the “Costa Victoria”<br />
was changed. When the ship docked on<br />
12 January 2004, the balconies and cabins<br />
were ready and waiting to be installed.<br />
On 7 February 2004 the luxury liner left <strong>Bremerhaven</strong><br />
(the first time since 15 July 1996<br />
when the yard handed over the ship), with<br />
a whole range of attractive improvements<br />
on board: apart from the general repair and<br />
overhaul work, 242 balconies had been<br />
fitted to outside cabins, many of which<br />
received a new interior, an enlarged buffet<br />
terrace was added to the stern on deck 11,<br />
four new mini suites were created on the<br />
same deck and last but not least two 140 m<br />
long panorama promenades with their furnishings<br />
were installed on both sides of the<br />
ship.
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For the first time<br />
an US-flagged<br />
cruise ship was built<br />
abroad.<br />
The third newbuilding <strong>Lloyd</strong> <strong>Werft</strong><br />
under took after the “Norwegian<br />
Sky” and “Norwegian Sun” was spectacular<br />
in every way: Since the last 50 years<br />
the “Pride of America” is the first cruise liner<br />
been built again under US flag and the first<br />
passenger ship ever been built abroad<br />
5<br />
under an US flag. The lead up to this is unusual,<br />
too: Initially the American owners<br />
were building a cruise ship at Northrop<br />
Grumman in Pascagoula (Mississippi), but it<br />
did not work out. NCL bought the hull, which<br />
had been completed to 50 % and had it<br />
transported, including its parts in 480 con-<br />
tainers, to <strong>Lloyd</strong> <strong>Werft</strong> in <strong>Bremerhaven</strong> for<br />
their flagship project “Pride of America”.<br />
On 13 December 2002 the 265 m long hull<br />
arrived after a long voyage in <strong>Bremerhaven</strong><br />
and left again – on course for Hawaii – in<br />
June 2005 as the 280.95 m long “Pride of<br />
America”.<br />
This is the fourth lengthening <strong>Lloyd</strong> <strong>Werft</strong><br />
has undertaken for NCL only, but the first for<br />
a hull which never was in service before. The<br />
new superliner “Pride of America” is for<br />
2,400 passengers and 1,000 crew and will,<br />
on one hand, carry on the NCL philosophy of<br />
freestyle cruising, while on the other have<br />
set typical American accents on board. The<br />
“Pride of America” became a very American<br />
ship, with American taste and reflecting<br />
the diversity of its states. The “American<br />
Way of Life” in 1055 passenger cabins and<br />
suites, restaurants, bars, saloons, casinos,<br />
libraries, gambling malls, pools, fitness<br />
centres, lounges and lobbies, will guarantee<br />
a recipe for success for the mainly American<br />
clien tele. Two pod propulsions of 12.5<br />
megawatt each will produce a cruising<br />
speed of 21 knots.<br />
From the keel to the top of the funnel the<br />
elegant luxury liner measures 51.40 m.<br />
In between are 15 decks for a small American<br />
town at its very best.<br />
1 2<br />
3<br />
6<br />
7
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1 After a complicated “operation”: the US built<br />
hull of the future “Pride of America“ was cut<br />
down the middle and pulled apart by hydraulics;<br />
2 Large prefabricated sections are lifted on<br />
board by the floating crane; 3 A luxury suite at<br />
the “Pride of America”; 4 Spacious and built in<br />
For the first<br />
time an USflagged<br />
cruise<br />
ship is built<br />
abroad.<br />
the old fashioned american style: The wide<br />
staircase from the main lobby to the salons and<br />
restaurants; 5 Impressive and a tribute to the<br />
american patriotism: The American Eagle at the<br />
floor of the main lobby; 6 Built over two decks:<br />
The main restaurant on board; 7 On her Maiden<br />
Voyage from <strong>Bremerhaven</strong> to New York – the<br />
“Pride of America”.<br />
4<br />
Cabins<br />
out of modular kits.<br />
1<br />
2 3<br />
Walls, ceilings, doors with coded<br />
locks, fitted furniture, windows,<br />
complete wet cells, airconditioning,<br />
electrical installations, lights,<br />
sockets, telephone and TV. In earlier days<br />
cabins for passenger ships were taken on<br />
board bit by bit and built in situ. <strong>Lloyd</strong><br />
<strong>Werft</strong> decided in 1994 that this method<br />
takes too long and developed a prefabrication<br />
system for cabins.<br />
Since 1995 completely fitted out cabins of<br />
different types are being assembled<br />
almost in conveyor belt fashion in the<br />
workshops of the <strong>Lloyd</strong> <strong>Werft</strong>, using a process<br />
that has been patented worldwide.<br />
Special trailers take the cabins to the ship<br />
where they are lifted by crane and inserted<br />
into the side opening of the decks.<br />
There they are slid along and connected<br />
to one another. Leads and pipes are<br />
connected to the board sup ply. The cabin<br />
is ready.<br />
Ten to twenty such cabins are manufactured<br />
daily in the special workshop at <strong>Lloyd</strong><br />
<strong>Werft</strong> – a cost saving way which shortens<br />
manufacturing time and allows for more<br />
space on board. Prefabricating the modules<br />
guarantees consistent quality.<br />
1 On the outside a prefabri -<br />
cated container, on the inside<br />
a comfortable cabin – the<br />
module is lifted from the<br />
transport vehicle into the<br />
ship; 2 Still on land the showers,<br />
too, are fitted into the<br />
cabin modules; 3 Made in kit<br />
form: a passenger cabin.
LW Advanced_08 innen_hr:Layout 25.03.2009 14:34 Uhr Seite 10<br />
1<br />
Top-Yard<br />
for ship repairs.<br />
Occasionally the public get the impression<br />
that the <strong>Lloyd</strong> <strong>Werft</strong> work mainly on the<br />
conversion and repair of cruise liners. This<br />
is probably due to the publicity such spectacular<br />
contracts create. The core business of our company<br />
is however the same as it has been for the<br />
past 140 years – the repair of all types of vessel.<br />
The <strong>Lloyd</strong> <strong>Werft</strong> was founded in 1862 as a repair<br />
yard for the then legendary fleet of “Norddeutscher<br />
<strong>Lloyd</strong>”. Our competence worldwide has<br />
been based on this tradition, which we then built<br />
upon after the Second World War to become international<br />
market leaders.<br />
Today we are the top yard for the repair of all kinds<br />
of ships, while specialising in expensive vessels<br />
with short docking times and demanding schedules.<br />
This means: best quality in the shortest time<br />
and at competitive prices. To fulfil this market<br />
requirement we have at our disposal a substantial<br />
infrastructure of floating docks and drydocks for<br />
all sizes of ship, as well as specialist work shops, a<br />
highly skilled work force and a network of skilled<br />
subcontractors.<br />
2<br />
1 Container giant<br />
“Trade Freda” after<br />
contact with a coral<br />
reef, having almost<br />
the entire bottom<br />
renewed in <strong>Lloyd</strong><br />
<strong>Werft</strong>’s large Kaiserdock<br />
II; 2 The almost<br />
twelve year old channel<br />
ferries arrived as<br />
“European Pathway“<br />
and “European<br />
Highway” at <strong>Lloyd</strong><br />
<strong>Werft</strong> and were<br />
converted to highly<br />
modern passenger/<br />
RoRo vessels.
LW Advanced_08 innen_hr:Layout 25.03.2009 14:34 Uhr Seite 11<br />
1<br />
Specialist<br />
with a modern outlook.<br />
Specialist with<br />
a modern outlook.<br />
The spectrum of the <strong>Lloyd</strong> <strong>Werft</strong> covers<br />
container ships, bulk carriers, research<br />
vessels, Ro-Ro ferries, fishing<br />
boats, tugs, destroyers and frigattes as well<br />
as reefer ships, drilling vessels, cruise<br />
liners, tankers and survey ships. Long experience<br />
gained over generations has made<br />
the <strong>Lloyd</strong> <strong>Werft</strong> a repair and conversion yard<br />
of world renown and is internationally recognised<br />
as a specialist for “difficult cases”.<br />
The interest in a challenge together with the<br />
changing demands of modern shipping as<br />
2 3<br />
4<br />
well as a tradition dating back to the middle<br />
of the 19th century has made a wide palette<br />
of activities necessary. For over 100 years<br />
the shipyard, which covers an area of<br />
260.000 sqm, has been at home in the<br />
“Übersee”-harbour of <strong>Bremerhaven</strong>. This<br />
domicile is currently being brought in line to<br />
meet the challenges of the marketplace by<br />
substantial reconstruction and new building<br />
works.<br />
1,400 metres of fitting out and repair quay,<br />
two dry docks and two floating docks for all<br />
1 A legend in passenger and cruise shipping: “QE 2” in <strong>Lloyd</strong> <strong>Werft</strong>’s dock. For more than<br />
20 years she wars regular customer at the yard; 2 Extensive work on all types of transmission<br />
gear; 3 Frequent customer at the <strong>Lloyd</strong> <strong>Werft</strong>: research vessel “Polarstern”; 4 New tanks for the<br />
specialist orange juice carrier “Orange Sky”.
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LW Advanced_08 innen_hr:Layout 25.03.2009 14:34 Uhr Seite 13<br />
For over a century the <strong>Lloyd</strong> <strong>Werft</strong> <strong>Bremerhaven</strong> GmbH has had its home address<br />
in the midst of the Überseehafen – <strong>Bremerhaven</strong>’s Overseas Port – surrounded<br />
by container, car, fruit and cruise terminals. Norddeutscher <strong>Lloyd</strong> moved permanently<br />
to the location when the huge Kaiserdock was built - at the time, the largest dry<br />
dock in the world. NDL’s direct successor, the <strong>Lloyd</strong> <strong>Werft</strong>, is now situated here, on a<br />
265,000 m 2 site, where it operates extensive workshops, two dry docks and a floating<br />
PanMax dock. And it is here that it achieves its plans for the future. As from 2010, the<br />
dockyard will get additional seaboard access via the new Kaiserschleuse lock, to<br />
expand its capacities still further.
LW Advanced_08 innen_hr:Layout 25.03.2009 14:34 Uhr Seite 14<br />
sizes of ship together with the necessary<br />
infrastructure – from a design office to the<br />
pipe shop and boiler plant – as well as a proven<br />
network of partner companies have all<br />
been available to the <strong>Lloyd</strong> <strong>Werft</strong> for years.<br />
The <strong>Lloyd</strong> <strong>Werft</strong> has been certified by Germanische<br />
<strong>Lloyd</strong> Certification GmbH. Our<br />
quality management system complies with<br />
DIN EN ISO 9001 and from the year 2001<br />
also to DIN EN ISO 14001. It applies to all<br />
areas of ship repair, ship engine repairs,<br />
1<br />
2 3<br />
conversions of all kind as well as to the<br />
aluminium and stainless steel manufacture.<br />
We are authorised to carry out ultra sound<br />
measurements of ship’s hulls.<br />
<strong>Lloyd</strong> <strong>Werft</strong> fulfills international standards<br />
of process control, documentation, quality<br />
control, after sales service and staff qualification<br />
and has been certificated by Germanischer<br />
<strong>Lloyd</strong>, <strong>Lloyd</strong>s Register of Shipping<br />
and Det Norske Veritas.<br />
In meeting the SOLAS-requirements of the<br />
International Maritime Organisation (IMO),<br />
which have to be complied with by all passenger<br />
ships and ferries by 2010, <strong>Lloyd</strong><br />
<strong>Werft</strong> has been a competent and experi -<br />
enced partner for many years, converting<br />
the requirements quickly, efficiently and<br />
safely according to international law.<br />
4<br />
Specialist<br />
with<br />
a modern outlook.<br />
1 Repair and conversion of the Stena ferry<br />
“Stena Felicity”; 2 Conversion and repair of the<br />
specialist offshore drilling vessel “Petrojarl<br />
I”; 3 German Navy fregate “Bremen” in the Kaiserdock<br />
I for an overhaul; 4 Lykes container-carrier<br />
in the dry dock; 5 “Haircutting and shaving”<br />
– <strong>Lloyd</strong> <strong>Werft</strong> does any job; 6 Spectacular repair<br />
job after a collision: “Norwegian Dream” in the<br />
float ing dock to receive a complete new fore -<br />
ship.<br />
5
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6
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Stainless steel<br />
and aluminium?<br />
There too we are<br />
on top.<br />
The fabrication of stainless steel and<br />
alu minium is one of the specialities<br />
of the <strong>Lloyd</strong> <strong>Werft</strong>. Modern methods<br />
and well train ed personnel are prerequisites<br />
for high quality results no matter how difficult<br />
the job and no matter how large, or<br />
small, the construction is. Non destructive<br />
material tests and the examination of welding<br />
seams according to US methods are<br />
standard in our diversified fields of work.<br />
Our aluminium fabrications include deck<br />
structures, radar masts, gangways as well<br />
as roofing, swimming pools and special constructions<br />
for stairs. In our stainless steel<br />
fabrication workshop we have increas ingly<br />
specialised on the customer specific development<br />
and manufacture of large laundry<br />
equipment and extraction con tainers fitted<br />
with heating elements, sieves, stirrers etc.<br />
The location of the <strong>Lloyd</strong> <strong>Werft</strong> offers the<br />
best conditions for a fast and safe transport<br />
by road, rail or by water.<br />
1 Manufacturing special<br />
purpose equipment to<br />
meet highest demands in<br />
industry and research. Two<br />
stainless steel containers<br />
including mixers and heat -<br />
ers for the manufac ture of<br />
gelatine; 2 Container in<br />
the rough; 3 Mixing gear<br />
inside the stainless steel<br />
containers; 4 Also in -<br />
cluded in special purpose<br />
manufacturing: Cabin<br />
modules for cruise ships.<br />
Stainless steel and aluminium?<br />
There too we are on top.<br />
2 3 4<br />
1
LW_Advanced_U08_refo.qxd:Layout 25.03.2009 14:41 Uhr Seite 1<br />
Bon Voyage!<br />
Although cruises have gained a greater share in<br />
the international tourism market over recent<br />
years, cruise liners are facing fierce competition<br />
across all seven seas. Accordingly, these floating<br />
holiday resorts are under constant pressure to<br />
adapt to the ever-changing tastes of their clientele:<br />
The challenge is to be fresher, more exciting,<br />
more innovative, modern and to offer an<br />
ever-increasing level of comfort, convenience and<br />
luxury, as well as always staying one step ahead<br />
of the competition. In fact, these days, lifestyle<br />
trends often emerge on board cruise liners.<br />
This is where we – <strong>Lloyd</strong> <strong>Werft</strong> – come in.<br />
Not only do we equip cruise ships with all amenities<br />
and mod cons, we also give older vessels<br />
much needed “face lifts”, making them fit for<br />
new markets, achieving greater acceptance in<br />
existing markets as well as satisfying customers<br />
and offering an even greater holiday experience.<br />
We ensure that our customers always remain at<br />
least one step ahead of the market.<br />
For over 20 years, we have enjoyed an excellent<br />
reputation across the globe for our skill and competence<br />
in converting and lengthening large<br />
cruise ships. This reputation is built on our<br />
insight into the needs and requirements of our<br />
customers. We are well aware that time is money<br />
and that each day spent in the shipyard must be<br />
paid for in passage. For this reason, innovation,<br />
creativity, top-notch engineering skills and strict<br />
compliance with deadlines have become our<br />
trademark.<br />
And this is also why we can deliver – either after<br />
a comparatively short session in the shipyard in<br />
<strong>Bremerhaven</strong> or at one of the many other shipyards<br />
around the globe – refitted and revamped<br />
cruise liners to our customers, thereby making<br />
good on our promise: Bon Voyage!<br />
Advanced Technology<br />
in Ship Repair, Conversion<br />
and Completion.<br />
<strong>Lloyd</strong> <strong>Werft</strong> <strong>Bremerhaven</strong> GmbH<br />
Brückenstrasse 25<br />
27568 <strong>Bremerhaven</strong><br />
P.O. Box 120542<br />
27519 <strong>Bremerhaven</strong><br />
Germany<br />
Phone: ++49 471 478-0<br />
Fax: ++49 471 478-280<br />
E-mail: info@lloydwerft.com<br />
Internet: http://www.lloydwerft.com<br />
<strong>Management</strong>:<br />
Werner Lüken, Managing Director<br />
Rüdiger Pallentin, Managing Director<br />
Carsten Haake, Managing Director<br />
Advanced Technology<br />
in Ship Repair, Conversion<br />
and Completion.<br />
1857–2007<br />
150 years of shipbuilding.<br />
<strong>Lloyd</strong> <strong>Werft</strong> <strong>Bremerhaven</strong> GmbH<br />
The origin and development of the present <strong>Lloyd</strong><br />
<strong>Werft</strong> is closely linked to the history of the<br />
famous shipping company “Norddeutscher<br />
<strong>Lloyd</strong>”, which was then located in Bremen. When<br />
the shipping line opened for business in 1857, a<br />
small repair shop was also founded in Bremen.<br />
This was moved closer to the open sea in <strong>Bremerhaven</strong>’s<br />
“Neuer Hafen” five years later.<br />
Only<br />
the best will do.<br />
With the <strong>Lloyd</strong> fleet growing continuously, the<br />
<strong>Bremerhaven</strong> repair facilities proved to be too<br />
small. So, in 1869, when the State of Bremen<br />
started widening the “Neuer Hafen”, a ship engine<br />
shop with its own dry dock was set up and<br />
inaugurated in December 1871.<br />
The shipyard in <strong>Bremerhaven</strong>’s transatlantic harbour<br />
has been growing over the decades with the<br />
development of shipbuilding and shipping.<br />
Today, amidst one of the most advanced ports in<br />
the world, the <strong>Lloyd</strong> <strong>Werft</strong> is a modern complex<br />
with both graving and floating docks that can<br />
cater to vessels of any size, and a full range of<br />
trades within the work force of more than 500.
LW_Advanced_U08_refo.qxd:Layout 25.03.2009 14:41 Uhr Seite 3<br />
© 2008 <strong>Lloyd</strong> <strong>Werft</strong> <strong>Bremerhaven</strong> GmbH; Graphic-design/editor: Hennig Goes, <strong>Bremerhaven</strong>;<br />
Photos: Wolfhard Scheer, <strong>Bremerhaven</strong>; Sigrid Schiel ( Alfred-Wegener-Institut <strong>Bremerhaven</strong>); Lithography: ATL-Refolith, Bremen; Production: Müller Ditzen AG, <strong>Bremerhaven</strong>.<br />
22<br />
21<br />
2<br />
P<br />
26<br />
19<br />
5<br />
23<br />
20<br />
Layout of the yard<br />
Repair- and outfitting-quay<br />
Gantry cranes: 5 20/7.5 tons 15/40 m<br />
P<br />
124 25/10 tons 16/40 m<br />
125 25/10 tons 16/40 m<br />
Mobile cranes: 1 11/0.8 tons 2/13 m<br />
1 10.2/2.18 tons 5/9 m<br />
1 11.2/2 tons 4.5/16 m<br />
Floating crane: 1 150 tons liftcapacity<br />
with 11 m outreach<br />
Graving dock I: Gantry crane<br />
2 35/5 tons 13/45 m<br />
16<br />
P<br />
18<br />
P<br />
124<br />
17<br />
16<br />
12<br />
125<br />
13<br />
15 14<br />
Graving dock II: Gantry crane<br />
3 50/20 tons 31/60 m<br />
12 35/ 8 tons 13/45 m<br />
Floating dock III: Gantry crane<br />
1 60/27 tons 17.6/37.5 m<br />
133 15 tons 21.75 m<br />
134 10/7.5 tons 14/21.75 m<br />
135 15/12 tons 14/21.75 m<br />
S<br />
12<br />
11<br />
3<br />
W<br />
O<br />
N<br />
28<br />
10<br />
24<br />
8<br />
9<br />
9<br />
1<br />
5<br />
3<br />
P<br />
Rickmers <strong>Lloyd</strong> Gantry crane<br />
Floating dock 16 60/15 tons 15/36 m<br />
3<br />
4<br />
7<br />
133<br />
2<br />
6<br />
P<br />
1 At night at the <strong>Lloyd</strong> <strong>Werft</strong> <strong>Bremerhaven</strong>:<br />
Two Cruise Liners at the outfittingpier<br />
and in drydock; 2 Ready for the<br />
sea: Polishing of the propeller of a<br />
Cruise Liner; 3 Conversion and repair<br />
of Hapag <strong>Lloyd</strong>’s flagship MV<br />
“Europa”; 4 Tanks for orange juice are<br />
placed into the hull of MV “Orange<br />
Sky”; 5 Specialist for diesel engine<br />
repairs and overhaul; 6 Repair of propeller<br />
shafts;<br />
7 Coperation network with Fincantieri<br />
in Trieste and Palermo.<br />
1 2 3 4<br />
135<br />
31<br />
25<br />
Cranes Floating- and heavy lift<br />
Subcontractable 1 500 tons<br />
City owned 100 tons<br />
lenght width of width of water depth lifting of size of<br />
lower upper over keel capacity vessels<br />
entrance entrance blocks (tons) (tdw)<br />
Graving dock I 222 m 26 m 32 m 10.5 m – 30,000<br />
Graving dock II 335 m 35 m 40 m 11.5 m – 90,000<br />
Floating dock III 286 m 38 m 38 m 7.0 m 35,000 110,000<br />
Rickmers <strong>Lloyd</strong><br />
Floating dock 147 m 21 m 21 m 6.5 m 7,200 15,000<br />
31<br />
134<br />
27<br />
7<br />
29<br />
30<br />
Palermo<br />
P<br />
Trieste<br />
1<br />
5 6<br />
Buildings<br />
and Workshops<br />
1 Administration building<br />
2 Shipbuilding shop, Rigging-loft<br />
3 Workshop and accommodation facilities<br />
4 Stores<br />
5 Gritblasting and paint shop<br />
6 Container, refined steel and aluminium<br />
production<br />
7 Offices for owner’s representatives<br />
and various other accommodation<br />
8 Accommodation facilities and various<br />
other accommodation<br />
9 Stores<br />
10 Workshop<br />
11 Boilermaking shop<br />
12 Power plant graving dock II<br />
13 Machine shop<br />
14 Fire department and Training facilities<br />
15 Stores<br />
16 Pipe fitting shop<br />
17 Service departement, Electrical<br />
workshop and first aid station<br />
18 Production offices: <strong>Management</strong>, hulland<br />
engine managers, hull-/welding<br />
store, Project offices<br />
19 Power plant graving dock I<br />
20 Propeller repair shop<br />
21 Stores and workshop<br />
22 Rickmers <strong>Lloyd</strong> administration building<br />
23 Graving dock I<br />
24 Graving dock II<br />
25 Floating dock III<br />
26 Rickmers <strong>Lloyd</strong> floating dock<br />
27 Wash-water treatment plant<br />
28 Sludge-oil-storage tanks<br />
29 Garbage sorting plant<br />
30 Warehouse<br />
31 Stores<br />
1 2<br />
3 4<br />
5<br />
1 The flotable cargo area of Combi Dock-vessels;<br />
2 A view from the bridge: The helicopter-platform;<br />
3 The bridge – fully equipped<br />
with electronics for navigation and exploration<br />
and a 360° view over the whole vessel;<br />
4 Friendly and comfortable: The crew mess;<br />
5 The world under deck: Pipes, cables and<br />
decks; 6 M/V “Blue Giant” at her first voyage<br />
from <strong>Lloyd</strong> <strong>Werft</strong> to the Gulf of Mexico.<br />
Specialists<br />
in floating loads:<br />
The “Combi Dock” vessels.<br />
It all started as a fairly low-key affair, with the<br />
docking of a bulk carrier. Since then, this initial<br />
contact has turned into a committed partnership<br />
between the Bremen shipping company<br />
Harren & Partner, the German/Danish joint venture<br />
K/S Combi Lift and <strong>Lloyd</strong> <strong>Werft</strong>. Four dock ships, each<br />
being 162.3 m in length and 25.4 m in width and all<br />
having a draft of 6.6 m, are currently being built for<br />
K/S Combi Lift. This is a new development for the Bremen-based<br />
shipping company and a true challenge<br />
for both <strong>Lloyd</strong> <strong>Werft</strong> and the ship-owner.<br />
These dock ships are able to transport heavy loads<br />
(e. g. fully assembled finished goods) and – above all<br />
– floating cargo on its own keel. Anything that is not<br />
possible to transport over land, is no problem for<br />
these “Combi Dock” vessels. In fact, entire inland<br />
vessels, up to a length of 132 m, a width of 17 m and a<br />
draft of 3 m, can be floated into position within the<br />
newbuildings via the stern ramp. Being a dock ship,<br />
the vessel can be lowered so that floating cargo –<br />
even when its draft is up to 4.5 m – can be floated into<br />
the cargo space. Special cranes on deck ensure that<br />
even the heaviest loads can be unloaded whenever<br />
heavy-duty logistics are not available.<br />
Whether dock ships or ro/ro vessels, the four newbuildings<br />
ordered from <strong>Lloyd</strong> <strong>Werft</strong> require a high<br />
level of proficiency and are therefore tailor-made for<br />
<strong>Lloyd</strong> <strong>Werft</strong> to demonstrate their expertise and skills.<br />
In fact, this has provided <strong>Lloyd</strong> <strong>Werft</strong> with the opportunity<br />
to once again use its proven production concept:<br />
to have the hulls built by partner companies – in<br />
this case Crist in Gdansk – and then completing the<br />
vessels on its own waters in <strong>Bremerhaven</strong>.<br />
While the design of the MS “Combi Dock I” still followed<br />
the original concept of a “normal” dock ship,<br />
only the basic principle was applied to its successor:<br />
The “Combi Dock II” was chartered out for off-shore<br />
deployment in Mexico under the new name “Blue<br />
Giant”. In addition, this newbuilding was equipped<br />
with a crane having a high lifting capacity, additional<br />
bow and stern thrusters, a heli pad on the fore section<br />
of the vessel, container housing for up to 200<br />
additional workers on board and a moon pool for<br />
using a diving bell in extreme depths.<br />
The third newbuilding has already been launched,<br />
number 4 is currently under construction. With all<br />
these vessels, <strong>Lloyd</strong> <strong>Werft</strong> has once again demonstrated<br />
the flexibility, expertise and absolute compliance<br />
with deadlines that has earned us such an<br />
excellent reputation within the global shipbuilding<br />
market.<br />
6<br />
Privacy for a special<br />
customer: The Kaiserdock<br />
I is totaly covered<br />
to built an other special<br />
part of us.<br />
Since her lounching in<br />
1983 a regular customer<br />
of <strong>Lloyd</strong> <strong>Werft</strong>: The<br />
resarch ice-breaker<br />
“Polarstern”.<br />
The picture shows the<br />
“Polarstern” in duty in<br />
the Antarktic area.<br />
Discretion.<br />
It’s no secret that we have been repairing, converting, lengthening<br />
and building ships from scratch for over 150 years. Our<br />
customers the world over trust us and rely on us. Sometimes<br />
they entrust us with sensitive projects that require a high<br />
level of confidentiality. After all, for some, shipbuilding is a<br />
very private matter. Whenever a high degree of confidentiality<br />
is required, newbuildings or conversions in the dock will be<br />
enclosed by a custom-built, temporary structure that completely<br />
protects our customer’s privacy.<br />
Regular customers.<br />
Once a ship has visited us 50 times or so for dock work,<br />
work according to classification requirements, conversions or<br />
repairs, we can safely call it a “regular customer”. The Alfred-<br />
Wegener Institute for Polar and Marine Research (AWI) in <strong>Bremerhaven</strong><br />
entrusted us from day one with its flagship, the<br />
17,300 tdw research ice-breaker “Polarstern”, some 25 years<br />
ago. Measuring 118 m in length and 25 m in width, the floating<br />
research station for deployment in Antarctica, the Arctic,<br />
in ice floes and all weather conditions, continues to be the<br />
largest and most powerful specialized vessel of its kind in the<br />
world. Propelled by its 20,000 horsepower engine and having<br />
a draft of 11.2 m, the Polarstern requires the best technical<br />
attention a shipyard can provide, given the extreme stresses<br />
she is regularly exposed to.<br />
Photo: S. Schiel, Source: Alfred-Wegener-Institut