Product Portfolio Molding Compounds - ACRYLITE® acrylic polymers
Product Portfolio Molding Compounds - ACRYLITE® acrylic polymers
Product Portfolio Molding Compounds - ACRYLITE® acrylic polymers
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<strong>Molding</strong> compounds<br />
product portfolio<br />
<strong>ACRYLITE®</strong> • ACRYMID® • CYROLITE® •<br />
XT® polymer • CYREX®
Table of contents<br />
General Remarks 4<br />
<strong>Product</strong> Overview<br />
Overview of applications 6<br />
<strong>ACRYLITE®</strong> molding compounds 7<br />
<strong>ACRYLITE®</strong> Resist (impact-modified) 8<br />
<strong>ACRYLITE®</strong> Heatresist and ACRYMID® (high heat) 9<br />
<strong>ACRYLITE®</strong> Satinice (light-diff using) 10<br />
<strong>ACRYLITE®</strong> LED 11<br />
<strong>ACRYLITE®</strong> Optical 12<br />
<strong>ACRYLITE®</strong> Hi-Gloss 13<br />
<strong>ACRYLITE®</strong> MD (medical diagnostics) 14<br />
CYROLITE® molding compounds (medical devices) 15<br />
XT® polymer (packaging and appliances) 16<br />
CYREX® <strong>acrylic</strong>-polycarbonate alloy (high impact resistance) 17<br />
Special Grades 18<br />
<strong>ACRYLITE®</strong> Heatstop (infrared-refl ecting)<br />
(previously CoolTouch)<br />
<strong>Molding</strong> compounds with special additives<br />
Vu-Stat® static dissipative <strong>acrylic</strong> multipolymer<br />
<strong>ACRYLITE®</strong> cf (Coverform®)<br />
Colors and delivery 19<br />
Properties of selected molding compounds 20<br />
Optical, rheological, mechanical and physical properties<br />
3
General Remarks<br />
4<br />
<strong>ACRYLITE®</strong> molding compounds<br />
<strong>ACRYLITE®</strong> molding compounds are thermoplastics based on polymethyl methacrylate<br />
(PMMA), standardized to ASTM D788, DIN 7745/ISO 8257. <strong>ACRYLITE®</strong> molding<br />
compounds are characterized by a number of chemical, physical and technical properties<br />
that are indispensable for manufacturing high-quality parts by injection molding,<br />
injection blow molding and extrusion.<br />
Absolutely clear<br />
<strong>ACRYLITE®</strong> molding compound grades are so highly transparent that molded parts and<br />
semifi nished products manufactured from them provide the maximum possible light<br />
transmission of 92%. It shows only the physically unavoidable refl ection loss of 4% at<br />
each surface where light enters and exits. This unique clarity makes it possible to obtain<br />
particularly pure colors with an outstanding degree of precision.<br />
Convincing longevity<br />
As confi rmed by tests in all of the world’s climates, <strong>ACRYLITE®</strong> molding compounds<br />
show unsurpassed resistance to weathering and aging. They do not turn yellow or<br />
wear away under chemical attack, show no deterioration of their properties and are<br />
not subject to decay. Therefore, <strong>ACRYLITE®</strong> makes a major contribution to resource<br />
conservation. That was also one of the outstanding points in its favor in the Life Cycle<br />
Assessment (LCA) performed in accordance with DIN ISO 14040ff .<br />
Recyclable<br />
Due to their chemical composition, <strong>ACRYLITE®</strong> molding compounds are uniquely<br />
suitable for chemical recycling and material recovery.<br />
Tough surface<br />
In addition to their pleasant feel and sound, molded parts and semifi nished products<br />
made from <strong>ACRYLITE®</strong> (PMMA) present the greatest surface hardness and thus the best<br />
scratch resistance of all thermoplastics. This enables them to preserve their high gloss<br />
even aft er prolonged use.
Food contact approvals<br />
The crystal-clear molding compounds <strong>ACRYLITE®</strong>, <strong>ACRYLITE®</strong> Resist and<br />
<strong>ACRYLITE®</strong> Satinice conform to FDA Regulation 21CFR177.1010,<br />
Commission Regulation (EU) No. 10/2011 repealing Commission Directive<br />
2002/72/EC, as well as to Recommendation XXII of the German Federal<br />
Institute for Risk Assessment (BfR, formerly BgVV). They also comply with<br />
the German Consumer Goods Ordinance (December 23, 1997). Please<br />
consult us with regard to other grades and colored molding compounds.<br />
All clear grades of CYROLITE® (except CYROLITE® Med2 and CYROLITE®<br />
Protect: both of which have not been tested) , CYREX 200-8005 and<br />
clear grades of XT®polymer conform to FDA Regulations for food contact<br />
requirements in 21CFR177.1010, 21CFR180.22 and 21CFR177.1580 as<br />
appropriate to the specifi c product.<br />
Certifi ed quality<br />
The Performance Polymers Business Unit of Evonik Industries maintains<br />
high standards for its management systems. All manufacturing processes for<br />
<strong>ACRYLITE®</strong> molding compounds are subjected to a continuous improvement<br />
process. All sites are certifi ed in accordance with ISO 14001:2004, and RC<br />
14001:2008. Additionally, each manufacturing site is certifi ed in accordance<br />
with ISO 9001:2008.<br />
Antimicrobial grades<br />
CYROLITE® Protect and CYREX® Protect antimicrobial grades meet FDA Class<br />
I or Class II medical devices covered by 510(k) PMN submission.<br />
5
<strong>Product</strong> overview<br />
Overview of applications<br />
We encounter <strong>ACRYLITE®</strong> or one of our other molding compounds every day in a multitude of<br />
applications and in diff erent market segments.<br />
Market applications<br />
Electronic &<br />
Industrial<br />
Furniture,<br />
Exhibit<br />
Automotive & Communica- Lighting Solar<br />
Construction Home & Booths & Health &<br />
<strong>Product</strong><br />
Transportation * tion<br />
Technologies Applications & Architecture Garden Store Fixtures Wellness<br />
<strong>ACRYLITE®</strong> • • • • • • •<br />
<strong>ACRYLITE®</strong> Heatresist • • •<br />
<strong>ACRYLITE®</strong> Heatstop • • •<br />
<strong>ACRYLITE®</strong> Hi-Gloss • • • • •<br />
<strong>ACRYLITE®</strong> LED • • • • •<br />
<strong>ACRYLITE®</strong> Optical • •<br />
<strong>ACRYLITE®</strong> Resist • • • • •<br />
<strong>ACRYLITE®</strong> Satinice • • • • • •<br />
<strong>ACRYLITE®</strong> Solar •<br />
CYROLITE® •<br />
XT®polymer • •<br />
CYREX® • • • •<br />
ACRYMID® • • •<br />
*Note on the Automotive & Transportation market segment<br />
There are increasing demands from the automotive industry for material data to be entered in the<br />
International Material Data System (IMDS).<br />
The IMDS archives and manages all materials used in vehicle manufacture. This is one way to fulfi ll<br />
the obligations imposed on automobile manufacturers, and consequently on suppliers, by national and<br />
international norms, standards, laws and directives.<br />
Our material data sheets are published in IMDS and are therefore accessible to all IMDS participants.<br />
Contact our technical service department at +1 203 284-4290 for assistance in obtaining IMDS information<br />
for ACRYLITE molding compounds.<br />
6
<strong>ACRYLITE®</strong> basic molding compounds<br />
Depending on the grade, our general molding compounds diff er in their physical<br />
properties such as fl ow and heat defl ection temperature under load. They can be<br />
processed by all conventional thermoplastic processing methods.<br />
<strong>ACRYLITE®</strong> L40<br />
• molding compound with maximum fl ow and a low heat defl ection temperature under load<br />
• application: injection molding of thin-walled parts with long fl ow paths<br />
<strong>ACRYLITE®</strong> M30<br />
• molding compound with high fl ow and a medium heat defl ection temperature under load<br />
• application: injection molding of optical and technical items such as optical lens and lighting louvers, nameplates<br />
and magnifying glasses<br />
<strong>ACRYLITE®</strong> H12<br />
• molding compound with medium fl ow and a medium heat defl ection temperature under load<br />
• application: injection molding of technical items to satisfy higher demands on heat defl ection temperature<br />
under load (e.g. lighting industry, automotive industry taillights, etc.)<br />
<strong>ACRYLITE®</strong> H15<br />
• less fl ow than ACRYLITE H12, with high heat defl ection temperature and high mechanical properties<br />
• application: injection molded automotive taillights and extrusion of profi les and sheets for overhead lighting<br />
<strong>ACRYLITE®</strong> 8N<br />
• improved fl ow over H15, with high heat defl ection and high mechanical properties<br />
• application: injection molded automotive taillights and extrusion of profi les and sheets for overhead lighting<br />
<strong>ACRYLITE®</strong> 8H<br />
• variant of <strong>ACRYLITE®</strong> 8N with higher molecular weight and improved stress crack resistance.<br />
Somewhat tougher than <strong>ACRYLITE®</strong> 8N at the same heat defl ection temperature under load.<br />
• application: extrusion of profi les and sheets for overhead lighting<br />
7
<strong>Product</strong> overview<br />
8<br />
Decreasing<br />
impact<br />
strength<br />
<strong>ACRYLITE®</strong> Resist – impact-modifi ed (zk)<br />
<strong>ACRYLITE®</strong> Resist <strong>acrylic</strong> <strong>polymers</strong> are specially formulated to off er enhanced impact resistance and<br />
toughness. They off er clarity similar to standard PMMA. <strong>ACRYLITE®</strong> Resist <strong>acrylic</strong> <strong>polymers</strong> are resistant<br />
to the adverse aff ects of outdoor weathering and they are chemical resistant. <strong>ACRYLITE®</strong> Resist grades can<br />
easily be blended with <strong>ACRYLITE®</strong> <strong>acrylic</strong> <strong>polymers</strong> to optimize impact properties and processability.<br />
<strong>ACRYLITE®</strong> Resist zk6<br />
This grade off ers maximum impact strength, low fl ow and a balanced property spectrum. The<br />
product is found in a wide variety of applications.<br />
<strong>ACRYLITE®</strong> Resist zkD<br />
This product has maximum impact resistance and medium fl ow characteristics. It is used<br />
in applications that require a higher level of processability than what <strong>ACRYLITE®</strong> zk6 can<br />
provide.<br />
<strong>ACRYLITE®</strong> Resist zk6SR<br />
This grade off ers maximum impact resistance, low fl ow and is specially formulated to provide<br />
high melt strength for extrusion applications.<br />
<strong>ACRYLITE®</strong> Resist zkM<br />
It off ers medium impact strength and medium fl ow. Oft en used for electronic instrumentation<br />
windows and security camera housing applications.<br />
<strong>ACRYLITE®</strong> Resist zkX<br />
This material provides medium impact strength with low fl ow. Frequently used in sheet and<br />
profi le extrusion applications.<br />
<strong>ACRYLITE®</strong> Resist zk5BR<br />
The material provides medium impact strength with medium fl ow. It has the highest heat<br />
defl ection temperature of any <strong>ACRYLITE®</strong> Resist grade.<br />
<strong>ACRYLITE®</strong> Resist zkF<br />
The product provides medium impact strength with maximum fl ow. It is the most processable<br />
<strong>ACRYLITE®</strong> Resist grade.<br />
<strong>ACRYLITE®</strong> Resist zkP<br />
It is a medium impact grade with medium fl ow characteristics. Found in appliance applications.
<strong>ACRYLITE®</strong> Heatresist and ACRYMID® –<br />
high heat defl ection temperature under load<br />
<strong>Product</strong>s of the <strong>ACRYLITE®</strong> Heatresist and ACRYMID® groups are crystal-clear molding compounds<br />
with higher heat defl ection temperatures under load than other grades of <strong>ACRYLITE®</strong>.<br />
<strong>ACRYLITE®</strong> Heatresist FT15<br />
<strong>ACRYLITE®</strong> Heatresist FT15 is a new molding compound based on PMMA with a higher heat<br />
defl ection temperature under load combined with improved fl ow. <strong>ACRYLITE®</strong> Heatresist FT15 is<br />
particularly suitable for injection-molding and extrusion applications with stringent requirements in<br />
terms of heat defl ection temperature and fl ow. The special property profi le off ers benefi ts particularly<br />
when it comes to designing moldings with challenging wall thickness/fl ow path ratios (e.g. multicomponent<br />
injection molding).<br />
<strong>ACRYLITE®</strong> Heatresist hw55<br />
<strong>ACRYLITE®</strong> Heatresist hw55 is particularly suited for injection-molded technical parts subjected to high<br />
thermal stress. <strong>ACRYLITE®</strong> Heatresist hw55 is a copolymer based on methyl methacrylate (MMA) with<br />
comonomer constituents. These provide a high heat defl ection temperature under load for a PMMA<br />
molding compound, combined with high chemical resistance and ease of processing.<br />
ACRYMID® TT50 and TT70<br />
Polymethyl methacrylimide (PMMI) with high heat defl ection temperature that is suitable for<br />
high-temperature applications such as headlamp lenses, drum lenses and built-in furniture lighting.<br />
Besides their high transmission and clarity and excellent strength and rigidity, these specialty molding<br />
compounds off er extremely stable optical values aft er long-term exposure to heat.<br />
9
<strong>Product</strong> overview<br />
10<br />
Increasing<br />
light<br />
diff usion<br />
<strong>ACRYLITE®</strong> Satinice – light-diff using (df)<br />
Bead-shaped polymer particles impart light-diff using properties to products made from <strong>ACRYLITE®</strong><br />
Satinice, with minimal loss of transmitted light. Furthermore, in extrusion processes, matte surfaces can<br />
be obtained.<br />
<strong>ACRYLITE®</strong> Satinice df20 – 23<br />
• <strong>ACRYLITE®</strong> Satinice df20<br />
• <strong>ACRYLITE®</strong> Satinice df21<br />
• <strong>ACRYLITE®</strong> Satinice df22<br />
• <strong>ACRYLITE®</strong> Satinice df23<br />
<strong>ACRYLITE®</strong> Satinice zd23 and zd24<br />
• <strong>ACRYLITE®</strong> Satinice zd23<br />
This is a specially formulated maximum impact strength and medium fl ow product that off ers the highest<br />
light diff usion characteristics. It is typically used in lighting as well as in automotive interior applications.<br />
• <strong>ACRYLITE®</strong> Satinice zd24<br />
This product is specially formulated with maximum impact resistance and medium fl ow that off ers medium<br />
light diff usion characteristics. It is designed for extrusion applications.<br />
<strong>ACRYLITE®</strong> Satinice zd24 impact-modifi ed light-diff using <strong>acrylic</strong> polymer complies with requirements in<br />
IEC 60598-1 IEC:2008 Luminaires sections 4.15 and 13.3.2 for thermoplastic translucent covers, shades,<br />
and similar parts not having an insulation function as tested following IEC 60695 -2-12 fl ammability test<br />
procedures using a glow-wire.<br />
Testing was performed by a UL certifi ed laboratory for fl ammability in thicknesses of 1.5 mm (0.059<br />
inch), 2.0 mm (0.079 inch) and 3.0 mm (0.118 inch). Test values of this product are all greater than<br />
650°C (1,292°F). Temperatures equal to and greater than 650°C (1,202°F) are required. 1.5 mm thick<br />
zd24 exceeds 750° C (1,382°F).
Light<br />
guiding<br />
over large<br />
area with<br />
light input<br />
from both<br />
sides<br />
<strong>ACRYLITE®</strong> LED – for LED lighting<br />
Specialty molding compounds for effi cient lighting engineering applications in combination<br />
with LEDs. There is a choice of products either for edge lighting with maximum transmission<br />
or for backlighting to eliminate disturbing hot spots.<br />
For edge lighting<br />
Components made from the molding compounds of the LD range appear clear and transparent<br />
when unlit. These molding compounds have been optimized for edge lighting and for guiding light<br />
across diff erently sized areas. No additional diff usion fi lms or microstructures are required on the<br />
component surface in order to achieve uniform light output over the entire surface.<br />
<strong>ACRYLITE®</strong> LED LD<br />
• <strong>ACRYLITE®</strong> LED LD12<br />
• <strong>ACRYLITE®</strong> LED LD24<br />
• <strong>ACRYLITE®</strong> LED LD48<br />
• <strong>ACRYLITE®</strong> LED LD96<br />
Formulated using <strong>ACRYLITE®</strong> 8N molding compounds.<br />
For backlighting<br />
<strong>Molding</strong> compound colors developed for uniform light distribution when backlit with strong LED<br />
light. Combined with high transmission, the products eliminate disturbing hotspots (spots of light).<br />
These properties make it possible to reduce the spacing required between the cover and the LED<br />
light source, and to optimize the wall thickness of the component.<br />
<strong>ACRYLITE®</strong> LED White<br />
• <strong>ACRYLITE®</strong> LED White 0V606 molding compounds made from this special color appear white in<br />
incident light.<br />
• <strong>ACRYLITE®</strong> LED White 0V200<br />
Special color for higher transmission, while retaining light-diff using properties.<br />
11
<strong>Product</strong> overview<br />
12<br />
<strong>ACRYLITE®</strong> Optical<br />
Specialty crystal-clear molding compounds that provide high optical purity for applications that require<br />
high transmission effi ciency in long light paths. One example is the manufacture of optical light guides for<br />
backlight units in TFT-LCD displays. The products in the <strong>ACRYLITE®</strong> Optical POQ grade portfolio diff er in<br />
their fl ow properties, which are adjusted to optimize the results for diff erent processing methods.<br />
<strong>ACRYLITE®</strong> Optical POQ66<br />
Suitable for extrusion:<br />
• balanced combination of melt elasticity and fl ow properties<br />
• high heat defl ection temperature under load<br />
• good mechanical properties for post-treatment of extruded sheets<br />
<strong>ACRYLITE®</strong> Optical POQ64<br />
Suitable for injection molding and injection-compression molding:<br />
• excellent fl ow properties<br />
• optimized de-molding behavior<br />
• accurate reproduction of mold surfaces<br />
<strong>ACRYLITE®</strong> Optical POQ62<br />
Suitable for injection molding, injection-compression molding and co-extrusion:<br />
• outstanding fl ow properties<br />
• highly accurate reproduction of microstructures<br />
<strong>ACRYLITE®</strong> Optical SuPure®<br />
<strong>ACRYLITE®</strong> Optical SuPure® is produced with a process designed to deliver an end-product of extreme<br />
purity and clarity that has no visible defects. The product that is produced is then packaged in premium<br />
Gaylord boxes and super sacks to further ensure that the product maintains its purity in transport.<br />
<strong>ACRYLITE®</strong> Optical SuPure® is typically available in 8N, additional grades upon request.
<strong>ACRYLITE®</strong> Hi-Gloss – for opaque high gloss surfaces<br />
<strong>Molding</strong> compounds of the <strong>ACRYLITE®</strong> Hi-Gloss family are particularly suitable for injection-molded<br />
applications. The high brilliance of <strong>ACRYLITE®</strong> Hi-Gloss makes it possible to manufacture high-gloss,<br />
Class A surfaces. They are usually provided in opaque colors. The color Black 9V022 was specially<br />
developed for “piano black” applications.<br />
Applications: add-on automotive body parts (e.g. pillar panels, spoilers, roof<br />
elements), decorative trim in car interiors and exteriors, mirror housings etc.<br />
<strong>ACRYLITE®</strong> Hi-Gloss FT8<br />
• molding compound with high heat defl ection temperature under load<br />
• good fl ow and melt viscosity<br />
<strong>ACRYLITE®</strong> Hi-Gloss FT15<br />
• highest heat defl ection temperature under load combined with good fl ow<br />
<strong>ACRYLITE®</strong> Hi-Gloss NTA-1<br />
• slightly impact-modifi ed molding compound with high heat defl ection<br />
temperature under load<br />
<strong>ACRYLITE®</strong> Hi-Gloss NTA-3<br />
• molding compound with higher heat defl ection temperature under load<br />
13
<strong>Product</strong> overview<br />
<strong>ACRYLITE®</strong> MD<br />
<strong>ACRYLITE®</strong> MD <strong>polymers</strong> are specially designed for medical diagnostic<br />
applications. They off er exceptional ultra-violet light transmittance and optical<br />
clarity while providing maximum fl ow properties and high dimensional stability.<br />
Both grades are suitable for diagnostic test packs, rotors and cuvettes as well as for<br />
any container or accessory requiring USP Class VI , ISO 10993-1, and food contact<br />
FDA 21CFR177.1010 compliance.<br />
<strong>ACRYLITE®</strong> MD L40<br />
• extremely high fl ow with lower heat defl ection temperature under load<br />
• suitable for fast cycles and multi-cavity tooling<br />
<strong>ACRYLITE®</strong> MD H12<br />
• medium fl ow with medium heat defl ection temperature under load<br />
14
CYROLITE® molding compounds<br />
CYROLITE® is a MMA/styrene/ethyl acrylate terpolymer with an added impact modifi er. Highly transparent and<br />
tough, these compounds are specially engineered to support the medical device industry. They are resistant to<br />
lipids, alcohol and the plasticizers found in PVC tubing. They can be sterilized by a variety of techniques and can be<br />
processed by all conventional thermoplastic processing methods. CYROLITE® is used in a wide variety of medical<br />
devices including luer connectors, Y-sites, fi lter housings and blood collection devices. Not recommended for<br />
outdoor or implantable applications.<br />
All clear grades of CYROLITE® passed Class VI United States Pharmacopoeia tests for determining the suitability of<br />
a plastic material intended for use in fabricating containers or accessories thereto, for parenteral preparations. Most<br />
grades of CYROLITE® have been found to be in compliance with Tripartite and ISO 10993-1 (CYROLITE® Protect<br />
has not been tested) and found to be non-hemolytic, non-cytotoxic, non-pyrogenic, non-sensitizing and<br />
non-mutagenic. USP, Tripartite and ISO tested in 001 tint only.<br />
CYROLITE® G-20<br />
• medium fl ow and a high heat defl ection temperature under load<br />
• can be sterilized via gamma irradiation, E-beam or ethylene oxide gas<br />
• provides for excellent bonding to PVC tubing and other mating plastics.<br />
CYROLITE® G-20 HIFLO®<br />
• highest fl ow, a high heat defl ection temperature under load and off ers most of the other<br />
features that CYROLITE® G20 provides<br />
• used extensively in devices that are molded with very high mold cavitation<br />
CYROLITE® GS-90<br />
• high fl ow and a medium heat defl ection temperature under load<br />
• best appearance directly following exposure to gamma sterilization<br />
• can be sterilized via gamma irradiation, E-beam or ethylene oxide gas<br />
CYROLITE® CG-97<br />
• medium fl ow with medium heat defl ection temperature<br />
• excellent lipid resistance and excellent appearance directly following exposure to gamma sterilization<br />
• can be sterilized via gamma irradiation, E-beam or ethylene oxide gas<br />
CYROLITE® Med 2<br />
• medium fl ow with medium heat defl ection temperature<br />
• CRYOLITE Med 2 is highly resistant to lipid and alcohol attack<br />
• can be sterilized via gamma irradiation, E-beam or ethylene oxide gas<br />
CYROLITE® Protect<br />
• specifi cally designed for FDA Class I or Class II medical devices covered by 510(k) PMN submission.<br />
• provides antimicrobial capabilities* against a variety of microorganisms commonly found in healthcare facilities.<br />
• can be sterilized via gamma irradiation, E-beam or ethylene oxide gas<br />
*as tested by the JIS Z 2801 protocol.<br />
15
<strong>Product</strong> overview<br />
XT® polymer<br />
XT® polymer is a MMA/styrene/acrylonitrile terpolymer with an added impact modifi er. Highly transparent<br />
and tough these compounds are used in a wide variety of applications ranging from medical and food<br />
packaging to appliance parts and paper towel dispenser covers. They are resistant to the plasticizers found in<br />
PVC. In thin sheet form they can be sterilized by gamma radiation and in any form by EtO gas. The material<br />
has excellent cold temperature impact resistance. It can be processed by all conventional thermoplastic<br />
processing methods. Not recommended for outdoor or implantable applications.<br />
All grades of XT® polymer passed Class VI United States Pharmacopoeia tests for determining the suitability<br />
of a plastic material intended for use in fabricating containers or accessories thereto, for parenteral<br />
preparations. Most grades of XT® polymer have been found to be in compliance with Tripartite and ISO<br />
10993 and found to be non-hemolytic, non-cytotoxic, non-pyrogenic, non-sensitizing and non-mutagenic.<br />
USP, Tripartite and ISO tested in natural and 301 tint only.<br />
XT® 250 polymer<br />
• medium fl ow and a high heat defl ection temperature under load<br />
• high impact strength<br />
XT® 375 polymer<br />
• medium fl ow and a high heat defl ection temperature under load<br />
• highest impact strength at either room or cold temperature<br />
• high chemical resistance<br />
XT® X800RG polymer<br />
• highest fl ow and a high heat defl ection temperature under load<br />
• high impact strength<br />
• designed for use in large tools such as the tooling needed to make paper towel dispensers<br />
16
CYREX® <strong>acrylic</strong>-polycarbonate alloy<br />
CYREX® is an opaque, <strong>acrylic</strong>-polycarbonate alloy. When the two components are combined with a<br />
proprietary compatabilizer, a synergistic eff ect is produced. The result is a material with extremely high<br />
impact strength. The alloy’s notched impact resistance is much higher than polycarbonate’s yet it can be<br />
processed using conditions similar to that of an <strong>acrylic</strong>. Used in tool boxes, furniture, appliances and medical<br />
devices. Not recommended for outdoor or implantable applications.<br />
CYREX® 200-8005 and CYREX® Protect passed Class VI United States Pharmacopoeia tests for determining<br />
the suitability of a plastic material intended for use in fabricating containers or accessories thereto, for<br />
parenteral preparations. CYREX® 200-8005 has been found to be in compliance with Tripartite and ISO<br />
10993-1 and found to be non-hemolytic, non-cytotoxic, non-pyrogenic, non-sensitizing and non-mutagenic.<br />
USP, Tripartite and ISO tested in 8005 color only. It is used in luer connectors, Y-sites, fi lter housings and<br />
blood collection devices.<br />
CYREX® 200 – 8000<br />
• medium fl ow and a high heat defl ection temperature under load<br />
• extremely high impact resistance almost double that of polycarbonate<br />
• general purpose grade<br />
CYREX® 200 – 8005<br />
• medium fl ow and a high heat defl ection temperature under load<br />
• specially formulated for the medical industry – exhibits little color change aft er exposure to gamma radiation<br />
sterilization<br />
CYREX® 953<br />
• designed for thin-walled applications and has a high heat defl ection temperature under load<br />
CYREX® Protect<br />
• specifi cally designed for FDA Class I or Class II medical devices covered by 510(k) PMN submission<br />
• provides antimicrobial capabilities * against a variety of microorganisms commonly found in healthcare<br />
facilities<br />
• medium fl ow and a high heat defl ection temperature under load<br />
• specially formulated for the medical industry – exhibits little color change aft er exposure to gamma radiation<br />
sterilization<br />
*as tested by the JIS Z 2801 protocol.<br />
17
Special grades<br />
<strong>ACRYLITE®</strong> Heatstop (formerly CoolTouch)<br />
Specialty opaque molding compound that refl ects heat rays directly at the surface. <strong>ACRYLITE®</strong> Heatstop is<br />
suitable for all thermoplastic processing methods, including coextrusion.<br />
Vu-Stat® static dissipative <strong>acrylic</strong> multipolymer<br />
Vu-Stat compounds have outstanding ESD properties and an excellent balance of mechanical, thermal and<br />
fl ow properties. Vu-Stat Y-20 compound was developed for medical device applications that are sensitive to<br />
static charge discharge. Vu-Stat provides permanent ESD protection even aft er many washings. The product<br />
can be processed in all types of molding equipment.<br />
<strong>Molding</strong> compounds with special additives<br />
Standard molding compounds with special properties are<br />
available on request. These include:<br />
• increased UV absorption<br />
• UV transmission<br />
• easy mold release, for particularly complex molding shapes to minimize<br />
the risk of de-molding fractures. The mold release agent causes no haze.<br />
<strong>ACRYLITE®</strong> cf (CoverForm®)<br />
The specialty molding compound ACRYLITE cf is a component of the CoverForm® system solution.<br />
Together with a solvent-free multi-component reactive system on an acrylate base, PMMA components<br />
can be coated directly inside the injection mold. The surfaces obtained in this way are highly resistant to<br />
scratching and wear, as well as to a large number of chemicals.<br />
CoverForm® is a new surface technology developed by Evonik and KraussMaff ei to meet particularly<br />
stringent requirements. The innovative system solution enables the application of a thin functional layer to<br />
PMMA moldings directly during the injection molding process, with no need for subsequent coating.<br />
18
Colors and delivery<br />
Colors<br />
<strong>ACRYLITE®</strong> colors<br />
Standard colors are identifi ed by a fi ve-digit number aft er<br />
the color name. The 1st digit stands for the main color<br />
(in analogy to RAL):<br />
0 = white 5 = blue<br />
1 = yellow 6 = green<br />
2 = orange 7 = gray<br />
3 = red 8 = brown<br />
4 = purple 9 = black and clear<br />
AMECA*-listed colors are available that can be employed<br />
for automotive signal purposes. They meet the requirements<br />
of SAE J 576.<br />
* Automotive Manufacturers Equipment Compliance Agency<br />
Delivery<br />
Physical Forms<br />
<strong>ACRYLITE®</strong>, ACRYMID®, CYROLITE®, XT®polymer and CYREX® molding compounds are<br />
supplied in injection molding and extrusion quality as pellets of uniform size.<br />
Packaging<br />
• 1500 pound Gaylord box packages<br />
• 300 pound drums (CYROLITE®, XT® polymer and CYREX®) or 375 pound drums<br />
(<strong>ACRYLITE®</strong>) or sample box packages<br />
• Further forms of packaging, such as silos, on request<br />
Inspection and other certifi cates<br />
An inspection certifi cate can be provided on request.<br />
Availability<br />
• <strong>ACRYLITE®</strong> molding compound in crystal-clear and standard colors is normally available<br />
on short notice<br />
• All other molding compounds are manufactured to order, subject to certain minimum<br />
quantities<br />
• Color matching and new colors are available on request, at a charge<br />
Special colors<br />
We off er a variety of special colors. Among others,<br />
these include colors for signaling applications and<br />
lighting engineering, as well as ones with good hiding<br />
power for coextrusion.<br />
Further information on the availability of special colors<br />
is available on request.<br />
(email: cyro.<strong>polymers</strong>@evonik.com)<br />
19
Properties of selected molding compounds<br />
<strong>ACRYLITE®</strong> – Properties<br />
Property<br />
OPTICAL<br />
ASTM<br />
Method<br />
ACRYLITE<br />
MD L40*<br />
ACRYLITE<br />
M30<br />
ACRYLITE<br />
MD H12*<br />
ACRYLITE<br />
H15<br />
ACRYLITE<br />
8N<br />
Light Transmission, % D-1003 92 92 92 92 92 92<br />
Light Transmission, % @ 340 nm D-1003 min 87.7 – min 87.7 – – –<br />
Haze, % D-1003
ACRYLITE<br />
Resist zk6<br />
ACRYLITE<br />
Resist zkD<br />
ACRYLITE<br />
Resist zk6SR<br />
ACRYLITE<br />
Resist zkM<br />
ACRYLITE<br />
Resist zkX<br />
ACRYLITE<br />
Resist zk5BR<br />
ACRYLITE<br />
Resist zkF<br />
91.5 91.5 91 91.5 91.5 >90 92 92<br />
– – – – – – – –<br />
1 1 1 1 1
Properties of selected molding compounds<br />
<strong>ACRYLITE®</strong> – Properties<br />
Property<br />
OPTICAL<br />
ASTM<br />
Method<br />
ACRYLITE<br />
Heatresist hw55<br />
ACRYLITE<br />
Satinice df20 8N<br />
ACRYLITE<br />
Satinice df21 8N<br />
ACRYLITE<br />
Satinice df22 8N<br />
Light Transmission, % D-1003 91 90 90 88 86<br />
Light Transmission, % @ 340 nm D-1003 – – – – –<br />
Haze, % D-1003
ACRYLITE<br />
Satinice zd23<br />
ACRYLITE<br />
Satinice zd24<br />
ACRYLITE<br />
LED LD12<br />
ACRYLITE<br />
LED LD24<br />
ACRYLITE<br />
LED LD48<br />
85 87 90 91 91 92<br />
– – – – – –<br />
96 97
Properties of selected molding compounds<br />
CYROLITE® /Vu-Stat®/ XT Polymer®/CYREX® – Properties<br />
Property<br />
ASTM<br />
Method<br />
CYROLITE<br />
G-20<br />
CYROLITE<br />
G-20 HIFLO<br />
CYROLITE<br />
GS-90<br />
CYROLITE<br />
CG-97<br />
CYROLITE<br />
Med 2<br />
CYROLITE<br />
Protect<br />
OPTICAL<br />
Light Transmission, % D-1003 89 89 89 87 85 40<br />
Haze, % D-1003 5.0 6.0 3.0 5.0 7.0 48<br />
Refractive Index D-542 1.515 1.515 1.515 1.515 1.515 1.518<br />
Yellowness Index<br />
RHEOLOGICAL<br />
Melt Flow Rate,<br />
D-1925 -0.3 -0.3 -0.3 -0.3 -1.0 45<br />
g/10 min @ 230°C & 5.0 kg<br />
MECHANICAL<br />
D-1238 2.6 10 6.5 1.8 2.1 10<br />
Tensile Strength, psi (MPa) D-638 6,800 (46.9) 7,000 (48.3) 6,300 (43.4) 5,270 (36.3) 5,320 (36.7) 6,850 (47.2)<br />
Tensile Modulus, x106 psi (GPa) D-638 0.32 (2.2) 0.37 (2.6) 0.43 (3.0) 0.27 (1.9) 0.25 (1.7) 0.33 (2.3)<br />
Tensile Elongation @ Yield, % D-638 4.0 3.6 3.6 3.8 3.9 3.0<br />
Tensile Elongation @ Break, % D-638 9.5 9.5 6.7 13.9 22 8.0<br />
Flexural Strength, psi (MPa) D-790 10,500 (72.4) 9,400 (64.8) 10,800 (74.5) 9,800 (67.6) 8,590 (59.2) 10,200 (70.3)<br />
Flexural Modulus, x10^6 psi (GPa) D-790 0.34 (2.3) 0.31 (2.1) 0.33 (2.3) 0.27 (1.8) 0.24 (1.6) 0.325 (2.2)<br />
Notched Izod, ft -lb/in (J/m) @23°C D-256 1.9 (101) 1.9 (101) 2.0 (107) 2.3 (122) 2.2 (117) 1.3 (69)<br />
Notched Izod, ft -lb/in (J/m) @0°C D-256 1.1 (59) 1.1 (59) 0.8 (43) – – 1.0 (53)<br />
Compressive Strength, psi (MPa) D-695 11,500 (79.3) 11,500 (79.3) 8,190 (56.5) 6,200 (42.8) – 11,500 (79.3)<br />
Rockwell Hardness, M scale<br />
PHYSICAL<br />
D-785 39 27 30 L47 33 40<br />
DTL, °F (°C) @ 264 psi, annealed D-648 186 (86) 186 (86) 163 (73) 158 (70) 163 (73) 167 (75)<br />
Vicat Soft ening Point, °F (°C) D-1525 214 (101) 214 (101) 210 (99) 194 (90) 201 (94) 212 (100)<br />
Specifi c Gravity D-792 1.11 1.11 1.11 1.08 1.08 1.11<br />
Water Absorption, % max D-570 0.30 0.30 0.30 0.40 0.38 0.30<br />
Mold Shrinkage, in/in, mm/mm<br />
Coeffi cient of Linear Expansion<br />
D-955 0.004-0.007 0.004-0.007 0.004-0.006 0.005-0.007 0.005-0.007 0.004-0.007<br />
in/in/°F, 32 212°F<br />
0.0000514 0.0000514 0.00004<br />
0.000053 0.000048 0.0000514<br />
(mm/mm °C, 0-100°C) D-696 (0.0000925) (0.0000925) (0.000072) (0.000095) (0.000086) (0.0000925)<br />
UL Flammability Class UL 94 HB UL 94 HB UL 94 HB UL 94 HB UL 94 HB –<br />
24
Vu-Stat<br />
Y-20<br />
XT polymer<br />
250<br />
XT polymer<br />
375<br />
XT polymer<br />
X800RG<br />
CYREX<br />
200-8000<br />
CYREX<br />
200-8005<br />
CYREX<br />
953<br />
CYREX<br />
Protect<br />
85 90 86 86 Opaque Opaque Opaque Opaque<br />
7.0 2.5 2.5 5.0 – – – –<br />
1.515 1.515 1.515 1.515 – – – –<br />
-0.3 4 -1.0 -1.0 – – – –<br />
9.0 4.2 2.6 11 3.9* 3.5* 1.9* 3.0*<br />
5,700 (39.3) 8,000 (55.2) 7,000 (48.3) 6,300 (43.4) 8,850 (61.0) 8,000 (55.2) 7,860 (54.2) 7,900 (54.5)<br />
0.31 (2.1) 0.43 (3.0) 0.37 (2.6) 0.43 (3.0) 0.35 (2.4) 0.32 (2.2) 0.30 (2.1) 0.31 (2.14)<br />
3.0 4.0 4.0 4.0 4.7 4.3 4.2 4.0<br />
18 15 28 28 58 57 88 25<br />
8,300 (57.2) 13,000 (89.6) 11,000 (75.8) 9,700 (66.9) 12,500 (86.2) 11,300 (78.9) 12,500 (86.2) 13,400 (92.4)<br />
0.24 (1.7) 0.40 (2.8) 0.35 (2.4) 0.32 (2.2) 0.35 (2.4) 0.32 (2.2) 0.30 (2.1) 0.30 (2.1)<br />
1.3 (69) 1.2 (64.0) 2.0 (107.0) 1.9 (101.0) 30.0 (1600) 26.0 (1387) 26.1 (1392) 12 (641)<br />
0.5 (26.2) 0.9 (48) 1.6 (85) 1.2 (64) 4.0 (213) – 17.1 (913) –<br />
– 11,500 (79.3) 9,500 (65.5) 11,500 (79.3) – – – –<br />
54 56 45 22 46 49 44 45<br />
194 (90) 189 (87) 186 (86) 186 (86) 214 (101) 214 (101) 217 (103) 205 (96)<br />
217 (103) 214 (101) 217 (103) 201 (94) 277 (136) 286 (141) 275 (135) 266 (130)<br />
1.13 1.11 1.11 1.11 1.15 1.15 1.15 1.16<br />
0.30 0.30 0.30 0.30 0.26 0.26 0.26 0.26<br />
0.004-0.007 0.004-0.007 0.004-0.007 0.004-0.007 0.004-0.008 0.004-0.008 0.004-0.008 0.004-0.008<br />
0.0000514<br />
(0.0000925)<br />
0.00004<br />
(0.000072)<br />
0.00005<br />
(0.00009)<br />
0.000048<br />
(0.000086)<br />
0.000052<br />
(0.0000936)<br />
0.000052<br />
(0.0000936)<br />
0.000052<br />
(0.0000936)<br />
– UL 94 HB UL 94 HB UL 94 HB UL 94 HB UL 94 HB UL 94 HB –<br />
* Melt Flow Rate, g/10 min @ 230°C & 3.8 kg<br />
0.000052<br />
(0.0000936)<br />
25
Properties of selected molding compounds<br />
<strong>ACRYLITE®</strong> / ACRYMID® – Properties by ISO test method<br />
Property<br />
OPTICAL<br />
ISO<br />
Method<br />
ACRYLITE<br />
8N<br />
ACRYLITE<br />
Optical POQ66<br />
ACRYLITE<br />
Hi-Gloss<br />
FT8<br />
ACRYLITE<br />
Hi-Gloss<br />
FT15<br />
Luminous transmittance D65 % 13468-2 92 92 Opaque Opaque<br />
Refractive Index<br />
RHEOLOGICAL PROPERTIES<br />
489 1.49 1.49 Opaque Opaque<br />
Melt Volume Rate, 230°C & 3.8kg cm3 / 10min<br />
MECHANICAL<br />
1133 3 2.9 3 4.5<br />
Tensile Modulus @ 1mm / min MPa 527 3,300 3,200 3,300 3,500<br />
Stress @ Break @ 5 mm / min MPa 527 77 69 77 50<br />
Strain @ Break @ 5 mm / min , % 527 5.5 4 5.5 3.1<br />
Charpy Impact Strength, kJ/m2 PHYSICAL<br />
179 / 1eU 20 20 20 18<br />
Defl ection Temperature Under Load @ 0.45 MPa °C 75 103 – 103 107<br />
Defl ection Temperature Under Load @ 1.8 MPa °C 75 98 – 98 105<br />
Vicat Soft ening Point, B / 50°C 306 108 104 108 115<br />
Glass Transition Temperature °C IEC 10006 117 108 117 121<br />
Density g / cm3 1183 1.19 1.19 1.19 1.19<br />
Water Absorption 23°C / 50% RH 62 – – – –<br />
Water Absorption, Sat / 23°C, % 62 >3 >3 >3 >3<br />
Mold shrinkage, mm / mm 294 – – – –<br />
Coeffi cient of Linear Thermal Expansion (0 - 50°C), E-5 /°K 11359 8 8 8 –<br />
Fire Rating DIN 4102 B2 B2 B2 B2<br />
Flammability (1.6 mm), Class IEC 707 UL 94 HB UL 94 HB UL 94 HB UL 94 HB<br />
All listed technical data are typical values intended for your guidance. They are given without obligation and do not constitute materials specifi cation.<br />
26
ACRYLITE<br />
Hi-Gloss<br />
NTA-1<br />
ACRYLITE<br />
Hi-Gloss<br />
NTA-3<br />
ACRYLITE<br />
Heatresist<br />
hw55<br />
ACRYLITE<br />
Heatresist<br />
FT15<br />
ACRYMID<br />
TT50<br />
Opaque Opaque 91 91 91 91<br />
Opaque Opaque 1.51 1.502 1.53 1.54<br />
3 2 1.2 4.5 (2) 5 (1) 1.7 (1)<br />
ACRYMID<br />
TT70<br />
2,700 2,900 3,600 3,500 4,000 4,000<br />
68 (2) 60 80 50 80 80<br />
10 (2) 2.6 3.5 3.1 3 3<br />
33 16 20 18 20 20<br />
103 106 109 107 140 158<br />
102 106 106 105 132 149<br />
110 116 120 115 150 170<br />
120 126 – 121 151 –<br />
1.18 1.18 1.19 1.19 1.21 1.21<br />
– – 0.6 0.46 0.63 0.54<br />
>3 >3 2.2 2 4 6<br />
– – 0.002 - 0.006 0.002 - 0.005 0.002 - 0.005 0.001 - 0.004<br />
– – 6.4 6.6 5.3 5.7<br />
B2 B2 B2 B2 B2 B2<br />
UL 94 HB UL 94 HB UL 94 HB UL 94 HB UL 94 HB UL 94 HB<br />
(1) Melt Volume Rate, 260°C & 10.0kg cm2 / 10min<br />
(2) Stress at break and strain at break at 50 mm/min<br />
27
Evonik Cyro LLC<br />
299 Jefferson Road<br />
Parsippany, NJ 07054<br />
United States<br />
phone +1 800 631-5384<br />
cyro.<strong>polymers</strong>@evonik.com<br />
www.acrylite-<strong>polymers</strong>.com<br />
www.evonik.com<br />
® = registered trademark<br />
<strong>ACRYLITE®</strong>, ACRYMID®, CYROLITE®, XT® polymer,<br />
CYREX®, and Vu-Stat® and are registered trademarks<br />
of Evonik Cyro LLC.<br />
Evonik Industries is a worldwide manufacturer of<br />
PMMA products sold under the PLEXIGLAS®<br />
trademark on the European, Asian, African and<br />
Australian continents and under the <strong>ACRYLITE®</strong><br />
trademark in the Americas.<br />
Important Notice:<br />
This information and all technical and other advice are<br />
based on Evonik’s present knowledge and experience.<br />
However, Evonik assumes no liability for such information<br />
or advice, including the extent to which such<br />
information or advice may relate to third party intellectual<br />
property rights. Evonik reserves the right to<br />
make any changes to information or advice at any<br />
time, without prior or subsequent notice. EVONIK<br />
DISCLAIMS ALL REPRESENTATIONS AND WAR-<br />
RANTIES, WHETHER EXPRESS OR IMPLIED, AND<br />
SHALL HAVE NO LIABILITY FOR, MERCHANT-<br />
ABILITY OF THE PRODUCT OR ITS FITNESS FOR<br />
A PARTICULAR PURPOSE (EVEN IF EVONIK IS<br />
AWARE OF SUCH PURPOSE), OR OTHERWISE.<br />
EVONIK SHALL NOT BE RESPONSIBLE FOR CON-<br />
SEQUENTIAL, INDIRECT OR INCIDENTAL DAM-<br />
AGES (INCLUDING LOSS OF PROFITS) OF ANY<br />
KIND. It is the customer’s sole responsibility to arrange<br />
for inspection and testing of all products by<br />
qualifi ed experts. Reference to trade names used by<br />
other companies is neither a recommendation nor an<br />
endorsement of the corresponding product, and does<br />
not imply that similar products could not be used.<br />
<strong>Product</strong> <strong>Portfolio</strong> and technical data subject to alteration.<br />
©2012 Evonik Cyro LLC. All rights reserved.<br />
Printed in USA.<br />
3790-1112-1BM