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We reserve the right to change specifications without notice.<br />
Ver. 1.5 <strong>WINA</strong> TIMO TD (2012. Jun)<br />
<strong>WINA</strong> TIMO<br />
TIMO
<strong>WINA</strong> concept<br />
Resin<br />
Super<br />
Enpla<br />
Glass fiber<br />
(additive)<br />
General<br />
Resin<br />
Super<br />
Enpla<br />
Glass fiber<br />
(additive)<br />
General<br />
Packaging<br />
COLOR<br />
Packaging<br />
BALA<br />
TIMO<br />
MASS<br />
ENPLA<br />
YUEN<br />
HA Automobile <strong>Mobile</strong> Precision<br />
Existing <strong>YUDO</strong> product focused on commodity resin application.<br />
With increase in types of resin, requirement for special and optimizes hot runner system is necessary.<br />
With <strong>WINA</strong> <strong>series</strong>, <strong>YUDO</strong> incorporated the best-in-class nozzle <strong>series</strong> to cater for specific resin application.<br />
There are seven <strong>series</strong> of nozzle ranging from general purpose to highly specialized super<br />
engineering plastic application.<br />
SUPLA<br />
MICRO<br />
HA Automobile <strong>Mobile</strong> Precision<br />
Item<br />
Item<br />
Premium hot runner solution - <strong>WINA</strong> <strong>series</strong><br />
COLOR<br />
ENPLA<br />
SUPLA<br />
TIMO<br />
CLEAR<br />
MICRO<br />
BIGMO<br />
The best solution for color changing mold<br />
Hot runner for engineering plastic<br />
Ultimate solution for super engineering plastic<br />
Precise & long nozzle for reverse mold<br />
Transparent application<br />
Micro pitch valve gate for multi cavity mold<br />
Multi-purpose system for medium & large mold
What is <strong>WINA</strong> TIMO?<br />
<strong>WINA</strong> TIMO system is optimum long nozzle type of hot runner system designed for core injection and direct gate.<br />
Features of <strong>WINA</strong> TIMO<br />
<strong>WINA</strong> TIMO system has various standard nozzles from 215 to 500 mm, thus covering nearly every core injection mold.<br />
Customers can apply the limitless core cooling structure to the direct gating thanks to the step-down shape and ultra slim<br />
fore-end of nozzle. Telescopic shape of <strong>WINA</strong> TIMO is applicable from small to large molds.<br />
Standard nozzle heaters consist of 2 or 3 different sizes so as to keep stable temperature all over the hot runner system.<br />
Stable temperature control of hot runner system minimizes the transmutation of material. This is suitable for exterior quality product.<br />
<strong>WINA</strong> TIMO is the best solution for the high glossy products and transparent materials such as PC, PMMA, etc.<br />
TIMO stably performs well at steam mold which has big temperature variation.<br />
<strong>WINA</strong> TIMO system consists of standard length of nozzles which are manufactured by considering thermal expansion. Strict<br />
quality control is conducted.<br />
Application<br />
Application : Core injection molding, TV front cover, Home appliance etc.<br />
Resin : PC, HIPS, ABS, PMMA, PC+ABS etc.<br />
INDEX<br />
Nozzle data<br />
TIMO application note / 01 / Terminology of TIMO system / 02 / Specification of TIMO system / 03 /<br />
Model number of TIMO nozzle / 04 /<br />
Cylinder data<br />
Pneumatic cylinder specification of TIMO / 05 / Pin specification of TIMO / 06 /<br />
Section of mold machining in TIMO / 07 / Gate area machining of TIMO / 08 /<br />
Cylinder area machining of TIMO / 09 / Flange area machining of TIMO / 10 /<br />
<strong>WINA</strong> TIMO nozzle
<strong>WINA</strong> TIMO<br />
Size of nozzles<br />
Size<br />
Injection volume varies to the resin used, thickness of the product, injection speed and gate diameter.<br />
The following figures are the reference for helping to understand the various type of gate system.<br />
Please contact <strong>YUDO</strong> representative or agency for an actual application.<br />
Minimum gate type by nozzle pitch<br />
Material compatibility<br />
Manifold<br />
Channel dia.<br />
(mm)<br />
16<br />
12 Union Manifold 11<br />
100 2 step Nozzle 9<br />
Size<br />
32<br />
Gate type<br />
TIMO application note<br />
19 Union<br />
Injection volume by nozzle size<br />
Nozzle size<br />
Flange bush size<br />
Gating<br />
method<br />
Bridge Manifold<br />
High<br />
(Low mI)<br />
Nozzle<br />
200 1 step Nozzle 12<br />
6 80<br />
4 50<br />
Viscosity Product thickness Materials<br />
Unit : mm<br />
Unit : gram<br />
Low<br />
Thin<br />
Thick<br />
Medium (High mI) ( 2mm ) (2mm ) Engineering General<br />
~70 ~120 ~240 ~120 ~240 ~70 ~120<br />
Flange bush<br />
size(F)<br />
Unit : mm<br />
: Good : Possible : Contact <strong>YUDO</strong> : Not recommended<br />
Amorphous materials Crystalline materials<br />
Additives<br />
ABS PC PMMA<br />
(Acryl)<br />
Nozzle<br />
type<br />
PPO PS PUR SAN PA PBT PE PET POM<br />
(Acetal)<br />
Minimum cylinder pitch Minimum nozzle pitch<br />
Type Square(A/B) Center to gate(a) Gate to gate(b)<br />
TIMO 32 66 Valve<br />
CPS 70 100 / 79 65 79<br />
19 Union<br />
12 Union<br />
Step<br />
F<br />
Area<br />
(mm 2 )<br />
A<br />
Step<br />
B<br />
Channel dia.<br />
(mm)<br />
Minimum cylinder pitch Minimum nozzle pitch<br />
PP PPS LCP PEEK<br />
Flame<br />
retardants<br />
Valve pin dia.<br />
(mm)<br />
a<br />
b<br />
Glass<br />
fiber filled Stabilizer<br />
filled<br />
Area<br />
(mm 2 )<br />
Color<br />
change<br />
1<br />
2<br />
Terminology of TIMO system<br />
Part by name<br />
19 Union<br />
2 Step Nozzle<br />
1 Step Nozzle<br />
Manifold unit<br />
Nozzle locator<br />
Thermocouple (Pin)<br />
Tube heater<br />
Socket head cap bolt<br />
C.P.S ring<br />
Cooling pipe<br />
Manifold block<br />
Sheath heater<br />
Thermocouple (Surface)<br />
Dowel pin<br />
Dowel pad<br />
Cylinder unit<br />
Cylinder cover<br />
Flat head cap screw<br />
Cylinder housing<br />
Piston<br />
Glyd ring<br />
O-ring<br />
Piston in<br />
Valve pin<br />
1 Step Nozzle<br />
2 Step Nozzle<br />
Nozzle unit<br />
Nozzle body<br />
Seal ring<br />
Pin guide bush<br />
Nozzle lock pin<br />
Insulation flange<br />
Tube heater<br />
Thermocouple<br />
Snap ring<br />
12 Union<br />
MODU system unit<br />
Locating ring<br />
Clamping plate<br />
Spacer plate<br />
Holding plate<br />
Cavity plate<br />
Center pin<br />
Socket head cap bolt<br />
Connecting unit<br />
Connector (Signal)<br />
Solenoid valve<br />
Air nipple<br />
Sol manifold<br />
Silencer<br />
Connector (Power + T/C)<br />
<strong>WINA</strong> TIMO
<strong>WINA</strong> TIMO<br />
Pneumatic cylinder specification of TIMO<br />
Pneumatic cylinder O-ring code name<br />
CPS<br />
Pneumatic cylinder by valve pin size<br />
Pneumatic circuit<br />
C<br />
How to read pneumatic cylinder model<br />
Pneumatic solenoid valve input voltage<br />
: DC 24V or AC220(<strong>YUDO</strong> STD)<br />
- Output power must be the same as the voltage for solenoid valve.<br />
- Relay must be installed between injection machine and solenoid<br />
valve for valve gate hot runner system in case of using AC 220V.<br />
- Solenoid valve for valve gate hot runner system<br />
(2-Position single)<br />
CPS - 70 - 06<br />
Valve cylinder type (CPS) Cylinder size (C : 70) Valve pin diameter (06)<br />
Cylinder<br />
- AC 220V<br />
NO. Position CPS70GP code<br />
1 Cover ACRRAV352310<br />
2<br />
3 Piston<br />
Upper Side<br />
ACRGSO440700<br />
ACRRAV352280<br />
4 Lower Side ACRRAV352301<br />
5<br />
Bottom<br />
ACRRAV352320<br />
6<br />
Housing<br />
ACRRAV261200<br />
Cylinder model Valve pin Nozzle model<br />
TIMO 32 6<br />
Injection machine<br />
Up stroke<br />
Down stroke<br />
Signal<br />
DC 24V<br />
R1 P R2<br />
R1<br />
B<br />
R1 - A1 R1 - A2<br />
Relay<br />
A<br />
CPS7006<br />
Solenoid valve<br />
Air compressor<br />
R T Input power(220V)<br />
Output power (AC 220V)<br />
AC 220V<br />
Solenoid valve magnetic<br />
Unit : mm<br />
5<br />
6<br />
Pin specification of TIMO<br />
Straight type valve pin(VPS type)<br />
H<br />
L1<br />
Nozzle Model<br />
<strong>WINA</strong> TIMO 32 19<br />
<strong>WINA</strong> TIMO 32 12<br />
60<br />
How to calculate the length of valve pin<br />
A<br />
AD cylinder<br />
Gate <br />
How to calculate the length of valve pin<br />
D1<br />
L2<br />
R0.1<br />
D2<br />
Gate <br />
L1 L2<br />
2 / 2.5 / 3 6<br />
4 9 4 3.85<br />
- Cavity plate thickness + Holding plate thickness + Spacer plate thickness<br />
+ Clamping plate thickness + Allowance in valve pin length 0.5mm<br />
+ Pin protrusion 0.5mm - A - Heat expansion<br />
- In case of hydraulic cylinder, no allowance in valve pin length will be added.<br />
D1<br />
L<br />
D2<br />
H<br />
Cylinder standard<br />
15<br />
A<br />
CPS 70 52<br />
<strong>WINA</strong> TIMO<br />
Unit : mm
<strong>WINA</strong> TIMO<br />
Cylinder area<br />
Flange area<br />
Gate area & Plate<br />
Type<br />
Section of mold machining in TIMO<br />
Section area<br />
Mold area<br />
MODU (Hot half)<br />
HRS (M/F + Nozzle)<br />
The core plate needs to be partially heat treated (HrC 50~52) to prevent from abrasion.<br />
Cylinder Flange<br />
<strong>YUDO</strong><br />
<strong>YUDO</strong><br />
Gate<br />
Customer<br />
Customer Customer<br />
Customer<br />
7<br />
8<br />
Gate area machining of TIMO<br />
Gate area machining<br />
19 Union 12 Union<br />
R2<br />
R1<br />
G<br />
C1<br />
19<br />
49<br />
60<br />
60<br />
A<br />
13.6<br />
+0.015<br />
0<br />
34<br />
R3<br />
G<br />
4<br />
+0.1<br />
+0.05<br />
10.24<br />
TIMO 32 19<br />
2 2.5 3<br />
1.5<br />
0.02<br />
+-<br />
H1<br />
3.5<br />
0<br />
-0.05<br />
6.41<br />
7.15<br />
10.15<br />
10.65<br />
135<br />
150<br />
G<br />
C1<br />
C0.5<br />
29<br />
30<br />
G<br />
4<br />
+0.1<br />
+0.05<br />
9.64<br />
12<br />
+0.015<br />
0<br />
TIMO 32 12<br />
2 2.5 3<br />
H1 3.23 2.8 2.87<br />
H1 3.23 2.8 2.87<br />
A 60 60 40<br />
A 60 60 40<br />
R1<br />
R5<br />
R1<br />
49<br />
80<br />
60<br />
A<br />
R3<br />
1.5<br />
H1<br />
3.5<br />
5.54<br />
9.41<br />
19.54<br />
35<br />
<strong>WINA</strong> TIMO<br />
100<br />
115
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