Ercolina Catalogue - Pipe & Tube Machines LTD

PRESIDENT’S LETTER OF INTRODUCTION
Dear Customer,
A new corporate image and a complete new product line symbolizes the
new General Catalogue which represents the first step towards a global
development of all ERCOLINA machinery, combined with a solid and
dynamic company restructure.
®
After 35 years experience in research and maufacturing, CML International S.p.A. has reached the perfect
synergy between innovation, service and competitiveness allowing the company to boast a leading position
in manufacturing and worldwide distribution of bending machines.
Our company mission is to create a serious, trusted, and everlasting Partnership with all our Customers.
We are proud to present ourselves as a consolidated company “Made in Italy” from designing to
production, from sales to after-sales service. We are deeply committed to offer a reliable and high quality
product to give shape, or “curve”, to your bending needs as we have accomplished with exclusive
Customers such as Agusta, Boeing, Caterpillar, Ferrari, Fincantieri, Harley-Davidson, Nissan, Toyota and many
others.
®
Besides being a challenging sales message, the new slogan “ERCOLINA Setting the Curve” , promoted with
®
this catalogue, highlights ERCOLINA as the main roleplayer in fixing the standards of tube bending in our
competitive sector.
Before consulting this new Catalogue, I wish to thank you all for the loyalty shown and look forward to a long
®
profitable working activity together. I am confident that ERCOLINA will completely meet your requirements
and contribute to our mutual success.
THE COMPANY
Founded in 1973,
CML International S.p.A.
starts off as an Italian
manufacturer of small
push-type benders,
nowadays known around
the world as Jolly and
Junior.
Due to a strong international patent,
®
ERCOLINA Trademark has rapidly established
itself as a leading brand on major worldwide
markets.
®
In time, ERCOLINA launches on the market
machines such as Ring Rollers, Horizontal
Presses, Notchers, and others, which are
completely designed and manufactured in
Italy by CML.
With a solid experience and a new
infrastructure, CML improves its bending
technology, offering mandrel benders with
automatic working cycles and high precision
CNC controls.
The President
(Alessandro Caporusso)
Key aspects of the Company success are:
continuous investments in research &
development (more than 7% of profits), firstclass
quality of raw materials and specialized
workforce (more than 150 employees), wide
distribution network (more than 60 retailers in
Italy, 200 distributors throughout the world, 3
branches in Germany, USA and Korea).
Today the manufacturing plant, situated at an
equal distance between Rome and Naples
(about 90 Km / 60 miles) and covering a
2 2
surface of more than 10,000 m (108,000 ft ) is
a top of the art technological center of
specialized metalworking machinery.
Commitment, expertise and dedication
moves CML towards its mission, full customer
satisfaction,
with total abidance to quality
and environment (company certified UNI EN
ISO 9001:2000 and 14001:2004).
CML International S.p.A. in Piedimonte San
Germano (FR) Italy is the official and sole
production plant for ERCOLINA .
®

INDEX
RING ROLLERS page
MANDREL BENDERS
Pyramidals CE
CE100
CE70
CE50
CE40
Pyramidals CE CNC2
CE50-ECO/02
Pyramidals ECO
ECO50
ECO40
Ring Roller Accessories
NON MANDREL BENDERS
Megabender
MG76
MG030
Topbender
TB60
TB050
TB050EDT
Superbender
SB48
SB060
Medibender
MB42 / MB42 P
MD070
MD083
Minibender
MN092
Non Mandrel Accessories
6
7
8
9
11
12
13
14
page
22
23
24
25
26
27
28
29
30
31
32
34
1
Megabender
MG030 with mandrel
Mandrel Accessories
METALWORKING
Ercopress
EP45 / EP25
Ercopress Accessories
Erconotch
EN180 / EN100
Erconotch Accessories
Ercoform
EF35
Ercoform Accessories
Ercoheat
EH2 / EH1
page
42
43
page
48
49
51
53
54
55
58
TOOLING page
Ring Rollers
Non Mandrel Benders
Mandrel Benders
Metalworking
60
67
92
94
APPENDIX pag.
Conversion Table
ASTM Table
How To Calculate Tube Length
Application Data Form
97
98
99
100

RING ROLLER LINE
®
Ercolina Ring Rollers are the top most powerful and reliable choice for everyone who is looking for a
very powerful machine, capable of bending all types of profiles.
With fast tooling set-up and easy
programming, the machine line guarantees excellent quality and high repeatability bends.
®
Ercolina is proud of offering a wide range of angle rolling machines for all different market requests,
from small-size manual machines to big-size sophisticated CNC machines.
Welded steel construction and cast iron mainframes add strength
and rigidity to the machines, also equipped with forged, treated and
rectified chrome-nickel alloy steel shafts.
Threaded shafts with micrometric regulating ring for accurate and easy
tooling positioning, with no additional spacers normally required.
®
Ercolina rolls are specially heat-treated to obtain the highest material
hardness and anti-scratching finishing on profiles. To ensure
tighter material grip and higher rolling accuracy, rolls diameters are
larger than those that may be presently found on the market.
®
Ercolina quality controls guarantee exact shaft alignment with
machine mainframe to provide a strong pulling capacity, also with
high rotation speeds, which leads to high production volumes.
The machine line offers both manual and hydraulic side guides (like the
RLI-Hydraulic Side Pressure Rolls) to help minimize deflection on
high wall thickness section and complex profiles,
such as angles
leg-in & leg-out.
Central roll positioning is micro-adjusted on manual machines and
electronically adjusted by a positioning device (encoder) on all
hydraulic machines, for accurate repeatability of bending results
and “no marks” final bend quality.
®
Ercolina control panels are designed for user friendly bend
programming. Operating functions are easy to set, all control menu
®
are multi-languages. For operating Ercolina Ring Rollers only a brief
product training is required. Accuracy and simple operator skills make
these machines the optimal choice compared to other very expensive
and sophisticated machinery.
2 CE/E/A

RING ROLLER LINE
®
All Ercolina Ring Rollers offer further highly competitive advantages such as:
Quick tool change over;
Low maintenance. Clutches and brakes have very extensive life cycles;
Long-lasting products designed to perform under the hardest and challenging
conditions.
All machines are made of finest quality materials. Electronic boards and all electric
parts use advanced safety systems for reliable overload protection;
Operator safety measures.
®
buttons. Ercolina products comply with CE Standards;
Bending special profile sections is also easy for profiles such as: angle leg-in & leg-out,
flat bars on-edge & on-flat, round and square bars, H & I beams, and many others;
Customized products
All machines are supplied with emergency stop
guaranteed by a 30-year-old technical department constantly
®
dedicated to special tooling applications. Ercolina special tooling allows to bend all
kind of profiles in all different application sectors: windows and doors, ironworking, furniture,
and many others.
®
Ercolina grants a long experience with Ring Rollers in manufacturing and selling over 20,000 bending
tools
to every country in the world.
PROFILE ROLLING has become simple and profitable
with one of the leading product
in the bending machinery market for over 30 years,
®
Ercolina
3 CE/E/A

RING ROLLERS
SECTOR APPLICATIONS
HOME FURNITURE
OUTDOOR FURNITURE
INDUSTRY
TRANSPORT
AGRI-FOOD
Railings for spiral staircases,
arches, gates, window cases,
hollow sections & LTZ profiles
Application for street and garden
furniture, roofing
Spirals for heat exchangers and
boilers, arches for outdoor steel
construction
Applications for vehicles (window
frames, special piping)
Tractor roll bars, agricultural
equipment, green houses
4 CE/E/A

RING ROLLERS
Pyramidals CE page
CE100
CE700
CE50
CE40
Ring Rollers Accessories
Patents
On Ring Rollers line:
48522 BE 2006 (Italy)
RM 2003 A 00000089 (Italy - pending)
EP 1 452 248 (Europe)
P 365662 (Poland)
226 6438 (Russia)
TR 2004 00367B (Turkey)
7.032.423 (USA)
2.459.143 (Canada)
242436 (Mexico)
ZL 200410007234.5 (China)
668095 (Korea)
3863531 (Japan)
2004200783 (Australia)
6
7
8
9
Pyramidals CE CNC2 page
CE50-ECO/02 CE50-ECO/02 11
Pyramidals ECO page
ECO50
ECO40
12
13
14
On artt. CE100 - CE70:
50758 BE 2005 (Italy)
EP 1 455 964 (Europe)
TR 2004 00087 T2 (Turkey)
7.065.998 (USA)
2.454.301 (Canada)
241470 (Mexico)
5
CE100 CE100 CE70 CE70
CE50 CE50 CE40 CE40
CE50-ECO/02
CE50-ECO/02
ECO50 ECO50 ECO40 ECO40
On artt. CE50 - CE40:
1 296 311 (Italy)
EP 0 879 655 (Europe)
EP 1 466 678 (Europe - divisional)
5.970.770 (USA)
6.173.598 (USA - divisional)
2.238.159 (Canada)
209183 (Mexico)
ZL 98102946.9 (China)
270759 (Korea)
3177216 (Japan)
128652 (Taiwan)
CE/E/A

MODELS
Art. Phase
CE100H3-RLI
CE100
TECHNICAL DATA
Center Roll
Positioning
Three Hydraulic
MAXIMUM CAPACITY
U40x35
UPN 260 x 90
For other profiles, see MAXIMUM CAPACITY table on page 10.
For dimensions in inches, see conversion table on page 97.
Pyramidal Ring Roller
Ø 100 mm Shaft
Drive Rolls
2 2
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)
and rolled with more passes
Section
Gas Tube
Dimensions,
mm
5” x 6
150x5
120x120x4
120x60x5
70
60x60
120x20
40x40x5
80x80x16
100x100x12
100x100x12
Description CE100H3-RLI
Roll Shaft Diameter
Standard Roll Diameter
Standard Shaft Length
Long Shaft Length
Max Center Roll Stroke
Roll Shaft Speed
Indipendent Drive Rolls
Voltage*
Upper Drive Motor
Lower Drive Motors
Hydraulic Motor Power
Machine Mainframe
Piston Force
Machine Operating Position
Center Roll Positioning
Side Pressure Rolls
Display
Machine Body Construction
Number of Programs
Electric Foot Pedal Control
Noise Level (machine operating)
Dimensions (w xhxl)
Weight
* Other voltages available upon request
3
Min Radius,
mm
1000
1000
1300
1500
300
300
500
300
500
800
500
250
600
RLI
100 mm
310 mm
200 mm
220 mm (upon request)
300 mm
6 rpm
3 Smooth
380 / 220 / 440 - 480 V
2kW
1.5 kW x 2
2kW
Steel
36 t
Horizontal / Vertical
Hydraulic
Hydraulic
Digital Programmable
Welded Steel
8
Yes

MODELS
Art.
CE70H3-RLI
CE70
Phase
MAXIMUM CAPACITY
For other profiles, see MAXIMUM CAPACITY table on page 10.
For dimensions in inches, see conversion table on page 97.
TECHNICAL DATA
Center Roll
Positioning
Three Hydraulic
Description CE70H3-RLI
Pyramidal Ring Roller
Ø 70 mm Shaft
Drive Rolls
2 2
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)
and rolled with more passes
Section
Gas Tube
Dimensions,
mm
3” x 6
100x4
80x80x3.2
100x50x3.2
60
50x50
100x12
30x30x4
80x80x12
100x80x9
U30x15
UPN 160 x 65
Roll Shaft Diameter
Standard Roll Diameter
Standard Shaft Length
Max Center Roll Stroke
Roll Shaft Speed
Indipendent Drive Rolls
Voltage*
Upper Drive Motor
Lower Drive Motors
Hydraulic Motor Power
Machine Mainframe
Piston Force
Machine Operating Position
Center Roll Positioning
Side Pressure Rolls
Display
Machine Body Construction
Number of Programs
Electric Foot Pedal Control
Noise Level (machine operating)
Dimensions (w xhxl)
Weight
* Other voltages available upon request
3
Min Radius,
mm
600
600
1200
1000
300
300
800
250
1000
600
150
800
RLI
70 mm
245 mm
160 mm
220 mm
5.6 - 6.7 rpm
3 Smooth
220 / 380 / 440 - 480 V
1.1 kW
1.1 kW x 2
2kW
Cast Iron
22 t
Horizontal / Vertical
Hydraulic
Hydraulic
Digital Programmable
Welded Steel
8
Yes

MODELS
Art.
CE50H3
CE50H2
CE50MR3
CE50
Phase
Three
Center Roll
Positioning
Hydraulic
Three Hydraulic
Three Manual
MAXIMUM CAPACITY
For other profiles, see MAXIMUM CAPACITY table on page 10.
For dimensions in inches, see conversion table on page 97.
TECHNICAL DATA
Pyramidal Ring Roller
Ø 50 mm Shaft
Drive Rolls
2 2
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)
and rolled with more passes
Section
Gas Tube
Dimensions,
mm
3
2
3
Min Radius,
mm
2”1/2 x 3.6 400
80 x 2 800
60x60x3
600
100 x 40 x 4 1300
40 250
40x40 350
60 x 10 300
25x25x3
50x50x6
60x60x6
150
300
350
80x80x6
400
100x45x6
350
SPECIAL MODELS
For technical data and maximum capacities, consult standard models tables
CE50H3
CE50H2
CE50MR3
Art.
V2*
art. CE50MR3
artt. CE50H2 - CE50H3
Description
2 speeds models - Other features same as
standard models.
* Speeed of V2 models (two speed machines): 9/18 rpm with brake (for 60 Hz), 6/12 rpm (for 50 Hz)
Description CE50H3
CE50H2
CE50MR3
Roll Shaft Diameter
50 mm
50 mm
50 mm
Standard Roll Diameter
178 mm
178 mm
178 mm
Max Center Roll Stroke
142 mm
142 mm 134 mm
Roll Shaft Speed
9 rpm
9 rpm
9 rpm
Indipendent Drive Rolls
3 Smooth
2 Knurled
3 Smooth
Voltage*
220 / 240 - 380 / 440 V
220 / 240 - 380 / 440 V 220 / 240 - 380 / 440 V
Motor
1.85 kW
1.85 kW
1.85 kW
Hydraulic Motor Power
1.50 kW
1.50 kW
No
Machine Mainframe
Cast Iron
Cast Iron Cast Iron
Piston Force
10 t
10 t
No
Machine Operating Position
Horizontal / Vertical
Horizontal / Vertical
Horizontal / Vertical
Center Roll Positioning
Hydraulic
Hydraulic
Manual (with torque multiplier)
Display
Digital Programmable
Digital Programmable
Digital
Machine Body Construction
Welded Steel
Welded Steel Welded Steel
Number of Programs 8
8 1
Electric Foot Pedal Control
Yes
Yes
Yes
Dimensions (w xhxl)
650 x 1270 x 1100 mm
650 x 1270 x 1100 mm
650 x 1430 x 1100 mm
Weight
* other voltages available upon request
430 Kg
400 Kg
410 Kg
8 CE/E/A

MODELS
Art.
CE40H3
CE40MR3
CE40MR2
CE40
Phase
Three
Center Roll
Positioning
Hydraulic
Three Manual
Three Manual
MAXIMUM CAPACITY
For other profiles, see MAXIMUM CAPACITY table on page 10.
For dimensions in inches, see conversion table on page 97.
TECHNICAL DATA
Pyramidal Ring Roller
Ø 40 mm Shaft
Drive Rolls
2 2
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)
and rolled with more passes
Section
Gas Tube
Dimensions,
mm
3
3
2
Min Radius,
mm
2” x 3.2 450
70 x 1.5 700
50x50x3
500
60x30x3 600
35 250
35x35 250
50 x 10 300
25x25x3
40x40x4
50x50x6
150
250
300
60x60x6
400
80x45x6
350
SPECIAL MODELS
For technical data and maximum capacities, consult standard models tables
CE40H3
CE40MR3
CE40MR2
artt. CE40MR2 - CE40MR3
Art. Description
V2*
art. CE40H3
2 speeds models - Other features same as
standard models.
* Speeed of V2 models (two speed machines): 10/20 rpm with brake (for 60 Hz), 9/18 rpm (for 50 Hz)
Description CE40H3
CE40MR3
CE40MR2
Roll Shaft Diameter
40 mm
40 mm
40 mm
Standard Roll Diameter
165 mm
165 mm
165 mm
Max Center Roll Stroke 124 mm 124 mm
125 mm
Roll Shaft Speed
10 rpm
10 rpm
10 rpm
Indipendent Drive Rolls
3 Smooth
3 Smooth
2 Knurled
Voltage*
220 / 240 - 380 / 440 V
220 / 240 - 380 / 440 V
220 / 240 - 380 / 440 V
Motor
1.85 kW
1.85 kW
1.85 kW
Hydraulic Motor Power
1.50 kW
No
No
Machine Mainframe
Cast Iron Cast Iron
Cast Iron
Piston Force
7t
No
No
Machine Operating Position
Horizontal / Vertical
Horizontal / Vertical
Horizontal / Vertical
Center Roll Positioning
Hydraulic
Manual (with torque multiplier) Manual (with torque multiplier)
Display
Digital programmable
Digital
Digital
Machine Body Construction
Welded Steel Welded Steel
Welded Steel
Number of Programs 8 1
1
Electric Foot Pedal Control
Yes
Yes
Yes
Dimensions ( wxhxl)
560 x 1430 x 980 mm
560 x 1430 x 980 mm
560 x 1430 x 980 mm
Weight
* other voltages available upon request
340 Kg
300 Kg
280 Kg
9 CE/E/A

Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
PYRAMIDALS CE
Profile
Gas Tube
normal series
UPN
IPN - IPE
HEA - HEB
MAXIMUM CAPACITY
2 2
Capacityes based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000) and rolled with more passes.
For dimensions in inches, see conversion table on page 97.
Dimensions
(mm)
4” x 10
5” x 6
30x2
150x5
30x30x2
120x120x4
30x15x2
120x60x5
30x15x2
140x60x5
50x25x2.5
120x60x3
50x25x2.5
120x60x5
40
70
40x40
60x60
40x40
60x60
30x5
120x20
50x10
200x40
40x40x5
80x80x16
100x100x12
40x40x5
80x80x16
100x100x12
30x30x5
120x100x12
30x30x5
120x100x12
U40x35
UPN 180 x 70
UPN 260 X 90
U40x35
UPN 180 x 70
UPN 260 x 90
CE100
600
1000
250
1000
250
1300
300
1500
300
1500
300
1000
300
1500
200
300
300
300
200
400
250
500
250
500
300
500
600
300
500
800
200
500
250
500
250
400
600
250
400
600
IPN 140 1200
IPN - IPE 80
IPN - IPE 180
IPN - IPE 240
HEB 100
HEA 140
Min Radius
(mm)
RT + TI
RT + TI
RT
RT + TI
SR
SR + TI
SR
SR + TI
SR
SR + TI
SR
SR + TI
SR
SR + TI
RT
RT + TI
RS
RS
SR
SR + TI
RS
RS + TI
RS
SR + TI
RS
RS
RS + TI
RS + RA
RS + RA
RS + RA
RS
RS + TI
RS + SR
RS + SR + TI
SR
SR + TI
SR + TI
SR
SR + TI
SR + TI
UPN 140 2500 5R + SR
500
500
600
1000
1800
LEGEND: ROLLS & ACCESSORIES
RS = Standard Roll Set (supplied with machine)
RT = Roll Set for Tubes and Bars
SR = Special Roll Set
Tooling
(type)
4R + SR + TI
SR
SR + TI
SR + TI
SR + TI
SR + TI
Dimensions
(mm)
1/2” x 3
3” x 6
20x3
100x4
25x25x1.5
80x80x3.2
30x15x1.5
100x50x3.2
30x15x1.5
120x60x5
50x25x2
100x50x3.2
50x25x2
120x60x3
30
60
30x30
50x50
30x30
50x50
30x5
100x12
30x8
140x30
30x30x4
80x80x12
30x30x4
80x80x12
25x25x3
120x80x10
25x25x3
100x80x9
U30x15
UPN 100 x 50
UPN 160 X 65
U30x15
UPN 100 x 50
UPN 160 x 65
-
-
IPN - IPE 80
IPN - IPE 140
CE70
Min Radius
(mm)
200
600
200
600
200
1200
200
1000
200
1200
200
1200
200
1200
150
300
150
300
200
400
200
800
200
350
250
800
250
1000
200
600
200
800
150
400
800
150
400
800
-
-
600
1200
Tooling
(type)
RT
RT + TI
RT
RT + TI
SR
RS + TI
RS - SR
RS - SR - TI
SR
SR - TI
SR
SR
SR
SR
RT
RT + TI
RS
RS + TI
SR
SR + TI
RS
RS + TI
RS
SR + TI
RS
RS + TI
RS + RA
RS + RA
RS
RS + TI
RS + SR
RS + SR + TI
SR
SR + TI
SR + TI
SR
SR + TI
SR + TI
-
-
SR
SR + TI
HEA 100 1200 SR + TI
Dimensions
(mm)
3/4” x 3.2
2” x 3.9
2”1/2 x 3.6
25 x 3.2
60x5
80x2
20x20x2
50x50x3
60x60x3
30x15x2
60x40x3
30x10x2
60x40x3
100x40x4
30x15x2
60x30x3
30x15x2
60x30x3
20
40
15x15
30x30
40x40
15x15
40x40
20x10
60x10
50x10
80x15
110x15
25x25x4
50x50x6
60x60x6
25x25x3
50x50x6
60x60x6
30x30x3
50x50x6
80x80x6
30x30x3
50x50x6
80x80x6
30x15x4
100x45x6
40x20x5
100x45x6
TI = Tie Bar
RA = Anti-twist Device (angle iron “leg in”)
4R = Fourth Roll Accessory - 5R = Fifth Roll Accessory
-
-
CE50
Min Radius
(mm)
100
300
400
100
500
800
100
500
600
150
600
150
500
1300
200
600
200
600
100
250
100
200
350
150
350
150
200
150
200
300
150
300
350
150
300
350
100
200
400
100
200
400
100
350
150
350
-
-
Tooling
(type)
RT
RT
RT + TI
RT
RT
RT + TI
RS + SR
RS + TI/ SR + TI
SR + TI
RS + SR
RS + TI/ SR + TI
RS + SR
RS + TI/ SR + TI
SR + TI
SR
SR + TI
SR
SR + TI
RT
RT + TI
RS
RS + TI
RS + TI
SR
SR + TI
RS
RS
RS
RS + TI
SR + TI
RS + SR
RS + SR
RS + SR + TI
RS + SR + RA
RS + SR + RA
RS + SR + RA + TI
RS
RS + TI
RS + TI
RS + SR
RS + SR + TI
RS + SR + TI
RS + SR
SR + TI
RS + SR
SR + TI
Dimensions
(mm)
1/2” x 2.3
1” x 3.2
2” x 3.2
22x3
35x3
70 x 1.5
20x20x2
40x40x3
50x50x3
30x10x2
40x20x3
60x30x3
30x10x2
50x25x3
80x30x3
30x10x2
50x25x3
30x15x2
60x30x3
CE40
100
250
450
100
200
700
150
400
500
150
450
600
150
500
700
200
600
200
600
10 CE/E/A
-
-
- - -
- - -
MAXIMUM CAPACITIES AND MINIMUM RADII ARE INDICATIVE AND NOT BINDING
20
35
15x15
25x25
35x35
15x15
35x35
20x10
50x10
40x5
60x15
100x15
25x25x4
40x40x3
50x50x6
25x25x3
40x40x4
50x50x6
30x30x3
40x40x5
60x60x6
30x30x3
40x40x5
60x60x6
30x15x4
80x45x6
40x20x5
80x45x6
-
-
Min Radius
(mm)
100
250
100
200
250
150
300
100
250
100
150
250
150
300
400
150
250
300
100
200
400
100
200
400
100
350
100
350
-
-
Tooling
(type)
RT
RT
RT + TI
RT
RT
RT + TI
RS + SR
RS + TI/ SR + TI
SR + TI
RS + SR
RS + TI/ SR + TI
SR + TI
RS + SR
RS + TI/ SR + TI
SR + TI
SR
SR + TI
SR
SR + TI
RT
RT + TI
RS
RS + TI
RS + TI
SR
SR + TI
RS
RS
RS
RS + TI
SR + TI
RS + SR
RS + SR
RS + SR + TI
RS + SR + RA
RS + SR + RA
RS + SR + RA + TI
RS
RS + TI
RS + TI
RS + SR
RS + SR + TI
RS + SR + TI
RS + SR
SR + TI
RS + SR
SR + TI
-
-
- - -
- - -
Notes:
Above listed radii refer to standard rolls.
For smaller radii, special rolls are required.
When ordering, specify type and UNI of material.

MODELS
CE50-ECO/02
MAXIMUM CAPACITY
TECHNICAL DATA
Description CE50-ECO/02
CNC2 Pyramidal Ring Roller
Ø 50 mm Shaft
Art. Phase
Center Roll
Positioning
Drive Rolls Control
CE50-ECO/02 Three Hydraulic
3 CNC2
2 2
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)
and rolled with more passes
Section
Gas Tube
Roll Shaft Diameter
Standard Roll Diameter
Max Center Roll Stroke
Roll Shaft Speed
Indipendent Drive Rolls
Voltage*
Motor
Hydraulic Motor Power
Machine Mainframe
Piston Force
Machine Operating Position
Center Roll Positioning
Display
Machine Mainframe
Number of Programs
Electric Foot Pedal Conrol
Dimensions (w xhxl)
Weight
* other voltages available upon request
Dimensions,
mm
2”1/2 x 3.6 400
80 x 2 800
60x60x3
Min Radius,
mm
600
100 x 40 x 4 1300
40 250
40x40 350
60 x 10 300
25x25x3
50x50x6
60x60x6
150
300
350
80x80x6
400
100x45x6
For dimensions in inches, see conversion table on page 97
350
50 mm
178 mm
140 mm
6-14rpm
3 Smooth
220 / 240 - 380 / 440 V
1.50 kW
1.50 kW
Cast Iron
10 t
Horizontal / Vertical
Hydraulic
Digital Programmable
Welded Steel
With Smart Card
(max 10 programs each)
Yes
650 x 1270 x 1100 mm
500 Kg
CNC Ring Roller for automatic bending
cycles of complex and multiradii
applications.
Best machine for maximum accuracy
and repeatability.
art. CE50-ECO/02
11 CE/E/A

MODELS
Art.
ECO50
Phase
ECO50V1T Three Hydraulic
3
MAXIMUM CAPACITY
TECHNICAL DATA
Description
Center Roll
Positioning
ECO Pyramidal Ring Roller
Ø 50 mm Shaft
Drive Rolls
2 2
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)
and rolled with more passes
Section
Gas Tube
Roll Shaft Diameter
Standard Roll Diameter
Roll Shaft Speed
Indipendent Drive Rolls
Voltage*
Motor
Hydraulic Motor Power
Speeds
Machine Mainframe
Piston Force
Machine Operating Position
Center Roll Positioning
Display
Electric Foot Pedal Control
Spiral Bending Accessory Appliable
Anti-twist Device for Angle Iron “Leg In” Appliable
Dimensions (w xhxl)
Weight
* other voltages available upon request
Dimensions, mm
2”1/2 x 3.6
76 x 3.6
60x60x3
100x40x4
40
40x40
60x60x4
60x60x6
For dimensions in inches, see conversion table on page 97
ECO50V2T
50 mm
178 mm
10 rpm
3 Smooth
Three phase 230 / 400 V
1.85 kW
1.5 kW
1
Cast Iron
11.4 t
Horizontal / Vertical
Hydraulic
Digital Programmable
Yes
Yes
Yes
560 x 1430 x 980 mm
380 Kg
art. ECO50V2T
12 CE/E/A

MODELS
Art.
ECO40M2M
ECO40
Phase
Single
MAXIMUM CAPACITY
TECHNICAL DATA
Center Roll
Positioning
Manual
Description ECO40M2M
ECO Pyramidal Ring Roller
Ø 40 mm Shaft
Drive Rolls
2 2
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)
and rolled with more passes
Section
Gas Tube
Roll Shaft Diameter
Standard Roll Diameter
Roll Shaft Speed
Indipendent Drive Rolls
Dimensions, mm
1”1/2 Gas
sch. 40
60x2
50x50x3
60x30x3
2
40 mm
165 mm
5/10rpm
2 Knurled
Voltage Single Phase 220 / 240 V
Motor
0.75 kW
Speeds
2 (inverter)
Machine Mainframe
Welded Steel
Machine Operating Position
Horizontal / Vertical
Center Roll Positioning
Manual
Display
No
Electric Foot Pedal Control
Yes
Spiral Bending Accessory Appliable
No
Anti-twist Device for Angle Iron “Leg In” Appliable
Yes
Dimensions (w xhxl)
700 x 1460 x 600 mm
Weight
180 Kg
35
35x35
50x50x4
50x50x6
For dimensions in inches, see conversion table on page 97
art. ECO40M2M
13 CE/E/A

RING ROLLERS ACCESSORIES
SERVICE TOOLS
Supplied with machines for tooling setup.
Art. ET32-104
MEASURING KITS
Measuring instruments for angles and radii read out.
Art. Description
KARC
ARC-160A
ARC-350A
X/C025
Radius and angle measuring kit, including
digital gauge (art. WDC-001), 160 mm
archmeter (art. ARC-160), 350 mm archmeter
(art. ARC-350) and digital goniometer (art.
X/C025)
Radius measuring kit, including 160 mm
archmeter (art. ARC-160) and digital gauge
(art. WDC-001)
Radius measuring kit, including 350 mm
archmeter (art. ARC-350) and digital gauge
(art. WDC-001)
Digital goniometer
TIE BAR ACCESSORY
It increases shaft rigidity to ensure radii repeatibility and
accuracy, highly recommended for high wall thicknesses
and heavy duty profiles.
Art. C100BA2
Art. CP8150
Art. CPA01
Art. CP260
Art. EP25-154
Art. CP261
Art. CP262
Art. C5A2
CE100
CE100
CE100
Art. C100BA2
Art. CP8150
Art. WDC-001
14
CE70
CE70
CE70
Art. C70A2
CE50
CE50
Art. ARC-350
CE50
CE40
Artt. CPA01, CP260,
CP261, CP262, EP25-154
CE40
Art. KARC
CE40
Art. C5A2
CE50-
ECO/02
Art. ARC-160
LEGEND
CE50-
ECO/02
CE50-
ECO/02
ECO50
ECO50
ECO50
Art. ET32-104
Art. X/C025
ECO40
ECO40
= standard = optional na = not appliable
na
CE/E/A
ECO40
na

RING ROLLERS ACCESSORIES
FOURTH ROLL KIT FOR H/I BEAMS
Used for bending “H” and “I” beams.
Art. 4R10
ANTI-TWIST DEVICE FOR ANGLE “LEG-IN”
It helps to eliminate deformation when rolling angle iron
leg-in applications, allowing the operator to correct
material deflection and achieve perfectly smooth bends.
The device mounts on side pressure rolls supplied as
standard with the machine.
Art. C5A4
CENTER ROLL UPWARD STOP
Used for regulating center roll down movement with
micrometric positioning. Only on hydraulic models.
Art. BS501
CE100
Art. 4R10
CE100
na na
CE100
15
CE70
CE70
CE70
CE50
CE50
CE50
Art. BS501
CE40
CE40
Art. C5A4
CE40
LEGEND
CE50-
ECO/02
CE50-
ECO/02
CE50-
ECO/02
na na
na
ECO50 ECO40
na na na na na na
ECO50
Art. C4-
ECO50
ECO50
ECO40
Art. CEA4-
ECO40
ECO40
na na
= standard = optional na = not appliable
CE/E/A

SPIRAL BENDING DEVICE
Accessory for large pitch spiral applications, such as
handrails up to 50 mm (2”) diameter tubes.
The device is designed for easy mounting on the machine
and reversibility, for both righthand and lefthand spirals.
Art. Description
CS5A11
CS7A11
ELI-KIT
ELI-SOFT1
RING ROLLERS ACCESSORIES
Spiral bending device (to be used with artt. ELI-
KIT and ELI-SOFT)
Including: tube rotation reader (art. ELI-001),
short archmeter (art. ELI-002) and long
archmeter (art. ELI-003)
PC software for spiral bending (to be used with
artt. CS5A11, CS7A11 and ELI-KIT)
High precision mechanical
counter for repeatability of
lifting roller positioning
CE100
na
Radius measuring
kit
16
CE70
Art. CS7A11,
ELI-KIT,
ELI-SOFT1
CE50
CE40
CE50-
ECO/02
Artt. CS5A11, ELI-KIT, ELI-SOFT1
Art. ELI-003
Art. ELI-002
LEGEND
Art. ELI-KIT
ECO50
Art. CS5A11
Art. ELI-SOFT1
Art. ELI-001
ECO40
= standard = optional na = not appliable
CE/E/A
na

RING ROLLERS ACCESSORIES
SCROLL CURLING DEVICE
Used for ornamental scrollwork for custom components of
ornamental gates, railing, etc. Equipped with electronic
turn counter (± 1° tollerance).
Artt. CR5A8 - CR4A8
BAR TWISTING DEVICE
Used for ornamental ironworking jobs on gates, railings,
etc. Supplied with 2 mt / 6.5 ft table (working length), 400
mm pass through hole and electric turn counter with ± 1°
accuracy.
Includes: base unit + machine unit connectors.
Programmable turn counter for
repeatable complex applications
Patented scrolling chain with
removable links for different scroll
patterns and curls with only one
pass
CE100
na na
na
Anti-twist support guide
(standard length: 3 m/10 ft; lengths on request: 2 m/6.5 ft
and 6 m/12 ft)
artt. CT4/2300 - CT5/2003
CE100
17
CE70
Turn counter programming device
CE70
CE50
Art. CR5A8
CE50
CE40
na na na na na
Art. CR4A8
MAXIMUM CAPACITY*
2
* Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) -
2
Y.P. 25 Kg/mm (psi 36.000).
For dimensions in inches, see conversion table on page 97.
CE40
Art. CT5/2300 Art. CT4/2300
Section Dimensions, mm
CE50-
ECO/02
MAXIMUM CAPACITY*
ECO50 ECO40
na na
Section Dimensions, mm
30 x 30**
40x8
2
* Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) -
2
Y.P. 25 Kg/mm (psi 36.000).
** Using tiebar supplied with machine.
For dimensions in inches, see conversion table on page 97.
LEGEND
CE50-
ECO/02
ECO50
40x8
15x15
15
ECO40
= standard = optional na = not appliable
CE/E/A

NON MANDREL LINE
®
Non Mandrel Machines represent the top of the range in Ercolina Innovation, owner of a patented non
®
mandrel bending system that has allowed Ercolina to be for 30 years the leading product in the bending
market.
®
Ercolina Non Mandrel machines are the best solution for everyone who is looking for heavy structure
machinery with high quality bend standards, but easy to handle and with limited budget.
®
Ercolina formers are the most important machine bending equipment,
which has undergone many design improvements that confirm the
®
Ercolina patented technology. Besides being produced as a single
®
metal block with no other welded piece attached, Ercolina formers
present a particular groove shape, enhanced in 30 years of constant
designing to achieve superior quality bends also with small wall
thickness tubes and very soft materials. Furthermore, an encoder for
measuring former rotation angle is installed to assure bend accuracy
up to 1° bend angle.
®
Ercolina control panels are designed for user friendly bend
programming. Operating functions are easy to set, all control menu
are multi-languages. A brief product training is required for operating
®
Ercolina non mandrel machines. Accuracy and simple operator skills
make these machines the optimal choice compared to other very
expensive and sophisticated machinery.
®
With Ercolina non mandrel machines the operator can program and
control the required bend angle, as well as the springback angle, a
material elasticity parameter to eliminate material springback effects.
18
SA / E / A

NON MANDREL LINE
®
Ercolina non mandrel range grants other very competitive strengths such as:
Quick tool change over;
Very low maintenance. Completely electric machines with no hydraulic components;
Machines designed to be easily moved with solid base wheels and lifting handles;
Long-lasting products designed to perform under the hardest and challenging
conditions.
All machines are made of finest quality materials. Electronic boards and all electric
parts use advanced safety systems for reliable overload protection;
Operator safety measures.
®
buttons. Ercolina products comply with CE Standards;
All machines are supplied with emergency stop
Bending thin and heavy-duty profiles in few seconds and with remarkable results;
Customized products guaranteed by a 30-year-old technical department constantly
®
dedicated to special tooling applications. Ercolina special tooling allows to bend all kind of
profiles in all different application sectors: ironworking, furniture, aircraft engineering,
automotive, shipyard, motorcycling, plumbing, hydraulic, piping industry, etc.
®
Ercolina grants a long experience with Non Mandrel Benders in manufacturing and selling over 40,000
bending tools to every country in the world.
NON MANDREL BENDING has become simple and profitable
with one of the leading product
in the bending machinery market for over 30 years,
®
Ercolina
19
SA / E / A

NON MANDREL BENDERS
SECTOR APPLICATIONS
NAUTICA
INDUSTRY
SPORTS SUPPLIES
COOLING & PLUMBING
HOME FURNITURE
OUTDOOR FURNITURE
Hydraulic unit pipelines; water, gas
and oil pipelines; sanitary tubing
Pool furniture and supplies, gym
equipment, playground furniture
Pipelines for plumbing, hydraulics,
cooling and air conditioning
Lamps, chairs, balconies, fences,
door and window grates
Tables, chairs, road signs and
signals, street furniture, water and
gas pipelines, general metalworking
20 SA / E / A

NON MANDREL BENDERS
Megabender
MG76
MG030
Topbender
TB60
TB050
TB050EDT
Superbender
SB48
SB060
Medibender
MB42 / MB42P
MD070
MD0083
Minibender
Non Mandrel Accessories 34
Patents
On Non Mandrel Benders line:
5.354.802 5.354.802 (USA)
page
22
23
page
24
25
26
page
27
28
page
29
30
31
page
MN092 MN092 32
MN092 MN092
On artt. MG76 - MG030 - TB60 - TB050
SB060 - SB48 - MB42:
1.276.249 (Italy)
EP 0 783 927 (Europe)
5.775.157 (USA)
2 192 901 (Canada)
197498 (Mexico)
ZL 96114003.8 (China)
263.394 (Korea)
3247311 (Japan)
MG76 MG76 MG030 MG030
TB60 TB60 TB050 TB050 TB050EDT
TB050EDT
SB48 SB48
21
SB060 SB060
MB42 MB42 MB42P MB42P MD070 MD070 MD083 MD083
SA / E / A

MODELS
Art. Ref.
MG 76T
MEGABENDER MG76
Megabender MG76
TECHNICAL DATA
Bending Radii**
Max Rotation Angle
Max Bending Speed
Control
Number of Programs
Overload System Control
Voltage*
Motor
Noise Level (machine operating)
Upper Machine Body
Lower Machine Mainframe
Foot-switch Control
Dimensions (w xhxl)
Weight
Tube Bender without mandrel
Description Phase
Description MG76T
Three
KIT MACHINE + TOOLING (Former & Counterbending Die)*
Art.
MG 76T K2D
* Formers in cast iron, counterbending dies in brass.
Art.
MG 76T K3D
Machine
MG76T
Machine
MG76T
Tube
Gas inches
Tube
Gas inches
* Formers in cast iron, counterbending dies in brass.
Art. Machine Tube
Radius
2xØ
Radius
3xØ
MG 76T KOD MG76T OD inches
* Formers in cast iron, counterbending dies in brass.
Formers
Ø 1/2” (21.30 mm), R46
Ø 3/4” (26.90 mm), R56
Ø 1” (33.70 mm), R67
Ø 1”1/4 (42.25 mm), R90
Ø 1”1/2 (48.25 mm), R100
Ø 2” (60.30 mm), R150
Formers
Ø 1/2” (21.30 mm), R67
Ø 3/4” (26.90 mm), R82
Ø 1” (33.70 mm), R112
Ø 1”1/4 (42.25 mm), R130
Ø 1”1/2 (48.25 mm), R150
Ø 2” (60.30 mm), R190
Formers
Ø 5/8” (15.88 mm), R46
Ø 7/8” (22.22 mm), R56
Ø 1” (25.40 mm), R67
Ø 1”1/4 (31.75 mm), R82
Ø 1”1/2 (38.10 mm), R100
Ø 2” (50.80 mm), R150
10 ÷ 380 mm
210°
1/2rpm
Electronic with Microprocessor
30 x 9 Bends Each
Yes
Three Phase 220 / 400 V
3.5 kW

MODELS
Art. Ref.
MG 030V2T*
MG 030T
MG 030M
* Two speed model.
MEGABENDER MG030
TECHNICAL DATA
Description
Bending Radii**
Max Rotation Angle
Max Bending Speed
Control
Number of Programs
Overload System Control
Voltage*
Megabender MG030
Megabender MG030
Megabender MG030
* Formers in cast iron, counterbending dies in brass.
* Formers in cast iron, counterbending dies in brass.
* Formers in cast iron, counterbending dies in brass.
Motor
Noise Level (machine operating)
Upper Machine Body
Lower Machine Mainframe
Foot-switch Control
Dimensions (w xhxl)
Weight
Tube Bender without mandrel
Description Phase
Three
Three
Single
KIT MACHINE + TOOLING (Former & Counterbending Die)*
Art.
Art.
Machine
MG 030V2T K2D MG 030V2T
MG 030T K2D
MG 030M K2D
MG 030M K3D
MG 030T
MG 030M
Machine
MG 030V2T K3D MG 030V2T
MG030T K3D
MG 030T
MG 030M
Tube
Gas inches
Gas inches
Gas inches
Tube
Gas inches
Gas inches
Gas inches
Art. Machine Tube
MG 030V2T KOD
MG 030V2T
MG 030T KOD MG 030T
Radius
2xØ
2xØ
2xØ
Radius
3xØ
3xØ
3xØ
OD inches
OD inches
Ø
Formers
1/2” (21.30 mm), R46
Ø 3/4” (26.90 mm), R56
Ø 1” (33.70 mm), R67
Ø 1”1/4 (42.25 mm), R90
Ø 1”1/2 (48.25 mm), R100
Ø 2” (60.30 mm), R150
Formers
Ø 1/2” (21.30 mm), R67
Ø 3/4” (26.90 mm), R82
Ø 1” (33.70 mm), R112
Ø 1”1/4 (42.25 mm), R130
Ø 1”1/2 (48.25 mm), R150
Ø 2” (60.30 mm), R190
Ø
Formers
5/8” (15.88 mm), R46
Ø 7/8” (22.22 mm), R56
Ø 1” (28.40 mm), R67
Ø 1”1/4 (31.75 mm), R82
Ø 1”1/2 (38.10 mm), R100
Ø 2” (50.80 mm), R150
MG030V2T MG030T / MG030M
10 ÷ 380 mm
10 ÷ 380 mm
210°
210°
2/4rpm
Variable
Electronic with Microprocessor Electronic with Microprocessor
30 x 9 Bends Each 30 x 9 Bends Each
Yes
Yes
Three Phase 220 / 400 V
Three Phase 220 / 400 V
Single Phase 220 V
3.5 kW

MODELS
Art. Ref.
TB 60T
TOPBENDER TB60
Description
Topbender TB60
TECHNICAL DATA
Bending Radii**
Max Rotation Angle
Max Bending Speed
Control
Number of Programs
Overload System Control
Voltage*
Motor
Noise Level (machine operating)
Upper Machine Body
Lower Machine Mainframe
Foot-switch Control
Dimensions (w xhxl)
Weight
Tube Bender without mandrel
Description Phase
Three
KIT MACHINE + TOOLING (Former & Counterbending Die)*
Art.
TB60T K2D
Art.
TB60T K3D
Machine
TB 60T
Machine
TB 60T
Tube
Gas inches
Tube
Gas inches
Radius
2xØ
* Formers in cast iron, counterbending dies in brass.
Radius
3xØ
* Formers in cast iron, counterbending dies in brass.
Art. Machine Tube
TB60T KOD TB 60T OD inches
* Formers in cast iron, counterbending dies in brass.
Ø
Formers
1/2” (21.30 mm), R46
Ø 3/4” (26.90 mm), R56
Ø 1” (33.70 mm), R67
Ø 1”1/4 (42.25 mm), R90
Ø 1”1/2 (48.25 mm), R100
Ø 2” (60.30 mm), R150
Formers
Ø 1/2” (21.30 mm), R67
Ø 3/4” (26.90 mm), R82
Ø 1” (33.70 mm), R112
Ø 1”1/4 (42.25 mm), R130
Ø 1”1/2 (48.25 mm), R150
Ø 2” (60.30 mm), R190
Ø
Formers
5/8” (15.88 mm), R46
Ø 7/8” (22.22 mm), R56
Ø 1” (28.40 mm), R67
Ø 1”1/4 (31.75 mm), R82
Ø 1”1/2 (38.10 mm), R100
Ø 2” (50.80 mm), R150
TB60T
10 ÷ 380 mm
210°
2/4 rpm
Electronic with Microprocessor
30 x 9 Bends Each
Yes
Three Phase 220 / 400 V
1.5 kW

MODELS
Art. Ref.
TB 050T
TOPBENDER TB050
Description
Topbender TB050
TECHNICAL DATA
Bending Radii**
Max Rotation Angle
Max Bending Speed
Control
Number of Programs
Overload System Control
Voltage*
Motor
Noise Level (machine operating)
Upper Machine Body
Lower Machine Mainframe
Foot-switch Control
Dimensions (w xhxl)
Weight
Tube Bender without mandrel
Description Phase
TB050T
Three
KIT MACHINE + TOOLING (Former & Counterbending Die)*
Art.
TB 050T K2D
Art.
TB 050T K3D
Machine
TB 050T
Machine
TB 050T
Tube
Gas inches
Tube
Gas inches
Art. Machine Tube
Radius
2xØ
* Formers in cast iron, counterbending dies in brass.
Radius
3xØ
* Formers in cast iron, counterbending dies in brass.
TB 050T KOD TB 050T OD inches
* Formers in cast iron, counterbending dies in brass.
Ø
Formers
1/2” (21.30 mm), R46
Ø 3/4” (26.90 mm), R56
Ø 1” (33.70 mm), R67
Ø 1”1/4 (42.25 mm), R90
Ø 1”1/2 (48.25 mm), R100
Ø 2” (60.30 mm), R150
Formers
Ø 1/2” (21.30 mm), R67
Ø 3/4” (26.90 mm), R82
Ø 1” (33.70 mm), R112
Ø 1”1/4 (42.25 mm), R130
Ø 1”1/2 (48.25 mm), R150
Ø 2” (60.30 mm), R190
Ø
Formers
5/8” (15.88 mm), R46
Ø 7/8” (22.22 mm), R56
Ø 1” (25.40 mm), R67
Ø 1”1/4 (31.75 mm), R82
Ø 1”1/2 (38.10 mm), R100
Ø 2” (50.80 mm), R150
10 ÷ 300 mm
210°
1.25 & 2.5 rpm
Electronic with Microprocessor
30 x 9 Bends Each
Yes
Three Phase 220 / 400 V
1.5 kW

MODELS
Art. Ref.
TB 050EDT
TOPBENDER TB050EDT
MAXIMUM CAPACITY
Description
Bending Radii
Max Rotation Angle
Max Bending Speed
Control
Material
Number of Programs
Overload System Control
Voltage*
Motor
Noise Level (machine operating)
Upper Machine Body
Lower Machine Mainframe
Foot-switch Control
Dimensions (w xhxl)
Weight
* Other voltages available upon request
Tube Bender without mandrel
2 2
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)
Section
Topbender TB050EDT
TECHNICAL DATA
Description Phase
Gas tubes
Standard Steel tubes
Furniture tubes
Hydraulic Steel ST35
Stainless Steel AISI 304 - 316
Stainless Steel AISI 308 (food industry)
Soft Brass
Hard Copper & Aluminium
Soft Copper
Conduit tubes
Mepla, Geberit and similar tubes
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
For dimensions in inches, see conversion table on page 97.
Three
Max Ø x
wall thickness (mm)
2” Gas x 4
60x3
60x4
64x4
64x3
60x4
60x4
64x4
64x4
60x4
50x4
35
10x60
25x50x3
50x50x3
30x30
50x50x6
40x20x6
TB050EDT
10 ÷ 300 mm
210°
1.3 rpm
Basic Electronic
Card
1
Yes
Three Phase 220 / 400 V
1.5 kW
-
Aluminium Alloy
Welded Steel
Yes
363 x 900 x 595 mm
130 kg
26
MACHINE EQUIPMENT (Former & Counterbending Die)*
Ø , “Gas
Radius, mm
1”1/4 (31.75 mm)
90
* Former in cast iron, counterbending die in brass.
art. TB050EDT
SA / E / A

MODELS
Art. Ref.
SB 48M
SB 48T
SB 48T K2D
SUPERBENDER SB48
Superbender SB48
Superbender SB48
* Formers in cast iron, counterbending dies in brass.
* Formers in cast iron, counterbending dies in brass.
TECHNICAL DATA
Description
Bending Radii
Max Rotation Angle
Max Bending Speed
Control
Number of Programs
Overload System Control
Voltage*
Motor
Noise Level (machine operating)
Upper Machine Body
Lower Machine Mainframe
Foot-switch Control
Dimensions (w xhxl)
Weight
* Other voltages available upon request
Tube Bender without mandrel
Description Phase
Single
Three
KIT MACHINE + TOOLING (Former & Counterbending Die)*
Art.
SB 48M K2D
Art.
SB 48M K3D
SB 48T K3D
Machine
SB 48M
SB 48T
Machine
SB 48M
SB 48T
Tube
Gas inches
Gas inches
Tube
Gas inches
Gas inches
Art. Machine Tube
Radius
2xØ
2xØ
Radius
3xØ
3xØ
SB 48M KOD SB 48M OD inches
SB 48T KOD
SB 48T OD inches
* Formers in cast iron, counterbending dies in brass.
Ø
Formers
1/2” (21.30 mm), R46
Ø 3/4” (26.90 mm), R56
Ø 1” (33.70 mm), R67
Ø 1”1/4 (42.25 mm), R90
Ø 1”1/2 (48.25 mm), R100
Formers
Ø 1/2” (21.30 mm), R67
Ø 3/4” (26.90 mm), R82
Ø 1” (33.70 mm), R112
Ø 1”1/4 (42.25 mm), R130
Ø 1”1/2 (48.25 mm), R150
Formers
Ø 5/8” (15.88 mm), R46
Ø 7/8” (22.22 mm), R56
Ø 1” (25.40 mm), R67
Ø 1”1/4 (31.75 mm), R82
Ø 1”1/2 (38.10 mm), R100
SB48M SB48T
10 ÷ 300 mm 10 ÷ 300 mm
210°
210°
2 rpm
3 rpm
Electronic with Microprocessor Electronic with Microprocessor
30 x 9 Bends Each 30 x 9 Bends Each
Yes
Yes
Single Phase 110 / 220 V Three Phase 220 / 400 V
1.5 kW
1.5 kW

MODELS
Art. Ref.
SB 060M
SUPERBENDER SB060
Description
Bending Radii
Max Rotation Angle
Max Bending Speed
Control
Number of Programs
Overload System Control
Voltage*
Motor
Noise Level (machine operating)
Upper Machine Body
Lower Machine Mainframe
Foot-switch Control
Dimensions (w xhxl)
Weight
* Other voltages available upon request
Superbender SB060
TECHNICAL DATA
Tube Bender without mandrel
Description Phase
SB060M
Single
KIT MACHINE + TOOLING (Former & Counterbending Die)*
Art.
SB 060M K2D
Art.
SB 060M K3D
Machine
SB 060M
Machine
SB 060M
Tube
Gas inches
Tube
Gas inches
Art. Machine Tube
Radius
2xØ
* Formers in cast iron, counterbending dies in brass.
Radius
3xØ
* Formers in cast iron, counterbending dies in brass.
SB 060M KOD SB 060M OD inches
* Formers in cast iron, counterbending dies in brass.
Formers
Ø 1/2” (21.30 mm), R46
Ø 3/4” (26.90 mm), R56
Ø 1” (33.70 mm), R67
Ø 1”1/4 (42.25 mm), R90
Ø 1”1/2 (48.25 mm), R100
Ø 2” (60.30 mm), R150
Formers
Ø 1/2” (21.30 mm), R67
Ø 3/4” (26.90 mm), R82
Ø 1” (33.70 mm), R112
Ø 1”1/4 (42.25 mm), R130
Ø 1”1/2 (48.25 mm), R150
Ø 2” (60.30 mm), R190
Ø
Formers
5/8” (15.88 mm), R46
Ø 7/8” (22.22 mm), R56
Ø 1” (25.40 mm), R67
Ø 1”1/4 (31.75 mm), R82
Ø 1”1/2 (38.10 mm), R100
10 ÷ 300 mm
210°
2.5 rpm
Stable Speed and
Bending Angle Controls
1
Yes
Single Phase 110 / 220 V
2.2 kW
-
Aluminium Alloy
Welded Steel
Yes
260 x 900 x 600 mm
110 kg
28
MAXIMUM CAPACITY
2 2
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)
Section
Material
Gas tubes
Standard Steel tubes
Furniture tubes
Hydraulic Steel ST35
Stainless Steel AISI 304 - 316
Stainless Steel AISI 308 (food industry)
Soft Brass
Hard Copper & Aluminium
Soft Copper
Conduit tubes
Mepla, Geberit and similar tubes
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
For dimensions in inches, see conversion table on page 97.
art. SB060M
Max Ø x
wall thickness (mm)
1”1/2 Gas x 3.68
48 x 3.5
54 x 1.5
50x4
50x3
48 x 2.5
60x3
64x2
64x2
60x2
50x4
32
8x48
20x40x3
40x40x3
30x30
40x40x5
32x16x5
SA / E / A

MODELS
Art. Ref.
MB 42M
MB 42T
MB 42PM
MEDIBENDER MB42
Medibender MB42
Medibender MB42
Tube Bender without mandrel
Description Phase
Single
Three
Medibender MB42 portable Single
KIT MACHINE + TOOLING (Former & Counterbending Die)*
Art.
MB 42M K2D
MB 42T K2D
MB 42PM K2D
Art.
MB 42M K3D
MB 42T K3D
MB 42PM K3D
TECHNICAL DATA
Description
Bending Radii
Max Rotation Angle
Max Bending Speed
Control
Number of Programs
Overload System Control
Voltage*
Motor
Noise Level (machine operating)
Upper Machine Body
Lower Machine Mainframe
Foot-switch Control
Dimensions (w xhxl)
Weight
Machine
MB 42M
MB 42T
MB 42PM
Machine
MB 42M
MB 42T
MB 42PM
Tube
Gas inches
Gas inches
Gas inches
Tube
Gas inches
Gas inches
Gas inches
* Other voltages available upon request
Radius
2xØ
2xØ
2xØ
* Formers in cast iron, counterbending dies in brass.
Radius
3xØ
3xØ
3xØ
* Formers in cast iron, counterbending dies in brass.
Art. Machine Tube
MB 42M KOD MB 42M OD inches
MB 42T KOD MB 42T OD inches
MB 42PM KOD MB 42PM OD inches
* Formers in cast iron, counterbending dies in brass.
Ø
Formers
1/2” (21.30 mm), R46
Ø 3/4” (26.90 mm), R56
Ø 1” (33.70 mm), R67
Ø 1”1/4 (42.25 mm), R90
Ø
Formers
1/2” (21.30 mm), R56
Ø 3/4” (26.90 mm), R67
Ø 1” (33.70 mm), R90
Ø 1”1/4 (42.25 mm), R112
Ø
Formers
5/8” (15.88 mm), R46
Ø 7/8” (22.22 mm), R56
Ø 1” (25.40 mm), R67
Ø 1”1/4 (31.75 mm), R82
29
art. MB42PM
MAXIMUM CAPACITY
art. MB42M - MB42T
2 2
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)
Section
Material
Gas tubes
Standard Steel tubes
MB42M / MB42PM MB42T
Furniture tubes
10 ÷ 260 mm 10 ÷ 260 mm
Hydraulic Steel ST35
210°
210°
Stainless Steel AISI 304 - 316
2 rpm
4 rpm
Stainless Steel AISI 308 (food industry)
Electronic with Microprocessor Electronic with Microprocessor
Soft Brass
30 x 9 Bends Each 30 x 9 Bends Each
Hard Copper & Aluminium
Yes Yes
Soft Copper
Single Phase 110 / 220 V Three Phase 220 - 400 V
Conduit tubes
1.1 kW
1.1 kW
Mepla, Geberit and similar tubes

MODELS
Art. Ref.
MD 070M
MEDIBENDER MD070
Description
Bending Radii
Max Rotation Angle
Max Bending Speed
Control
Number of Programs
Overload System Control
Voltage*
Motor
Noise Level (machine operating)
Upper Machine Body
Lower Machine Mainframe
Foot-switch Control
Dimensions (w xhxl)
Weight
* Other voltages available upon request
Medibender MD070
TECHNICAL DATA
Tube Bender without mandrel
Description Phase
MD070M
Single
KIT MACHINE + TOOLING (Former & Counterbending Die)*
Art. Machine Tube
MD 070M KGS
MD 070M Gas inches
* Formers in cast iron, counterbending dies in brass.
Art. Machine Tube
MD 070M KOD MD 070M OD inches
* Formers in cast iron, counterbending dies in brass.
Ø
Ø
Ø
Ø
Ø
Ø
Formers
1/2” (21.30 mm), R46
3/4” (26.90 mm), R56
1” (33.70 mm), R82
Formers
5/8” (15.88 mm), R46
7/8” (22.22 mm), R56
1” (25.40 mm), R67
36 ÷ 190 mm
210°
2.8 rpm
Bending Angle Digital
Setting 0° ÷ 180°
1
Yes
Single Phase 110 / 220 V
900 W
-
Aluminium Alloy
Aluminium
Yes
245 x 300 x 320 mm
23 kg
30
SPECIAL MODELS
Art. Description
MD 071M
Faster model - Same features as art. MD070M
Footswitch control (art. P050H) not included
Used for bending radii < 36 mm.
MAXIMUM CAPACITY
2 2
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)
Section
Material
Gas tubes
Standard Steel tubes
Furniture tubes
Hydraulic Steel ST35
Stainless Steel AISI 304 - 316
Stainless Steel AISI 308 (food industry)
Soft Brass
Hard Copper & Aluminium
Soft Copper
Conduit tubes
Mepla, Geberit and similar tubes
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
For dimensions in inches, see conversion table on page 97.
art. MD070M
Max Ø x
wall thickness (mm)
1” Gas x 3.4
38 x 1.5
38 x 1.5
35x3
30x2
35 x 1.5
42 x 1.5
42 x 1.5
50x2
50x2
50x4
20
10x25
15x25x3
25x25x3
20x20
30x30x5
30x15x5
SA / E / A

MODELS
Art. Ref.
MD 083
MEDIBENDER MD083
Description
Bending Radii
Max Rotation Angle
Max Bending Speed
Control
Medibender MD083
Number of Programs
Overload System Control
Voltage*
Motor
Noise Level (machine operating)
Upper Machine Body
Lower Machine Mainframe
Foot-switch Control
Dimensions (w xhxl)
Weight
Tube Bender without mandrel
Manual
Description Phase
KIT MACHINE + TOOLING (Former & Counterbending Die)*
Art. Machine Tube
MD 083 KMM MD 083
TECHNICAL DATA
Millimeter
* Formers in aluminium, counterbending dies in brass.
10 ÷ 190 mm
210°
-
-
-
-
-
-
-
Aluminium Alloy
Aluminium
No
245 x 200 x 320 mm
17 kg
-
Formers
Ø 12, R36 - Ø 14, R40
Ø 16, R46 - Ø 18, R56
Ø 22, R67 - Ø 28, R96
MD083
31
MAXIMUM CAPACITY
2 2
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)
Section
Material
Gas tubes
Standard Steel tubes
Furniture tubes
Hydraulic Steel ST35
Stainless Steel AISI 304 - 316
art. MD083
Stainless Steel AISI 308 (food industry)
Soft Brass
Hard Copper & Aluminium
Soft Copper
Conduit tubes
Mepla, Geberit and similar tubes
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
For dimensions in inches, see conversion table on page 97.
Max Ø x
wall thickness (mm)
1” Gas x 3.4
35 x 2.5
32 x 1.5
35x3
35x2
35 x 1.5
32x3
42 x 1.5
50x2
50x2
50x4
20
10x25
15x25x3
25x25x3
20x20
30x30x5
30x15x5
SA / E / A

MODELS
Art. Ref.
MN 092M
MINIBENDER MN092
Description
Bending Radii
Max Rotation Angle
Max Bending Speed
Control
Minibender MN092
TECHNICAL DATA
Tube Bender without mandrel
Description Phase
Single
KIT MACHINE + TOOLING (Former & Counterbending Die)*
Art. Machine Tube
MN 092M KMM
Art. Machine Tube Formers
MN 092M KME
MN 092M
MN 092M
MN092M
10 ÷ 190 mm
210°
2 rpm
Electronic with Microprocessor
Number of Programs 3
Overload System Control
Yes
Voltage*
Single Phase 110 / 220 V
Motor
800 W
Noise Level (machine operating)
-
Upper Machine Body
Aluminium Alloy
Lower Machine Mainframe
Aluminium
Foot-switch Control
No
Dimensions (w xhxl)
200 x 105 x 360 mm
Weight
15 kg
* Other voltages available upon request
Millimeter
* Formers in aluminium, counterbending dies in polymer and brass.
Millimeter
* Formers in aluminium, counterbending dies in polymer and brass.
Formers
Art. Machine Tube Formers
MN 092M KMG
MN 092M
Mepla, Geberit
and similar
* Formers in aluminium, counterbending dies in brass.
* Formers in aluminium, counterbending dies in polymer and brass.
Ø 12, R36 - Ø 14, R40
Ø 16, R46 - Ø 18, R56
Ø 22, R67 - Ø 28, R96
Ø 15, R46 - Ø 18, R56
Ø 22, R67 - Ø 28, R112
Ø 15, R46 - Ø 20, R67
Ø 26, R82 - Ø 32, R112
Ø 40, R160 - Ø 50, R170
Art. Machine Tube Formers
Ø 1/2” (12.70 mm), R40
MN 092M KOD MN 092M OD inches
Ø
Ø
3/4” (19.05 mm), R67
1” (25.40 mm), R82
Ø 1”1/8 (28.58 mm), R112
32
MAXIMUM CAPACITY
2 2
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)
Section
art. MN092M
Material
Gas tubes
Standard Steel tubes
Furniture tubes
Hydraulic Steel ST35
Stainless Steel AISI 304 - 316
Stainless Steel AISI 308 (food industry)
Soft Brass
Hard Copper & Aluminium
Soft Copper
Conduit tubes
Mepla, Geberit and similar tubes
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
For dimensions in inches, see conversion table on page 97.
Max Ø x
wall thickness (mm)
3/4” Gas x 2.9
27 x 2.3
28 x 2.5
28 x 1.5
28 x 1.5
28 x 1.5
28x2
28 x 1.5
35 x 1.3
42x2
50x4
16
-
-
-
-
-
-
SA / E / A

NON MANDREL BENDERS
Section Material
Gas tubes
Standard Steel tubes
Furniture tubes
Hydraulic Steel ST35
Stainless Steel AISI 304 - 316
Stainless Steel AISI 308 (food industry)
Soft Brass
Hard Copper & Aluminium
Soft Copper
Conduit tubes
Mepla, Geberit and similar tubes
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
MAXIMUM CAPACITY
Section Material Max Ø x thickness (mm)
Gas tubes
Standard Steel tubes
Furniture tubes
Hydraulic Steel ST35
Stainless Steel AISI 304 - 316
Stainless Steel AISI 308 (food industry)
Soft Brass
Hard Copper & Aluminium
Soft Copper
Conduit tubes
Mepla, Geberit and similar tubes
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
2 2
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000).
For dimensions in inches, see conversion table on page 97.
MEGABENDER
MG76 - MG030
2”1/2 Gas x 4
76x3
76x3
70x5
70x4
76 x 1.6
76x4
76x6
76x6
73x4
50x4
45
10x90
30x60x3
60x60x3
40x40
60x60x6
50x20x6
MB42
1”1/4 Gas x 3.5
42x3
48 x 1.5
42x4
42x3
42 x 2.5
50x3
54x2
60x2
60x2
50x4
30
7x42
18x35x2
35x35x3
25x25
35x35x5
28x14x5
TB60
2” Gas x 4
60x4
60x4
64x5
60x3
60x6
64x6
64x6
63x4
50x4
35
14x60
25x50x3
50x50x3
30x30
50x50x6
40x20x6
MEDI BENDER
33
TOP BENDER
TB050
TB050EDT
2” Gas x 4
60x3
60x4
64x4
64x3 64x3
60x4
60x4
64x4
64x4
60x4
50x4
35
10x60
25x50x3
50x50x3
30x30
50x50x6
40x20x6
2 2
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000).
For dimensions in inches, see conversion table on page 97.
MINI BENDER
SUPER BENDER
1”1/2 Gas x 3.68 1”1/2 Gas x 3.68
48 x 3.5 48 x 3.5
54 x 1.5 54 x 1.5
50x4 50x4
50x3 50x3
48 x 2.5 48 x 2.5
60x3 60x3
64x2
64x2
MD070 MD083
MN092
Max Ø x thickness (mm)
1” Gas x 3.4 1” Gas x 3.4 3/4” Gas x 2.9
38 x 1.5
35 x 2.5
27 x 2.3
38 x 1.5
32 x 1.5
28 x 2.5
35x3
35x3
28 x 1.5
30x2 35x2
28 x 1.5
35 x 1.5
35 x 1.5
28 x 1.5
42 x 1.5
32x3
28x2
42 x 1.5
42 x 1.5
28 x 1.5
50x2
50x2
35 x 1.3
50x2
50x2
42x2
50x4
50x4
50x4
20
20
16
10x25
10x25
-
15x25x3
15x25x3
-
25x25x3
25x25x3
-
20x20
20x20
-
30x30x5
30x30x5
-
30x15x5
30x15x5
-
SB48 SB060
64x2
64x2
60x2 60x2
50x4 50x4
32 32
8x48 8x48
20x40x3 20x40x3
40x40x3 40x40x3
30x30 30x30
40x40x5 40x40x5
32x16x5 32x16x5
SA / E / A

40 mm HEXAGONAL SHAFT
SLIDER
NON MANDREL ACCESSORIES
50 mm HEXAGONAL SHAFT
COUNTERBENDING DIE SUPPORT BRACKET
HANDWHEEL
FOOT SWITCH CONTROL
For Megabender, Topbender
and Superbender
34
Art. P050A
Art. P050B
Art. P050D/1
Art. P575/1
Art. 050G
Art. P050H
MG030
MG76
MG030
MG76
MG030
MG76
MG030
MG76
MG030
MG76
MG030
MG76
TB60 TB050/
EDT
Art. P050A
TB60 TB050/
EDT
Art. P050B
TB60 TB050/
EDT
Art. P050D/1
TB60 TB050/
EDT
Art. P575/1
TB60 TB050/
EDT
Art. 050G
TB60 TB050/
EDT
LEGEND
Art. P050H
SB060 SB48
SB060 SB48
SB060 SB48
SB060 SB48
SB060 SB48
SB060 SB48
= standard = optional na = not appliable
SA / E / A

NON MANDREL ACCESSORIES
COUNTERBENDING DIE EXTENSION
For small radius bends (< 36 mm).
6 mm HEXAGONAL KEY
SPECIAL GREASE SPRAY CAN & PUMP
SPECIAL FORMER HOLDING SHAFT
For bending radii from 10 to 35 mm.
To be used with former 157A.
SPECIAL DIE
Special die with special shaft from 10 to 35 mm radius.
SPECIAL SUPPORT BRACKET
For Megabender, Topbender
and Superbender
Special counterbending die support bracket for bending
radii from 225 to 290 mm.
Available only upon request.
Art. 810P
(Special grease
spray can)
35
Art. 152-P
Art. P514A
Art. 050C
Art. 050S
Art. P050E
Art. P010
(Grease pump)
MG030
MG76
MG030
MG76
MG030
MG76
MG030
MG76
MG030
MG76
MG030
MG76
TB60 TB050/
EDT
Art. 152-P
TB60 TB050/
EDT
Art. P514A
TB60 TB050/
EDT
Art. 810P - Art. P010
TB60 TB050/
EDT
Art. 050C
TB60 TB050/
EDT
Art. 050S
TB60 TB050/
EDT
LEGEND
Art. P050E
SB060 SB48
SB060 SB48
SB060 SB48
SB060 SB48
SB060 SB48
SB060 SB48
= standard = optional na = not appliable
SA / E / A

NON MANDREL ACCESSORIES
2 AXES POSITIONING TABLE
For multiple bends applications. Max Ø 48 mm. Available
lengths: 3 m / 10 ft and 6 m / 20 ft.
2 AXES LENGTH STOP DEVICE
For multiple bends applications.
Used with steel and aluminium formers with radius from
150 to 250 mm.
SPECIAL EXTRACTOR PLATE
Extractor plate for profiles, solid and hollow.
For Megabender, Topbender
and Superbender
36
Art. A40/P
Art. 050M
Art. P500P1
MG030
MG76
MG030
MG76
MG030
MG76
TB60 TB050/
EDT
TB60 TB050/
EDT
TB60 TB050/
EDT
LEGEND
Art. A40/P
Art. 050M
Art. P500P1
SB060 SB48
SB060 SB48
SB060 SB48
= standard = optional na = not appliable
SA / E / A

NON MANDREL ACCESSORIES
SPECIAL GREASE SPRAY CAN & PUMP
FOOT SWITCH CONTROL
HANDWHEEL
Art. 810P
(Special grease
spray can)
37
Art. P050H
Art. MP027
Art. P010
(Grease pump)
MB42/P MD070
MB42/P MD070
Art. P050H
MB42/P MD070
Art. MP027
MD083
Art. 810P - Art. P010
na
MD083
MN092
MN092
na na
MD083
na
MN092
HEXAGONAL SHAFT MB42/P MD070 MD083 MN092
COUNTERBENDING DIE SUPPORT BRACKET
SLIDER
For Medibender and Minibender
Art. MP003
Art. MP019A
Art. MP018/1
Art. MP003
Art. MP019A
LEGEND
na
MB42/P MD070
na
na na
= standard = optional na = not appliable
na
MB42/P MD070
Art. MP018/1
na
MD083
na
MD083
na
SA / E / A
MN092
na
MN092
na

NON MANDREL ACCESSORIES
2 AXES LENGTH STOP DEVICE
For Medibender and Minibender
For multiple bends applications.
Used with steel and aluminium formers with radius
from150 to 250 mm.
SPECIAL TOOLING HOLDING SHAFT
For bending radii from 10 to 35 mm (to be used with former
157A). To be used with counterbending die extension, art.
152P.
SPECIAL FORMER
Special former with shaft for radii from 10 to 35 mm.
2 AXES POSITIONING TABLE
For multiple bends applications. Max Ø 48 mm. Available
lengths: 3 m / 10 ft and 6 m / 20 ft, including adaptor for
mounting on MB42.
LEVER MB42/P MD070 MD083 MN092
For counterbending die positioning on art. MD070,
MD071, MD083, MN092.
To place on aluminium formers for tube wall thickness
higher than 1.5 mm.
38
Art. 050M
Art. 042C
Art. 042S
Art. A40/P-MB42
Art. P084F
Art. P084G
MB42/P MD070
MB42/P MD070
Art. 042C
na
Art. P084F
SUPPORT BRACKET MB42/P MD070 MD083 MN092
na na
LEGEND
Art. 050M
Art. P084G
MD083
MD083
MN092
MN092
= standard = optional na = not appliable
na
MB42/P MD070
Art. 042S
na
MB42/P MD070
Art. A40/P-
MB42
na
na
MD083
na
MD083
na
MN092
na
MN092
na na
SA / E / A

NON MANDREL ACCESSORIES
For Medibender and Minibender
COUNTERBENDING DIE SUPPORT BRACKET MB42/P MD070 MD083 MN092
To be used for placing and positioning the counterbending
die.
METAL STORAGE CASE
TRIPOD MB42/P MD070 MD083 MN092
REAMER
For tubes from Ø 4 to Ø 25 mm (from 1/4” to 1”).
REAMER
For tubes from Ø5to Ø45
mm (from 1/4” to 1”3/4).
Including: 1 display box, 12 reamers art. 802 for tubes
from Ø4to Ø25 mm (from Ø1/4” to Ø1”).
39
Art. 084E1
Artt. R500P - R600
Art. 084D1
Art. 802
Art. 803
na
MB42/P MD070
na
na
MB42/P MD070
na
MB42/P MD070
na
na
LEGEND
Art. 084E1
MD083
Art. 084D1
= standard = optional na = not appliable
na
MN092
Art. R500P Art. R600
MD083
Art. 802
MD083
Art. 803
Art. 804
MN092
MN092
REAMER KIT MB42/P MD070 MD083 MN092
SA / E / A

NON MANDREL ACCESSORIES
REAMER KIT
Including: 1 display box, 12 reamers art. 803 for tubes
from Ø5to Ø45 mm (for tubes from Ø1/4” to Ø1”3/4).
REAMER KIT
For Medibender and Minibender
Including: 1 display box, 8 reamers art. 802 for tubes from
Ø4to Ø25 mm (for tubes from Ø1/4” to Ø1”),
4 reamers
art. 803 for tubes from Ø 5 to Ø 45 mm (for tubes from Ø
1/4” to Ø 1”3/4).
40
MB42/P MD070
na
MB42/P MD070
na
LEGEND
MD083
Art. 805
MD083
Art. 806
MN092
MN092
TUBE WORKING ACCESSORY MB42/P MD070 MD083 MN092
For reducing, flanging and chamfering tubes.
Art. 087
na na
HANDLE MB42/P MD070 MD083 MN092
Art. P084L
Art. 087
na na na
Art. P084L
TRANSMISSION UNIT MB42/P MD070 MD083 MN092
For electric drill connection.
Art. 083A
na na
na
Art. 083A
DRILL HOLDER MB42/P MD070 MD083 MN092
For holding the electric drill on art. MD083.
Art. 083B
na na na
Art. 083B
= standard = optional na = not appliable
SA / E / A

NON MANDREL ACCESSORIES
BRASS SLIDER
SLIDER
REMOVABLE HEXAGONAL SHAFT
For Medibender and Minibender
COUNTERBENDING DIE SUPPORT BRACKET
41
Art. P149
Art. P811
Art. 092E1
Art. P603A
MB42/P MD070
na na
MB42/P MD070
na
MB42/P MD070
na
MB42/P MD070
na
LEGEND
= standard = optional na = not appliable
na
na
na
Art. P149
MD083
MD083
na
MD083
na
MD083
na
SA / E / A
MN092
MN092
Art. P811
MN092
Art. 092E1
MN092
Art. P603A

MANDREL BENDERS
SECTOR APPLICATIONS
NAUTICALS
AIRCRAFT
TRANSPORT
AUTOMOTIVE
MOTORCYCLING
HOME FURNITURE
MEDICAL FURNITURE
Railings, ladders, roof frameworks,
furniture
Seat frames, handles, window
frames, hydraulic pipelines of brake
systems
Window and windscreen frames,
exhaust pipes, seat frames, roll
bars, railings
Exhaust pipes, window and
windscreen frames
Frames and accessories (stands,
handlebars, racks)
Lamps, chairs, bathroom furniture,
other home furniture
Hospital and beauty shop beds,
medical furniture and equipment
42 AN / E / A

MANDREL BENDERS
Megabender with mandrel page
MG030 MG030 with mandrel 44
Mandrel Accessories
Patents
On artt. MG030V2T-A3/H76 - MG030T-A3/H76-C
MG 030M-A3/H76:
1 278 066 (Italy)
1 283 894 (Italy)
RM 2007 A 0000015 (Italy - pending)
RM 2005 A 000607 (Italy - pending)
EP 0 742 080 (Europe)
EP 0 786 293 (Europe)
5.687.601 (USA)
5.771.735 (USA)
2.175.977 (Canada)
2.195.180 (Canada)
197969 (Mexico)
9602228.0 (Brazil)
ZL 96105160.4 (China)
ZL 97100421.8 (China)
229854 (Korea)
563 221 (Korea)
2667971 (Japan)
3225261 (Japan)
121094 (Taiwan)
45
43
MG030 MG030 with mandrel
AN / E / A

MODELS
MEGABENDER MG030 WITH MANDREL
Three -
3 m**
Three 3 m**
Single -
3 m**
* Two speed model.
** On request extension table 3 m (10 ft) long with 6 m (20 ft) total working length.
Note: Machines supplied without oil.
TECHNICAL FEATURES
Mandrel Bender
Art. Phase Inverter Working Lenght
MG030V2T-A3/H76*
MG030T-A3/H76-C
MG030M-A3/H76
44
PATENTED
artt. MG030V2T-A3/H76
MG030T-A3/H76-C
MG030M-A3/H76
Soft touch control panel integrated in the machine body
Multifunctional menu for programming bend angles, mandrel pre-extraction and internal tube lubrication
One axis control for former rotation
Length and rotation positioning of the mandrel chuck are carried out manually by using standard adjustable mechanical stops or by high
precision digital display
Reinforced mandrel arm with extended shaft for higher rigidity
High quality bends even with thin wall thicknesses and tight radii
The drive unit can be used as a non mandrel or a mandrel bender with the only use of the mandrel attachment
Very robust cast iron tooling for higher rigidity and bending accuracy
Variable speed using inverter system
Easy installation and low maintainance
AN / E / A

MEGABENDER MG030 WITH MANDREL
MAXIMUM CAPACITY
2 2
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)
Section Material
Max Ø x thickness
(mm)
Boiler tubes
48.26 x 3.68 (1”1/2 Gas x 3.68)
Standard Steel tubes
50x3
Furniture tubes
50x3
Hydraulic Steel ST35
50x3
Stainless Steel AISI 304 - 316
50x2
Stainless Steel AISI 308 (food industry) 50x3
Soft Brass
64x4
Conduit tubes
50x3
Aluminium T6 6060
64x4
Semi Raw Copper / CUNI
64x4
X
Y Mild Steel (EN: S275JO)
50 x 25 x 4 (along X)
50 x 25 x 4 (along Y)
Mild Steel (EN: S275JO)
45x45x3
Capacity range from Ø 10 mm to Ø 64 mm with min radius 2 x Ø (depending on material quality,
tube diameter and wall thickness). For higher wall thickness, special feasibility study is requested.
For dimensions in inches, see conversion table on page 97.
45
TECHNICAL DATA
Description
Min Bending Radius
Max Bending Radius
Max Bending Angle
Bend Direction
Speed
Control
Number of Programs
Mandrel Pre-extraction
Weight (Drive Unit + Mandrel Device)
Weight (Mandrel Device only)
ACCESSORIES FOR MEGABENDER MG030 WITH MANDREL
MG030V2T / MG030T / MG030M
with mandrel
2 x Outside Diameter
200 mm
180°
Counterclockwise
2 / 4 rpm (three phase)
Variable (single phase)
Microprocessor with
Multi-functional Menu System
30 x 9 Bends Each
Yes
3 m: 600 Kg; 6 m: 700 Kg
3 m: 250 Kg; 6 m: 350 Kg
For all accessories supplied with MG030 with mandrel, see MG030 non mandrel accessories on pages 34 - 35.
AN / E / A

METALWORKING
SECTOR APPLICATIONS
NAUTICAL
TRANSPORT
HOME FURNITURE
OUTDOOR FURNITURE
OTHER APPLICATIONS:
Porthole frames, chocks, exhaust
pipes
Window frames, seat frameworks,
trimmings
Ornamental applications for interior
and exterior design, metal furniture
Ornamental applications for street
and outdoor furniture
Tube framework Exhaust pipes Customized motorcycle
applications
Notches
46 MW/E/A

METALWORKING
Ercopress
EP45 EP45 / EP25 48
Ercopress Accessories
Erconotch
Patents
On artt. EN180 - EN100:
1 323 763 (Italy)
1 334 062 (Italy)
1 323 762 (Italy)
EP 1 293 293 (Europe)
1 405 696 (Europe)
EP 1 405 696 (Europe)
02 14263 (France)
10 253 364 (Germany)
2 383 284 (UK)
P-362596 (Poland)
294 494 (Czech Republic)
2 264 905 (Russia)
2237980 (Spain)
TR 2003 01689 B (Turkey)
6.848.982 (USA)
6.855.038 (USA)
6.875.094 (USA)
page
49
EN180 EN180 / EN100 51
Erconotch Accessories
Ercoform
page
53
EF35 EF35 54
Ercoform Accessories
Ercoheat
page
55
page
EH2 EH2 / EH1 58
7.044.844 (USA - divisional)
2.402.766 (Canada)
2.412.104 (Canada)
2.443.177 (Canada)
234446 (Mexico)
236651 (Mexico)
ZL 02131656.2 (China)
ZL 02151328.7 (China)
ZL 200310100608.3 (China)
458728 (Korea)
490012 (Korea)
611360 (Korea)
3770867 (Japan)
3820204 (Japan)
3837406 (Japan)
1 232 789 (Taiwan)
2003252791 (Australia)
47
EP45 EP45 - EP25
EN180 EN180 - EN100
EF35 EF35
EH2 EH2 - EH1
On art. EF35:
1 302 351 (Italy)
220 803 (Mexico)
1 323 762 (Italy)
PA/A/2003/010556 (Mexico)
1 333 838 (Italy)
PA/A/2005/007595 (Mexico)
RM 2003 A 000299
200510086081.2 (China)
(Italy - pending)
2005-64909 (Korea)
RM 2004 A 000365
(Italy - pending)
05425507.0 (Europe)
EP 0 990 472 (Europe)
EP 1 422 003 (Europe)
2002 02066(3) (Spain)
TR 2003 01982 B (Turkey)
6.189.359 (USA)
7.140.220 (USA)
11/177.588 (USA)
2.284.427 (Canada)
2.449.886 (Canada)
MW / E / A

MODELS
EP45H2-V2 Three 45 T
EP45H1-V2 Three 45 T
-
EP25H2-V2 Three 25 T
EP25H1-V2 Three 25 T
-
TECHNICAL FEATURES
ERCOPRESS EP45 - EP25
Art. Phase
Note: Machines supplied without oil.
MAX CAPACITY
Capacity
Expander/Reducer/Flanging*
Max Hydraulic
Piston Force
Flat Bar Folding (Fe 370 N/mm )
2
Press
EP45H2-V2
* For Ø > 76 mm, a special headframe is required (supplied upon request).
For dimensions in inches, see conversion table on page 97.
Press, Expander,
Reducer and Flanging
Expander/
Reducer/
Flanging
200x20mmat90°
(V = 140 mm)
2”1/2 Gas ( Ø 76.1 x3mm)
3” OD ( Ø 76.2 x 3 mm)
Very robust working surface for maximum reliability and accuracy of heavy duty operations
Adjustable hydraulic cylinder force and speed for higher working flexibility
Bidirectional cylinder positioning control (electronic and programmable) for repeatable applications
Fast tool change over
48
EP45H1-V2
160 x 20 mm (V = 120 mm)
200 x 20 mm (V = 140 mm)
-
EP25H2-V2
130x15mm(V=100mm)
200x15mm(V=130mm)
2”1/2 Gas ( Ø 76.1 x3mm)
3” OD ( Ø 76.2 x 3 mm)
artt. EP25 - EP45
EP25H1-V2
200x15mmat90°
(V = 140 mm)
-
MW/E/A

ERCOPRESS EP45 - EP25
TECHNICAL DATA
Description
EP45H2-V2
EP45H1-V2
EP25H2-V2
EP25H1-V2
Max Working Stroke
250 mm
250 mm
170 mm
170 mm
Max Hydraulic Piston Force
45 t 45 t
25 t 25 t
Three Phase Motor
4kW
4kW
2.7 / 3.5 kW
2.7 / 3.5 kW
Two Speed
Yes
Yes
Yes Yes
Voltage* 220 / 400 V
220 / 400 V
220 / 400 V
220 / 400 V
Hydraulic Piston Control
Electronic
Electronic
Electronic Electronic
Multiple Programs for
Cylinder Positioning Control
Yes Yes
Yes Yes
Working Speed
14 / 28 mm/sec 14 / 28 mm/sec 14 / 28 mm/sec 14 / 28 mm/sec
Weight
1000 Kg
1000 Kg
880 Kg
880 Kg
Dimensions (w xhxl)
750 x 1220 x 1100 mm 750 x 1220 x 1100 mm 750 x 1220 x 1040 mm 750 x 1220 x 1040 mm
* Other voltages available upon request
PRISM HOLDER FOR BAR FOLDING
STRAIGHTNING SUPPORTS
SIDE MATERIAL POSITIONING KIT
ERCOPRESS ACCESSORIES
Art. EP25-0007-00
Artt. EP45PL - EP25-0005-00
49
Art. EPBM
EP45H2-
V2
EP45H2-
V2
EP45H2-
V2
Art. EP45PL
LEGEND
EP45H1-
V2
EP25H2-
V2
Art. EP25-0007-00
EP45H1-
V2
EP45H1-
V2
Art. EPBM
EP25H2-
V2
EP25H1-
V2
EP25H1-
V2
Art. EP25-0005-00
EP25H2-
V2
EP25H1-
V2
= standard = optional na = not appliable
MW/E/A

ERCOPRESS EP45 - EP25
SERVICE TOOLS
PUNCH HOLDER FOR TUBE EXPANSION
TIE BAR FOR TUBE EXPANSION
TIE BAR FOR FOLDING
To be used for applications close to max capacities (flat
bar 150 x 10).
Artt. ET32-104 - EP25-156
CP262 - CP261
Art. EP25-0006-00
Artt. EP25TI - EP45TI
Artt. EP25TP - EP45TP
50
EP45H2-
V2
EP45H2-
V2
Artt. ET32-104 - EP25-156
CP262 - CP261
LEGEND
EP45H1-
V2
EP25H2-
V2
= standard = optional na = not appliable
na
Art. EP25-0006-00 Art. EP25-0006-00
EP45H2-
V2
EP45H1-
V2
na
EP25H2-
V2
Art. EP45TI Art. EP25TI
EP45H2-
V2
EP45H1-
V2
EP45H1-
V2
EP25H2-
V2
EP25H2-
V2
Art. EP45TP Art. EP25TP
MW/E/A
EP25H1-
V2
EP25H1-
V2
na
EP25H1-
V2
na
EP25H1-
V2

MODELS
ERCONOTCH EN180 - EN100
Phase 2 Speed
EN180 Three
-
180 mm
EN100 Three
-
100 mm
TECHNICAL FEATURES
Art.
SPECIAL MODELS
EN180
EN100
Capacity
Notching
Grinding
Art. Description
2V*
MAX CAPACITY
EN180
Ø 114 mm (4”1/2 OD) at 0°
Ø 76 mm (3” OD) up to 45°
Ø 60 mm ( 2”3/8 OD)
up to 60°
Notcher & Grinder
Abrasive
Belt
Width
2 speeds models - Other features same as
standard models.
* For max capacities and technical features, see artt. EN180 - EN100 tables
Ø 140 mm (5”1/2) with frontal grinding
kit on request art. EN180-KS2
EN100
Ø 76 mm (3” OD) at 0°
Ø 60 mm (2”3/8 OD) up to 45°
Ø 32 mm ( 1”1/4 OD)
up to 60°
Ø 140 mm (5”1/2) with frontal grinding
kit on request art. EN100-KS2
The ideal machine for grinding and notching tubes of every type of material. A safe and valid alternative to using saws, plasma and
milling cutters
The machine covers 95% of all notching applications
Left and right notching up to 60°. Adjustable vice height for offset notches and complex applications
3
The EN180 machine features a high power air suction and filter (1000 m /hour with twin suction chanels) for complete metal chips, dust
and fumes removal
With the vice removed, the machine can be used as a conventional grinding machine using the special grinding roll
Dust collector drawer Wide grinding surface Powerful suction system
51
art. EN180
MW/E/A

ERCONOTCH EN180 - EN100
TECHNICAL DATA
Description
Dimensions of
Standard Grinding Belt
Three Phase Motor
Motor Speed
Voltage*
Weight
Dimensions (b xhxl)
* Other voltages available upon request
®
PATENTED ERCOLINA INNOVATIONS
QUICK ROLLER CHANGE OVER SYSTEM
Fig. 1
A
B
EN180
2000 x 180 mm
4kW
2800 rpm
220 / 400 V
300 Kg
600 x 1500 x 1500 mm
The ERCONOTCH EN100 and EN180 have a unique
and revolutionary conical mounting system of the front
roller for faster tool change over and perfect autocentring.
Unlike other machines available on the market, the
ERCONOTCH conical side supports are held by 4
sealed bearings (2 on each side).
The exclusive advantages of this system are:
- highly reduced vibrations
- increased bearings life
- higher machine reliability
COMBINED SIDE AND FEED MOVEMENTS
Innovative and patented system of side (A on Fig. 1)
and feed (B on Fig. 1) combined moviments. It feeds
the tube into the grinding belt and simultaneously
moves the tube along the belt: for maximum belt life,
minimum burring and better heat dissipation during job
performance.
EN100
2000 x 100 mm
4kW
2800 rpm
220 / 400 V
200 Kg
500 x 1500 x 1500 mm
PATENTED
52
PATENTED
Fase 1 Fase 2
EXCLUSIVE
Rotating working head to get 2
functions in 1 machine: notching
and grinding
art. EN180
MW/E/A

Ø 1”1/4 Gas.
ERCONOTCH EN180 - EN100
ROLL FOR NOTCHING
ABRASIVE BELTS
Nr. 3 zirconium abrasive belts (P40) for mild steel tubes.
ABRASIVE BELTS
Alternatively, nr. 2 ceramic abrasive belts (P40) for
stainless steel tubes.
FRONT GRINDING KIT
Rubber roller Ø 120 mm. Belt 2000 mm.
FRONT GRINDING KIT
Rubber roller Ø 140 mm. Belt 2100 mm.
ERCONOTCH ACCESSORIES
Artt. EN100-144 - EN180-R424
Artt. EN180-197 - EN100-150
Artt. EN180-375 - EN100-148
Artt. EN100-KS1 - EN180-KS1
Artt. EN100-KS2 - EN180-KS2
53
EN180
EN180
EN180
Art.
EN180-R424
LEGEND
EN180-
2V
EN180-
2V
Art. EN180-197
EN180-
2V
EN100
EN100
EN100
Art.
EN100-144
EN100-
2V
EN100-
2V
Art. EN100-150
EN100-
2V
Art. EN180-375 Art. EN100-148
EN180
EN180-
2V
EN100
Art.
EN180-KS1
EN180
EN180-
2V
EN100
Art.
EN180-KS2
Art.
EN100-KS1
Art.
EN100-KS2
EN100-
2V
EN100-
2V
= standard = optional na = not appliable
MW/E/A

MODELS
Art.
EF35- 2MT
ERCOFORM EF35
Phase
Three
Table
Length
2000 mm
EF35- 3MT Three 3000 mm
EF35- 6MT Three 6000 mm
Note: Machines supplied without oil.
MAX CAPACITY*
TECHNICAL FEATURES
Profile
BAR TWISTER
35 x 35 mm**
(1.38” x 1.38”)
30 x 30 mm**
(1.18” x 1.18”)
40 x 10 mm**
(1.57” x 0.39”)
2 2
* Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000).
** Using vice tiebar supplied with machine.
-
Bar Twister,
Press, Tube Bender,
Bar Curler
Modular machine: bar curler, twister, folder, press and tube bender
Programmable rotation angle for accurate and repeatable jobs
Programmable hydraulic press unit: powered by 5 ton hydraulic piston with a 220 mm stroke
The curling unit works horizontally for casier operations and shorter production time
High curling capacity of square, round and flat bars
Easy to make very tight spirals for applications such as door or gate rings
Optional hydraulic secondary outlet, automatically controlled by a footswitch
Profile PRESS
TUBE AND PIPE
BENDER
BAR CURLER
20x20mm
20x20mm
20x20mm
(0.79” x 0.79”)
(0.79” x 0.79”)
(0.79” x 0.79”)
54
Ø 20 mm
(0.79”)
40x8mm(1.57” x 0.31”)
(only with special tooling kit)
-
Ø 20 mm
(0.79”)
-
Ø 33.7 x 3.2 mm
(1” Gas x 0.12”)
art. EF35- 2MT
Ø 20 mm
(0.79”)
40x10mm
(1.57” x 0.39”)
-
MW/E/A

ERCOFORM EF35
TECHNICAL DATA
Description EF35- 2MT
EF35- 3MT EF35- 6MT
Standard Working Length (bar twister
accessory)
Three Phase Motor 1.1 / 1.5 kW
1.1 / 1.5 kW 1.1 / 1.5 kW
Hydraulic Motor Power 1.5 kW
1.5 kW 1.5 kW
Voltage* 220 / 400 V
220 / 400 V 220 / 400 V
Speed
4.3/8.6 rpm
4.3/8.6 rpm 4.3/8.6 rpm
Weight (without accessories) 500 Kg
510 Kg 540 Kg
Dimensions (w xhxl) 810 x 900 x 3030 mm 810 x 900 x 4030 mm 810 x 900 x 7030 mm
* Other voltages available upon request
SERVICE TOOLS
BAR CURLER UNIT
Complete with nr. 1 medium size chain.
SPIRAL DEVICE
1500 mm
(5 ft)
Complete with nr. 1 roll for round, flat and square bars.
Max capacity: round solid bar Ø 18 mm, square bar 18 x 18
mm.
BAR FOLDER UNIT
Complete with chuck and insert holders.
TUBE BENDER UNIT
2500 mm
(8 ft)
ERCOFORM ACCESSORIES
Artt. EP25-156 - EP25-155
CP262 - EP25-154
Art. EF35-GR-CAT-MED
Art. EF35-GR-ANELLI
Art. EF35-GR-C-PRES
55
Art. EF35-300A
5500 mm
(18 ft)
EF35- 2MT EF35- 3MT EF35- 6MT
LEGEND
Artt. EP25-156 - EP25-155
CP262 - EP25-154
EF35- 2MT EF35- 3MT EF35- 6MT
Art. EF35-GR-CAT-MED
EF35- 2MT EF35- 3MT EF35- 6MT
Art. EF35-GR-ANELLI
EF35- 2MT EF35- 3MT EF35- 6MT
Art. EF35-GR-C-PRES
EF35- 2MT EF35- 3MT EF35- 6MT
Art. EF35-300A
= standard = optional na = not appliable
MW/E/A

ERCOFORM EF35
RING ACCESSORY
For metal rings applications, completed with nr. 2 counterpressure
rolls and nr. 1 former (50 mm radius).
MAX CAPACITY *
Steel
2 12x12mm
R = 35 Kg/mm
Steel
2 14 mm
R = 35 Kg/mm
* With 180 bar working pressure and counter-pressure rolls in inner position.
For dimensions in inches, see conversion table on page 97.
BIRD CAGE ACCESSORY
For bird cage shapes from solid square bars welded at the
ends.
Including: one set for bird cages made of 4 bars of 6, 8 or
10 mm. Accessory to be used with foot switch art. P050H.
MAX CAPACITY
Steel
R = 37 Kg/mm 2
For dimensions in inches, see conversion table on page 97.
MAX CAPACITY
4 square bars 10 x 10 mm
8 square bars 8 x 8 mm
HOT BAR ROLLING MILL ACCESSORY
For ornamental metalworking. Pre-heated material (with
Metal Forging Oven ERCOHEAT) at 850° C is required.
Including one set of nr. 2 smooth rolls (for other finishings,
special rolls available upon request).
Accessory to be used with foot switch art. P050H.
Steel
2 60x15mm
R = 42 Kg/mm
For dimensions in inches, see conversion table on page 97.
Bar length:
min 180 mm; max 250 mm
56
Art. EF35-KC00
Art. EF35PGN100-500
Art. EF35-LAM00
EF35- 2MT EF35- 3MT EF35- 6MT
LEGEND
Art. EF35-KC00
EF35- 2MT EF35- 3MT EF35- 6MT
Art. EF35PGN100-500
EF35- 2MT EF35- 3MT EF35- 6MT
Art. EF35-LAM00
= standard = optional na = not appliable
MW/E/A

ERCOFORM EF35
HYDRAULIC BAR TWISTER VICE ACCESSORY
For heavy duty applications on the Bar Twisting Unit.
Accessory to be used with foot switch art. P050H.
FOOT SWITCH
Required for Bird Cage Accessory art. EF35PGN100-500,
Hot Bar Rolling Mill Accessory art. EF35-LAM00 and
Hydraulic Bar Twister Vice Accessory art. EF35-KMI on
the Bar Twisting Unit.
CONTROL PANEL
Used for all machine functions.
57
Art. EF35-KMI
Art. P050H
Art. EF35-CR
EF35- 2MT
EF35- 2MT
EF35- 2MT
LEGEND
EF35- 3MT
Art. EF35-KMI
EF35- 3MT
Art. P050H
EF35- 3MT
Art. EF35-CR
EF35- 6MT
EF35- 6MT
EF35- 6MT
= standard = optional na = not appliable
MW/E/A

MODELS
TECHNICAL DATA
Description
Feed
Consumption (1 hr at full speed)
Max Temperature
Dimensions (w xhxl)
TECHNICAL FEATURES
ERCOHEAT EH2 - EH1
Art.
EH1
Nr. of Burners
EH2 4
Metal Forging Oven
EH2
Propane Gas
2.8 kg
1200°C
600 x 400 x 700 mm
EH1
Propane Gas
1.4 kg
1200°C
600 x 400 x 500 mm
Propane gas feed
Simple ignition
Highly isolated combustion chamber in ceramic fiber and brick floor
Dismountable rear for bar total length heating
Two / four indipendent gas burners
Adjustable protective screen
2
58
art. EH1
MW/E/A
art. EH2

TOOLING
RING ROLLERS page
Standard Rolls
CE100 & CE70
Special Rolls
CE100 & CE70
Standard Rolls
CE50, CE40, CE50-ECO/02, ECO50 & ECO40
Special Rolls
CE50, CE40, CE50-ECO/02, ECO50 & ECO40
NON MANDREL BENDERS
Non Mandrel Formers
Counterbending Dies
Tooling for Medibender Vice
60
61
63
64
MANDREL BENDERS page
Mandrel Tooling
Mandrel Formers
92
93
METALWORKING page
Ercopress Tooling
Erconotch Tooling
Ercoform Tooling
page
67
84
89
94
95
96
59

STANDARD ROLLS
STANDARD MODULAR ROLL SET
2 2
For tubes in mild steel (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similars
Art. CE100
C100ST C7ST
Art. CE70 Description
For CE100 and CE70
Modular roll set in steel for profiles.
Supplied standard with machines.
TUBE & PIPE ROLL SETS IN TEMPERED STEEL
2 2
For tubes in mild steel (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similars
Art. CE100 Art. CE70 Tube Ø,
Gas inches Tube Ø,
mm
C100-3/8”G C70-3/8”G 3/8”
17.2
C100-1/2”G C70-1/2”G 1/2”
21.3
C100-3/4”G C70-3/4”G 3/4”
26.9
C100-1”G C70-1”G
1”
33.7
C100-1”1/4G C70-1”1/4G 1”1/4
42.2
C100-1”1/2G C70-1”1/2G 1”1/2
48.3
C100-2”G C70-2”G
2”
60.3
C100-2”1/2P C70-2”1/2P 2”1/2 PIPE
73
C100-2”1/2G C70-2”1/2G 2”1/2
76.1
C100-3”G C70-3”G
3”
88.9
C100-3”1/2G C70-3”1/2G 3”1/2
101.6
C100-4”G - 4”
114.3
C100-5”G - 5”
139.7
C100-6”G - 6”x4mm 165.1
Art. CE100 Art. CE70 Tube Ø, OD inches Tube Ø,
mm
C100-3/4”OD C70-3/4”OD 3/4” 19.05
C100-1”OD C70-1”OD
1”
25.4
C100-1”1/4”OD C70-1”1/4”OD 1”1/4 31.75
C100-1”1/2OD C70-1”1/2OD 1”1/2
38.1
C100-2”OD C70-2”OD
2” 50.8
C100-2”1/2OD C70-2”1/2OD 2”1/2 63.5
C100-3”OD C70-3”OD
3” 76.2
C100-3”1/2OD C70-3”1/2OD 3”1/2 88.9
C100-4”OD C70-4”OD
4” 101.6
C100-4”1/2OD - 4”1/2 114.3
C100-5”OD - 5” 127
C100-5”1/2OD - 5”1/2 139.7
Art. CE100 Art. CE70
Tube Ø,
mm
C100-19 C70-19
19
C100-32 C70-32
32
C100-38 C70-38
38
C100-42 C70-42
42
C100-48 C70-48
48
C100-60 C70-60
60
C100-76 C70-76
76
60 CE/E/A

SPECIAL ROLLS
TUBE ROLL SETS IN STEEL
For tubes with Ø not included in standard roll sets.
2 2
For tubes in mild steel (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similars.
TUBE & PIPE ROLL SETS IN NYLON
For CE100 and CE70
Art. CE100 Art. CE70
Tube Ø,
mm*
C100-A C70A
from 21 to 30
C100-B C70B
from 31 to 40
C100-C C70C
from 41 to 50
C100-D C70D
from 51 to 60
C100-E C70E
from 61 to 70
C100-F C70F
from 71 to 80
C100-G C70G
from 81 to 100
C100-H - from 101 to 125
C100-I - from 126 to 150
* Specify tube Ø.
For tubes in inches, refer to equivalent sizes in mm.
Art. CE100 Art. CE70 Description
Roll set in nylon for tubes in
C100AL C70AL
aluminium,
other light
materials)
stainless steel and
alloys (ornamental
Roll set in nylon for profiles, solid
square and rectangular bars in
C100ALP* C70ALP* aluminium, stainless steel and
other light alloys (ornamental
materials)
* For high wall thickness tubes, please contact the Manufacturer for feasability study
(with possible replacement of nylon rolls with brass rolls).
61
CE/E/A

C100RC
C70RC
C100SP
SPECIAL ROLLS
MODULAR ROLL KIT
Art. CE100
Art. CE70
Art. CE100
Max dim., mm
120x120x4
Max dim., mm
80x80x3.2
Art. CE70
C7SP
For CE100 and CE70
MODULAR ROLL SETS FOR PALLADIUM WINDOW PROFILES
Art. CE100 Art. CE70 Description
Set of three modular steel rolls for
CE10RPS CE7RPS
Palladium LTZ profiles (UNI5030
and UNI5050). Leg-in and Leg-out
without seal
CE10RPS-G CE7RPS-G
CE10RPSC CE7RPSC
C5SP-P10 C5SP-P10
Set of three modular steel rolls for
Palladium LTZ profiles (UNI5030
and UNI5050).
Leg-out seal
With Leg-in and
Complete kit of modular steel rolls
for Palladium LTZ profiles (UNI5030
and UNI5050). With and without
Leg-in and Leg-out seal
Rolls mandrel in steel for artt.
CE10RPS-G and CE7RPS-G.
Dimensions 6x3 mm, length 2000 mm
(please specify quantity upon ordering)
Description
Set of three modular steel rolls for
square and rectangular profiles.
Each set includes: special rolls (nr.
6) + 10 mm spacers (nr. 6) + 15 mm
spacers (nr. 6)
Description
Set of three modular steel rolls for
square and rectangular profiles.
Each set includes: special rolls (nr.
6) + 10 mm spacers (nr. 12) + 5 mm
spacers (nr. 3)
Description
Set of three steel modular rolls for
profiles and special applications
62
MODULAR ROLL SETS FOR LTZ PROFILES
Art. CE100 Art. CE70 Description
Roll set for window hollow profiles
C100LTZ/1 C7LTZ/1
UNI 7810 (LTZ straight leg)
Refs.: 1A; 1B; 1C; 11A; 11B; 11C; SF1/B;
SF2/B; SF3/B; 16A; 16B; 16Z
Roll set for window hollow profiles
C100LTZS/1 C7LTZS/1 UNI 7810 (LTZ shaped leg)
Refs.: 15A; 15T; 15Z
Reference 1B Reference 15T
SPACERS FOR SPECIAL BATCH COMPOSITIONS
Art. CE100 Art. CE70 Description
C100SP-2 -
15 mm spacer for special batch
compositions
C100SP-1 CP7RD10
10 mm spacer for special batch
compositions
- CP7RD5
5 mm spacer for special batch
compositions
For any inquiry about SPECIAL SECTION PROFILES, please contact the Manufacturer. A drawing to scale or any kind of technical information will be of help
to carry out a feasability study.
CE/E/A

C501-1/4”G
C501-3/8”G C501-1/2”G C501-3/4”G C501-1”G C501-1”1/4G C501-1”1/2G C501-2”G C501-2”1/2P C501-2”1/2G STANDARD ROLLS
STANDARD MODULAR ROLL SET
2 2
For tubes in mild steel (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similars
Art. CE50,
CE50-ECO/02, ECO50
TUBE & PIPE ROLL SETS IN CAST IRON
2 2
For tubes in mild steel (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similars
Art. CE50,
CE50-ECO/02, ECO50
Art. CE40,
ECO40
C401-1/4”G
C401-3/8”G C401-1/2”G C401-3/4”G C401-1”G C401-1”1/4G C401-1”1/2G C401-2”G -
-
Art. CE50,
Art. CE40,
CE50-ECO/02, ECO50 ECO40
C501-1/2”OD C401-1/2”OD
C501-5/8”OD C401-5/8”OD
C501-3/4”OD C401-3/4”OD
C501-7/8”OD C401-7/8”OD
C501-1”OD C401-1”OD
C501-1”1/4OD C401-1”1/4OD
C501-1”1/2OD C401-1”1/2OD
C501-1”3/4OD C401-1”3/4OD
C501-2”OD C401-2”OD
C501-2”1/4OD C401-2”1/4OD
C501-2”1/2OD -
C501-3”OD -
Art. CE50,
CE50-ECO/02, ECO50
Art. CE40,
ECO40
C5ST C4ST
Art. CE40,
ECO40
C501-10 C401-10
C501-12 C401-12
C501-16 C401-16
C501-20 C401-20
C501-22 C401-22
C501-25 C401-25
C501-26 C401-26
C501-28 C401-28
C501-30 C401-30
C501-35 C401-35
C501-40 C401-40
C501-45 C401-45
C501-50 C401-50
For CE50, CE40, CE50-ECO/02,
ECO50 and ECO40
Tube Ø, Gas inches Tube Ø,
mm
1/4”
3/8”
1/2”
3/4”
1”
1”1/4
1”1/2
2”
2”1/2 PIPE
2”1/2
Description
Modular roll set in steel for profiles.
Supplied standard with machines.
1/2” 12.7
5/8”
15.9
3/4” 19.0
7/8”
22.2
1” 25.4
1”1/4 31.7
1”1/2 38.1
1”3/4 44.4
2” 50.8
2”1/4 57.1
2”1/2 63.5
3” 76.0
Tube Ø,
mm
10
12
16
20
22
25
26
28
30
35
40
45
50
13.2
17.2
21.3
26.9
33.7
42.2
48.3
60.3
73.0
76.1
Tube Ø, OD inches Tube Ø,
mm
63
CE/E/A

SPECIAL ROLLS
TUBE ROLL SETS IN CAST IRON
For tubes with Ø not included in the standard roll sets.
2 2
For tubes in mild steel (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similars.
C501A C401A
C501B C401B
C501C C401C
C501D C401D
C501E C401E
C501F C401F 1
Art. CE50,
Art. CE40,
CE50-ECO/02, ECO50 ECO40
PIPE ROLL SETS IN CAST IRON (double groove)
TUBE ROLL SETS IN NYLON
For CE50, CE40, CE50-ECO/02,
ECO50 and ECO40
Tube, mm*
from5to20
from 21 to 30
from 31 to 40
from 41 to 50
from 51 to 60
from 61 to 76
Tube Ø,
mm*
from5to20
from 21 to 30
from 31 to 40
from 41 to 50
from 51 to 60
from 61 to 76
* Specify tube Ø.
For tubes in inches, refer to equivalent sizes in mm.
1
Only upon request.
2 2
For tubes in mild steel (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similars.
Art. CE50,
CE50-ECO/02, ECO50
Art. CE40,
ECO40
C5SPD-1 C4SPD-1
C5SPD-2 C4SPD-2
C5SPD C4SPD
Art. CE50,
Art. CE40,
CE50-ECO/02, ECO50 ECO40
C5AL-A C4AL-A
C5AL-B C4AL-B
C5AL-C C4AL-C
C5AL-D C4AL-D
C5AL-E C4AL-E
C5AL-F -
Tube Ø, Gas inches Tube Ø,
mm
3/4” & 1” 26.9 & 33.7
1/2” & 1/4” 21.3 & 42.2
On request: the sum total of the 2
grooves must not exceed 74 mm.
* Specify tube Ø.
For tubes in inches, refer to equivalent sizes in mm.
Art. CE50,
CE50-ECO/02, ECO50
Art. CE40,
ECO40
C50ALP C40ALP
Description
Description
Roll sets in nylon
for tubes in aluminium,
stainless
steel and other
light alloys (ornamental
materials)
Roll sets in nylon for profiles, solid
square and rectangular bars in
aluminium, stainless steel and
other light alloys (ornamental
materials)
For high wall thickness tubes, please contact the Manufacturer for feasability study
(with possible replacement of nylon rolls with brass rolls).
64 CE/E/A

CE5RPS-G
CE5RPSC
C5SP-P10
SPECIAL ROLLS
MODULAR ROLL SETS FOR PALLADIUM WINDOW PROFILES
Art. CE50,
Description
CE50-ECO/02, ECO50
Set of three modular steel rolls for Palladium LTZ
CE5RPS profiles (UNI5030 and UNI5050). Leg-in and Leg-out
without seal
MODULAR ROLL KIT
Art. CE50,
CE50-ECO/02, ECO50
Set of three modular steel rolls for Palladium LTZ
profiles (UNI5030 and UNI5050). With Leg-in and Legout
seal
Complete kit of modular steel rolls for Palladium LTZ
profiles (UNI5030 and UNI5050). With and without
Leg-in and Leg-out seal
Rolls mandrel in steel for art. CE5RPS-G.
Dimensions 6x3 mm, length 2000 mm (please specify quantity
upon ordering)
C5RC 60x60x3
For CE50, CE40, CE50-ECO/02,
ECO50 and ECO40
Max dim., mm Description
Set of three modular steel rolls for
square and rectangular profiles.
Each set includes: rolls (nr. 6) + 10
mm spacers (nr. 9)
Art. CE40,
ECO40
Max dim., mm Description
Set of three modular steel rolls for
C4RC 50x50x3
square and rectangular profiles.
Each set includes: rolls (nr. 6) + 10
mm spacers (nr. 6)
Modular kits are ideal for bending all types of hollow and solid profiles
either square or rectangular. They enable to achieve bends of higher
quality compared to the standard universal rolls due to the particular shape
of the flanges, by simply removing or adding 10 mm spacers according to
the profile dimensions.
65
MODULAR ROLL SETS FOR LTZ PROFILES
Art. CE50,
Description
CE50-ECO/02, ECO50
Roll set for window hollow profiles UNI 7810 (LTZ
C5LTZ/1 straight leg) - Only for mod. H3 - Refs.: 1A; 1B; 1C; 11A;
11B; 11C; SF1/B; SF2/B; SF3/B; 16A; 16B; 16Z
Roll set for window hollow profiles UNI 7810 (LTZ
C5LTZS/1
cantilevered leg) - Refs.: 15A; 15T; 15Z
Art. CE50,
CE50-ECO/02, ECO50
Reference 1B Reference 15T
C5SP C4SP
C5SD C4SD
RS5D2 RS4D2
RS5D3 RS4D3
RS5D5 RS4D5
C5RD C4RD
Description
Set of three steel modular rolls for
profiles and special applications
SPACERS FOR SPECIAL BATCH COMPOSITIONS
Art. CE50,
CE50-ECO/02, ECO50
Art. CE40,
ECO40
Art. CE40,
ECO40
Description
(Set 6 pcs.) - Spacers for standard
rolls for wall thickness from 5 mm.
Without blocking nut
2 mm spacer for special batch
compositions
3 mm spacer for special batch
compositions
5 mm spacer for special batch
compositions
10 mm spacer for special batch
compositions
For any inquiry about SPECIAL SECTION PROFILES, please contact the Manufacturer. A drawing to scale or any kind of technical information will be of help
to carry out a feasability study.
CE/E/A

SPECIAL ROLLS
TEMPERED STEEL ROLL SET FOR SMALL SPIRALS
2 2
For tubes in mild steel (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similars
Art. CE50,
CE50-ECO/02, ECO50
C5RR C4RR
MAXIMUM CAPACITY
For CE50, CE40, CE50-ECO/02,
ECO50 and ECO40
Profile Dimensions, mm Min Ø Bending Capacity
20x6
20x6
16x16
15
20x20
Art. CE40,
ECO40
For dimensions in inches, see conversion table on page 97.
80
120
100
100
120
66
CE/E/A

151
153
153/1
NON MANDREL FORMERS
®
Ercolina non mandrel machines are supplied with the most
advanced tooling technology, developed by thirty years
international market experience and reaserch.
A complete set of tools is made up of two main components, the
former that shapes the curve turning round together with the
machine rotating shaft, and the counterbending die (or in
particular cases the roll) that is moved towards the profile to block
it during the bending phase.
FORMERS FOR MG76, MG030, TB60, TB050, SB48, SB060
Artt. series Section Tools*
151L
153L
153/1L
Tube Standard
156L Tube Semi-special
157 Tube Special
157L Tube Special
158
Tube Standard
156 Tube Semi-special
Profile Special
Material:
Ideal for bending:
Tube dimension:
Material:
Ideal for bending:
Tube dimension:
Material:
Ideal for bending:
Tube dimension:
Material:
Ideal for bending:
Tube dimension:
Material:
Ideal for bending:
Tube dimension:
Material:
Ideal for bending:
Tube dimension:
Material:
Ideal for bending:
Tube dimension:
To choose the most appropriate set of tooling the main parameters
are: type of material, profile dimensions (the outside diameters,
for round tubes) and the required radius (distance - in mm or
inches - between the center of the curve and the tube center line).
The selection tables on pages 67, 68, 69 will guide you through
former choice, other tables for counterbending die selection are
on pages 84 and 85.
Description
Cast iron formers
2 2
Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ), hard copper and similars
(with wall thicknesses smaller than 3.6 mm - 0.15”).
Radii and diameters available standard. See pages 71 and 72
For minimum wall thicknesses see tables 1, 2, 3 on pages 80, 81
Cast iron light series formers
- Stainless steel, soft materials such as aluminium (except copper);
- Ornamental applications
(where marks and scratches need to be minimal);
- Hydraulic application
(with wall thicknesses higher than 3.6 mm - 0.15”, and smaller than 5 mm - 0.2”).
Radii and diameters available standard. See pages 71 and 72
For minimum wall thicknesses see tables 1, 2, 3 on pages 80, 81
Cast iron formers
2 2
Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ), hard copper and similars
(with wall thicknesses smaller than 3.6 mm - 0.15”).
Radii available standard. Diameters upon request. See page 73
Cast iron light series formers
- Stainless Steel, soft materials such as aluminium (except copper);
- Ornamental applications
(where marks and scratches need to be minimal);
- Hydraulic application
(with wall thicknesses higher than 3.6 mm - 0.15”, and smaller than 5 mm - 0.2”).
Radii available standard. Diameters upon request. See page 73
Cast iron and/or steel formers (material to be decided upon the Manufacturer)
2 2
Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ), hard copper and similars
Radii and diameters upon request. See page 74
For minimum wall thicknesses see tables 4, 5, 6 on page 81
Cast iron and/or steel formers (material to be decided upon the Manufacturer)
- Stainless Steel, soft materials such as aluminium (except copper);
- Ornamental applications
(where marks and scratches need to be minimal);
Radii and diameters upon request. See page 74
For minimum wall thicknesses see tables 4, 5, 6 on page 81
Cast iron and/or steel formers (material to be decided upon the Manufacturer)
2 2
Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ), stainless steel and similars
Radii and diameters upon request. See page 75
* TOOLS LEGEND: Standard = Standard radius and diameter; Semi-special = Standard radius and special diameter; Special = Special radius and diameter
67 SA / E / A

151
153
153/1
NON MANDREL FORMERS
FORMERS FOR MB42, MB42P, MD070, MD083, MN092
Artt. series Section Tools*
151___E
153___E
153/1___E
151L
153L
153/1L
151L___E
153L___E
153/1L___E
190
193
193/1
Tube
(R36, R46,
R56, R67,
R82, R112)
Tube
(R90, R100,
R130, R150)
Tube
(R36, R46,
R56, R67,
R82, R112)
Tube
(R90, R100,
R130, R150)
Tube
Standard
Standard
Standard
Standard
Standard
Material:
Ideal for bending:
Tube dimension:
Material:
Ideal for bending:
Tube dimension:
Material:
Ideal for bending:
Tube dimension:
Material:
Ideal for bending:
Tube dimension:
Material:
Ideal for bending:
Tube dimension:
Description
Cast iron formers
2 2
Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ), hard copper and similars
(with wall thicknesses smaller than 3.6 mm - 0.15”).
Radii and diameters available standard. See pages 71 and 72
For minimum wall thicknesses see tables 7, 8, 9 on page 82
Cast iron formers
2 2
Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ), hard copper and similars
(with wall thicknesses smaller than 3.6 mm - 0.15”).
Radii and diameters available standard. See pages 71 and 72
For minimum wall thicknesses see tables 7, 8, 9 on page 82
Cast iron light series formers
- Stainless Steel, soft materials such as aluminium (except copper);
- Ornamental applications
(where marks and scratches need to be minimal);
- Hydraulic applications
(with wall thicknesses higher than 3.6 mm - 0.15”, and smaller than 5 mm - 0.2”).
Radii and diameters available standard. See pages 71 and 72
For minimum wall thicknesses see tables 7, 8, 9 on page 82
Cast iron light series formers
- Stainless Steel, soft materials such as aluminium (except copper);
- Ornamental applications
(where marks and scratches need to be minimal);
- Hydraulic applications
(with wall thicknesses higher than 3.6 mm - 0.15”, and smaller than 5 mm - 0.2”).
Radii and diameters available standard. See pages 71 and 72
For minimum wall thicknesses see tables 7, 8, 9 on page 82
Aluminium formers
2 2
Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ), stainless steel, aluminium,
hard copper and similars (with maximum wall thickness 1.5 mm - 0.06”).
Radii and diameters available standard. See page 76
For minimum wall thicknesses see tables 10, 11, 12 on page 83
* TOOLS LEGEND: Standard = Standard radius and diameter; Semi-special = Standard radius and special diameter; Special = Special radius and diameter
FORMER
ARTICLE
151 R36 D8
FORMER
SERIES
CENTER
LINE
RADIUS
TUBE
OUTSIDE
DIAMETER
68 SA / E / A

FORMERS FOR MB42, MB42P, MD070, MD083, MN092
Artt. series Section Tools* Description
156___E
156L
156L___E
NON MANDREL FORMERS
Tube
(R90, R100,
R130, R150)
Tube
(R36, R46,
R56, R67,
R82, R112)
Tube
(R90, R100,
R130, R150)
197/1 Tube
Semi-special
Semi-special
Semi-special
Semi-special
198 Tube
Special
198L Tube Special
199 Profile Special
Material:
Ideal for bending:
Tube dimension:
Material:
Ideal for bending:
Tube dimension:
Material:
Ideal for bending:
Tube dimension:
Material:
Ideal for bending:
Tube dimension:
Material:
Ideal for bending:
Tube dimension:
Material:
Ideal for bending:
Tube dimension:
Material:
Ideal for bending:
Profile dimension:
Cast iron formers
2 2
Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ), hard copper and similars
(with wall thicknesses smaller than 3.6 mm - 0.15”).
Radii available standard. Diameters upon request. See page 73
Cast iron light series formers
- Stainless Steel, soft materials such as aluminium (except copper);
- Ornamental applications
(where marks and scratches need to be minimal);
- Hydraulic applications
(with wall thicknesses higher than 3.6 mm - 0.15”, and smaller than 5 mm - 0.2”).
Radii available standard. Diameters upon request. See page 73
Cast iron light series formers
- Stainless Steel, soft materials such as aluminium (except copper);
- Ornamental applications
(where marks and scratches need to be minimal);
- Hydraulic applications
(with wall thicknesses higher than 3.6 mm - 0.15”, and smaller than 5 mm - 0.2”).
Radii available standard. Diameters upon request. See page 73
Aluminium formers
2 2
Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ),
stainless steel, aluminium, hard copper and similars
(with maximum wall thickness 1.5 mm - 0.06”).
Radii available standard. Diameters upon request. See page 77
For minimum wall thicknesses see tables 11, 12 on page 83
Cast iron and/or steel formers (material to be decided upon the Manufacturer)
2 2
Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ), hard copper and similars
Radii and diameters upon request. See page 77
For minimum wall thicknesses see table 10 on page 83
Cast iron and/or steel formers (material to be decided upon the Manufacturer)
2 2
Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ), hard copper and similars
Radii and diameters upon request. See page 77
For minimum wall thicknesses see tables 13, 14, 15 on page 83
Cast iron and/or steel formers (material to be decided upon the Manufacturer)
2 2
Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ), hard copper and similars
Radii and dimensions upon request. See page 78
* TOOLS LEGEND: Standard = Standard radius and diameter; Semi-special = Standard radius and special diameter; Special = Special radius and diameter
Standard former in cast iron Light series former in cast iron
Standard former in aluminium
69
SA / E / A

NON MANDREL FORMERS
Max radius
Max bending radii with counterbending die (mm)
Max bending radii with special roll (mm)
For tubes in mild steel and similars
Max Ø bending capacity in mm
Max Ø bending capacity in OD inches
Max Ø bending capacity in Gas inches
Max tube wall thickness, in mm, for standard
cast iron formers (series 151, 153 and 153/1)
For tubes in stainless steel,
hard copper and similars
Max Ø bending capacity in mm
Max Ø bending capacity in OD inches
Max Ø bending capacity in Gas inches
Max tube wall thickness, in mm, for standard
cast iron formers (series 151, 153 and 153/1)
Max radius
Max bending radii with counterbending die (mm)
Max bending radii with special roll (mm)
For tubes in mild steel and similars
Max Ø bending capacity in mm
Max Ø bending capacity in OD inches
Max Ø bending capacity in Gas inches
Max tube wall thickness, in mm, for standard
aluminium formers (series 190, 193 and 193/1)
Max tube wall thickness, in mm, for standard
cast iron formers (series 151, 153 and 153/1)
For tubes in stainless steel,
hard copper and similars
Max Ø bending capacity in mm
Max Ø bending capacity in OD inches
Max Ø bending capacity in Gas inches
Max tube wall thickness, in mm, for standard
aluminium formers (series 190, 193 and 193/1)
Max tube wall thickness, in mm, for standard
cast iron formers (series 151, 153 and 153/1)
STANDARD FORMERS: MAXIMUM BENDING CAPACITY
MG76
315
380
76
3”
2”1/2
76
3”
2”1/2
MB42
260
300
MB42
42
1”5/8
1”1/2
1.5
3.5
MB42
42
1”5/8
1”1/2
1.5
3.5
MD070
190
225
Depending on tube characteristics, the indicated radii guarantee a high quality bend.
For smaller radii please contact the Manufacturer.
3.6
3
MD070
35
1”3/8
1”
1.5
3.5
MD070
35
1”3/8
1”
1.5
3.5
MD083
190
225
MD083
35
1”3/8
1”
1.5
3.5
MD083
35
1”3/8
1”
1.5
3.5
MN092
190
-
MN092
28
1”1/8
3/4”
For tubes with wall thickness higher than 3.5 mm, use the rolls artt. 084M, 084B or 092C instead of the counterbending die.
1.5
3.5
MN092
28
1”1/8
3/4”
For tubes with wall thickness higher than 3.5 mm, use the rolls artt. 084M, 084B or 092C instead of the counterbending die.
315
380
Depending on tube characteristics, the indicated radii guarantee a high quality bend.
For smaller radii please contact the Manufacturer.
MG76
For tubes with Ø from 5 mm to 55 mm and wall thickness higher than 3.6 mm and up to 5 mm, use the “light alloy” series formers “L”.
For tubes with wall thickness higher than 4 mm, use the rolls artt. 050J or P050I, instead of counterbending die and formers series 157.
MG76
MG030
MG030
76
3”
2”1/2
3.6
MG030
For tubes with Ø from 5 mm to 55 mm and wall thickness higher than 3.6 mm and up to 5 mm, use the “light alloy” series formers “L”.
For tubes with wall thickness higher than 4 mm, use the rolls artt. 050J or P050I, instead of counterbending die and formers series 157.
76
3”
2”1/2
3
TB60
240
300
TB60
60
2”3/8
2”
3.6
TB60
60
2”3/8
1”1/2
3
TB050
240
300
TB050
60
2”3/8
2”
3.6
TB050
60
2”3/8
1”1/2
3
1.5
3.5
SB48
240
300
SB48
48
48
1”7/8 1”7/8
1”1/2 1”1/2
48
48
1”7/8
1”7/8
1”1/4 1”1/4
70 SA / E / A
240
300
3.6 3.6
SB48
SB060
SB060
SB060
3 3

Art.
151R36D...
151R46D...
151R56D...
151R67D...
151R82D...
151R90D...
151R100D...
151R112D...
151R120D...
151R130D...
151R150D...
151R170D...
151R190D...
Art.
153R36D...
153R46D...
153R56D...
153R67D...
153R82D...
153R90D...
153R100D...
153R112D...
153R120D...
153R130D...
153R150D...
153R170D...
153R190D...
Art.
153/1R36D...
153/1R46D...
153/1R56D...
153/1R67D...
153/1R82D... 153/1R90D...
153/1R100D...
153/1R112D...
153/1R120D... 153/1R130D...
153/1R150D...
153/1R170D...
153/1R190D...
NON MANDREL FORMERS
Art. series 151
Art. series 153
Art. series 153/1
NOTE: Hexagon 40 mounts on all machines
Hexagon 50 mounts only on MG76, MG030, TB60, TB050,
TB050EDT, SB48, SB060
STANDARD FORMERS (mm)
Hexagon, mm
40
40
40
40
40
50
50
40
50
50
50
50
50
Hexagon, mm
40
40
40
40
40
50
50
40
50
50
50
50
50
Hexagon, mm
40
40
40
40
40
50
50
40
50
50
50
50
50
Radius, mm
36
46
56
67
82
90
100
112
120
130
150
170
190
STANDARD FORMERS (OD inches)
Radius, mm
36
46
56
67
82
90
100
112
120
130
150
170
190
STANDARD FORMERS (Gas inches)
Radius, mm
36
46
56
67
82
90
100
112
120
130
150
170
190
For Light Series Formers, below articles change as follows:
151LR36D..., 151LR46D..., etc
Available Ø,
mm
5, 6, 8, 10, 12, 13, 14, 15, 16, 18, 19
14, 15, 16, 18, 19, 20, 22
18, 19, 20, 22, 24, 25, 26, 28
18, 19, 20, 22, 24, 25, 26, 28, 30, 32
24, 25, 26, 28, 30, 32, 35
25, 26, 28, 30, 32, 35, 38, 40, 42
25, 26, 28, 30, 32, 35, 38, 40, 42, 45, 48
28, 30, 32, 35, 38, 40, 42
32, 35, 38, 40, 42, 45, 48, 50, 54, 55
32, 35, 38, 40, 42, 45, 48, 50, 54, 55, 60
32, 35, 38, 40, 42, 45, 48, 50, 54, 55, 60
38, 40, 42, 45, 48, 50, 54, 55, 60
38, 40, 42, 45, 48, 50, 54, 55, 60
For Light Series Formers, below articles change as follows:
153LR36D..., 153LR46D..., etc.
Available Ø,
OD inches
1/4”, 3/8”, 1/2”, 5/8”
5/8”, 3/4”, 7/8”
3/4”, 7/8”, 1”, 1”1/8
3/4”, 7/8”, 1”, 1”1/8, 1”1/4
1”, 1”1/8, 1”1/4, 1”3/8
1”, 1”1/8, 1”1/4, 1”3/8, 1”1/2, 1”5/8
1”, 1”1/8, 1”1/4, 1”3/8, 1”1/2, 1”5/8, 1”3/4, 1”7/8
1”1/8, 1”1/4, 1”3/8, 1”1/2, 1”5/8
1”1/4, 1”3/8, 1”1/2, 1”5/8, 1”3/4, 1”7/8, 2”
1”1/4, 1”3/8, 1”1/2, 1”5/8, 1”3/4, 1”7/8, 2”, 2”1/8, 2”1/4, 2”3/8
1”1/4, 1”3/8, 1”1/2, 1”5/8, 1”3/4, 1”7/8, 2”, 2”1/8, 2”1/4, 2”3/8
1”1/2, 1”5/8, 1”3/4, 1”7/8, 2”, 2”1/8, 2”1/4, 2”3/8
1”1/2, 1”5/8, 1”3/4, 1”7/8, 2”, 2”1/8, 2”1/4, 2”3/8
For Light Series Formers, below articles change as follows:
153/1LR36D..., 153/1LR46D..., etc.
Available Ø,
Gas inches
1/4”, 3/8”
3/8”, 1/2”
3/8”, 1/2”, 3/4”
1/2”, 3/4”, 1”
3/4”, 1”
3/4”, 1”, 1”1/4
3/4”, 1”, 1”1/4, 1”1/2
1”, 1”1/4
1”, 1”1/4, 1”1/2, 2”
1”1/4, 1”1/2, 2”
1”1/4, 1”1/2, 2”
1”1/4, 1”1/2, 2”
1”1/4, 1”1/2, 2”
71 SA / E / A

Art.
151R90E...
151R100E...
151R130E...
151R150E...
Art.
153R90E...
153R100E...
153R130E...
153R150E...
NON MANDREL FORMERS
Art. series 151___E
Hexagon, mm
40
40
40
40
Art. series 153___E
Hexagon, mm
40
40
40
40
Art. series 153/1___E
Art. Hexagon, mm
153/1R90E... 40
153/1R100E... 40
153/1R130E... 40
153/1R150E... 40
NOTE: Hexagon 40 mounts on all machines
Hexagon 50 mounts only on MG76, MG030, TB60, TB050,
TB050EDT, SB48, SB060
STANDARD FORMERS (mm)
Radius, mm
90
100
130
150
STANDARD FORMERS (OD inches)
Radius, mm
90
100
130
150
STANDARD FORMERS (Gas inches)
Radius, mm
90
100
130
150
For Light Series Formers, below articles change as follows:
151LR90E..., 151LR100E..., etc.
Available Ø,
mm
25, 26, 28, 30, 32, 35, 38, 40, 42
25, 26, 28, 30, 32, 35, 38, 40, 42
32, 35, 38, 40, 42
32, 35, 38, 40, 42
For Light Series Formers, below articles change as follows:
153LR90E..., 153LR100E..., etc.
Available Ø,
OD inches
1”, 1”1/8, 1”1/4, 1”3/8, 1”1/2, 1”5/8
1”, 1”1/8, 1”1/4, 1”3/8, 1”1/2, 1”5/8
1”1/4, 1”3/8, 1”1/2, 1”5/8
1”1/4, 1”3/8, 1”1/2, 1”5/8
For Light Series Formers, below articles change as follows:
153/1LR90E..., 153/1LR100E..., etc.
Available Ø,
Gas inches
3/4”, 1”, 1”1/4
3/4”, 1”, 1”1/4, 1”1/2
1”1/4, 1”1/2, 2”
1”1/4, 1”1/2, 2”
72 SA / E / A

NON MANDREL FORMERS
SEMI-SPECIAL FORMERS FOR TUBES
Art. series 156
Art. Hexagon, mm Radius, mm
156R36
156R46
156R56
156R67
156R82
156R90
156R100
156R112
156R120
156R130
156R150
156R170
156R190
40
40
40
40
40
50
50
40
50
50
50
50
50
* Specify tube Ø.
Minimum wall thickness 1 mm.
Art. series 156___E
NOTE: Hexagon 40 mounts on all machines
Hexagon 50 mounts only on MG76, MG030, TB60, TB050,
TB050EDT, SB48, SB060
SEMI-SPECIAL FORMERS FOR TUBES
156R90
40
156R100
40
156R130
40
156R150
40
* Specify tube Ø.
Minimum wall thickness 1 mm.
36
46
56
67
82
90
100
112
120
130
150
170
190
Art. Hexagon, mm Radius, mm
90
100
130
150
For Light Series Formers, below articles change as follows:
156LR36, 156LR46, etc.
Ø, mm*
min max
Ø, OD inches*
min max
Ø, Gas inches*
min max
19
5/8”
3/8”
22
7/8”
1/2”
28
1”1/8
3/4”
32
1”1/4
1”
35
1”3/8
1”
42
1”5/8
1”1/2
5 48 1/4” 1”7/8 1/4” 2”
42
1”5/8
1”
55
2”
2”
60
2”3/8
2”
60
2”3/8
2”
60
2”3/8
2”
60
2”3/8
2”
For Light Series Formers, below articles change as follows:
156LR90E, 156LR100E, etc.
Ø, mm*
min max
Ø, OD inches*
min max
Ø, Gas inches*
min max
42
1”5/8
1”1/2
5
48
60
1/4”
1”7/8
2”3/8
1/4”
2”
2”
60
2”3/8
2”
73 SA / E / A

NON MANDREL FORMERS
SPECIAL FORMERS FOR TUBES
Art. series 157
Art.
157A 1
157B
157C
157D
157E
157F
157G
157H
157I
157L
157M
157N
157O
157P 2
157Q 2
157S1 3
157R 2
157S2 3
157S4 3
157S3 3
NOTE: Hexagon 40 mounts on all machines
Hexagon 50 mounts only on MG76, MG030, TB60, TB050,
TB050EDT, SB48, SB060
Hexagon, mm
40
40
40 and 50
40 and 50
40 and 50
40 and 50
40 and 50
40 and 50
50
50
50
50
50
50
50
50
50
50
50
50
Radii, cm*
from R10 to R35
from R36 to R56
from R57 to R82
from R83 to R90
from R91 to R104
from R105 to R120
from R121 to R130
from R131 to R150
from R151 to R170
from R171 to R190
from R191 to R225
from R226 to R260
from R261 to R300
from R191 to R225
from R226 to R260
from R261 to R300
from R301 to R350
from R351 to R400
from R401 to R450
from R451 to R500
For Light Series Formers, below articles change as follows:
157LA, 157LB, etc.
Ø, mm**
min max
Ø, OD inches**
min max
15
5/8”
27
1”1/8
5 35 1/4” 1”3/8
42
1”5/8
48
1”7/8
50
2”
60
1”5/8
60
1”5/8
5
60
60
1/4”
1”5/8
1”5/8
60
1”5/8
60
1”5/8
60
1”5/8
42 76
3”
42 76 1”5/8 3”
42 76
3”
5 76
3”
5
5
76
76
1/4”
3”
3”
5 76
3”
* Bending radii may be requested within above ranges for each size in mm (ex. from R10 to R35 = R10, R11, R12, ...).
**The tube diameter must be within the ranges indicated in the table.
1
To be used with special shaft art. 050C. For mod. MB42 a special tooling holding shaft art. 042C is required.
2
Formers may only be used with Megabender MG76 and MG030.
3
Formers may only be used with special extended machine model which allows bending radius up to 500 mm.
4
The maximum diameter depends upon the radius requested.
Ø, Gas inches**
min max
3/8”
1/2” - 3/4”
1/4”
4
1” - 1”1/4 4
4
3/4” - 1”
1/4”
1”1/4
1/4”
1”1/4
1”1/2
1”1/2
2”
2”
2”
2”
2”
2”
2”1/2
2”1/2
2”1/2
2”1/2
2”1/2
2”1/2
2”1/2
74 SA / E / A

NON MANDREL FORMERS
SPECIAL FORMERS FOR PROFILES
Art. series 158
Art.
158/1 1
158/2
158/3
158/4
158/5
158/6
158/7
158/8
158/9
158/10
158/11
158/12
158/13 2
158/14 3
158/15 3
158/16 3
158/17 3
NOTE: Hexagon 40 mounts on all machines
Hexagon 50 mounts only on MG76, MG030, TB60, TB050,
TB050EDT, SB48, SB060
Hexagon, mm
40
40
40 and 50
40 and 50
40 and 50
40 and 50
40 and 50
40 and 50
50
50
50
50
50
50
50
50
50
Radii, cm*
from R10 to R35
from R36 to R56
from R57 to R82
from R83 to R90
from R91 to R104
from R105 to R120
from R121 to R130
from R131 to R150
from R151 to R170
from R171 to R190
from R191 to R225
from R226 to R260
from R261 to R300
from R301 to R350
from R351 to R400
from R401 to R450
from R451 to R500
* Bending radii may be requested within above ranges for each size in mm (ex. from R10 to R35 = R10, R11, R12, ...).
1
Former must be used with special shaft art. 050C. For mod. MB42 a special tooling holding shaft art. 042C is required.
In some cases, however, it may be necessary, after the Manufaturer evaluation, the use of special former art. 050S or 042S.
2
Formers may only be used with Megabender MG76 and MG030.
3
Formers may only be used special extended machine model which allows bending radius up to 500 mm.
Upon ordering it is necessary to indicate the bending direction (Ref. A, B, C, ...). Please refer to the following table:
PROFILE REFERENCE FOR BENDING DIRECTION
SQUARE HOLLOW
PROFILE
A
ROUND BAR SQUARE BAR
Z I
Please contact the Manufacturer for information on possible bending radii
B
C
D
E
RECTANGULAR
HOLLOW PROFILE T-PROFILE
X
M
FLAT BAR
F
G
U-PROFILE
75 SA / E / A

NON MANDREL FORMERS
STANDARD FORMERS (mm)
Art. series 190
Art. Hexagon, mm Radius, mm
Available Ø,
mm
190R36D... 40
36 5, 6, 8, 10, 12, 13, 14, 15
190R40D... 40 40 13, 14, 15, 16, 18
190R46D... 40
46 15, 16, 18
190R56D... 40
56 15, 16, 18, 19, 20
190R67D... 40
67 19, 20, 22
190R82D... 40
82 24, 25, 26
190R96D... 40
96 28
190R112D... 40 112 28, 30, 32, 35
190R130D... 40 130 30, 32, 35, 38, 40, 42
STANDARD FORMERS (OD inches)
Art. series 193
Art. Hexagon, mm Radius, mm
193R36D... 40
36 1/4”, 3/8”, 1/2”
193R40D... 40 40 1/2”, 5/8”
193R46D... 40 46 5/8”
193R67D... 40
67 3/4”, 7/8”
193R82D... 40
82 1”
193R96D... 40
96 1”, 1”1/8
193R112D... 40 112 1”1/8, 1”1/4
193R130D... 40 130 1”1/8, 1”1/4
STANDARD FORMERS (Gas inches)
Art. series 193/1
NOTE: Hexagon 40 mounts on all machines
Hexagon 50 mounts only on MG76, MG030, TB60, TB050,
TB050EDT, SB48, SB060
Art. Hexagon, mm Radius, mm
193/1R36D... 40
36 1/4”
193/1R40D... 40 40 1/4”, 3/8”
193/1R67D... 40
67 1/2”
193/1R82D... 40
82 3/4”
193/1R112D... 40 112 1”
Available Ø,
OD inches
Available Ø,
Gas inches
76
SA / E / A

NON MANDREL FORMERS
Art. series 197/1
Art.* Hexagon Radius, mm
197/1R36 40
36
197/1R40
40
40
197/1R46 40
46
197/1R56
40
56
197/1R67 40
67
197/1R82 40
82
197/1R96 40
96
197/1R112 40
112
197/1R130 40
130
197/1R150 40
150
197/1R175 40
175
197/1R190 40
190
197/1R230 1
40
197/1R260 1
230
40
260
* Specify tube Ø,
abiding by the maximum wall thickness indicated in the maximum bending capacity tables.
Minimum wall thickness 1 mm.
** Tube diameters must be in the above ranges (from Ø 38 mm - 1”1/2 to Ø 54 mm - 2”1/8 only for copper).
1
Formers to be used only with Medibender MB42 and MB42P.
Art. series 198
Art.
198A 1
198B
198C
198D
198E
198F
198G
198H
198I
198K
198L 2
198M 2
NOTE: Hexagon 40 mounts on all machines
Hexagon 50 mounts only on MG76, MG030, TB60, TB050,
TB050EDT, SB48, SB060
SEMI-STANDARD FORMERS FOR TUBES
SPECIAL FORMERS FOR TUBES
Hexagon, mm
40
40
40
40
40
40
40
40
40
40
40
40
Radii, cm*
from R10 to R35
from R36 to R56
from R57 to R82
from R83 to R90
from R91 to R104
from R105 to R120
from R121 to R130
from R131 to R150
from R151 to R170
from R171 to R190
from R191 to R225
from R226 to R260
Ø, mm**
min max
Ø, OD inches**
min max
Ø, Gas inches**
min max
15
1/2”
1/4”
18
5/8”
3/8”
18
5/8”
3/8”
20
7/8”
1/2”
22
7/8”
1/2”
26
1”
3/4”
5
28
35
1/4”
1”1/8
1”3/8
1/4”
3/4”
1”
42
1”5/8
1”
42
1”1/8
3/4”
42
1”1/8
1/2”
42
1”1/8
1/2”
54 2”1/8 na na
54 2”1/8 na na
For Light Series Formers, below articles change as follows:
198LA, 198LB, etc.
Ø, mm**
min max
Ø, OD inches**
min max
15
5/8”
27
1”1/8
5
35
42
1/4”
1”3/8
1”5/8
Ø, Gas inches**
min max
1/4”
3/4”
* Bending radii may be requested within above ranges for each size in mm (ex. from R10 to R35 = R10, R11, R12, ...).
** The tube diameter must be within the ranges indicated in the table.
1
Former may only be used with artt. MD071 and MN092. For mod. MB42 a former art. 157A with special tooling holding shaft art. 042C is required.
2
Formers may only be used with artt. MB42 and MB42P.
77
1/4”
1”
1”1/4
SA / E / A

NON MANDREL FORMERS
SPECIAL FORMERS FOR PROFILES
Art. series 199
NOTE: Hexagon 40 mounts on all machines
Hexagon 50 mounts only on MG76, MG030, TB60, TB050,
TB050EDT, SB48, SB060
Art.
Hexagon, mm
199/1 1
40
199/2
40
199/3 40
199/4
40
199/5 40
199/6 40
199/7 40
199/8 40
199/9 40
199/10 40
199/11 2
40
199/12 2
40
Radii, cm*
from R10 to R35
from R36 to R56
from R57 to R82
from R83 to R90
from R91 to R104
from R105 to R120
from R121 to R130
from R131 to R150
from R151 to R170
from R171 to R190
from R191 to R225
from R226 to R260
* Bending radii may be requested within above ranges for each size in mm (ex. from R10 to R35 = R10, R11, R12, ...).
1
The former may only be used with mod. MD071 and MN092. For mod. MB42 it is necessary to use the former art. 158/1
with special shaft art. 042C. In some cases it may be necessary, after the Manufacturer evaluation, the use of special former art. 042S.
2
Formers may only be used with mod. MB42 and MB42P.
Upon ordering it is necessary to indicate the bending direction (Ref. A, B, C, ...). Please refer to the following table:
PROFILE REFERENCE FOR BENDING DIRECTION
SQUARE HOLLOW
PROFILE
A
ROUND BAR SQUARE BAR
Z I
Please contact the Manufacturer for information on possible bending radii
B
C
D
E
RECTANGULAR
HOLLOW PROFILE T-PROFILE
X
M
78
FLAT BAR
F
G
U-PROFILE
SA / E / A

FORMERS TABLES: MINIMUM WALL THICKNESS
For an easier consultation of Former Tables: Minimum Wall Thickness on the following pages, please see below:
Hexagon
40
40
40
Radius
(R)
36
46
56
DIAMETER (D)
RADIUS (R)
MINIMUM WALL THICKNESS
MAXIMUM DIAMETERS
DIAMETERS (D)
5 6 8 10 12 13 14 15 16 18 19
1 1 1 1 1 1 1.5 1.5 1.5
1 1 1 1 1 1 1.5 1.5 1.5 2 2.5
Tube Outside Diameter
Bend Radius (center line)
Minimum Tube Wall Thickness for which the Manufacturer
guarantees best bending results
Maximum Capacities indicated for machines.
79
1 1 1 2 2
1 1 1 1.5 2
By crossing the Diameter (D) and the Radius (R) parameters, the cross-over cell indicates the minimum wall
thickness possible:
2 2
- in red : min wall thickness for mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similars;
- in blu : min wall thickness for stainless steel, hard copper, aluminium tubes and similars.
1
1
2
1.5
MINIMUM WALLTHICKNESS (in mm)
SA / E / A

Hexagon
40
40
40
40
40
50
50
40
50
50
50
50
50
Hexagon
40
40
40
40
40
50
50
40
50
50
50
50
50
TABLE 1
Radius
(R)
36
46
56
67
82
90
100
112
120
130
150
170
190
TABLE 2
Radius
(R)
36
46
56
67
82
90
100
112
120
130
150
170
190
FORMERS TABLES: MINIMUM WALL THICKNESS
FORMERS Standard in cast iron
Ø, mm
DIAMETERS (D)
Art. 151 R______D______
MAXIMUM DIAMETERS
SB48 - SB060 TB60 - TB050 MG76 - MG030
5 6 8 10 12 13 14 15 16 18 19 20 22 24 25 26 28 30 32 35 38 40 42 45 48 50 54 55 60 73 76
1 1 1 1 1 1 1.5 1.5 1.5 2 2.5
1 1 1 1 1 1 1.5 1.5 1.5 2 2.5
1 1 1 1.5 2 2 2
1 1 1 1.5 2 2 2
1 1.5 1.5 1.5 2 2 2 2.5
1 1.5 1.5 1.5 na na na na
1 1 1 1 1.5 1.5 1.5 2 2.5 2.5
1 1 1 1.2 na na na na na na
1 1 1 1 2 2 2
2 2 2 3 na na na
1 1 1 2 2 2 2.5 3 3
1.5 1.5 2.5 2.5 2.5 2.5 na na na
1 1 1 2 2 2 2 2 2 3 3
1 1 2 2 2 3 na na na na na
1 1.2 1.2 1.2 2 2 3
1.5 2 2 2.5 2.5 2.5 2.5
1 1 1.5 1.5 2.5 2.5 3 3 3.5 3.5
1.5 2 2.5 2.5 2.5 3 3.5 3.5 3.5 3.5
1 1 1.5 1.5 1.5 2.5 2.5 3 3 3 3
1 1 2 2 2 2.5 3 na na na na
1 1 1.2 1.2 1.2 2.5 2.5 2.5 2.5 2.5 2.5
1 1 1.5 2 2 2.5 3 3 na na na
1.2 1.2 1.2 1.5 2.5 2.5 2.5 2.5 2.5
1.5 1.5 1.5 2.5 2.5 3 3 3 3
1 1 1 1.2 1.5 1.5 1.5 1.5 2
1.2 1.2 1.2 2 2 2.5 2.5 2.5 2.5
FORMERS Standard in cast iron
Ø, OD inches
DIAMETERS (D)
1/4” 3/8” 1/2” 5/8” 3/4” 7/8” 1” 1”1/8 1”1/4 1”3/8 1”1/2 1”5/8 1”3/4 1”7/8 2”
1 1 1 2
1 1 1 2
1 2 2
1 2 2
1.5 1.5 2 2.5
1.5 1.5 na na
1 1 1.5 2 2.5
1 1 na na na
1 1 2 2
2 na na na
1 1 2 2 3 3
1.5 2.5 2.5 na na na
1 1 2 2 2 2 3 3
1 2 2 3 na na na na
1 1 1 2 2
1 2 2.5 2.5 3.2
1 1 1.5 1.5 2.5 2.5 3
1 1 2 2.5 2.5 2.5 3
1 1 1.5 1.5 2.5 2.5 3
1 1 2 2 3 3 na
1 1 1.2 1.2 2.5 2.5 2.5
1 1 2 2 2.5 3 3
1.2 1.2 1.5 2 2.5
1.5 1.5 2.5 2.5 3
1 1 1.5 1.5 1.5
1.2 1.2 2 2 2.5
Art. 153 R______D______
MAXIMUM DIAMETERS
SB48 - SB060 TB60 - TB050 MG76 - MG030
2”1/8 2”1/4 2”3/8 3”
3
na
2.5
na
2.5
3
1.5
2.5
3
na
2.5
na
2.5
3
2
2.5
3
na
2.5
na
2.5
3
2
2.5
80 SA / E / A
MINIMUM WALL THICKNESS (in mm)
MINIMUM WALL THICKNESS (in mm)

Hexagon
40
40
40
40
40
50
50
40
50
50
50
50
50
Hexagon
50
50
50
50
Hexagon
50
50
50
50
Hexagon
50
50
50
50
TABLE 3
Radius
(R)
36
46
56
67
82
90
100
112
120
130
150
170
190
TABLE 4
Radius
(R)
225
250
260
300
TABLE 5
Radius
(R)
225
250
260
300
TABLE 6
Radius
(R)
225
250
260
300
FORMERS TABLES: MINIMUM WALL THICKNESS
FORMERS Standard in cast iron
Ø, Gas inches
1 1.5
1 1.5
1.5
1
1
1
2.5
2.5
2
2
1
1
2.5
na
2
na
1
2
1
1.5
1
1.5
DIAMETERS (D)
2.5
na
2
na
2
3
na
na
2
2
3
na
1 3.2
2.5 2.5
1
2.5
1
2
1.5
2
1.2
2
1.2
1.5
1
1.2
Art. 153/1 R______D______
SB48 - SB060 TB60 - TB050 MG76 - MG030
3.5
na
3
3
3
3
2.5
3
2
2.5
1.5
2
MAXIMUM DIAMETERS
1/4” 3/8” 1/2”
3/4” 1” 1”1/4 1”1/2
2”
2”1/2
FORMERS Special Ø, mm
DIAMETERS (D)
5 6 8 10 12 13 14 15 16 18 19 20 22 24 25 26 28 30 32 35 38 40 42 45 48 50 54 55 60 73 76
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1.2 1.5 1.5 1.5 2
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1.5 2 2 2.5 2.5 2.5
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1.2 1.2 1.5 1.5 1.5 2 3 3.5
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1.5 1.5 1.5 2.5 2.5 2.5 na na
1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1
DIAMETERS (D)
1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1
SB48 - SB060
1/4” 3/8” 1/2” 5/8” 3/4” 7/8” 1” 1”1/8 1”1/4 1”3/8 1”1/2 1”5/8 1”3/4 1”7/8 2”
1 1 1 1 1 1 1 1 1 1 1 1 1.2 1.2 1.5
1 1 1 1 1 1 1 1 1 1 1 1 1.2 1.2 2
1
1
1
1
1
1
FORMERS Special Ø, OD inches
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
FORMERS Special Ø, Gas inches
1
1
1
1
1
1
Art. 157 R______D______
Art. 157 R______D______
1 1 1 1
1 1 1 1
1 1 1 1
1 1 1 1
1 1 1 1
1 1 1 1
Art. 157 R______D______
DIAMETERS (D)
1
1
1
1
1
1
1.2
1.2
1
1
1
1
1.2
1.2
1
1
1
1
3
na
3
na
2.5
na
2.5
na
2
2.5
MAXIMUM DIAMETERS
SB48 - SB060 TB60 - TB050 MG76 - MG030
1.5
2
1.5
1.5
1
1.2
1 1 1.2 1.2 1.5
1.2 1.5 1.5 1.5 2
81 SA / E / A
3 3
na na
1 1 1 1 1.2 2.5 2.5
1 1.2 1.2 1.2 2 2 2
MAXIMUM DIAMETERS
1/4” 3/8” 1/2”
3/4”
1” 1”1/4 1”1/2
2”
2”1/8 2”1/4 2”3/8 3”
1.5
2.5
1.5
2.5
2
2
1
1.2
TB60 - TB050 MG76 - MG030
1.5 2
2.5 2.5
1.5 2 3
2.5 2.5 na
2 3 3
2 2 na
1 1.2 2
1.5 1.5 2
SB48 - SB060
MAXIMUM DIAMETERS
TB60 - TB050 MG76 - MG030
Esagono 1 1 1 1 1 1 1.2 2
1 1 1 1 1 1 1.2 2.5
1 1 1 1 1 1 1.2 2 3
1 1 1 1 1 1 1.2 na na
1 1 1 1 1 1 1 1.5 2.5
1 1 1 1 1 1 1 na na
1 1 1 1 1 1 1 1 2
1 1 1 1 1 1 1 1 1
2”1/2
MINIMUM WALL THICKNESS (in mm)
MINIMUM WALL THICKNESS (in mm) MINIMUM WALL THICKNESS (in mm) MINIMUM WALL THICKNESS (in mm)

Hexagon
40
40
40
40
40
40
40
40
40
40
Radius
(R)
36
46
56
67
82
90*
100*
112
130*
150*
FORMERS TABLES: MINIMUM WALL THICKNESS
FORMERS Standard in cast iron
Ø, mm
Diameters (D)
Art. 151 R______D______ *151 R______E______
5 6 8 10 12 13 14 15 16 18 19 20 22 24 25 26 28 30 32 35 38 40 42
1 1 1 1 1 1 1.5 1.5 1.5 na na
1 1 1 1 1 1 1.5 1.5 1.5 2 2.5
FORMERS Ø, OD inches
Standard in cast iron
1 1 1 2 2 2 3
1 1 1 1.5 2 2 2
1
1
1
1
2
1.5
1
1
2
1.5
1
1
MD071 MN092
MAXIMUM DIAMETERS
MD070 - MD083 MB42
2.5 2.5 2.5 2.5 2.5
1.5 na na na na
1 2 2 2 2.5
1.2 2 2 na na
1 1 1 2 2.5 2.5 2.5
2 2 2 3 na na na
1 1 1 2 2 2 2.5 3 3
1.5 1.5 2.5 2.5 2.5 na na na na
1 1 1 2 2 2 2 2 2
1 1 2 2 2 3 na na na
1 1.2 1.2 1.2 2 2 3
1.5 2 2 2.5 na na 2.5
1 1 1.5 1.5 1.5
1 1 2 2 2
1 1 1.2 1.2 1.2
1 1 1.5 2 2
Art. 153 R__D__ *153 R__E__ Art. 153/1 R__D__ *153/1 R__E__ Hexagon
40
40
40
40
40
40
40
40
40
40
TABLE 7
TABLE 8
Radius
(R)
36
46
56
67
82
90*
100*
112
130*
150*
1
1
1
1
1
1
DIAMETERS (D)
1/4” 3/8” 1/2” 5/8” 3/4” 7/8” 1”
2
2
1
1
na
2.5
2
2
1.5
1.5
1
1
3
2
2.5 2.5
1.5 na
1 2
1.2 na
1
1.5
1
1.5
1
1
1”1/8 1”1/4 1”3/8 1”1/2 1”5/8
2.5
na
2.5
na
2 2
2.5 na
1
2.5
1
2
1
1
1
1
1
1
2.5
na
2 2
2.5 na
2
2
1
1.5
1
1
1
1
2
3
1.2
2.5
1.5
2
1.2
1.5
3
na
2
na
2
2.5
1.5
2
1.2
2
3
na
2
na
3
3
1
1
TABLE 9
2
1.5
1.5
1
1
1
2.5
2.5
82 SA / E / A
2
2
MINIMUM WALL THICKNESS (in mm)
FORMERS Ø, Gas inches
2.5
na
2
na
1
2.5
1 na
1.5
2
Standard in cast iron
MAXIMUM DIAMETERS MAXIMUM DIAMETERS
MD071 MN092 MD070 - MD083 MB42
DIAMETERS (D) MD071 MD070 - MD083 MB42
1/4” 3/8” 1/2”
3/4”
1 2
1.5 na
1
1.5
1” 1”1/4 1”1/2
2 2
3 na
1 3.2
2.5 na
1.5
2
1.2
2
MINIMUM WALL THICKNESS (in mm)

TABLE 10
Hexagon
40
40
40
40
40
40
40
40
40
40
40
40
Radius
(R)
12
16
20
24
26
30
Radius
(R)
36
40
46
56
67
82
96
112
130
150
175
190
Art. 193 R__D__
Art. 197/1 R__D__
Hexagon
Radius
(R)
40 36
40
40
40
40
40
40
40
40
40
40
40
40
46
56
67
82
96
112
130
150
130
150
FORMERS TABLES: MINIMUM WALL THICKNESS
FORMERS Standard in aluminium
Ø, mm
FORMERS Special in cast iron
TABLE 13 Ø, mm TABLE 14 Ø, OD inches
DIAMETERS (D)
5 6 8 10 12 13 14 15
1.2 1.2
1.5 1.5
1.2 1.2 1.2
1.2 1.5 1.5
1.2 1.2 1.2 1.5 2
1.2 1.2 1.5 1.5 na
1.2 1.2 1.2 1.5 1.5
1.2 1.2 1.2 1.5 1.5
1.2 1.2 1.2 1.5 1.5 1.5
1.2 1.2 1.2 1.5 1.5 1.5
1.2 1.2 1.2 1.5 1.5 1.5 2 2
1.2 1.2 1.2 1.5 1.5 1.5 2 2
Radius
(R)
12
16
20
24
26
30
Art. 157A R______D______ For MB42 Art. 198A R______D______
DIAMETERS (D)
1/4”
1.2
1.5
1.2
1.2
3/8” 1/2” 5/8”
1.2 1.5
1.2 1.5
1.2 1.5
1.2 1.5
1.2
1.2
1.2
1.2
DIAMETERS (D)
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
MAXIMUM DIAMETERS
Radius
(R)
83 SA / E / A
12
16
20
24
26
30
Art. 190 R______D______
MD071 MN092 MD070 - MD083 MB42
5 6 8 10 12 13 14 15 16 18 19 20 22 24 25 26 28 30 32 35 38 40 42
1 1 1 1 1 1.5 1.5 na
1 1 1 1 1 1 1.5 1.5
1 1 1.5 na na
1 1.5 1.5 1.5 1.5
1 1 na
1 1 1.5
1 1 1 na na
1 1 1 1.5 1.5
1 1 1
1 1 1.2
1 1 1
na na na
1
na
1 1.2 1.2 1.2
1.5 na na na
1 1 1
na
1 1 1 only for copper 1.5
TABLE 11 FORMERS Ø, OD inches
TABLE 12
Standard
Semi-standard
DIAMETERS (D)
1/4” 3/8” 1/2” 5/8” 3/4” 7/8” 1”
1
1
Standard and Semi-standard in aluminium
1
1
1.5
1
1 1
1 1.5
1
1
1
1
1
1
1.5
1.5
1
1
1
1.2
MAXIMUM DIAMETERS
MD071 MN092 MD070 - MD083 MB42
1
na
1
1.5
1”1/8 1”1/4 1”3/8 1”1/2 1”5/8
1
na
1
na
1.2
na
1.2
na
1.2
1.5
na
1.5
na
1.5
Art. 193/1 R__D__
Art. 197/1 R__D__
na
1
1
1
1
1
DIAMETERS (D)
1/4” 3/8” 1/2”
1
1
1
1
1
1.5
na
1.5
1
1.2
1
1.2
1
1.2
1
1.2
1
1.2
1
1.2
1
1.2
1
1.2
Standard
Semi-standard
MAXIMUM DIAMETERS
MN092 MD070 - MD083 MB42
3/4”
1
na
1
na
1
1.5
1
1
1
1
1/4” 3/8” 1/2”
na
1.2
na
1.2
1” 1”1/4
1.2
na
1.2
1
DIAMETERS (D)
MINIMUM WALL THICKNESS (in mm)
MINIMUM WALL THICKNESS (in mm)
FORMERS Ø, Gas inches
Standard and Semi-standard in aluminium
TABLE 15
For MD071
and MN092
Ø, Gas inches
MINIMUM WALL THICKNESS (in mm)

COUNTERBENDING DIES
STANDARD COUNTERBENDING DIES FOR TUBES
Artt. series Machine Description
152
154
155
152L
154L
155L
152R
154R
152A
154A
155A
152P
154P
155P
MG76, MG030, TB60,
TB050, SB48, SB060,
MB42, MB42P, MD070,
MD083, MN092
MG76, MG030, TB60,
TB050, SB48, SB060,
MB42, MB42P, MD070,
MD083, MN092
MG76, MG030, TB60,
TB050, SB48, SB060,
MB42, MB42P, MD070,
MD083, MN092
MG76, MG030, TB60,
TB050, SB48, SB060,
MB42, MB42P, MD070,
MD083, MN092
MG76, MG030, TB60,
TB050, SB48, SB060,
MB42, MB42P, MD070,
MD083, MN092
Series:
Ideal for bending:
Tube dimension:
Series:
Ideal for bending:
Tube dimension:
Series:
Ideal for bending:
Tube dimension:
Series:
Ideal for bending:
Tube dimension:
Series:
Ideal for bending:
Tube dimension:
Counterbending die in brass Counterbending die in brass
(for copper)
Standard in brass
2 2
Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similars
Diameters available standard. See page 81
Standard in brass
- Stainless steel, soft materials such as aluminium (except copper);
- Ornamental applications
(where marks and scratches need to be minimal);
Diameters available standard. See page 81
Standard in brass
Hard copper
Diameters available standard. See page 81
Standard in cast iron
2 2
Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similars (heavy duty metalworking)
Diameters available standard. See page 81
Standard in nylon
- Stainless steel, soft materials such as aluminium (except copper);
- Ornamental applications
(where marks and scratches need to be minimal);
Diameters available standard. See page 81
152 D28
COUNTERBENDING DIE
SERIES
84
Counterbending die in cast iron Counterbending die in nylon
TUBE
OUTSIDE
DIAMETER
SA / E / A

COUNTERBENDING DIES
SPECIAL COUNTERBENDING DIES FOR TUBES
Artt. series Machine Description
MG76, MG030, TB60, Series:
Special in brass
152O
TB050, SB48, SB060,
MB42, MB42P, MD070,
Ideal for bending:
2 2
Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similars
MD083, MN092 Tube dimension: Diameters available upon request. See page 87
152OL
152/1
152A/
152N
152U
Counterbending die
in brass
159
159/O
159/P
MG76, MG030, TB60,
TB050, SB48, SB060,
MB42, MB42P, MD070,
MD083, MN092
MG76, MG030, TB60,
TB050, SB48, SB060,
MB42, MB42P, MD070,
MD083, MN092
MG76, MG030, TB60,
TB050, SB48, SB060,
MB42, MB42P, MD070,
MD083, MN092
MG76, MG030, TB60,
TB050, SB48, SB060,
MB42, MB42P, MD070,
MD083, MN092
MG76, MG030, TB60,
TB050, SB48, SB060,
MB42, MB42P
Counterbending die
in brass (for copper)
MG76, MG030, TB60,
TB050, SB48, SB060,
MB42, MD070,
MD083, MN092
MG76, MG030, TB60,
TB050, SB48, SB060,
MB42, MD070,
MD083, MN092
MG76, MG030, TB60,
TB050, SB48, SB060,
MB42, MD070,
MD083, MN092
Series:
Ideal for bending:
Tube dimension:
Series:
Ideal for bending:
Tube dimension:
Special in brass
- Stainless steel, soft materials such as aluminium (except copper);
- Ornamental applications
(where marks and scratches need to be minimal);
Diameters available upon request. See page 87
Series:
Special in brass
Ideal for bending:
Hard copper
Tube dimension: Diameters available upon request. See page 87
Series:
Ideal for bending:
Tube dimension:
Series:
Ideal for bending:
Tube dimension:
SPECIAL COUNTERBENDING DIES FOR PROFILES
Special in cast iron or steel
2 2
Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similars (heavy duty metalworking)
Diameters available upon request. See page 87
Special in nylon
- Stainless steel, soft materials such as aluminium (except copper);
- Ornamental applications
(where marks and scratches need to be minimal);
Diameters available upon request (with max Ø 40 mm). See page 87
Special in nylon, reinforced with steel
- Stainless steel, soft materials such as aluminium (except copper);
- Ornamental applications
(where marks and scratches need to be minimal);
Diameters available upon request (with max Ø 40 mm). See page 87
Counterbending die
in cast iron
Counterbending die
in nylon
Artt. series Machine Description
Series:
Ideal for bending:
Tube dimension:
Series:
Ideal for bending:
Tube dimension:
Series:
Ideal for bending:
Tube dimension:
Counterbending die in steel Counterbending die in brass
Counterbending die in nylon
85
Counterbending die
in nylon/steel
Special in steel
2 2
Mild steel profiles (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similar
Diameters available upon request. See page 88
Special in brass
2 2
Mild steel profiles (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similar
Diameters available upon request. See page 88
Special in nylon
- Stainless steel, soft materials such as aluminium (except for copper);
- Ornamental applications
(where marks and scratches need to be minimal);
Diameters available upon request. See page 88
SA / E / A

Art.
152R-
152A-
Art.
152P-
COUNTERBENDING DIES
STANDARD COUNTERBENDING DIES FOR TUBES
Artt. series 152, 154 and 155
Art. Ø, mm
5
6
8
10
12
13
14
15
152-
16
18
19
20
22
24
25
26
28
Artt. series 152R, 154R
Ø, mm
28
35
42
45
54
Artt. series 152A, 154A, 155A
Ø, mm
35
42
48
60
Ø, mm
12
13
14
15
16
18
19
20
22
Art.
154R-
154A-
Art.
154P-
Ø, OD inches
1”1/8
1”3/8
1”5/8
1”3/4
2”1/8
Art. Art. Art. Ø, Gas inches
Artt. series 152P, 154P, 155P
Art. Ø, mm
30
32
35
38
40
42
45
48
152-
50
54
55
60
63
70
73
76
For Light Series Counterbending Dies, below articles change as follows:
152L-, 154L-, 155L- Ø, OD inches
1”5/8
1”7/8
2”3/8
Ø, OD inches
1/2”
5/8”
3/4”
7/8”
Art. Ø, OD inches
1/4”
3/8”
1/2”
5/8”
3/4”
7/8”
1”
1”1/8
1”1/4
154-
1”3/8
1”1/2
1”5/8
1”3/4
1”7/8
2”
2”1/8
2”1/4
2”3/8
3”
155A-
1”
1”1/4
1”1/2
2”
Art. Ø, Gas inches
155P-
1/4”
1/2”
Art. Ø, Gas inches
1/4”
3/8”
1/2”
3/4”
155-
1”
1”1/4
1”1/2
2”
2”1/2
86 SA / E / A

COUNTERBENDING DIES
SPECIAL COUNTERBENDING DIES FOR TUBES
Art. series 152O
Art. Min - max Ø,
mm*
152O/1- from 12 to 17
152O/2- from 18 to 25
152O/3- from 26 to 31
152O/4- from 32 to 39
152O/5- from 40 to 53
152O/6- from 54 to 66
152O/7- from 67 to 76
* For tubes in inches, refer to the equivalent sizes in mm
Art. series 152/1
Art. Min - max Ø,
mm*
152/1A- from 12 to 17
152/1B- from 18 to 25
152/1C- from 26 to 31
152/1D- from 32 to 39
152/1E-
from 40 to 53
152/1F-
from 54 to 66
152/1G- from 67 to 76
* For tubes in inches, refer to the equivalent sizes in mm
Art. series 152A/
Art. Min - max Ø,
mm*
152A/1- from 5 to 33
152A/2- from 34 to 42
152A/3- from 43 to 48
152A/4- from 49 to 60
152A/5- from 61 to 69
152A/6- from 70 to 76
* For tubes in inches, refer to the equivalent sizes in mm
Art. series 152N/
Art. Min - max Ø,
mm*
152N/1- from 5 to 10
152N/2- from 23 to 30
152N/3-
from 31 to 40
* For tubes in inches, refer to the equivalent sizes in mm
Art. series 152U
Art. Min - max Ø,
mm*
152U1-
from 41 to 50
152U2-
from 51 to 60
152U3-
from 61 to 76
* For tubes in inches, refer to the equivalent sizes in mm
Material
brass
brass
brass
brass
brass
brass
brass
Material
brass
brass
brass
brass
brass
brass
brass
Material
cast iron
cast iron
cast iron
cast iron
steel
steel
Material
nylon
nylon
nylon
Material
steel / nylon
steel / nylon
steel / nylon
For Light Series Counterbending Dies, below articles change as follows:
152O L/1-, 152O L/2,
etc.
87 SA / E / A

COUNTERBENDING DIES
COUNTERBENDING DIES FOR PROFILES
Art. series 159
in STEEL, Art. in BRASS, Art. in NYLON, Art.
159/1
159/2
159/3
159/4
159/5
159/6
159/7
159/8
159/9
159/O1 159/P1
159/O2 159/P2
159/O3 159/P3
159/O4 159/P4
159/O5 159/P5
159/O6 159/P6
159/O7 159/P7
159/O8 159/P8
159/O9 159/P9
SPECIAL ROLL FOR SOLID BARS
Roll, Art.
050J
P050I
084M
P084B
092C
Machine
MG76, MG030
TB60, TB050
MB42, MB42P
MD070, MD083
MN092
Profile Ref.
Z
I
Z
I
Z
I
Z
I
Z
I
Profile Ref.
A
B
C
D
E
F
G
X
M
PROFILE REFERENCE FOR BENDING DIRECTION
SQUARE HOLLOW
PROFILE
ROUND BAR SQUARE BAR
RECTANGULAR
HOLLOW PROFILE T-PROFILE
88
FLAT BAR
Art. 050J Art. P050I Art. 084M
Art. P084B Art. 092C
Upon ordering it is necessary to indicate the bending direction (Ref. A, B, C, ...). Please refer to the following table:
A
Z I
Please contact the Manufacturer for information on possible bending radii
B
C
D
E
X
M
F
G
U-PROFILE
SA / E / A

JAWS
TOOLING FOR MEDIBENDER VICE
Art.
300
301
302
303
304
305
306
307
308
JAWS, in mm
Art. 087 - Vice Accessory on Medibender
artt. MD070 - MD083
for chamfering, flanging, calibrating tubes
Tube Ø,
mm
12-14-18-28
10-16-22-35
25-32
20-30
36
38
40
15-42
Ø on request
PUNCHES FOR EXPANDING
PUNCHES FOR EXPANDING, in mm
Material:
copper, brass, hard aluminium, mild steel
Art.
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
Tube Ø,
mm
10
12
14
15
16
18
20
22
25
28
30
32
35
36
38
40
42
Ø on request
For art. 087
Vice Accessory on Medibender
Artt. MD070 - MD083
Max wall thickness,
mm
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
Jaws, in mm and inches
to grip the tube
89
Art.
400
401
402
403
404
405
406
JAWS, in OD inches
Tube Ø,
inches
3/8” - 1/2” - 5/8” - 3/4”
1”1/8 - 7/8”
1”1/4 - 1
1”3/8
1”1/2
1”5/8
Ø on request
PUNCHES FOR EXPANDING, in OD inches
Material:
copper, brass, hard aluminium, mild steel
Art.
410
411
412
413
414
415
416
417
418
419
420
421
Tube Ø,
mm
3/8”
1/2”
5/8”
3/4”
7/8”
1”
1”1/8
1”1/4
1”3/8
1”1/2
1”5/8
Ø on request
Max wall thickness,
mm
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
SA / E / A

TOOLING FOR MEDIBENDER VICE
PUNCHES FOR REDUCING
PUNCHES FOR REDUCING, in mm
Material:
copper, brass, hard aluminium, mild steel
Art.
330
331
332
333
334
335
336
337
338
339
339/1
339/2
340
341
342
343
344
Tube Ø,
mm
42-35
42-35
40-36
40-36
36-28
36-28
35-28
35-28
28-22
28-22
22-18
22-18
22-16
22-16
22-15
22-15
Ø on request
Max wall thickness,
mm
1
1.5
1
1.5
1
1.5
1
1.5
1
1.5
1
1.5
1
1.5
1
1.5
Example: Punch for Ø 42-35mm&max wall thickness 1mm,
reduces a tube with
Ø 42 mm & wall thickness 1 mm, so as to be able to insert a tube with Ø 35 mm.
PUNCHES FOR FLAT FLANGING
PUNCHES FOR FLAT FLANGING, in mm
Material:
copper, brass, hard aluminium, mild steel
Art.
350
351
352
353
354
355
356
357
Tube Ø,
mm
10
12
14
15
16
18
22
Ø on request
For art. 087
Vice Accessory on Medibender
Artt. MD070 - MD083
Max wall thickness,
mm
1.5
1.5
1.5
1.5
1.5
1.5
1.5
90
PUNCHES FOR REDUCING, in OD inches
Material:
copper, brass, hard aluminium, mild steel
Art.
430
431
432
433
434
435
436
437
438
439
440
Tube Ø,
inches
Max wall thickness,
mm
1”5/8 - 1”3/8 1
1”5/8 - 1”3/8 1.5
1”3/8 - 1”1/8 1
1”3/8 - 1”1/8 1.5
1”1/8 - 7/8”
1
1”1/8 - 7/8” 1.5
7/8” - 5/8” 1.5
7/8” - 5/8” 1
3/4” - 5/8”
1
3/4” - 5/8”
1.5
Ø on request 1
PUNCHES FOR FLAT FLANGING, in OD inches
Material:
copper, brass, hard aluminium, mild steel
Art.
450
451
452
453
454
455
Tube Ø,
inches
3/8”
1/2”
5/8”
3/4”
7/8”
Ø on request
Max wall thickness,
mm
1.5
1.5
1.5
1.5
1.5
1.5
SA / E / A

TOOLING FOR MEDIBENDER VICE
PUNCHES FOR DOUBLE FLANGING
PUNCHES FOR DOUBLE FLANGING, in mm
Material:
copper, brass, hard aluminium, mild steel
Art.
360
361
362
363
364
365
366
367
PUNCHES FOR GAS FLANGING
PUNCHES FOR GAS FLANGING, in mm
Material:
copper, brass, hard aluminium, mild steel
Art.
370
371
372
373
374
375
376
377
PUNCHES FOR CONICAL FLANGING
PUNCHES FOR CONICAL FLANGING, in mm
Material:
copper, brass, hard aluminium, mild steel
Art.
380
381
382
Tube Ø,
mm
10
12
14
15
16
18
22
Ø on request
Tube Ø,
mm
10
12
14
15
16
18
22
Ø on request
Max wall thickness,
mm
1.5
1.5
1.5
1.5
1.5
1.5
1.5
Max wall thickness,
mm
1
1
1
1
1
1
1
Angle Tube max Ø,
mm
37°
45°
Ø on request
For art. 087
Vice Accessory on Medibender
Artt. MD070 - MD083
10-28
10-28
91
PUNCHES FOR DOUBLE FLANGING, in OD inches
Material:
copper, brass, hard aluminium, mild steel
Art.
460
461
462
463
464
465
PUNCHES FOR GAS FLANGING, in OD inches
Material:
copper, brass, hard aluminium, mild steel
Art.
470
471
472
473
474
475
PUNCHES FOR CONICAL FLANGING, in OD inches
Material:
copper, brass, hard aluminium, mild steel
Art.
480
481
482
Tube Ø,
inches
3/8”
1/2”
5/8”
3/4”
7/8”
Ø on request
Tube Ø,
inches
3/8”
1/2”
5/8”
3/4”
7/8”
Ø on request
Angle
37°
45°
Ø on request
Max wall thickness,
mm
1
1
1
1
1
1
Max wall thickness,
mm
1.5
1.5
1.5
1.5
1.5
1.5
Tube max ,
inches
1”1/8 (28 mm)
3/8” - 1”1/8
Ø
SA / E / A

TOOLING FOR MANDREL BENDERS
TOOLING UPON REQUEST
FOR TUBES IN STANDARD STEEL AND SIMILARS
STEEL PLUG MANDREL
STEEL FLEXIBLE MANDREL SET
(with 3 spheres included)
TEMPERED STEEL PRESSURE DIE
FOR TUBES IN STAINLESS STEEL AND SIMILARS
AMPCO BRASS PLUG MANDREL
AMPCO BRASS FLEXIBLE MANDREL SET
(with 3 spheres included)
NYLON PRESSURE DIE
FOR ALL TYPES OF MATERIAL
CAST IRON CLAMP DIE
BRASS WIPER DIE
FOR ALL TYPES OF MATERIAL
MANDREL ROD FOR 3 mt MACHINE
MANDREL ROD FOR 6 mt MACHINE
mm
OD
GAS
Art.
Art.
Art.
Art.
For MG030 with mandrel
TUBE DIAMETER*
from 6 to 13 from 14 to 21 from 22 to 25 from 26 to 33 from 34 to 35 from 36 to 38 from 39 to 48 from 49 to 51 from 52 to 60 from 61 to 64 from 65 to 73 from 74 to 76
1/2”
1”
1”1/2
2”
2”1/2
1/2”
1”
1”1/2
2”
2”1/2
* Max wall thickness 3.5 mm
A21R/1/1
A21R/3/1
A22/1
A24/1
A21R/1/2
A21R/3/2
A22/2
A24/2
For mandrels
smaller than Ø 16 mm
A12/1
A12/1
A21R/1/3
A21R/3/3
A22/3
A24/3
A21R/1/4
A21R/3/4
A22/4
A24/4
A21R/1/5
A21R/3/5
A22/5
A24/5
For mandrels
from Ø16toØ17
mm
A21R/2/1
A21R/4/1
A22/1/1
A24/1/1
A21R/2/2
A21R/4/2
A22/1/2
A24/1/2
For mandrels
from Ø18toØ19
mm
A21R/2/3
A21R/4/3
A22/1/3
A24/1/3
A21R/2/4
A21R/4/4
A22/1/4
A24/1/4
A21R/2/5
A21R/4/5
A22/1/5
A24/1/5
For mandrels
from Ø20toØ26
mm
A21R/2/6
A21R/4/6
A22/1/6
A24/1/6
For mandrels
from Ø27toØ76
mm
AO3/14 AO3/16 AO3/18 AO3/25*
AO6/14 AO6/16 AO6/18 AO6/25*
92 AN / E / A
A21R/2/7
non disp. A21FK/1/2 A21FK/1/3 A21FK/1/4 A21FK/1/5 A21FK/2/1 A21FK/2/2 A21FK/2/3 A21FK/2/4 A21FK/2/5 A21FK/2/6 A21FK/2/7
A20/1 A20/2 A20/3 A20/4 A20/5 A20/1/1 A20/1/2 A20/1/3 A20/1/4 A20/1/5 A20/1/6 A20/1/7
A21R/4/7
non disp. A21FK/3/2 A21FK/3/3 A21FK/3/4 A21FK/3/5 A21FK/4/1 A21FK/4/2 A21FK/4/3 A21FK/4/4 A21FK/4/5 A21FK/4/6 A21FK/4/7
A20P/1 A20P/2 A20P/3 A20P/4 A20P/5 A20-1P/1 A20-1P/2 A20-1P/3 A20-1P/4 A20-1P/5 A20-1P/6 A20-1P/7
A22/1/7
A24/1/7
A21R - Steel plug mandrel A21FK/1-/2 - Steel flexible mandrel A21R - Ampco brass plug mandrel A21FK/3-/4 - Ampco brass flexible mandrel
A20 - Tempered steel pressure die
* Equipped with machine.
For tubes in inches, refer to equivalent sizes in mm.
A20P - Nylon pressure die
AO3 - AO6 - Mandrel rod
A22 - Cast iron clamp die
A24 - Brass wiper die

FORMERS FOR MANDREL BENDERS
SEMI-SPECIAL FORMERS (in cast iron)
For MG030 with mandrel
Art. Radii, cm*
Ø, mm** Art. Radii, cm*
Ø, mm**
AR19/10-13 from 10 to 19 from 10 to 13
AR133/26-33
from 26 to 33
AR32/10-13
AR32/14-21
from 20 to 32
from 10 to 13
from 14 to 21
AR133/34-35
AR133/36-38
from 34 to 35
from 36 to 38
AR43/10-13
from 10 to 13
AR133/39-48 from 39 to 48
AR43/14-21
from 33 to 43 from 14 to 21
AR133/49-51 from 122 to 133 from 49 to 51
AR43/22-25
from 22 to 25
AR133/52-60 from 52 to 60
AR53/10-13
from 10 to 13
AR133/61-64 from 61 to 64
AR53/14-21
from 14 to 21
AR133/65-73 from 65 to 73
AR53/22-25
from 44 to 53 from 22 to 25
AR133/74-76 from 74 to 76
AR53/26-33 from 26 to 33
AR151/34-35
from 34 to 35
AR53/34-35 from 34 to 35
AR151/36-38 from 36 to 38
AR67/14-21
from 14 to 21
AR151/39-48 from 39 to 48
AR67/22-25
AR67/26-33
from 54 to 67
from 22 to 25
from 26 to 33
AR151/49-51
AR151/52-60
from 134 to 151
from 49 to 51
from 52 to 60
AR67/34-35
from 34 to 35
AR151/61-64 from 61 to 64
AR67/36-38 from 36 to 38
AR151/65-73 from 65 to 73
AR84/14-21
from 14 to 21
AR151/74-76 from 74 to 76
AR84/22-25
from 22 to 25
AR178/39-48
from 39 to 48
AR84/26-33
from 26 to 33
AR178/49-51 from 49 to 51
AR84/34-35
AR84/36-38
from 68 to 84 from 34 to 35
from 36 to 38
AR178/52-60
AR178/61-64
from 152 to 178
from 52 to 60
from 61 to 64
AR84/39-48 from 39 to 48
AR178/65-73 from 65 to 73
AR84/49-51 from 49 to 51
AR178/74-76 from 74 to 76
AR100/22-25
from 22 to 25
AR200/39-48
from 39 to 48
AR100/26-33
from 26 to 33
AR200/49-51
from 49 to 51
AR100/34-35
AR100/36-38
AR100/39-48
from 85 to 100
from 34 to 35
from 36 to 38
from 39 to 48
AR200/52-60
AR200/61-64
AR200/65-73
from 179 to 200
from 52 to 60
from 61 to 64
from 65 to 73
AR100/49-51
from 49 to 51
AR200/74-76
from 74 to 76
AR100/52-60
from 52 to 60
* Bending radii may be requested within above ranges for each size in mm
AR100/61-64
AR110/22-25
from 61 to 64
from 22 to 25
(ex. from 10 to 19 = R10, R11, R12, ...).
** Tube diameter must be within above ranges.
For tubes in inches, refer to the equivalent sizes in mm.
AR110/26-33 from 26 to 33
AR110/34-35 from 34 to 35
AR110/36-38 from 36 to 38
AR110/39-48
AR110/49-51
from 101 to 110 from 39 to 48
from 49 to 51
SPECIAL FORMERS (in cast iron)
AR110/52-60
AR110/61-64
AR110/65-73
AR121/26-33
AR121/34-35
AR121/36-38
AR121/39-48
AR121/49-51
AR121/52-60
AR121/61-64
AR121/65-73
AR121/74-76
from 111 to 121
from 52 to 60
from 61 to 64
from 65 to 73
from 26 to 33
from 34 to 35
from 36 to 38
from 39 to 48
from 49 to 51
from 52 to 60
from 61 to 64
from 65 to 73
from 74 to 76
Art.
AR19S
AR32S
AR43S
AR53S
AR67S
AR84S
AR100S
AR110S
AR121S
AR133S
AR151S
Radii, cm*
from 10 to 19
from 20 to 32
from 33 to 43
from 44 to 53
from 54 to 67
from 68 to 84
from 85 to 100
from 101 to 110
from 111 to 121
from 122 to 133
from 134 to 151
AR178S from 152 to 178
AR200S from 179 to 200
93
* Bending radii may be requested within above ranges for each size in mm
(ex. from 10 to 19 = R10, R11, R12, ...).
For other tube diameters and radii (not indicated in the previous table), contact the
Manufacturer for feasability study.
For tubes in inches, refer to the equivalent sizes in mm.
AN / E / A

TOOLING FOR ERCOPRESS
TOOLING FOR BAR FOLDING
Art.
EP2MS4V
EP2MS85-80
EP2MS80-140
EP25-0008-00
EP45PC
EPL60R5
EPL60R10
EP4CR5
EP4CR10
EP4CR15
TOOLING FOR TUBE EXPANSION / REDUCTION
Art.
EP250-G1
EP250-G2
EP250-E1*
EP250-E2*
EP250-R1*
EP250-R2*
EP250-F1
EP250-F2
EP250-C1
EP250-C2
Description
Description
Tube holding jaws (set of 2) Ø from 10 to 48 mm.
Specify exact Ø
Tube holding jaws (set of 2) Ø from 49 to 76 mm.
Specify exact Ø
Tube expansion punch Ø from 10 to 48 mm.
Specify exact Ø and wall thickness
Tube expansion punch Ø from 49 to 76 mm.
Specify exact Ø and wall thickness
Tube reduction punch Ø from 10 to 48 mm.
Specify exact Ø and wall thickness
Tube reduction punch Ø from 49 to 76 mm.
Specify exact Ø and wall thickness
Flat flanging punch Ø from 10 to 48 mm.
Specify exact Ø and wall thickness
Flat flanging punch Ø from 49 to 76 mm.
Specify exact Ø and wall thickness
45° conical flanging punch Ø from 10 to 48 mm.
Specify exact Ø and wall thickness
45° conical flanging punch Ø from 49 to 76 mm.
Specify exact Ø and wall thickness
* Max work length of tube =2x Ø.
For higher lengths contact the Manufacturer for feasability study.
For dimensions in inches, see conversion table on page 97.
For EP45 and EP25
4 V prism (16 - 22 - 35 - 50 mm width) height 200 mm.
Max capacity flat bar 200 x6mmat90°
80 mm V prism, height 200 mm.
Max capacity flat bar 200 x 10 mm at 90°
140 mm V prism, height 200 mm.
Max capacity flat bar 200 x 15 mm (for EP25) and
200 x 20 mm (for EP45) at 90°
Bending insert holder height 200 mm, including
radius 3 mm insert for bending flat bar max capacity
200x6mm(for EP25)
Bending insert holder height 200 mm, including
radius 3 mm insert for bending flat bar max capacity
200 x 10 mm (for EP45)
Insert radius 5 mm height 200 mm.
Max capacity flat bar 200 x 10 mm (for EP25)
Insert radius 10 mm height 200 mm.
Max capacity flat bar 200 x 15 mm (for EP25)
Insert radius 5 mm height 200 mm.
Max capacity flat bar 200 x 12 mm (for EP45)
Insert radius 10 mm height 200 mm.
Max capacity flat bar 200 x 15 mm (for EP45)
Insert radius 15 mm height 200 mm.
Max capacity flat bar 200 x 20 mm (for EP45)
For dimensions in inches, see conversion table on page 97.
94
EP2MS4V
EPL60R10 EP4CR5
EP250-E1/E2
EP250-F1/F2
EP2MS85-80 EP2MS80-140 EP25-0008-00
EP45PC
EP250-G1/G2
EP250-R1/R2
EP250-C1/C2
MW / E / A

TOOLING FOR ERCONOTCH
ROLLS FOR TUBE NOTCHING
Art. EN180 Art. EN100
Tube Ø,
mm
EN180-R20A EN100R20
20
EN180-R22A EN100R22
22
EN180-R25A EN100R25
25
EN180-R28A EN100R28
28
EN180-R30A EN100R30
30
EN180-R35A EN100R35
35
EN180-R40A EN100R40
40
EN180-R45A EN100R45
45
EN180-R60A EN100R60 60
EN180-R63A EN100R63 63
EN180-R76A - 76
Art. EN180*
EN180081
EN180086
EN180089
EN180091
EN180094
EN180114
For EN180 and EN100
Art. EN180 Art. EN100 Tube Ø, Gas inches Tube Ø,
mm
EN180-R213A EN100R12G 1/2” 21.3
EN180-R269A EN100R34G 3/4” 26.9
EN180-R337A EN100R1G 1” 33.7
EN180-R424A EN100R114G 1”1/4 42.25
EN180-R483A EN100R112G 1”1/2 48.25
EN180-R603A EN100R2G 2”
60.3
EN180-R730A -
2”1/2P 73.0
EN180-R889A -
3” 88.9
ZIRCONIUM BELT*
CERAMIC BELT*
ZIRCONIUM BELT*
Tube Ø, mm Art. EN100* Tube Ø,
mm
from 25 to Ø 33 EN100-070 from 25 to Ø 33
from 34 to Ø 45 EN100-071 from 34 to Ø 45
from 46 to Ø 65 EN100-072 from 46 to Ø 65
from 66 to Ø 90 EN100-073 from 66 to Ø 76
from 91 to Ø 110 -
-
from 111 to Ø 114 -
-
* For other tube Ø (not included in previous tables).
For dimensions in inches, see conversion table on page 97.
Art. EN100 Dimensions, grain Art. EN180 Dimensions, grain
EN100-150/1 100 X 2000 mm, P24 EN180-418 180 X 2000 mm, P36
EN100-150 100 X 2000 mm, P40 EN180-197 180 X 2000 mm, P40
EN100-042 100 X 2000 mm, P60 -
-
EN100-150/4 100 X 2000 mm, P80 -
-
* For tubes in mild steel. For orders min quantity: 25 pieces.
Art. EN100
EN100-148
Art. EN100
EN100-163
Dimensions, grain
100 X 2000 mm, P40
* For tubes in stainless steel and similars. For orders min quantity: 25 pieces.
Dimensions, grain
180 X 2100 mm, P40
Art. EN180
EN180-375
Art. EN180
EN180-195
* For grinding with roll Ø 140. For orders min quantity: 25 pieces.
Dimensions, grain
180 X 2000 mm, P40
Dimensions, grain
180 X 2100 mm, P40
95
Art. EN180 Art. EN100 Tube Ø, OD inches Tube Ø,
mm
EN180-R254A EN100R1OD 1” 25.4
EN180-R3175A EN100R114OD 1”1/4 31.75
EN180-R381A EN100R112OD 1”1/2 38.10
EN180-R4445A EN100R134OD 1”3/4 44.45
EN180-R508A EN100R2OD 2” 50.80
EN180-R5715A EN100R214OD 2”1/4 57.15
EN180-R635A EN100R212OD 2”1/2 21.9
EN180-R6985A - 2”3/4 21.10
EN180-R762A - 3” 76.20
MW / E / A

TOOLING FOR ERCOFORM
TOOLING FOR CURLING UNIT
Art.
Chain
EF35-GR-CAT-GR
Large
EF35-GR-CAT-MED Medium
EF35-GR-CAT-P Small
MAXIMUM CAPACITIES
SMALL
Art. EF35-GR-CAT-P
MEDIUM
Art. EF35-GR-CAT-MED
LARGE
Art. EF35-GR-CAT-GR
FORMERS FOR RING ACCESSORY
Art. Ø ring, mm
EF35-KC10D80
80
EF35-KC10D90
90
EF35-KC10D100
100
EF35-KC10D110
110
EF35-KC10D121
121
EF35-KC10D150
150
PRISMS FOR BAR FOLDING UNIT
Art.
EF35-MS01
EF35-MS02
EF35-MS03
Groove, mm
78
100
120
Art. EF35-GR-CAT-GR
Max Capacity
16x16
20x20
16x16
For EF35
Min Max Min Max Min Max L
Art. EF35-GR-CAT-MED Art. EF35-GR-CAT-P
No.
of spirals
4x10mm 6x20mm 4x4mm 6x6mm 4mm 6 mm 110 mm 2
8x10mm 10x40mm 8x8mm 10x10mm 8mm 10mm
6x10mm 10x30mm 6x6mm 20x20mm 6mm 20mm
300 mm
(370 with links
upon request)
250 mm
(300 with links
upon request)
96 MW / E / A
3
2

INCHES OD MILLIMETERS
INCHES OD MILLIMETERS
29/64
15/32
31/64
1/2
1/16
5/64
3/32
7/64
1/8
9/64
5/32
11/64
3/16
13/64
7/32
15/64
1/4
17/64
9/32
19/64
5/16
21/64
11/32
23/64
3/8
25/64
13/32
27/64
7/16
33/64
17/32
35/64
31/32
63/64
37/64
9/16
19/32
39/64
5/8
41/64
21/32
43/64
11/16
45/64
23/32
47/64
3/4
49/64
25/32
51/64
13/16
53/64
27/32
55/64
7/8
57/64
29/32
59/64
15/16
61/64
1/64
1/32
3/64
0
5” +
127.397
127.794
128.191
138.509
138.906
139.303
139.700
128.588
127.000
128.984
129.381
129.778
130.175
130.572
130.969
131.366
131.763
132.159
132.556
132.953
133.350
133.747
134.144
134.541
134.938
135.334
135.731
136.128
136.525
136.922
137.319
137.716
138.113
140.097
140.494
140.891
151.606
152.003
141.684
141.288
142.081
142.478
142.875
143.272
143.669
144.066
144.463
144.859
145.256
145.653
146.050
146.447
146.844
147.241
147.638
148.034
148.431
148.828
149.225
149.622
150.019
150.416
150.813
151.209
=mm
29/64
15/32
31/64
1/2
1/16
5/64
3/32
7/64
1/8
9/64
5/32
11/64
3/16
13/64
7/32
15/64
1/4
17/64
9/32
19/64
5/16
21/64
11/32
23/64
3/8
25/64
13/32
27/64
7/16
33/64
17/32
35/64
31/32
63/64
37/64
9/16
19/32
39/64
5/8
41/64
21/32
43/64
11/16
45/64
23/32
47/64
3/4
49/64
25/32
51/64
13/16
53/64
27/32
55/64
7/8
57/64
29/32
59/64
15/16
61/64
1/64
1/32
3/64
0
6” +
163.909
164.306
164.703
165.100
153.988
154.384
155.178
155.575
155.972
156.369
156.766
157.163
157.559
157.956
158.353
158.750
159.147
159.544
160.338
160.734
161.528
161.925
162.322
162.719
163.513
165.497
165.894
177.006
177.403
167.084
166.688
167.878
168.275
168.672
169.069
169.466
169.863
170.259
170.656
171.053
171.450
171.847
172.244
173.038
173.434
152.797
153.194
153.591
152.400
154.781
159.941
161.131
163.116
166.291
167.481
172.641
173.831
174.228
174.625
175.022
175.419
175.816
176.213
176.609
=mm
36
37
38
39
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
40
41
42
44
43
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
8
9
10
7
Inches
69
70
203.200
228.600
254.000
914.400
939.800
965.200
990.600
279.400
177.800
304.800
330.200
355.600
381.000
406.400
431.800
457.200
482.600
508.000
533.400
558.800
584.200
609.600
635.000
660.400
685.800
711.200
736.600
762.000
787.400
812.800
838.200
863.600
889.000
1016.000
1041.400
1066.800
1117.600
1092.200
1143.000
1168.400
1193.800
1219.200
1244.600
1270.000
1295.400
1320.800
1346.200
1371.600
1397.000
1422.400
1447.800
1473.200
1498.600
1524.000
1549.400
1574.800
1600.200
1625.600
1651.000
1676.400
1701.800
1727.200
1752.600
1778.000
=mm
29/64
15/32
31/64
1/2
1/16
5/64
3/32
7/64
1/8
9/64
5/32
11/64
3/16
13/64
7/32
15/64
1/4
17/64
9/32
19/64
5/16
21/64
11/32
23/64
3/8
25/64
13/32
27/64
7/16
33/64
17/32
35/64
31/32
63/64
37/64
9/16
19/32
39/64
5/8
41/64
21/32
43/64
11/16
45/64
23/32
47/64
3/4
49/64
25/32
51/64
13/16
53/64
27/32
55/64
7/8
57/64
29/32
59/64
15/16
61/64
1/64
1/32
3/64
0
4” +
101.997
102.394
102.791
113.109
113.506
113.903
114.300
103.188
101.600
103.584
103.981
104.378
104.775
105.172
105.569
105.966
106.363
106.759
107.156
107.553
107.950
108.347
108.744
109.141
109.538
109.934
110.331
110.728
111.125
111.522
111.919
112.316
112.713
114.697
115.094
115.491
126.206
126.603
116.284
115.888
116.681
117.078
117.475
117.872
118.269
118.666
119.063
119.459
119.856
120.253
120.650
121.047
121.444
121.841
122.238
122.634
123.031
123.428
123.825
124.222
124.619
125.016
125.413
125.809
=mm
29/64
15/32
31/64
1/2
1/16
5/64
3/32
7/64
1/8
9/64
5/32
11/64
3/16
13/64
7/32
15/64
1/4
17/64
9/32
19/64
5/16
21/64
11/32
23/64
3/8
25/64
13/32
27/64
7/16
33/64
17/32
35/64
31/32
63/64
37/64
9/16
19/32
39/64
5/8
41/64
21/32
43/64
11/16
45/64
23/32
47/64
3/4
49/64
25/32
51/64
13/16
53/64
27/32
55/64
7/8
57/64
29/32
59/64
15/16
61/64
1/64
1/32
3/64
0
3” +
76.597
76.994
77.391
87.709
88.106
88.503
88.900
77.788
76.200
78.184
78.581
78.978
79.375
79.772
80.169
80.566
80.963
81.359
81.756
82.153
82.550
82.947
83.344
83.741
84.138
84.534
84.931
85.328
85.725
86.122
86.519
86.916
87.313
89.297
89.694
90.091
100.806
101.203
90.884
90.488
91.281
91.678
92.075
92.472
92.869
93.266
93.663
94.059
94.456
94.853
95.250
95.647
96.044
96.441
96.838
97.234
97.631
98.028
98.425
98.822
99.219
99.616
100.013
100.409
=mm
29/64
15/32
31/64
1/2
1/16
5/64
3/32
7/64
1/8
9/64
5/32
11/64
3/16
13/64
7/32
15/64
1/4
17/64
9/32
19/64
5/16
21/64
11/32
23/64
3/8
25/64
13/32
27/64
7/16
33/64
17/32
35/64
31/32
63/64
37/64
9/16
19/32
39/64
5/8
41/64
21/32
43/64
11/16
45/64
23/32
47/64
3/4
49/64
25/32
51/64
13/16
53/64
27/32
55/64
7/8
57/64
29/32
59/64
15/16
61/64
1/64
1/32
3/64
0
2” +
51.197
51.594
51.991
62.309
62.706
63.103
63.500
52.388
50.800
52.784
53.181
53.578
53.975
54.372
54.769
55.166
55.563
55.959
56.356
56.753
57.150
57.547
57.944
58.341
58.738
59.134
59.531
59.928
60.325
60.722
61.119
61.516
61.913
63.897
64.294
64.691
75.406
75.803
65.484
65.088
65.881
66.278
66.675
67.072
67.469
67.866
68.263
68.659
69.059
69.453
69.850
70.247
70.644
71.041
71.438
71.834
72.231
72.628
73.025
73.422
73.819
74.216
74.613
75.009
=mm
29/64
15/32
31/64
1/2
1/16
5/64
3/32
7/64
1/8
9/64
5/32
11/64
3/16
13/64
7/32
15/64
1/4
17/64
9/32
19/64
5/16
21/64
11/32
23/64
3/8
25/64
13/32
27/64
7/16
33/64
17/32
35/64
31/32
63/64
37/64
9/16
19/32
39/64
5/8
41/64
21/32
43/64
11/16
45/64
23/32
47/64
3/4
49/64
25/32
51/64
13/16
53/64
27/32
55/64
7/8
57/64
29/32
59/64
15/16
61/64
1/64
1/32
3/64
0
1” +
25.797
26.194
25.591
36.909
37.306
37.703
38.100
26.988
25.400
27.384
27.781
28.178
28.575
28.972
29.369
29.766
30.163
30.559
30.956
31.353
31.750
32.147
32.544
32.941
33.338
33.734
34.131
34.528
34.925
35.322
35.719
36.116
36.513
38.497
38.894
39.291
50.006
50.403
40.084
39.688
40.481
40.878
41.275
41.672
42.069
42.466
42.863
43.259
43.656
44.053
44.450
44.847
45.244
45.641
46.038
46.434
46.831
47.228
47.625
48.022
48.419
48.816
49.213
49.609
=mm
1/64
1/32
3/64
29/64
15/32
31/64
1/2
1/16
1/20
5/64
3/32
7/64
1/8
9/64
5/32
11/64
3/16
13/64
7/32
15/64
1/4
17/64
9/32
19/64
5/16
21/64
11/32
23/64
3/8
25/64
13/32
27/64
7/16
33/64
17/32
35/64
31/32
63/64
37/64
9/16
19/32
39/64
5/8
41/64
21/32
43/64
11/16
45/64
23/32
47/64
3/4
49/64
25/32
51/64
13/16
53/64
27/32
55/64
7/8
57/64
29/32
59/64
15/16
61/64
0.397
0.794
1.191
11.509
11.906
12.303
12.700
1.588
1.270
1.984
2.381
2.778
3.175
3.572
3.969
4.366
4.763
5.159
5.556
5.953
6.350
6.747
7.144
7.541
7.938
8.334
8.731
9.128
9.525
9.922
10.319
10.716
11.113
13.097
13.494
13.891
24.606
25.003
14.684
14.288
15.081
15.478
15.875
16.272
16.669
17.066
17.463
17.859
18.256
18.653
19.050
19.447
19.844
20.241
20.638
21.034
21.431
21.828
22.225
22.622
23.019
23.416
23.813
24.209
0” + =mm
97
CONVERSION TABLE
CONVERSION TABLE

ASTM TABLE
Ø
EXTERNAL TUBE DIAMETER AND THICKNESS TABLE
ACCORDING TO ANSI B 36.10 AND API
Std XS XXS sch. 10 sch. 20 sch. 30 sch. 40 sch. 60 sch. 80 sch. 100 sch. 120 sch. 140
“ mm mm mm mm mm mm mm mm mm mm mm mm mm
1/8” 10.29 1.73 2.41 - - - - 1.73 - 2.41 - - -
1/4” 13.72 2.23 3.02 - - - - 2.23 - 3.02 - - -
3/8” 17.14 2.31 3.20 - - - - 2.31 - 3.20 - - -
1/2” 21.34 2.77 3.73 7.47 - - - 2.77 - 3.73 - - -
3/4” 26.67 2.87 3.91 7.82 - - - 2.87 - 3.91 - - -
1” 33.40 3.38 4.55 9.09 - - - 3.38 - 4.55 - - -
1”1/4 42.16 3.56 4.85 9.70 - - - 3.56 - 4.85 - - -
1”1/2 48.26 3.68 5.08 10.16 - - - 3.68 - 5.08 - - -
2” 60.32 3.91 5.54 11.07 - - - 3.91 - 5.54 - - -
2”1/2 73.02 5.16 7.01 14.02 - - - 5.16 - 7.01 - - -
3” 88.90 5.49 7.62 15.24 - - - 5.49 - 7.62 - - -
3”1/2 101.60 5.74 8.08 - - - - 5.74 - 8.07 - - -
4” 114.30 6.02 8.56 17.12 - - - 6.02 - 8.56 - 11.12 -
5” 141.30 6.55 9.52 19.05 - - - 6.55 - 9.52 - 12.70 -
6” 168.27 7.11 11.97 21.94 - - - 7.11 - 11.97 - 14.27 -
8” 219.07 8.18 12.70 22.22 - 6.35 7.04 8.18 10.34 12.70 15.06 18.24 20.62
10” 273.05 9.27 12.70 - - 6.35 7.80 9.27 12.70 15.06 18.24 21.41 25.40
12” 323.85 9.52 12.70 - - 6.35 8.28 10.31 14.27 17.45 21.41 25.40 28.57
14” 355.60 9.52 12.70 - 6.35 7.92 9.52 11.12 15.06 19.05 23.80 27.76 31.75
16” 406.40 9.52 12.70 - 6.35 7.92 9.52 12.70 16.66 21.41 26.19 30.94 36.52
18” 457.20 9.52 12.70 - 6.35 7.92 11.12 14.27 19.05 23.80 29.36 34.92 39.67
20” 508.00 9.52 12.70 - 6.35 9.52 12.70 15.06 20.62 26.19 32.54 38.10 44.45
24” 609.60 9.52 12.70 - 6.35 9.52 14.27 17.45 24.59 30.94 38.89 46.02 52.37
30” 762.00 - - - 7.92 12.70 15.87 - - - - - -
98

HOW TO CALCULATE TUBE LENGTH
Fig. 1 Fig. 2
* Bend Radius is the distance between former center and former outside edge (i.e. tube center line).
** Theoretical value which does not consider material elongation.
1. Fill in Application Data Form (page 100);
2. Information required to order are:
a) tube diameter or profile dimensions;
b) wall thickness;
c) material (AISI/DIN/JIS);
d) bend radius.
3. Material samples may be required for tooling testing.
4. For special applications, quoted drawings may be requested.
5. The Manufacturer will not be held responsible for any incorrect
manufacturing of tooling if order has been processed without drawings.
99
Bend Example:
R = Bend Radius*
R =82mm
A° = Bend Angle (degrees)
L.C. = Bend Length =
2x R
360
x A°
A° = 90°
6.28 x 82
L.C. =
360
x 90° = 128.8 mm
X
X
1
= see Fig. 2
= see Fig. 2
L = Right Straight Length = X-R
1
L = Left Straight Length =
1
X - R
1
L.T. ** = Total Tube Length = L.C + L + L
BEFORE ORDERING
X
X
1
L
L
1
= 200 mm
= 200 mm
= 200-82=118mm
= 200-82=118mm
L.T. = 128.8 + 118 + 118 = 364.8 mm

APPLICATION DATA FORM
* ERCOLINA by CML International SpA. - Tel (+39) 0776 40281 Fax (+39) 0776 404801 Email info@ercolina.it
*
100

HOWTOREACHUS:
CML International S.p.A.
Loc. Annunziata snc
03030 Piedimonte S. Germano (FR)
Tel. (+39) 0776 40281 - Fax (+39) 0776 404801
E-mail: info@ercolina.it