01.06.2013 Views

(ENGLISH)

(ENGLISH)

(ENGLISH)

SHOW MORE
SHOW LESS

Create successful ePaper yourself

Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.

SUSPENSION SPARE<br />

PARTS CATALOG<br />

(<strong>ENGLISH</strong>)<br />

2004


www.sram.com<br />

www.rockshox.com<br />

WORLD HEADQUARTERS<br />

SRAM Corporation<br />

1333 North Kingsbury, 4th floor<br />

Chicago, Illinois 60622<br />

phone: +1-312-664-8800<br />

fax: +1-312-664-8826<br />

EUROPEAN HEADQUARTERS<br />

SRAM Europe<br />

Basicweg 12-D<br />

3821 BR Amersfoort<br />

The Netherlands<br />

phone: +31-33-450-6060<br />

fax: +31-33-457-0200<br />

ASIAN HEADQUARTERS<br />

SRAM Taiwan<br />

No. 1598-8 Chung Shan Road<br />

Shen Kang Hsiang, Taichung<br />

County 429<br />

Taiwan R.O.C.<br />

phone: +886-4-2561-3678<br />

fax: +886-4-2561-3686


TABLE OF CONTENTS<br />

2004<br />

Judy TT/XC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2<br />

Judy SL U-Turn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3<br />

Pilot C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4<br />

Pilot SL/XC & Judy XC/SL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5<br />

Duke C/XC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6<br />

Duke C/XC U-Turn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7<br />

Duke SL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8<br />

Duke Sl U-turn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9<br />

Duke Race 80 or 100 MM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10<br />

Psylo C and XC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11<br />

Psylo Sl and Race . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12<br />

SID Race . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13<br />

SID World Cup and Team . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14<br />

Boxxer Race . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15<br />

Boxxer Team/World Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16<br />

GPS Metro & Metro Mag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17<br />

Seat Post (Road and Mtn) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18<br />

U-Turn Rear Shock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19<br />

SID XC Adjust/SID Lockout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20<br />

2003<br />

Judy TT 80/100 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21<br />

Judy C 80/100 MM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22<br />

Pilot Race . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23<br />

Pro Deluxe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24<br />

GPS Europa & Serra . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25<br />

Deluxe/Deluxe Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26<br />

2002<br />

Judy TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27<br />

Judy C 80 & 100 MM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28<br />

Duke C/XC/SL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29<br />

Duke Race . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30<br />

Psylo Sl & Race . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31<br />

SID SL/ Race/Carbon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32<br />

Metro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33<br />

Boxxer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34<br />

Boxxer Damper Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35<br />

Rear SID XC • SID XC Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36<br />

SID Rear Race Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37<br />

Miscellaneous<br />

Miscellaneous<br />

Bulk Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38<br />

Service and Maintenance Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39<br />

Rear Shock Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41<br />

Tool Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43<br />

RockSHox Service Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44<br />

Air Pressure Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45<br />

Oil Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46<br />

Axle to Crown Heights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47<br />

Ordering • Shipping • Warranty Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48<br />

For in-depth service information on RockShox products, refer to our website at www.rockshox.com. Contact your local<br />

distributor or visit the RockShox website for ordering information.<br />

Information contained in this publication is subject to change at anytime without prior notice. Your product's appearance may<br />

vary from the diagrams contained in this catalog. 2004 Spare Parts Catalog, PN 95.4308.413.000, Rev. A


2004<br />

JUDY TT/XC<br />

1 04 Judy TT/XC top cap kit (28mm) 11.4308.290.000<br />

2 04 Judy TT/XC Spring/Spacer Kit 11.4308.294.000<br />

3 Tuning Bumper 11.4306.171.000<br />

Not Shown:<br />

Disc Brake Cable Accessory Kit 11.4306.344.000<br />

1<br />

FOR CHASSIS REPAIRS, THE ENTIRE FORK WILL<br />

NEED TO BE REPLACED. CONTACT YOUR DEALER<br />

OR DISTRIBUTOR FOR MORE INFORMATION.<br />

* See page 38 for a complete list of bulk parts<br />

2 2004 Spare Parts Catalog<br />

1<br />

2<br />

3


1 04 Judy SL top cap/U-Turn knob assy kit (28mm) 11.4308.291.000<br />

2 04 Judy SL U-Turn Spring Assy 11.4308.292.000<br />

04 Judy SL U-Turn Spring Assy (Soft) 11.4308.292.001<br />

04 Judy SL U-Turn Spring Assy (Firm) 11.4308.292.003<br />

Not Shown:<br />

Disc Brake Cable Accessory Kit 11.4306.344.000<br />

1<br />

JUDY SL U-TURN<br />

2004<br />

* See page 38 for a complete list of bulk parts<br />

PN 95.4308.413.000, Rev. B 3<br />

1<br />

3


2003-04<br />

1 03/04 PilotC/04 JudyTT/03Serra/Europa Top Cap Kit 11.4307.381.000<br />

2 Brake Post Kit, Steel, Taiwan Models 11.4307.522.000<br />

3 03 Pilot C Crush Washer/Shaft Bolt Kit 11.4308.386.000<br />

4 03 Pilot C Spring Kit (w/spring, spacers, tuning bump) 11.4307.523.000<br />

5 Tuning Bumper 11.4306.171.000<br />

2<br />

PILOT C<br />

1<br />

3<br />

Not Shown:<br />

03 Pilot C Decal Kit, 80mm 11.4307.384.080<br />

03 Pilot C Decal Kit, 100mm 11.4307.384.100<br />

Disc Brake Cable Accessory Kit 11.4306.344.000<br />

UT Travel Indicator Clip, Qty 10 11.4307.468.010<br />

FOR CHASSIS REPAIRS, THE ENTIRE FORK WILL<br />

NEED TO BE REPLACED. CONTACT YOUR DEALER<br />

OR DISTRIBUTOR FOR MORE INFORMATION.<br />

* See page 38 for a complete list of bulk parts<br />

4 2004 Spare Parts Catalog<br />

1<br />

4<br />

5


JUDY XC/SL 2002<br />

1<br />

3<br />

4<br />

1 Brake Post Kit, Steel 11.4307.469.000<br />

2 Judy/Pilot/SID Bushing Kit - 10mm Uppr/20mm Lwr 11.4307.251.000<br />

3 99-04 28mm Lower Leg Assy, (Pilot-Style) Black 11.4307.458.000<br />

99-04 28mm Lower Leg Assy, (Pilot-Style) Red 11.4307.459.000<br />

99-03 28mm Lower Leg Assy, (Pilot-Style) Silver 11.4307.460.000<br />

4 HC/HC2 External Rebound Adjuster Knob, Flag 11.4304.960.000<br />

5 Hydra Air/Hydra Coil Ext. Hardware Kit 11.4305.651.000<br />

6 Pilot/SID Dust Seal Revive Kit 11.4307.250.000<br />

7 Crush Washer Kit 11.4305.552.000<br />

2<br />

7<br />

5<br />

6<br />

15<br />

9<br />

10<br />

8<br />

PILOT SL/XC &<br />

100 mm<br />

Config.<br />

shown<br />

8 03 Pilot/02 Judy XC/SL Blk Crn/AlumStr/Chrm Uppr 11.4307.394.000<br />

9 Pilot XC/SL 02 Judy Adj. Rebound Damper Kit 11.4307.393.000<br />

10 02-04 Duke/Pilot/Judy Non-Adjust Top Cap, Plastic 11.4306.206.000<br />

11 03-04PilotXC/SL, 02JudyXC/SL Air Assist Plngr Assy 11.4306.207.000<br />

12 All Travel Spacer Kit 11.4305.628.000<br />

13 03-04 Pilot XC/SL & 02 Judy XC/SL Coil Spring/Spacer 11.4306.208.000<br />

14 Duke Air, Pilot/Judy Air Assist Top Cap Kit, Shcdr, Blk 11.4306.446.001<br />

15 SID/Pilot/Judy Bottom Out Bumper Kit (Qty 2) 11.4308.306.002<br />

2003-04<br />

O-ring<br />

Seal<br />

11<br />

Not Shown:<br />

Pilot SL Decal Kit 11.4307.390.000<br />

Pilot XC Decal Kit 11.4307.391.000<br />

Travel Indicator Clip, Qty 10 11.4307.468.010<br />

Air Assist/SID Air Piston O-ring, Qty 10 11.4307.208.010<br />

Disc Brake Cable Accessory Kit 11.4306.344.000<br />

HydraCoil 2 Rebound Damper O-ring Service Kit 11.4308.320.000<br />

* See page 38 for a complete list of bulk parts<br />

PN 95.4308.413.000, Rev. B 5<br />

14 †<br />

100 mm<br />

All Travel<br />

Spacer<br />

Config. 12<br />

13<br />

† Kit includes o-ring seal


2003-04<br />

1<br />

2<br />

1 Brake Post Kit, Steel 11.4307.469.000<br />

2 Duke Lower Leg Assy, Black 11.4307.281.000<br />

Duke Lower Leg Assy, Silver 11.4306.287.008<br />

Duke Lower Leg Assy, Red 11.4306.287.002<br />

Duke Lower Leg Assy, White 11.4306.287.019<br />

3 HC/HC2 External Rebound Adj. Knob, Flag 11.4304.960.000<br />

4 HydraAir/HydraCoil External Hardware Kit 11.4305.651.000<br />

5 Crush Washer Kit 11.4305.552.000<br />

6 Duke Bushing Replacement Kit (30mm Uppr/Lwr) 11.4307.280.000<br />

7 Psylo/Duke Revive Kit (w/dust seals, foam rings) 11.4307.298.000<br />

8 03-04 Duke XC HC2 Adj RebDamper, 80mm only 11.4307.354.080<br />

03-04 Duke 100mm/02-03 Psylo C/XC HC2 Reb Dmp 11.4307.293.100<br />

5<br />

4<br />

6<br />

3<br />

DUKE C/XC<br />

7<br />

17<br />

8 10<br />

9 Duke/Psylo HC2 Rebound Base Plate Assy 11.4307.292.000<br />

10 Duke 100mm Air/Negative Spring Assy 11.4306.291.100<br />

Duke 80mm Air/Negative Spring Assy 11.4306.291.080<br />

11 Duke Soft Negative Spring (Rider wt < 120lb/60kg) 11.4306.443.000<br />

12 Duke/Psylo HC2 Non-Adjust Top Cap, Silver Alum 11.4307.271.000<br />

13 Duke Air, Pilot/Judy Air Assist Top Cap, Shrdr, Blk 11.4306.446.001<br />

Duke Air, Pilot/Judy Air Assist Top Cap, Shrdr, Slvr 11.4306.446.000<br />

14 Duke 100mm, Air Volume Spacer 11.4308.391.000<br />

15 Duke Air 100mm CSU Assy, Alum Str, Black Crown 11.4307.326.100<br />

Duke Air 80mm CSU Assy, Alum Str, Black Crown 11.4307.327.080<br />

16 Duke Air Spring Assy Base Plate/Washer Kit 11.4307.745.000<br />

17 Duke/Psylo Lower Leg Bottom Bumper Kit 11.4308.196.000<br />

12 13<br />

Note Shown:<br />

Duke XC Decal Kit 11.4307.352.000<br />

UT Travel Indicator Clip, Qty 10 11.4307.468.010<br />

Disc Brake Cable ACC Kit 11.4306.344.000<br />

Duke Air Spring and Damper O-ring Service Kit 11.4306.297.000<br />

HydraCoil 2 Rebound Damper O-ring Service Kit 11.4308.320.000<br />

* See page 38 for a complete list of bulk parts<br />

6 2004 Spare Parts Catalog<br />

9<br />

11<br />

16<br />

† Tuning range is 80-130 lbs.<br />

14<br />

Volume Spacer<br />

for 100 mm only<br />

15


1<br />

2<br />

1 Brake Post Kit, Steel 11.4307.469.000<br />

2 Duke Lower Leg Assy, Black 11.4307.281.000<br />

Duke Lower Leg Assy, Silver 11.4306.287.008<br />

Duke Lower Leg Assy, Red 11.4306.287.002<br />

Duke Lower Leg Assy, White 11.4306.287.019<br />

3 HC/HC2 External Rebound Adjuster Knob, Flag 11.4304.960.000<br />

4 HydraAir/HydraCoil External Hardware Kit 11.4305.651.000<br />

5 Crush Washer Kit 11.4305.552.000<br />

6 Duke/Psylo Lower Leg Bottom Bumper Kit 11.4308.196.000<br />

7 Duke Bushing Kit (30mm Upper/Lower) 11.4307.280.000<br />

8 Psylo/Duke Revive Kit (w/dust seals, foam rings) 11.4307.298.000<br />

3<br />

5<br />

4<br />

7<br />

DUKE C/XC U-TURN<br />

8<br />

6<br />

9<br />

9 03-04Duke U-Turn/04Psylo XC HC2 Reb Dmpr Assy 11.4307.353.000<br />

10 Duke/Psylo HC2 Rebound Base Plate Assy 11.4307.292.000<br />

11 U-Turn/Boxxer Base Plate Assy Kit 11.4306.268.000<br />

12 Duke U-Turn Spring Assy Kit, Soft, Yellow 11.4307.371.001<br />

Duke U-Turn Spring Assy Kit, Med, Red 11.4307.371.002<br />

Duke U-Turn Spring Assy Kit, Firm, Blue (standard) 11.4307.371.003<br />

Duke U-Turn Spring Assy Kit, X-Firm, Black 11.4307.371.004<br />

13 U-Turn Adjust Knob Kit 11.4307.454.000<br />

14 Duke/Psylo HC2 Non-Adjust Top Cap, Silver Alum 11.4307.271.000<br />

15 Duke U-TurnCrwn/Str/Upr U-Turn Grdnts, Alum Str 11.4307.328.000<br />

2003-04<br />

Not Shown:<br />

Disc Brake Cable ACC Kit 11.4306.344.000<br />

UT Travel Indicator Clip, Qty 10 11.4307.468.010<br />

HydraCoil 2 Rebound Damper O-ring Service Kit 11.4308.320.000<br />

Duke XC Decal Kit 11.4307.352.000<br />

* See page 38 for a complete list of bulk parts<br />

PN 95.4308.413.000, Rev. B 7<br />

10<br />

13<br />

12<br />

11<br />

14<br />

15


2003-04<br />

1<br />

2<br />

1 Brake Post Kit, Steel 11.4307.469.000<br />

2 Duke Lower Leg Assy, Black 11.4307.281.000<br />

Duke Lower Leg Assy, Silver 11.4306.287.008<br />

Duke Lower Leg Assy, Red 11.4306.287.002<br />

Duke Lower Leg Assy, White 11.4306.287.019<br />

3 Pure Damper Rebound Adj Knob Kit, Std DropOut 11.4305.603.000<br />

4 HydraAir/HydraCoil External Hardware Kit 11.4305.651.000<br />

5 Crush Washer Kit 11.4305.552.000<br />

6 Duke/Psylo Lower Leg Bottom Bumper Kit 11.4308.196.000<br />

7 Duke Bushing Replacement Kit (30mm Uppr/Lwr) 11.4307.280.000<br />

8 Psylo/Duke Revive Kit (w/dust seals,foam rings) 11.4307.298.000<br />

9 Pure Delite Internal Floating Piston 11.4307.425.000<br />

8<br />

7<br />

5<br />

4<br />

3<br />

DUKE SL<br />

6<br />

9<br />

10<br />

11<br />

10 03-04 Duke SL Air/Race Pure Damper Tube 11.4307.343.000<br />

11 Duke Air 80/100mm Pure Rebound Damper Assy 11.4305.589.020<br />

12 Duke Soft Negative Spring (Rider wt < 120lb/60kg) 11.4306.443.000<br />

13 Duke 80mm Air/Negative Spring Assy Kit 11.4306.291.080<br />

14 Duke Pure DeLite Tube Air Top Cap 11.4307.329.000<br />

15 Duke/Pilot/Judy AirAssist Schrdr Top Cap, Slvr 11.4306.446.000<br />

16 Duke Air 80mm CSU Assy, Alum Str, Black Crown 11.4307.327.080<br />

17 Duke Air Spring Assembly Base Plate/Washer Kit 11.4307.745.000<br />

18 Volume Spacer 11.4308.391.000<br />

Not Shown:<br />

Duke SL Decal Kit 11.4307.344.000<br />

Disc Brake Cable ACC Kit 11.4306.344.000<br />

UT Travel Indicator Clip, Qty 10 11.4307.468.010<br />

Duke Air Spring & Damper Service Kit 11.4306.297.000<br />

Pure Damper O-Ring Service Kit 11.4306.245.000<br />

* See page 38 for a complete list of bulk parts<br />

8 2004 Spare Parts Catalog<br />

13<br />

12 †<br />

17<br />

14 15<br />

† Tuning range is 80-130 lbs.<br />

18<br />

Volume Spacer<br />

for 100 mm only<br />

16


1<br />

2<br />

1 Brake Post Kit, Steel 11.4307.469.000<br />

2 Duke Lower Leg Assy, Black 11.4307.281.000<br />

Duke Lower Leg Assy, Silver 11.4306.287.008<br />

Duke Lower Leg Assy, Red 11.4306.287.002<br />

3 Pure Damper Rebound Adj Knob Kit, Std DropOut 11.4305.603.000<br />

4 HydraAir/HydraCoil External Hardware Kit 11.4305.651.000<br />

5 Crush Washer Kit 11.4305.552.000<br />

6 Duke/Psylo Lower Leg Bottom Bumper Kit 11.4308.196.000<br />

7 Duke Bushing ReplacementKit (30mm Uppr/Lwr) 11.4307.280.000<br />

8 Psylo/Duke Revive Kit (w/dust seals,foamrings) 11.4307.298.000<br />

9 Pure Delite Internal Floating Piston 11.4307.425.000<br />

10 Duke U-Turn/Psylo Pure/Delite Tube 11.4305.557.000<br />

11 Psylo/03 Duke U-Turn Pure Rebound Damper 11.4305.589.000<br />

8<br />

7<br />

5<br />

4<br />

3<br />

6<br />

DUKE SL U-TURN<br />

9<br />

10<br />

11<br />

12 U-Turn/03 Boxxer Race Base Plate Assy Kit 11.4306.268.000<br />

13 Duke U-Turn Spring Assy Kit, Soft, Yellow 11.4307.371.001<br />

Duke U-Turn Spring Assy Kit, Med, Red 11.4307.371.002<br />

Duke U-Turn Spring Assy Kit, Firm, Blue (stndrd) 11.4307.371.003<br />

Duke U-Turn Spring Assy Kit, X-Firm, Black 11.4307.371.004<br />

14 U-Turn Adjuster Knob Kit 11.4307.454.000<br />

15 Duke Pure DeLite Tube, Air Top Cap 11.4307.329.000<br />

16 Duke U-Turn CSU, Gradients, Blk Crown, Alum Str 11.4307.328.000<br />

2003-04<br />

Not Shown:<br />

03 Duke SL Decal Kit 11.4307.344.000<br />

Disc Brake Cable ACC Kit 11.4306.344.000<br />

UT Travel Indicator Clip, Qty 10 11.4307.468.010<br />

Pure Damper O-Ring Service Kit 11.4306.245.000<br />

* See page 38 for a complete list of bulk parts<br />

PN 95.4308.413.000, Rev. B 9<br />

14<br />

13<br />

12<br />

15<br />

16


2003-04<br />

1<br />

2<br />

1 Brake Post Kit, Steel 11.4307.469.000<br />

2 Duke Lower Leg Assy, Smoke 11.4306.287.200<br />

3 Pure Damper Rebound Adj Knob, Stndrd DropOut 11.4305.603.000<br />

4 HydraAir/HydraCoil External Hardware Kit 11.4305.651.000<br />

5 Crush Washer Kit 11.4305.552.000<br />

6 Duke/Psylo Lower Leg Bottom Bumper Kit 11.4308.196.000<br />

7 Duke Bushing Replacement Kit (30mm Uppr/Lwr) 11.4307.280.000<br />

8 Psylo/Duke Revive Kit (w/dust seals, foam rings) 11.4307.298.000<br />

9 03-04 Duke SL Air/Race Pure Damper Tube 11.4307.343.000<br />

10 03-04 Climb-It Ctrl Adj Knob, (alum comp rod only) 11.4307.318.000<br />

11 Duke/Psylo Pure Comp. Damper, Aluminum Compression Rod<br />

(use 03 Pure Knob only) 11.4307.355.000<br />

12 01-03 SID, 03 Duke Air Pure/Delite Reb Damper 11.4305.589.010<br />

8<br />

7<br />

5<br />

4<br />

3<br />

DUKE RACE 80 OR 100 MM<br />

6<br />

9<br />

10<br />

11<br />

12<br />

13 Pure Comp. Adj Rod Kit, Alm (03-04 Pure Knob Only) 11.4307.090.000<br />

14 Duke 100mm Air/Negative Spring Assy 11.4306.291.100<br />

Duke 80mm Air/Negative Spring Assy 11.4306.291.080<br />

15 Duke Air, Soft Neg Spring (Rider Wt


1<br />

1 Psylo LL Assy, Stnd Dropout, Boss-Less, Black 11.4307.261.000<br />

Psylo LL Assy, Tullio, Boss-Less, Black 11.4307.266.000<br />

Psylo LL Assy, Stnd Dropout, Boss-Less, Silver 11.4306.298.008<br />

2 Brake Post Kit, Steel 11.4307.469.000<br />

3 Duke/Psylo Lower Leg Bottom Bumper Kit 11.4308.196.000<br />

4 Crush Washer Kit 11.4305.552.000<br />

5 HydraAir/HydraCoil External Hardware Kit 11.4305.651.000<br />

6 External Rebound Adjuster Knob Kit 11.4304.960.000<br />

7 02-04 Psylo Bushing Kit (30mm Upr/45mm Lwr) 11.4307.296.000<br />

8 Psylo/Duke Revive Kit (w/dust seals, foam rings) 11.4307.298.000<br />

9 03-04 Duke U-Turn/04 Psylo XC HC2 Reb Dmpr Kit11.4307.353.000<br />

03-04 Duke 100mm/02-03 Psylo C/XC HC2 Reb Dmp 11.4307.293.100<br />

10 Duke/Psylo HC2 Rebound Base Plate Assy Kit 11.4307.292.000<br />

11 U-Turn/03 BoXXer Race Base Plate Assy Kit 11.4306.268.000<br />

12 Psylo U-Turn Spring Assy Kit, Soft, Yellow 11.4306.270.001<br />

2 †<br />

4<br />

5<br />

6<br />

PSYLO C AND XC<br />

8<br />

7<br />

3<br />

9*<br />

* Includes crush washers<br />

and shaft bolts<br />

† 02-03 Psylo Only<br />

ª Requires use of 04 HC2 Rebound Damper<br />

(Part # 11.4307.353.000)<br />

Psylo U-Turn Spring Assy Kit, Med, Red (standard) 11.4306.270.002<br />

Psylo U-Turn Spring Assy Kit, Firm, Blue 11.4306.270.003<br />

Psylo U-Turn Spring Assy Kit, Xfirm, Black 11.4306.270.004<br />

13 U-Turn Adjust Knob Kit 11.4307.454.000<br />

14 Duke/Psylo Non-Adjust Alum Top Cap Kit - Blk 11.4307.271.001<br />

15 Psylo C/XC/SL Crwn/Str/Upr/Tube Assy, Alum Str 11.4307.252.000<br />

Tullio Hardware:<br />

A Tullio Axle Kit 11.4305.653.000<br />

B Tullio External Hardware Kit 11.4305.652.000<br />

C Tullio Lower Leg Hardware Kit 11.4305.654.000<br />

D Tullio Rebound Adj Knob Kit 11.4306.343.000<br />

Not Shown:<br />

Psylo Decal Kit 11.4307.424.000<br />

HydraCoil 2 Rebound Damper O-ring Service Kit 11.4308.320.000<br />

2002-04<br />

UT Travel Indicator Clip, Qty 10 11.4307.468.010<br />

Disc Brake Cable ACC Kit 11.4306.344.000<br />

* See page 38 for a complete list of bulk parts<br />

PN 95.4308.413.000, Rev. B 11<br />

10<br />

A<br />

13<br />

12*<br />

11<br />

14<br />

B<br />

15ª<br />

C C<br />

D


2003-04<br />

1<br />

1 Psylo LL Assy, Stnd Dropout, Bossless, Black 11.4307.261.000<br />

Psylo LL Assy, Stnd Dropout, Bossless, Red 11.4308.226.000<br />

Psylo LL Assy, Stnd Dropout, Bossless, Smoke 11.4308.225.000<br />

Psylo LL Assy, Tullio, Bossless, Black 11.4307.266.000<br />

2 Brake Post Kit, Steel 11.4307.469.000<br />

3 Duke/Psylo Lower Leg Bottom Bumper Kit 11.4308.196.000<br />

4 Crush Washer Kit 11.4305.552.000<br />

5 HydraAir/HydraCoil Ext Hrdwr 11.4305.651.000<br />

6 Pure Damper Rebound Adj Knob Kit, Std DropOut 11.4305.603.000<br />

7 02-04 Psylo Bushing Kit (30mm Uppr/45mm Lwr) 11.4307.296.000<br />

8 Psylo/Duke Revive Kit (w/dust seals, foam rings) 11.4307.298.000<br />

9 Duke U-Turn/Psylo Pure/Delite Tube 11.4305.557.000<br />

10 03-04 Climb-It Cntrl Adj Knob (alum comp rod only) 11.4307.318.000<br />

11 Pure Damp Comp Alum Adj Rod (03-04 Pure Knob Only)<br />

11.4307.090.000<br />

12 Duke/Psylo Pure Compression Damper Assy, Silver, Alum Comp<br />

Rod (use 03 Pure Knob only) 11.4307.355.000<br />

Duke/Psylo Pure Comp Damper Assy, Black, Alum Comp Rod<br />

(use 03 Pure Knob only) 11.4307.583.000<br />

2 †<br />

Remote Control Kit<br />

4<br />

5<br />

6<br />

PSYLO SL AND RACE<br />

8<br />

7<br />

3<br />

SL Only,<br />

Race has<br />

Remote Control<br />

9<br />

10 16<br />

13 Psylo/03 Duke UTurn Pure Rebound Damper Assy 11.4305.589.000<br />

14 U-Turn/Boxxer Race Base Plate Assy Kit 11.4306.268.000<br />

15 Psylo U-Turn Spring Assy Kit, Soft, Yellow 11.4306.270.001<br />

Psylo U-Turn Spring Assy Kit, Med, Red (standard) 11.4306.270.002<br />

Psylo U-Turn Spring Assy Kit, Firm, Blue 11.4306.270.003<br />

Psylo U-Turn Spring Assy Kit, Xfirm, Black 11.4306.270.004<br />

16 U-Turn Adjust Knob Kit 11.4307.454.000<br />

17 Psylo Race Nickel Crwn/Str/GradUprTube, Alum Str 11.4307.269.000<br />

Psylo C/XC/SL Crwn/Str/UprTube, Alum Str 11.4307.252.000<br />

18 Psylo/Duke Pure Damper Rebound Seal Head Kit 11.4307.636.000<br />

Tullio Hardware<br />

A Tullio Axle Kit 11.4305.653.000<br />

B Tullio External Hardware Kit 11.4305.652.000<br />

C Tullio Lower Leg Hardware Kit 11.4305.654.000<br />

D Tullio Rebound Adj Knob Kit 11.4306.343.000<br />

Not Shown:<br />

Psylo Decal Kit 11.4307.424.000<br />

Disc Brake Cable ACC Kit 11.4306.344.000<br />

UT Travel Indicator Clip, Qty 10 11.4307.468.010<br />

Pure Damper O-Ring Service Kit 11.4306.245.000<br />

Remote Control Kits:<br />

03 Remote Climb-It Ctrl Complete Replacement Kit 11.4307.536.000<br />

*Includes cables and housing<br />

03 Remote Climb-It Cntl Hdwr (screws, torsion spring) 11.4307.531.000<br />

03 Remote Climb-It Control Torsion Spring, Qty 10 11.4307.532.000<br />

03 Remote Climb-It Control Cap (Pure cap, clamp) 11.4307.533.000<br />

03 Remote Climb-It Control LockOut Lever Kit 11.4307.534.000<br />

*Includes cables and housing<br />

* See page 38 for a complete list of bulk parts<br />

12 2004 Spare Parts Catalog<br />

11<br />

12<br />

13*<br />

18<br />

* Includes crush washers<br />

and shaft bolts<br />

† 02-03 Psylo Only<br />

A<br />

15*<br />

14<br />

B<br />

17<br />

C C<br />

D


2<br />

Available<br />

in assembly<br />

w/o decals<br />

1<br />

1 Brake Post Kit, Steel 11.4307.469.000<br />

Brake Post Kit, Titanium 11.4307.470.000<br />

2 SID Lower Leg Assy, Black 11.4307.462.000<br />

SID Lower Leg Assy, Red 11.4307.466.000<br />

3 SID/Pilot/Judy Bottom Out Bumper Kit (Qty 2) 11.4308.306.002<br />

4 Crush Washer Kit 11.4305.552.000<br />

5 Dual Air External Hardware Kit 11.4305.650.000<br />

6 Pure Rebound Damper Adj Knob Kit, Std DropOut 11.4305.603.000<br />

7 SID/Pilot/Judy Bushing Kit (10mm upr/20mm lwr) 11.4307.251.000<br />

8 Judy/Pilot/SID Revive Kit (w/dust seals, foam rings) 11.4307.250.000<br />

9 Pure Delite Internal Floating Piston 11.4307.425.000<br />

10 01-04 SID Pure/Delite Tube 11.4305.557.001<br />

11 SID DualAir PURE Rebound Damper 11.4305.589.001<br />

12 AllTravel Spacer Kit 11.4305.628.000<br />

13 SID DualAir Spring Assy 11.4305.587.000<br />

4<br />

5<br />

6<br />

8<br />

7<br />

3<br />

9<br />

10<br />

11<br />

18<br />

SID RACE<br />

14 SID Pure Delite Top Cap 11.4307.449.000<br />

15 SID Dual Air Schrader Top Cap Assy 11.4306.237.000<br />

16 SID Dual Air O-ring SVC Kit 11.4306.176.000<br />

17 SID DualAir CSU Assy, Black Crown, Ano Upr Tube 11.4305.588.000<br />

18 SID Dual Air Threaded Base Plate Retainer 11.4307.584.000<br />

2003-04<br />

Not Shown:<br />

SID Decal Kit 11.4307.450.000<br />

Pure Damper O-Ring Service Kit 11.4306.245.000<br />

Pilot/Judy AirAssist/SID DualAir Piston O-ring, Qty 10 11.4307.208.010<br />

UT Travel Indicator Clip, Qty 10 11.4307.468.010<br />

* See page 38 for a complete list of bulk parts<br />

PN 95.4308.413.000, Rev. B 13<br />

12<br />

63mm<br />

Travel<br />

Option<br />

* Includes crush washers and shaft bolts<br />

† Kit Includes cable and housing (option on SID Team)<br />

13<br />

16<br />

14<br />

15<br />

16<br />

17


2003-04<br />

2<br />

Available<br />

in assembly<br />

w/o decals<br />

1<br />

1 Brake Post Kit, Steel 11.4307.469.000<br />

Brake Post Kit, Titanium 11.4307.470.000<br />

2 SID Lower Leg Assy, Black 11.4307.462.000<br />

SID Lower Leg Assy, Silver 11.4307.464.000<br />

SID Lower Leg Assy, Platinum 11.4308.197.000<br />

3 SID/Pilot/Judy Bottom Out Bumper Kit (Qty 2) 11.4308.306.002<br />

4 Crush Washer Kit 11.4305.552.000<br />

5 Dual Air External Hardware Kit 11.4305.650.000<br />

6 Pure Reb Damper Adj Knob Kit, Standard DropOut 11.4305.603.000<br />

7 SID/Pilot/Judy Bushing Kit - (10mm upr/20mm lwr) 11.4307.251.000<br />

8 Judy/Pilot/SID Revive Kit (w/dust seals, foam rings) 11.4307.250.000<br />

9 Remote Climb-It Ctrl Complete Replacement Assy 11.4307.536.000<br />

(includes cables and housing)<br />

Climb-It Control Adjuster Knob Kit (Team) 11.4307.318.000<br />

Remote Climb-it Cntl Hdwr Kit (screws, torsion spring) 11.4307.531.000<br />

Remote Climb-it Control Torsion Spring Kit, Qty 10 11.4307.532.000<br />

4<br />

5<br />

6<br />

SID WORLD CUP AND TEAM<br />

7<br />

3<br />

8<br />

9 †<br />

10<br />

11<br />

12*<br />

19<br />

Remote Climb-it Control Cap Kit (pure cap, clamp) 11.4307.533.000<br />

Remote Climb-it Control Lever Kit 11.4307.534.000<br />

10 Pure DampComp Adj Rod, Alum (03/04 Pure Knob Only)<br />

11.4307.090.000<br />

11 SID Pure Compression Damper Kit (alum rod) 11.4307.448.000<br />

12 SID DualAir PURE Rebound Damper 11.4305.589.001<br />

13 AllTravel Spacer Kit 11.4305.628.000<br />

14 SID Dual Air Spring Assy 11.4305.587.000<br />

15 SID Pure/Delite Tube 11.4305.557.001<br />

16 03-04 SID WC Carbon Crwn/Str/SSlvrUpr Assy 11.4307.277.000<br />

SID DualAir CSU Assy, Black Crown, Ano Upr Tube 11.4305.588.000<br />

SID DualAir CSU Assy, Silver Crown, Ano Upr Tube 11.4305.588.001<br />

03 SID Team Crwn/Str/SSlvr Upr, Alum Str - Blk 11.4307.275.000<br />

03 SID Team Crwn/Str/SSlvr Upr, Alum Str - Silver 11.4307.276.000<br />

17 SID Dual Air O-ring SVC Kit 11.4306.176.000<br />

18 SID Carbon Schrader Top Cap Assy 11.4307.272.000<br />

SID Dual Air Schrader Top Cap Assy 11.4306.237.000<br />

19 01-04 SID Dual Air Threaded Base Plate Retainer 11.4307.584.000<br />

Not shown:<br />

SID World Cup Decal Kit 11.4307.453.000<br />

SID Decal Kit 11.4307.450.000<br />

Pilot/Judy AirAssist/SID DualAir Piston O-ring, Qty 10 11.4307.208.010<br />

Pure Damper O-Ring Service Kit 11.4306.245.000<br />

UT Travel Indicator Clip, Qty 10 11.4307.468.010<br />

* See page 38 for a complete list of bulk parts<br />

14 2004 Spare Parts Catalog<br />

9 †<br />

13<br />

63mm<br />

travel<br />

Option<br />

14<br />

17<br />

For Rebound/<br />

Compression<br />

side only<br />

* Includes crush washers and shaft bolts<br />

† Standard on World Cup, Option on Team. Kit Includes cable and housing.<br />

Note: Carbon Crown-Steerer is depicted here.<br />

15<br />

18<br />

17<br />

16


1<br />

2*<br />

3<br />

4<br />

13<br />

1 03 -04 Boxxer Top Cap Kit (Qty 2) 11.4307.316.000<br />

2 00-03 Boxxer Preload Spacer Kit (Qty 10) 11.4305.625.000<br />

3 03 Boxxer Race AT/Volume Spacer Kit 11.4307.306.000<br />

4 Boxxer Coil Spring, Soft, White 11.4304.704.000<br />

Boxxer Coil Spring, Med, Silver 11.4304.705.000<br />

Boxxer Coil Spring, Firm, Yellow 11.4304.706.000<br />

Boxxer Coil Spring, X-Firm, Red 11.4304.707.000<br />

5 03 Boxxer Race HC2 Reb Damp Assy<br />

(02 Lower Leg-Boss) 11.4307.311.002<br />

Boxxer HC2 Rebound Damper Assy 11.4307.609.000<br />

6 Boxxer HC2 Rebound Base Valve Assy 11.4307.310.000<br />

7 Boxxer Snap Ring, Qty 10 11.4305.624.000<br />

8 03 Boxxer Lower Leg Assy, Army Green 11.4307.301.000<br />

03-04 Boxxer Lower Leg Assy, Silver 11.4307.304.000<br />

03-04 Boxxer Lower Leg Assy, Black 11.4307.303.000<br />

3<br />

7-inch Travel<br />

Configuration<br />

10<br />

9<br />

11<br />

14<br />

15<br />

5 17<br />

6<br />

7<br />

8<br />

12<br />

16<br />

9<br />

9<br />

9<br />

BOXXER RACE<br />

03 Boxxer Race LL Assy, Silver, 02 LL Boss 11.4307.707.000<br />

9 03 Boxxer External Hardware Kit 11.4307.300.000<br />

10 Boxxer Race/Team Straight-Wall Upper Tube, Qty 1 11.4308.314.000<br />

11 Boxxer Lower Crown/Steerer Assy, Black 11.4307.248.000<br />

12 Boxxer Upr Crown Kit, Black, Short (


2003-04<br />

1<br />

2*<br />

3<br />

4<br />

13<br />

1 03-04 Boxxer Top Cap (Qty 2) 11.4307.316.000<br />

2 Boxxer Preload Spacer Kit (Qty 10) 11.4305.625.000<br />

3 Boxxer Team/WC Volume Spacer Kit 11.4307.315.000<br />

4 Boxxer Coil Spring, Soft, White 11.4304.704.000<br />

Boxxer Coil Spring, Med, Silver 11.4304.705.000<br />

Boxxer Coil Spring, Firm, Yellow 11.4304.706.000<br />

Boxxer Coil Spring, X-Firm, Red 11.4304.707.000<br />

5 Boxxer HC2 Rebound Damper Assy 11.4307.609.000<br />

6 Boxxer HC2 Rebound Base Valve Assy 11.4307.310.000<br />

7 Boxxer Snap Ring, Qty 10 11.4305.624.000<br />

8 03-04 Boxxer Lower Leg Assy, Black 11.4307.303.000<br />

Boxxer Lower Leg Assy, WC Raw 11.4307.305.000<br />

03-04 Boxxer Lower Leg Assy, Platinum 11.4308.338.000<br />

9 03-04 Boxxer External Hardware Kit 11.4307.300.000<br />

3<br />

10<br />

BOXXER TEAM/WORLD CUP<br />

9<br />

11<br />

14<br />

15<br />

5 17<br />

6<br />

7<br />

8<br />

12<br />

16<br />

9<br />

9<br />

9<br />

10 Boxxer Race/Team Straight-Wall Upper Tube, Qty 1 11.4308.314.000<br />

Boxxer WCStraight-Wall Upr, Slppry Slvr, Qty 1 11.4308.313.000<br />

11 Boxxer Lower Crown/Steerer Assy, Black 11.4307.248.000<br />

Boxxer Lower Crown/Steerer Assy, Platinum 11.4308.331.000<br />

12 Boxxer Upper Crown Kit, Black, Short (


1 03 Judy TT/C, 03-04 Metro Top Cap Kit 11.4307.380.000<br />

2 GPS Metro Spring/Spacer Kit 11.4307.364.000<br />

3 Tuning Bumper 11.4306.171.000<br />

FOR CHASSIS REPAIRS, THE ENTIRE FORK WILL NEED<br />

TO BE REPLACED. CONTACT YOUR DEALER OR<br />

DISTRIBUTOR FOR MORE INFORMATION.<br />

GPS METRO & METRO MAG<br />

1<br />

2003-04<br />

* See page 38 for a complete list of bulk parts<br />

PN 95.4308.413.000, Rev. B 17<br />

1<br />

2<br />

3


2002-04<br />

1<br />

1 Post Clamp Hardware Kit 11.4305.609.000<br />

2 Seat Post Rail Clamp Kit 11.4305.610.000<br />

3 Post Rebuild Service Kit 11.4301.761.000<br />

4 Post Retaining Ring/Pre-Load Plug Kit 11.4308.305.000<br />

5 Post Elastomer Kit (w/ spacer) 11.4302.468.000*<br />

6 Outer Tube, 26.8mm MTB 11.4308.301.000<br />

Outer Tube, 27.0mm MTB 11.4308.302.000<br />

Outer Tube, 27.2mm MTB 11.4308.303.000<br />

Outer Tube, 27.2mm Road 11.4308.304.000<br />

2<br />

SEAT POST (ROAD AND MTN)<br />

3<br />

3<br />

Not Shown:<br />

28.6 Seat Post Shim Kit 11.4304.627.000<br />

30.9 Seat Post Shim Kit 11.4304.627.001<br />

31.6 Seat Post Shim Kit 11.4304.627.002<br />

† Mountain post only, optional for road post<br />

* Contains a 140mm bumper and instructions to cut bumper<br />

to desired length<br />

NOTE: FOR GPS POST, REPLACE WITH THE<br />

COMPLETE UNIT<br />

* See page 38 for a complete list of bulk parts<br />

18 2004 Spare Parts Catalog<br />

4<br />

5<br />

3<br />

4<br />

6


1<br />

2<br />

3<br />

4<br />

5<br />

1 Quad Ring<br />

2 Air Can Lock<br />

3 Can Bearing<br />

4 Can U-Cup<br />

5 Can Rod Wiper<br />

6 Air Can<br />

7 Travel Adjuster<br />

8 Adjuster Grip<br />

9 Can Lock Ring<br />

10 Air Can Retaining Ring<br />

11 Damper Shaft Assembly<br />

12 Fixed Piston Retaining Ring<br />

13 Inner Fixed Piston O-ring<br />

14 Fixed Piston<br />

15 Outer Fixed Piston O-ring<br />

16 Can Eyelet O-ring<br />

A<br />

10<br />

9<br />

8<br />

7<br />

6<br />

17 Shaft O-ring (Bottom Out Bumper)<br />

18 Shaft Eyelet<br />

19 Mount Hardware<br />

20 Rebound Knob Screw<br />

21 Rebound Knob<br />

22 Rebound Adjuster<br />

23 Gradient Decal<br />

24 Detent Ball<br />

25 Spring<br />

26 Bottom Out Washer<br />

U-TURN REAR SHOCK<br />

Available Kits:<br />

A Rear Air Shock Valve Assy 11.4307.442.000<br />

B 03-04 SID Air Reb Adj Knob Kit 11.4307.441.000<br />

D 03-04 SID/U-Turn Rear Shock<br />

Eyelet Bushing Kit (Qty 2) 11.4307.503.002<br />

C U-Turn Rear Shock Decal Kit 11.4307.689.000<br />

Not Shown:<br />

U-Turn Rear Shock Service Kit 11.4307.456.000<br />

FOR U-TURN REAR AIR CAN, DAMPER,<br />

OR EYELET DAMAGE OR FAILURE,<br />

REPLACE WITH COMPLETE UNIT<br />

2003-04<br />

* See page 38 for a complete list of bulk parts<br />

PN 95.4308.413.000, Rev. B 19<br />

20<br />

C<br />

24<br />

20<br />

A<br />

21<br />

17<br />

16<br />

15<br />

14<br />

13<br />

12<br />

11<br />

19<br />

22<br />

26<br />

B<br />

24<br />

25<br />

D<br />

D<br />

18<br />

19<br />

19


2003-04<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

A<br />

1 Travel Indicator<br />

2 Can Lock<br />

3 Can Rod Wiper<br />

4 Can U-Cup<br />

5 Can Bearing<br />

6 Can, 1.25T<br />

7 Mount Hardware<br />

8 Damper Shaft Assembly<br />

9 Fixed Piston Retaining Ring<br />

10 Inner Fixed Piston O-ring<br />

11 Fixed Piston<br />

12 Outer Fixed Piston O-ring<br />

13 Can Eyelet O-ring<br />

14 Shaft O-ring<br />

15 Bottom Out Washer<br />

16 Rebound Screw<br />

17 Rebound Knob<br />

SID XC ADJUST/SID LOCKOUT<br />

18 Rebound Adjuster<br />

19 Detent Ball<br />

20 Spring<br />

21 Shaft Eyelet<br />

B<br />

16<br />

Available Kits:<br />

A SID Rear Shock Decal Kit 11.4307.445.000<br />

B Rear Air Shock Valve Assy 11.4307.442.000<br />

C 03-04 SID Air Reb Adj Knob Kit 11.4307.441.000<br />

D 03-04 SID/U-Turn Rear Shock<br />

Eyelet Bushing Kit (Qty 2) 11.4307.503.002<br />

Not Shown:<br />

03-04 SID Rear Shock Service Kit 11.4307.451.000<br />

C<br />

FOR SID XC ADJUST/LOCKOUT REAR<br />

SHOCK CHASSIS REPAIRS, REPLACE<br />

WITH COMPLETE UNIT<br />

* See page 38 for a complete list of bulk parts<br />

20 2004 Spare Parts Catalog<br />

7<br />

B<br />

17<br />

14<br />

13<br />

12<br />

11<br />

10<br />

7<br />

9<br />

8<br />

18<br />

15<br />

19<br />

20<br />

D<br />

D<br />

21<br />

7<br />

7


1 03 Judy TT/C, 03-04 Metro Top Cap Kit 11.4308.289.000<br />

2 03 Judy TT/C 100mm Spring/Spacer Kit 11.4307.372.100<br />

03 Judy TT/C 80mm Spring/Spacer Kit 11.4307.372.080<br />

3 02-03 Tuning Bumper 11.4306.171.000<br />

4 Brake Post Kit, Steel,Taiwan models 11.4307.522.000<br />

5 03 Judy TT 100mm Decal Kit 11.4307.375.100<br />

03 Judy TT 80mm Decal Kit 11.4307.378.080<br />

1<br />

4<br />

5<br />

JUDY TT 80/100 MM<br />

Not Shown:<br />

Disc Brake Cable Accessory Kit 11.4306.344.000<br />

FOR CHASSIS REPAIRS, THE ENTIRE FORK WILL<br />

NEED TO BE REPLACED. CONTACT YOUR DEALER<br />

OR DISTRIBUTOR FOR MORE INFORMATION.<br />

2003<br />

* See page 38 for a complete list of bulk parts<br />

PN 95.4308.413.000, Rev. B 21<br />

1<br />

2<br />

3


2003<br />

1 03 Judy TT/C, 03-04 Metro Top Cap Kit 11.4307.380.000<br />

2 03 Judy TT/C 100mm Spring/Spacer Kit 11.4307.372.100<br />

03 Judy TT/C 80mm Spring/Spacer Kit 11.4307.372.080<br />

3 02-03 Tuning Bumper 11.4306.171.000<br />

4 Brake Post Kit, Steel,Taiwan models 11.4307.522.000<br />

5 03 Judy C 100mm Decal Kit 11.4307.370.100<br />

03 Judy C 80mm Decal Kit 11.4307.370.080<br />

JUDY C 80/100 MM<br />

1<br />

4<br />

5<br />

Not Shown:<br />

Disc Brake Cable Accessory Kit 11.4306.344.000<br />

FOR CHASSIS REPAIRS, THE ENTIRE FORK WILL<br />

NEED TO BE REPLACED. CONTACT YOUR DEALER<br />

OR DISTRIBUTOR FOR MORE INFORMATION.<br />

22 2004 Spare Parts Catalog<br />

1<br />

2<br />

3<br />

* See page 38 for a complete list of bulk parts


1<br />

Available in<br />

assembly only<br />

w/o decals<br />

3<br />

5<br />

1 Brake Post Kit, Steel 11.4307.469.000<br />

2 SID/Pilot/Judy Bushing Kit - (10mm upr/20mm lwr) 11.4307.251.000<br />

3 99-03 28mm Lwr Leg Assy, (Pilot-Style) Anthracite 11.4307.457.000<br />

99-04 28mm Lower Leg Assy, (Pilot-Style) Black 11.4307.458.000<br />

99-04 28mm Lower Leg Asy (Pilot Style) Red 11.4307.459.000<br />

99-03 28mm Lower Leg Assy, (Pilot-Style) Silver 11.4307.460.000<br />

4 03 Pilot Race Decal Kit 11.4307.389.000<br />

5 HC/HC2 External Rebound Adjuster Knob, Flag 11.4304.960.000<br />

6 HydraAir/HydraCoil External Hardware Kit 11.4305.651.000<br />

7 Pilot/SID Dust Seal Revive Kit 11.4307.250.000<br />

8 Fork Crush Washer Kit 11.4305.552.000<br />

9 00-01 SID XC/100, 03 Pilot Race HydraAir Rebuild Kit<br />

(includes: air valves, crush washers, piston o-rings) 11.4304.909.000<br />

10 00-01 SID XC/03 Pilot Race Adj Reb Damper Assy 11.4305.561.000<br />

4<br />

2<br />

8<br />

6<br />

7<br />

15<br />

11 00-01, 03 SID/Pilot Race HydraAir Base Valve Kit 11.4304.920.000<br />

12 00-01 SID XC/03 Pilot Race Air/Neg Spring Assy 11.4305.563.000<br />

13 03 Pilot Race/00-01 SID XC Crwn/Str/Upr 1-1/8 Thrdls 11.4307.388.000<br />

14 SID DualAir Schrader Top Cap Assy 11.4306.237.000<br />

15 SID/Pilot/Judy Bottom Out Bumper Kit (Qty 2) 11.4308.306.002<br />

Not identified:<br />

Travel Indicator Clip, Qty 10 11.4307.468.010<br />

Pilot/Judy AirAssist/SID DualAir Piston O-ring, Qty10 11.4307.208.010<br />

Disc Brake Cable Accessory Kit 11.4306.344.000<br />

SID/Pilot/Judy Bottom Out Bumper Kit (Qty 2) 11.4308.306.002<br />

PILOT RACE<br />

2003<br />

NOTE: ALL INTERNALS ARE COMPATIBLE WITH<br />

2000 TO 2001 SID XC.<br />

* See page 38 for a complete list of bulk parts<br />

PN 95.4308.413.000, Rev. B 23<br />

9<br />

10*<br />

11<br />

* Includes crush washers<br />

and shaft bolts<br />

12*<br />

13<br />

14<br />

9


2000-03<br />

H<br />

14<br />

15<br />

16<br />

17<br />

10<br />

11<br />

12<br />

13<br />

18<br />

1 Nitrogen Screw<br />

2 Nitrogen O-Ring<br />

3 Reservoir End Cap Clip<br />

4 Reservoir Body Cap<br />

5 O-Ring Res Cap<br />

6 Oil Seal Plug<br />

7 Pressure Ring<br />

8 Reservoir Can<br />

9 Reservoir Decal<br />

10 Floating Piston O-Ring<br />

11 Floating Piston<br />

12 O-Ring Res Body<br />

13 Check Valve<br />

14 Retaining Ring<br />

15 Compression Plug<br />

16 Compression Hi Speed Plug O-Ring<br />

17 Blow Off Washers<br />

18 Blow Off Valve<br />

19 Decal, Warning<br />

20 Body<br />

21 Rubber Spring Washer<br />

22 Threaded Collar<br />

23 O-Ring, Body to Res<br />

24 Decal, Body<br />

25 Housing<br />

26 Rear Bushing<br />

27 Mount O-Ring<br />

I<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

B<br />

30<br />

31<br />

PRO DELUXE<br />

B<br />

19<br />

20<br />

21<br />

22<br />

23<br />

25<br />

24<br />

28<br />

M<br />

27<br />

E<br />

A<br />

32<br />

33<br />

34<br />

35<br />

36<br />

37<br />

38<br />

39<br />

40<br />

41<br />

42<br />

43<br />

29 45<br />

G<br />

28 Mount Sleeve<br />

29 Mount Spacer<br />

30 Spring 1/16<br />

31 Ball 1/16<br />

32 Compression Low Speed Valve<br />

33 Compression Low Speed O-Ring<br />

34 Low Speed Plug O-Ring<br />

35 Compression Low Speed Plug<br />

36 Compression Low Speed Knob<br />

37 Compression Knob Screw<br />

38 Adjuster Rod O-Ring<br />

39 Adjuster Rod<br />

40 Shock Shaft<br />

41 Shaft Seal<br />

42 Top Out Washer<br />

43 Top Out Pad<br />

44 Shim Stack Assembly<br />

45 Piston Ring<br />

46 Piston<br />

47 Piston Bolt<br />

48 Seal Head Assembly<br />

Seal Head Long Travel<br />

49 Wiper Shaft<br />

50 Seal Head O-Ring<br />

51 Spring<br />

52 Bottom Out Bumper<br />

53 Spring Retainer<br />

J<br />

46<br />

47<br />

D<br />

L<br />

44<br />

44<br />

29<br />

27<br />

54<br />

53<br />

52<br />

51<br />

50<br />

49<br />

48<br />

Generic shim stack<br />

Generic shim stack<br />

54 Decal Cover<br />

55 Shaft Eyelet<br />

56 Ball 3/32, Steel<br />

57 Spring 3/32<br />

58 Adjuster Screw<br />

59 Rebound Knob<br />

60 Rebound Knob Screw<br />

28<br />

55<br />

Available Kits:<br />

A Eyelet Mount Nylon Bushing<br />

(Alum Mounting Hardware Only)11.4308.238.000<br />

00-03 Pro Deluxe Service Kit 11.4305.673.000<br />

B 00-03 Pro Deluxe Shock Body, Silver, 6.5x1.5<br />

11.4305.674.000<br />

00-03 Pro Deluxe Shock Body, Silver, 7.5x2.0<br />

11.4305.675.000<br />

00-03 Pro Deluxe Shock Body, Silver, 9.0x2.50<br />

11.4305.685.000<br />

00-03 Pro Deluxe Shock Body, Silver, 9.25x2.75<br />

11.4305.686.000<br />

00-03 Pro Deluxe Shock Body, Silver, 9.0x2.75<br />

11.4305.701.000<br />

00-03 Pro Deluxe Shock Body, Silver, 8.5x2.75<br />

11.4305.702.000<br />

00-03 Pro Deluxe Shock Body Kit, Blk, 9.0x2.75<br />

11.4307.240.000<br />

00-03 Pro Deluxe Shock Body Kit, Black, 7.5x2.0<br />

11.4307.241.000<br />

C 00-03 Pro/Coupe Deluxe Shaft Eye<br />

11.4305.676.000<br />

D 00-03 Pro/Super/Coupe Deluxe Shaft<br />

C<br />

F<br />

57<br />

58<br />

56<br />

N<br />

K<br />

27<br />

O<br />

59<br />

26<br />

60<br />

(1.25 shaft travel) 11.4305.677.000<br />

00-03 Pro/Super/Coupe Deluxe Shaft<br />

(1.50 shaft travel) 11.4305.678.000<br />

00-03 Pro/Super/Coupe Deluxe Shaft<br />

(2.00 shaft travel) 11.4305.679.000<br />

00-03 Pro/Super/Coupe Deluxe Shaft<br />

(2.75 shaft travel) 11.4305.700.000<br />

E 00-03 Pro Deluxe Body Eye Kit 11.4305.703.000<br />

F 00-03 Pro Deluxe Reb Adj Knob 11.4305.709.000<br />

00-03 Pro D/SID Reb Adj, w/ Knob11.4306.119.000<br />

G 00-03 Pro Deluxe Comp Adj Knob 11.4305.710.000<br />

H 00-03 Pro D/Super D Compression Blow-off<br />

Valve Kit 11.4306.120.000<br />

I 00-03 Pro D/Super D Compression Adj Kit<br />

11.4306.121.000<br />

J SID Race rearPro Dlx Piston and Glide Ring Kit<br />

11.4306.338.000<br />

K 00-03 Pro Deluxe Seal Head Kit, Blk 9.0 x 2.75<br />

11.4307.242.000<br />

00-03 Pro Deluxe Seal Head Kit, Black 7.5 x 2.0<br />

11.4307.571.000<br />

L 00-03 Pro Dlx Top Out Pad Kit 11.4307.254.000<br />

M 00-03 Threaded Spring Collar 11.4308.307.000<br />

N 00-03 Pro D Bottom Out Bump 43.4304.272.000<br />

O Pro Deluxe Spring Retainer, Blk 11.4308.468.000<br />

SEE PAGE 41 FOR A COMPLETE LIST<br />

OF REAR SHOCK SPRINGS AND<br />

MOUNT HARDWARE.<br />

* See page 38 for a complete list of bulk parts<br />

24 2004 Spare Parts Catalog


1 03-04 Pilot C/04 Judy TT/XC/03 Serra/Europa Top Cap 11.4307.381.000<br />

2 GPS Europa Decal Kit 11.4307.359.000<br />

GPS Serra Decal Kit 11.4307.367.000<br />

3 Brake Post Kit, Steel,Taiwan models 11.4307.522.000<br />

4 GPS Europa Spring Kit 11.4307.362.000<br />

GPS Serra Spring Kit 11.4307.368.000<br />

5 Tuning Bumper 11.4306.171.000<br />

1<br />

3<br />

GPS EUROPA & SERRA<br />

2<br />

2003<br />

* See page 38 for a complete list of bulk parts<br />

PN 95.4308.413.000, Rev. B 25<br />

2<br />

1<br />

4<br />

5


2002-03<br />

1 Threaded Spring Collar 11.4308.237.000<br />

2 Shock Spring See page 41<br />

3 Mount Bushing See page 41<br />

4 Eyelet Mount Nylon Bushing<br />

(Alum Mounting Hardware Only) 11.4308.238.000<br />

**FOR ALL DAMPER AND EYELET DAMAGE AND<br />

FAILURE, COMPLETE SHOCK MUST BE REPALCED<br />

DELUXE/DELUXE ADJUST<br />

3<br />

3<br />

1<br />

2<br />

4<br />

* See page 38 for a complete list of bulk parts<br />

26 2004 Spare Parts Catalog<br />

3<br />

3


1 03 Judy TT/C, 03-04 Metro Top Cap Kit 11.4307.380.000<br />

2 03 Judy TT 100mm Decal Kit 11.4307.375.100<br />

3 02 Judy TT/C External Hardware Kit 11.4306.170.000<br />

4 02-03 Tuning Bumper 11.4306.171.000<br />

Not Shown<br />

Brake Post Kit 11.4307.469.000<br />

1<br />

2<br />

3<br />

JUDY TT<br />

PN 95.4308.413.000, Rev. B 27<br />

1<br />

4<br />

2002<br />

* See page 38 for a complete list of bulk parts


2002<br />

1 02 Judy C 80mm Top Cap Kit/Spring/Spacer Kit 11.4306.172.000<br />

02 Judy C 100mm Top Cap Kit/Spring/Spacer Kit 11.4306.174.000<br />

2 02 Judy C 80mm Decal Kit 11.4306.173.000<br />

02 Judy C 100mm Decal Kit 11.4306.175.000<br />

3 02 Judy TT/C External Hardware Kit 11.4306.170.000<br />

4 02-03 Tuning Bumper 11.4306.171.000<br />

5 99-03 28mm Lower Leg Assy, (Pilot-Style) Black 11.4307.458.000<br />

99-03 28mm Lower Leg Assy, (Pilot-Style) Red 11.4307.459.000<br />

99-03 28mm Lower Leg Assy, (Pilot-Style) Silver 11.4307.460.000<br />

JUDY C 80 & 100 MM<br />

1<br />

6<br />

2<br />

99-03 28mm Lower Leg Assy, (Pilot-Style) White 11.4307.461.000<br />

6 Brake Post Kit, Steel 11.4307.469.000<br />

Not shown:<br />

SID/Pilot/Judy Bottom Out Bumper Kit (Qty 2) 11.4308.306.002<br />

28 2004 Spare Parts Catalog<br />

5<br />

3<br />

1<br />

4<br />

* See page 38 for a complete list of bulk parts


1<br />

3<br />

1 Brake Post Kit, Steel 11.4307.469.000<br />

2 Psylo/Duke Dust Seal/Foam Ring Replacement Kit 11.4307.298.000<br />

3 Duke Lower Leg Assy, Red 11.4306.287.002<br />

Duke Lower Leg Assy, Silver 11.4306.287.008<br />

Duke Lower Leg Assy, Black 11.4307.281.000<br />

Duke Lower Leg Assy, White 11.4306.287.019<br />

4 Duke SL Decal Kit 11.4307.344.000<br />

Duke XC Decal Kit 11.4307.352.000<br />

5 HydraAir/HydraCoil External Hardware Kit 11.4305.651.000<br />

6 HC/HC2 External Rebound Adjuster Knob, Flag 11.4304.960.000<br />

7 Duke Bushing Replacement Kit (30mm Upr/Lwr) 11.4307.280.000<br />

8 02 Duke 100mm Adj Reb Damper Assembly 11.4306.290.100<br />

02 Duke 80mm Adj Reb Damper Assy 11.4306.290.080<br />

2<br />

7<br />

5<br />

4<br />

15<br />

6<br />

16<br />

8 9<br />

14*<br />

13 †<br />

03-04Duke 100mm/ 03PsyloC/XC HC2 Reb Dmpr Assy<br />

11.4307.293.100<br />

03-04 Duke 80mm HC2 Adj Reb Damper Assy 11.4307.354.080<br />

9 Duke 80mm Air/Negative Spring Assy 11.4306.291.080<br />

Duke 100mm Air/Negative Spring Assy 11.4306.291.100<br />

10 Duke/Psylo HC2 Non-Adjust Top Cap, Silver Alum 11.4307.271.000<br />

11 Duke Air, Pilot/Judy Air Assist Top Cap, Shrdr, Slvr 11.4306.446.000<br />

Duke Air, Pilot/Judy Air Assist Top Cap, Shrader, Blk 11.4306.446.001<br />

12 Duke Air 100mm CSU Assy, Alum Str, Black 11.4307.326.100<br />

Duke Air 80mm CSU Assy, Alum Str, Black 11.4307.327.080<br />

13 Duke Air, Soft Neg Spring (Rider Wt


2002<br />

1<br />

3<br />

DUKE RACE<br />

1 Brake Post Kit, Steel 11.4307.469.000<br />

2 Psylo/Duke Dust Seal/Foam Ring Replacement Kit 11.4307.298.000<br />

3 Duke Lower Leg Assy, Smoke 11.4306.287.200<br />

4 Duke Race Decal Kit 11.4307.338.000<br />

5 Dual Air External Hardware Kit 11.4305.650.000<br />

6 HC/HC2 External Rebound Adjuster Knob, Flag 11.4304.960.000<br />

7 Duke Bushing Replacement Kit (30mm Upr/Lwr) 11.4307.280.000<br />

8 02 Duke 80mm Adj Reb Damper Assembly 11.4306.290.080<br />

03-04 Duke 80mm HC2 Adj Rebound Damper Assy 11.4307.354.080<br />

9 02-03 Duke DualAir Spring Assy, 80mm Only 11.4306.299.000<br />

Duke 80 mm Air/Negative (Coil) Spring (Hydra Air) 11.4306.291.080<br />

10 Duke/Psylo HC2 Non-Adjust Top Cap, Silver Alum 11.4307.271.000<br />

11 Duke Air, Pilot/Judy Air Assist Top Cap, Shrader, Blk 11.4306.446.001<br />

2<br />

7<br />

5<br />

4<br />

14<br />

6<br />

15<br />

8<br />

13*<br />

Duke Air, Pilot/Judy Air Assist Top Cap, Shrdr, Slvr 11.4306.446.000<br />

12 Duke Air 80mm CSU Assy, Alum Str, Black Crown 11.4307.327.080<br />

13 02 Duke Damper Base Plate Assembly 11.4306.484.000<br />

Duke / Psylo HC2 Reb Base Plate Assy 11.4307.292.000<br />

14 Fork Crush Washer Kit 11.4305.552.000<br />

15 Duke/Psylo Lower Leg Bottom Bumper Kit 11.4308.196.000<br />

Not Shown<br />

UT Travel Indicator Clip, Qty 10 11.4307.468.010<br />

Disc Brake Cable ACC Kit 11.4306.344.000<br />

Duke Air Spring & Damper Service Kit 11.4306.297.000<br />

Duke Air Spring Assy Base Plate/Washer Kit 11.4307.745.000<br />

HydraCoil 2 Rebound Damper O-ring Service Kit 11.4308.320.000<br />

9<br />

10 11<br />

* Includes snap rings for 80<br />

and 100 mm configurations<br />

12<br />

*WHEN USIING 2003-2004 CSU, HC2 REBOUND<br />

DAMPER AND BASE PLATE ASSEMBLY MUST BE USED.<br />

* See page 38 for a complete list of bulk parts<br />

30 2004 Spare Parts Catalog


1<br />

Available<br />

in assembly<br />

w/o decals<br />

* Includes crush washers<br />

and shaft bolts<br />

1 01-03 Psylo LL Assy, Stnd Dropout, Boss, Black 11.4307.256.000<br />

01-03 Psylo LL Assy, Stnd Dropout, Boss, Raw 11.4307.257.000<br />

Psylo LL Assy, Stnd Dropout, Bossless, Black 11.4307.261.000<br />

01-03 Psylo LL Assy, Stnd Dropout, Bossless, Raw 11.4307.262.000<br />

01-03 Psylo LL Assy, Stnd Dropout, Bossless, White11.4307.263.000<br />

01-03 Psylo LL Assy, Tullio, Boss-Less, Black 11.4307.266.000<br />

2 Psylo Decal Kit 11.4307.424.000<br />

3 Brake Post Kit, Steel 11.4307.469.000<br />

4 Psylo/Duke Dust Seal/Foam Ring Replacement 11.4307.298.000<br />

5 Fork Crush Washer Kit 11.4305.552.000<br />

6 Dual Air External Hardware Kit 11.4305.650.000<br />

7 Pure Damper Rebound Adj Knob Kit, Std DropOut 11.4305.603.000<br />

8 02-04 Psylo Bushing Kit (30mm Upr/45mm Lwr) 11.4307.296.000<br />

9 Duke U-Turn/ Psylo Pure/Delite Tube 11.4305.557.000<br />

10 03-04 Climb-It Control Adj Knob (Alum comp rod only)<br />

11.4307.318.000<br />

01-02 Climb-It Ctrl Adj Knob (must use 02 Plastic Comp Rod)<br />

11.4305.558.000<br />

11 01-02 Psylo Pure Comp Damp Assy, Plastic Comp Rod<br />

(use 01/02 PURE Knob only) 11.4305.586.000<br />

PURE Damper Comp Alum Adjuster Rod (03-04 PURE Knob Only)<br />

11.4307.090.000<br />

RockShox, Inc., Colorado Springs, CO USA<br />

NO.<br />

3<br />

TRAVEL SPRING DAMPING STEERER<br />

80 - 125 mm DUAL AIR PURE CROMOLY<br />

SERIAL<br />

RACE<br />

2<br />

5<br />

6<br />

7<br />

4<br />

8<br />

19<br />

PSYLO SL & RACE<br />

9<br />

10<br />

18<br />

11<br />

12*<br />

Duke/Psylo Pure Comp Damper Assy, Black, Alum Comp Rod<br />

(use 03 PURE Knob only) 11.4307.583.000<br />

12 Psylo/03 Duke UTurn Pure Rebound Damper Assy 11.4305.589.000<br />

13 01-02 Psylo Race DualAir Spring Assembly, Std 11.4305.600.000<br />

01-02 Psylo Race DualAir Spring Assembly, Tullio 11.4305.647.000<br />

14 01-02 Psylo Air Tube 11.4305.646.000<br />

15 01-03 Psylo Race Nickel Crwn/Str/GradUpr Alum Str 11.4307.269.000<br />

Psylo C/XC/SL Crwn/Str/Upr/Tube Assy, Alum Str 11.4307.252.000<br />

16 All-Travel Spacer Kit 11.4305.628.000<br />

17 Duke Air, Pilot/Judy Air Assist Top Cap, Shrdr, Slvr 11.4306.446.000<br />

Duke/Psylo Race Schrader Air Top Cap, Silver 11.4306.432.000<br />

18 01-02 Pure Comp Adj Rod Kit, Plastic<br />

(01-02 Pure Knob only) 11.4306.324.000<br />

03 Duke/Psylo Pure Comp Damp, Alum Comp Rod<br />

(03 Pure Knob only) 110-007355-00<br />

19 Duke/Psylo Lower Leg Bottom Bumper Kit 11.4308.196.000<br />

20 Psylo PURE Damper Rebound Seal Head Kit 11.4307.636.000<br />

Tullio Hardware:<br />

A Tullio Axle Kit 11.4305.653.000<br />

B Tullio External Hardware Kit 11.4305.652.000<br />

2002<br />

C Tullio Lower Leg Hardware Kit 11.4305.654.000<br />

D Tullio Rebound Adj Knob Kit 11.4306.343.000<br />

Not Shown:<br />

Disc Brake Cable ACC Kit 11.4306.344.000<br />

Psylo Race DualAir O-Ring SVC Kit 11.4306.402.000<br />

Pure Damper O-Ring Service Kit 11.4306.245.000<br />

UT Travel Indicator Clip, Qty 10 11.4307.468.010<br />

U-Turn/BoXXer Race Base Plate Assy Kit 11.4306.268.000<br />

Psylo U-Turn Spring Assy Kit, Soft, Yellow 11.4306.270.001<br />

Psylo U-Turn Spring Assy Kit, Med, Red (std) 11.4306.270.002<br />

Psylo U-Turn Spring Assy Kit, Firm, Blue 11.4306.270.003<br />

Psylo U-Turn Spring Assy Kit, Xfirm, Black 11.4306.270.004<br />

U-Turn Adjust Knob 11.4307.454.000<br />

* See page 38 for a complete list of bulk parts<br />

PN 95.4308.413.000, Rev. B 31<br />

16<br />

20<br />

A<br />

14<br />

13*<br />

B<br />

17<br />

15<br />

C C<br />

D


2002<br />

1<br />

Available<br />

in assembly<br />

w/o decals<br />

1 SID Lower Leg Assy, Black 11.4307.462.000<br />

99-03 SID SL/Race/Team/World Cup LL, Elec Blue 11.4307.463.000<br />

SID Lower Leg Assy, Silver 11.4307.464.000<br />

99-03 SID SL/Race/Team/World Cup LL, Rollin Grn 11.4307.467.000<br />

2 SID Decal Kit 11.4307.450.000<br />

3 Brake Post Kit, Steel 11.4307.469.000<br />

Brake Post Kit, Titanium 11.4307.470.000<br />

4 Pilot/SID Dust Seal Revive Kit 11.4307.250.000<br />

5 Fork Crush Washer Kit 11.4305.552.000<br />

6 Dual Air External Hardware Kit 11.4305.650.000<br />

7 All Travel Spacer Kit 11.4305.628.000<br />

8 Pure Damper Rebound Adj Knob Kit, Std DropOut 11.4305.603.000<br />

9 SID/Pilot/Judy Bushing Kit - (10mm upr/20mm lwr) 11.4307.251.000<br />

10 03-04 Climb-It Control Adj Knob (Alum comp rod only) 11.4307.318.000<br />

11 01-02SID Pure Comp Damp Assy (plastic comp rod) 11.4305.586.001<br />

03 SID Pure Comp Damp Assy Kit (alum comp rod) 110-007448-00<br />

01-02 SID Race Carbon Pure Compression Damper Assy, Blue<br />

(plastic comp rod) 11.4306.465.000<br />

SID SL/ RACE/CARBON<br />

3<br />

Pat. #4971344, 5456480, 5580075 and Other Pat.’s pending<br />

5<br />

6<br />

2<br />

8<br />

4<br />

9<br />

10<br />

18 19<br />

11<br />

17<br />

20<br />

* Includes crush washers<br />

and shaft bolts<br />

12 SID DualAir Spring Assy 11.4305.587.000<br />

13 SID Pure/Delite Tube 11.4305.557.001<br />

14 SID DualAir CSU Assy, Black Crown, Ano Upr 11.4305.588.000<br />

03-04 SID WC Carbon Crwn/Str/SSlvrUpr Assy 11.4307.277.000<br />

15 SID DualAir O-ring Service Kit 11.4306.176.000<br />

16 SID DualAir Schrader Top Cap Assy 11.4306.237.000<br />

02 SID Race Carbon Schrader Top Cap Assy, Blue 11.4306.464.000<br />

17 SID DualAir PURE Rebound Damper 11.4305.589.001<br />

18 SID/Pilot/Judy Bottom Out Bumper Kit (Qty 2) 11.4308.306.002<br />

19 01-02 Pure Compression Adj Rod Kit, Plastic (01-02 Pure Knob only)<br />

11.4306.324.000<br />

Pure Damper Comp Alum Adjuster Rod (03-04 PURE Knob Only)<br />

11.4307.090.000<br />

20 01-04 SID DualAir Threaded Base Plate Retainer 11.4407.584.000<br />

Not Shown:<br />

UT Travel Indicator Clip, Qty 10 11.4307.468.010<br />

Pure Damper O-Ring Service Kit 11.4306.245.000<br />

Pilot/Judy AirAssist/SID DualAir Piston O-ring, Qty 10 11.4307.208.010<br />

* See page 38 for a complete list of bulk parts<br />

32 2004 Spare Parts Catalog<br />

7<br />

63mm<br />

travel<br />

Option<br />

12<br />

For Rebound/<br />

Compression<br />

side only<br />

13<br />

15<br />

14<br />

16


1<br />

1 02 Metro Top Cap/Spring Spacer Kit, 700c 11.4306.340.000<br />

02 Metro Top Cap/Spring Spacer Kit, 26" 11.4306.341.000<br />

Not Shown:<br />

02-03 Tuning Bumper 11.4306.171.000<br />

METRO<br />

2002<br />

* See page 38 for a complete list of bulk parts<br />

PN 95.4308.413.000, Rev. B 33<br />

1


2002<br />

1<br />

2<br />

3<br />

4<br />

See following page<br />

for damper internals<br />

BOXXER<br />

1 00-02 Boxxer Top Cap Assy Kit 11.4305.611.000<br />

2 00-04 Boxxer Preload Spacer Kit (Qty 10) 11.4305.625.000<br />

3 00-02 Boxxer Volume Spacer Kit 11.4305.629.000<br />

4 Boxxer Coil Spring, Soft, White 11.4304.704.000<br />

Boxxer Coil Spring, Med, Silver 11.4304.705.000<br />

Boxxer Coil Spring, Firm, Yellow 11.4304.706.000<br />

Boxxer Coil Spring, X-Firm, Red 11.4304.707.000<br />

5 Boxxer Race/Team/WC Bottom Out Bumper Kit 11.4308.332.000<br />

6 00-02 Boxxer Rebound Damper Assy, Vari-Wall UT 11.4305.612.000<br />

02 Boxxer Reb Damp (Turcite Piston), SW Upr only 11.4307.030.000<br />

7 00-02 Boxxer Reb Damp Base Valve, Vari-Wall UT 11.4305.622.000<br />

02 Boxxer Reb Base Valve Assy, SW Upr only 11.4306.474.000<br />

8 00-04 Boxxer Snap Ring, Qty 10 11.4305.624.000<br />

9 00-03 Boxxer Lower Leg Assy, Elec Red 11.4305.619.000<br />

10 BoXXer Upper Tube Fork Stop 11.4308.312.002<br />

11 Boxxer Upper Crown Kit, Black, Short (


Base valve<br />

1<br />

4<br />

Black<br />

1 00-02 Boxxer Rebound Damper Assy, Vari-Wall UT 11.4305.612.000<br />

02 Boxxer Reb Damp (Turcite Piston), SW Upr only 11.4307.030.000<br />

2 00-02 Boxxer Comp Damper Assy Vari-Wall UT 11.4305.613.000<br />

02 Boxxer Compression Damper Assy SW UT 11.4307.575.000<br />

3 Boxxer Damper Service Kit 11.4308.333.000<br />

(inlcudes rebound o-rings, glide rings and compression pistons for<br />

02-04 rebound and compression dampers)<br />

4 00-02 Boxxer Reb Damp Base Valve, Vari-Wall UT 11.4305.622.000<br />

02 Boxxer Reb Base Valve Assy, SW Upr only 11.4306.474.000<br />

5 00-02 Boxxer, BoXXer Team/WC Comp Base Valve 11.4305.623.000<br />

6 Boxxer Internal Compression Valve Assembly 11.4304.700.000<br />

7 00-02 Boxxer Glide Ring/Energizer Kit (2 of ea) (Vari-Wall UT only)<br />

11.4304.970.000<br />

* See previous page for other Boxxer parts included.<br />

7<br />

3<br />

Rebound Assembly<br />

3<br />

3<br />

BOXXER DAMPER ASSEMBLIES<br />

2002<br />

PN 95.4308.413.000, Rev. B 35<br />

1<br />

3<br />

3<br />

6<br />

Silver<br />

Compression Assembly<br />

5<br />

2<br />

Base valve<br />

* See page 64 for a complete list of bulk parts


2002<br />

1 99-02 SID Rear Shock Revive Kit 11.4305.949.000*<br />

2 00-02 Pro Deluxe/SID Reb Adjust (w/ Knob) Kit 11.4306.119.000<br />

3 Mount Hardware See page 41<br />

4 97-02 Mount Hware O-Ring (x 4) 11.4307.496.004<br />

5 Eyelet Mount Nylon Bushing (Alum Mntg Hrdwr Only) 11.4308.238.000<br />

6 Mount Hardware<br />

7 Rear Air Shock Valve Assy 11.4307.442.000<br />

8 SID REAR SHOCK DECAL KIT 11.4307.445.000<br />

* Contains: Sleeve Bearing, Fixed Piston Glide Ring, U-Cup Seal, Dust<br />

Wiper Seal, O-Rings<br />

FOR ALL DAMPER, AIR CAN AND EYELET DAMAGE<br />

OR FAILURE, REPLACE THE COMPLETE SHOCK.<br />

REAR SID XC • SID XC ADJUST<br />

3<br />

1<br />

8<br />

1<br />

1<br />

4<br />

5<br />

4<br />

7<br />

3<br />

3<br />

* See page 38 for a complete list of bulk parts<br />

36 2004 Spare Parts Catalog<br />

4<br />

5<br />

1<br />

1<br />

4<br />

2<br />

3<br />

7


For Reference Only:<br />

1 Travel Indicator<br />

2 Can Lock<br />

3 Can Rod Wiper<br />

4 Can U-Cup<br />

5 Can Bearing<br />

6 Mount O-Ring<br />

7 Body<br />

8 Air Valve<br />

9 Pressure Ring<br />

10 Floating Piston O-Ring<br />

11 Floating Piston<br />

12 Fixed Piston Inner O-Ring<br />

13 Fixed Piston<br />

14 Fixed Piston Outer O-Ring<br />

15 Glide Ring<br />

16 Nitrogen O-Ring<br />

17 Nitrogen Screw<br />

18 Piston Bolt<br />

19 Shim Stack Assembly<br />

20 Piston<br />

21 Piston Ring<br />

22 Stop Washer<br />

23 Top Out Pad<br />

F G<br />

24 Shock Shaft, 1.25T<br />

25 Adjuster Rod, 1.25T<br />

26 Adjuster Rod O-Ring<br />

27 Seal Head O-Ring<br />

28 Seal Head Assembly<br />

29 Bottom-Out Bumper<br />

30 Bottom-Out Washer<br />

31 Decal Cover<br />

32 Shaft Eyelet<br />

33 Can O-Ring<br />

34 Shaft O-Ring<br />

35 Rebound Detent Ball<br />

36 Rebound Detent Spring<br />

37 Adjuster Screw<br />

38 Adjuster Knob<br />

39 Rebound Knob Screw<br />

40 Decal 1.25<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

40<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

15<br />

16<br />

E<br />

SID REAR RACE ADJUST<br />

D<br />

D<br />

G<br />

17<br />

F<br />

Generic shim stack<br />

Generic shim stack<br />

Available Kits:<br />

A 99-02 Rebound Adjuster Knob 11.4305.709.000<br />

B 00-02 Pro Deluxe/SID Rear Reb. Adjust (w/<br />

Knob) Kit 11.4306.119.000<br />

C SID Race rearPro Dlx Piston and Glide Ring Kit<br />

11.4306.338.000<br />

D Rear Air Shock Valve Assy 11.4307.442.000<br />

E Eyelet Mnt Nylon Bushing (Alum Mtg Hrdwr Only)<br />

11.4308.238.000<br />

F Mounting Hardware See Page 45<br />

G 92-02 Mount Hardware O-ring (Qty 4)<br />

11.4308.238.000<br />

Not Shown<br />

99-02 SID Race Adj rear Rebuild Kit 11.4305.683.000<br />

**Includes: o-rings, wiper, seal head, air valve)<br />

99-02 SID Rear Shock Revive Kit 11.4305.949.000<br />

(Sleeve Bearing, Fixed Piston Glide Ring, U-Cup<br />

Seal, Dust Wiper Seal, O-Ring, O-Ring)<br />

2002<br />

* See page 38 for a complete list of bulk parts<br />

PN 95.4308.413.000, Rev. B 37<br />

18<br />

20<br />

21<br />

23<br />

24<br />

25<br />

26<br />

27<br />

28<br />

29<br />

30<br />

22<br />

19<br />

C<br />

19<br />

32<br />

31<br />

F<br />

34<br />

G<br />

35<br />

B<br />

37<br />

E<br />

33<br />

38<br />

A<br />

G F<br />

D<br />

D<br />

36<br />

39


Bulk Kits<br />

2004 Part#<br />

RockShox Part #<br />

(reference only) 2004 Description<br />

11.4305.624.000 110-005624-00 00-04 Boxxer Snap Ring, Qty 10<br />

11.4305.960.010 110-005960-10 98-02 RearShock-Pivot Bushing, Qty 10<br />

11.4305.961.010 110-005961-10 Schrader Valve Core, Qty 10<br />

11.4305.964.010 new Climb-it Cntrl/U-Turn Detent Ball, Qty 10<br />

11.4305.965.010 new Climb-it Cntrl/U-Turn Detent Spring, Qty 10<br />

11.4305.968.010 110-005968-10 Schrader Standard Air Cap, Qty 10<br />

11.4305.969.050 110-005969-50 98-02 RearShock-Mount Hardware O-ring, Qty 50<br />

11.4305.970.050 110-005970-50 RS-Dust Cover Decal. Qty 50<br />

11.4305.971.010 110-005971-10 Schrader Valve Stem w/Air Cap, Qty 10<br />

11.4307.208.010 110-007208-10 00-03 AirAssist/SID Air Piston O-ring, Qty 10<br />

11.4307.244.000 110-007244-00 Brake Post Plug, Qty 10<br />

11.4307.468.010 110-007468-10 UT Travel Indicator Clip, Qty 10<br />

11.4307.493.010 110-007493-10 Boxxer Fork Stop, Qty 10<br />

11.4307.532.000 110-007532-00 Remote Climb-It Control Torsion Spring Bulk-Pack, Qty 10<br />

38 2004 Spare Parts Catalog


SERVICE/MAINTENANCE KITS<br />

PRODUCT 2004 Part #<br />

RockShox Part #<br />

(reference only) Description<br />

REVIVE-DAMPING<br />

01-02 Boxxer Damping 11.4304.970.000 100-004970-00 00-02 Boxxer Glide Ring/Energizer Kit (2 of each) (Vari-Wall UT only)<br />

Psylo/Duke/SID 11.4306.245.000 110-006245-00 Pure Damper O-Ring Service Kit<br />

HydraCoil II (Pilot, Duke/Psylo) 11.4308.320.000 new HydraCoil 2 Rebound Damper O-ring Service Kit<br />

01-02 Boxxer Damping 11.4307.476.010 110-007476-10 00-02 Boxxer Glide Ring, Qty 10 (Vari-W UT)<br />

Boxxer Damper SVC Kit (includes o-ring, glide ring, comp turc<br />

Boxxer Damping 11.4308.333.000 new<br />

piston, comp o-rings)<br />

AIR-SEAL SERVICE/MAINTENANCE KITS<br />

00-01 SID XC/100, 03 Pilot Race HydraAir Rebuild Kit (Includes: Air<br />

SID/Pilot 11.4304.909.000 110-004909-00 Valves, Crush washers, Piston o-rings)<br />

SID 11.4306.176.000 110-006176-00 SID DualAir O-ring Service Kit<br />

Duke 11.4306.297.000 110-006297-00 Duke Air Spring & Damper Service Kit<br />

Psylo 11.4306.402.000 110-006402-00 Psylo Race DualAir O-Ring SVC Kit<br />

Judy/Pilot/SID 11.4307.208.010 110-007208-10 Pilot/Judy AirAssist/SID DualAir Piston O-ring, Qty 10<br />

REVIVE-DUST SEAL KITS<br />

00-03 Judy/Pilot/SID Dust Seal Revive Kit *Includes Dust Seals and<br />

Judy/Pilot/SID 11.4307.250.000 110-007250-00 Foam Rings<br />

Psylo/Duke 11.4307.298.000 110-007298-00 Psylo/Duke Dust Seal/Foam Ring Replacement Kit<br />

Boxxer 11.4307.312.000 110-007312-00 Boxxer Dust/Oil Seal Replacement Kit<br />

REVIVE-BUSHING KITS<br />

Boxxer 11.4305.621.000 110-005621-00 Boxxer Bushing Kit<br />

Judy/Pilot/SID 11.4307.251.000 110-007251-00 SID/Pilot/Judy Bushing Kit - Ekonol (10mm upr/20mm lwr)<br />

Duke 11.4307.280.000 110-007280-00 Duke Bushing Replacement Kit (30mm Upr/Lwr)<br />

Psylo 11.4307.296.000 110-007296-00 02-04 Psylo Bushing Replacement Kit (30mm Upr/45mm Lwr)<br />

REVIVE-REAR SHOCK/POST KITS<br />

SID Rear 11.4301.650.000 110-001650-RC 99-02 SID Rear Shock Service Kit<br />

SID Rear 11.4301.650.001 110-001650-SC 99-02 SID Rear Shock Seal Head Kit<br />

Post 11.4301.761.000 110-001761-00 Post Rebuild Service Kit<br />

Pro Dlx 11.4305.673.000 110-005673-00 00-02 Pro Deluxe Service Kit<br />

99-02 SID Rear Shock Revive Kit (Contains: Sleeve Bearing, Fixed<br />

SID Rear 11.4305.949.000 110-005949-00 Piston Glide Ring, U-Cup Seal, Dust Wiper Seal, O-Ring, O-Ring )<br />

Pro Dlx 11.4306.338.000 110-006338-00 00-02 Pro Deluxe Piston and Glide Ring Kit<br />

Pro Dlx 11.4307.254.000 110-007254-00 00-02 Pro Dlx Top Out Pad Kit<br />

01-02 SID Race Adj Strut Rebuild Kit (Trek/LS) **Includes: Air can lock<br />

ring, fixed piston, shock body (strut), air can, adj rod, shock shaft, trvl<br />

SID Rear 11.4307.477.000 110-007477-00 reducer, air can decal)<br />

SID Rear 11.4307.442.000 200-005171-00 Rear Air Shock Valve Assy<br />

SID Rear 11.4307.451.000 110-007451-00 03-04 SID Rear Shock Service Kit<br />

U-Turn Rear 11.4307.456.000 110-007456-00 U-Turn Rear Shock Service Kit<br />

Air 11.4308.327.002 new Schrader Valve Core, Qty 2<br />

REVIVE-CRUSH WASHER KITS<br />

Judy/Pilot/SID/Duke/Psylo/Boxxer 11.4305.552.000 110-005552-00 Fork Crush Washer Kit<br />

PN 95.4308.413.000, Rev. B 39


SERVICE/MAINTENANCE KITS (Continued)<br />

PRODUCT 2004 Part #<br />

RockShox Part #<br />

(reference only) Description<br />

UPGRADE KITS<br />

PSYLO 11.4306.574.001 110-006574-01 01-02 Psylo U-Turn Upgrade Kit, Soft, Yellow<br />

PSYLO 11.4306.574.002 110-006574-02 01-02 Psylo U-Turn Upgrade Kit, Med, Red (Standard)<br />

PSYLO 11.4306.574.003 110-006574-03 01-02 Psylo U-Turn Upgrade Kit, Firm, Blue<br />

PSYLO 11.4306.574.004 110-006574-04 01-02 Psylo U-Turn Upgrade Kit, X-Firm, Black<br />

SID 11.4306.769.000 110-006769-00 99-03 SID DualAir PURE Damping System Upgrade Kit<br />

ACCESSORY KITS<br />

ALL FORKS 11.4307.210.000 110-007210-00 RockShox Carbon Headset Spacers 5mm, 10mm, and 15mm<br />

CARBON 11.4306.531.000 110-006531-00 SID Carbon Steerer Tube Expander Plug Assy<br />

PLUG 11.4307.244.000 110-007244-00 Brake Post Plug, Qty 10<br />

ALL 11.4306.344.000 110-006344-00 Disc Brake Cable Mounting Kit<br />

11.4307.468.010 110-007468-10 UT Travel Indicator Clip, Qty 10<br />

PURE Remote Kits<br />

PURE Remote Control 11.4307.426.000 110-007426-00 Remote Climb-It Control Assy Kit (Aftermarket Sales)<br />

PURE Remote Control 11.4307.531.000 110-007531-00 Remote Climb-It Control Hardware Kit (Screw & Torsion Spring)<br />

PURE Remote Control 11.4307.532.000 110-007532-00 Remote Climb-It Control Torsion Spring Bulk-Pack, Qty 10<br />

PURE Remote Control 11.4307.533.000 110-007533-00 Remote Climb-It Control Clamp & Knob Kit<br />

PURE Remote Control 11.4307.534.000 110-007534-00 Remote ClimbIt Cntrl L.O., Handlebar Lever & Cable Kit<br />

PURE Remote Control 11.4307.536.000 110-007536-00 Remote PURE Climb-It Control Assy Replacement Kit - Service<br />

REAR SHOCK 11.4305.657.000<br />

TOOLS<br />

110-005657-00 Rear Shock Pump Needle Adaptor Toolkit<br />

BUSHINGS 11.4306.351.000 110-006351-00 Universal Fork Bushing Removal Tool Kit (30mm/28mm Upr Tube)<br />

BUSHINGS 11.4306.352.000 110-006352-00 Universal Fork Bushing Installation Tool Kit (Base Plate/Post)<br />

BUSHINGS 11.4306.353.000 110-006353-00 00-04 Boxxer Bushing Installation Base Plate Tool Kit<br />

BUSHINGS 11.4306.354.000 110-006354-00 Psylo/Duke Bushing Installation Sleeve Kit<br />

BUSHINGS 11.4306.357.000 110-006357-00 00-04 Boxxer Bushing Installation Sleeve Tool Kit<br />

BUSHINGS 11.4307.498.000 110-007498-00 Judy/Pilot/SID Bushing Installation Sleeve Kit<br />

BUSHINGS 11.4307.499.000 110-007499-00 Psylo/Duke Bushing Removal Plate Kit<br />

REAR SHOCK 11.4307.500.000 110-007500-00 Rear Shock Complete Toolkit<br />

PUMP 11.4308.297.000 120-004873-00 High-Pressure Fork/Shock Pump (300psi max)<br />

REAR SHOCK 11.4308.298.000 140-001969-00 SID/U-Turn Rear Shock Air Can Wrench<br />

SID FORK 11.4308.299.000 140-001905-00 SID DualAir Upper Tube Retainer Removal Tool<br />

VALVE TOOL 11.4308.300.000 140-004959-00 RockShox Schrader Valve Removal Tool<br />

SNAP RING PLIERS 14.4307.736.000 70104 Snap Ring Pliers<br />

LUBRICANTS<br />

RedRum 11.4308.339.000 710-005240-01 RedRum 10cc<br />

RedRum 11.4308.340.000 710-004560-02 RedRum 4oz<br />

RedRum 11.4308.341.000 710-004560-03 RedRum 16oz<br />

Judy Butter 11.4308.342.000 730-004874-00 Judy Butter 1oz<br />

Oil 11.4308.343.000 730-004875-00 RockShox Oil, 5wt, 16oz<br />

Oil 11.4308.344.000 730-004875-02 RockShox Oil, 15wt, 16oz<br />

Oil 11.4308.345.000 730-004876-00 RockShox Oil, 5wt, 32oz<br />

Oil 11.4308.346.000 730-004876-01 RockShox Oil, 10wt, 32oz<br />

Oil 11.4308.347.000 730-004876-02 RockShox Oil, 15wt, 32oz<br />

BANNER 81.4302.085.000<br />

MISC<br />

810-002085-00 RS LOGO BANNER<br />

40 2004 Spare Parts Catalog


REAR SHOCK HARDWARE<br />

Desription SAP Part#<br />

99-03 REAR SHOCK SPRINGS<br />

RockShox Part #<br />

(reference only)<br />

96-03 Coil Spring, 450 X 1.5 (RED) 11.4308.269.000 510-001592-3C<br />

96-03 Coil Spring, 550 X 1.5 (RED) 11.4308.270.000 510-001592-3E<br />

96-03 Coil Spring, 650 X 1.5 (RED) 11.4308.271.000 510-001592-3G<br />

96-03 Coil Spring, 750 X 1.5 no print (RED) 11.4308.272.000 510-001592-3JP<br />

96-03 Coil Spring, 850 X 1.5 (RED) 11.4308.273.000 510-001592-3L<br />

96-03 Coil Spring, 900 X 1.5 (RED) 11.4308.274.000 510-001592-3M<br />

96-03 Coil Spring, 450 X 2.0 (RED) 11.4308.275.000 510-001592-4F<br />

96-03 Coil Spring, 550 X 2.0 (RED) 11.4308.276.000 510-001592-4H<br />

96-03 Coil Spring, 750 X 2.0 no print (RED) 11.4308.277.000 510-001592-4MP<br />

96-03 Coil Spring, 850 X 2.0 no print (RED) 11.4308.278.000 510-001592-4PP<br />

96-03 Coil Spring, 700 X 2.75 no print (RED) 11.4308.279.000 510-001592-5JP<br />

96-03 Coil Spring, 750 X 2.75 no print (RED) 11.4308.280.000 510-001592-5KP<br />

96-03 Coil Spring, 800 X 2.75 no print (RED) 11.4308.281.000 510-001592-5LP<br />

96-03 Coil Spring, 500 X 2.0 no print (BLACK) 11.4308.282.000 510-005061-4GP<br />

96-03 Coil Spring, 600 X 2.0 no print (BLACK) 11.4308.283.000 510-005061-4JP<br />

96-03 Coil Spring, 500 X 2.75 no print (BLACK) 11.4308.284.000 510-005061-5EP<br />

96-03 Coil Spring, 600 X 2.75 no print (BLACK) 11.4308.285.000 510-005061-5MP<br />

REAR SHOCK MOUNTING HARDWARE<br />

03-04 Mounting Hardware Rear Shock 22.2x6mm 11.4307.471.000 110-007471-00<br />

03-04 Mounting Hardware Rear Shock 22.2x8mm 11.4307.472.000 110-007472-00<br />

03-04 Mounting Hardware Rear Shock 25.4x6mm 11.4307.473.000 110-007473-00<br />

03-04 Mounting Hardware Rear Shock 25.4x8mm 11.4307.474.000 110-007474-00<br />

03-04 Mounting Hardware Rear Shock 50.0x6mm 11.4307.475.000 110-007475-00<br />

03-04 Mounting Hardware Rear Shock 50x8mm 11.4307.476.000 110-007476-00<br />

03-04 Mounting Hardware Rear Shock 19x6mm 11.4307.538.000 110-007538-00<br />

03-04 Mounting Hardware Rear Shock 24x6mm 11.4307.539.000 110-007539-00<br />

03-04 Mounting Hardware Rear Shock 28x6mm 11.4307.540.000 110-007540-00<br />

03-04 Mounting Hardware Rear Shock 28.6x6mm 11.4307.541.000 110-007541-00<br />

03-04 Mounting Hardware Rear Shock 30.6x6mm 11.4307.542.000 110-007542-00<br />

03-04 Mounting Hardware Rear Shock 31.75x6mm 11.4307.543.000 110-007543-00<br />

03-04 Mounting Hardware Rear Shock 34x6mm 11.4307.544.000 110-007544-00<br />

03-04 Mounting Hardware Rear Shock 35x6mm 11.4307.545.000 110-007545-00<br />

03-04 Mounting Hardware Rear Shock 41x6mm 11.4307.546.000 110-007546-00<br />

03-04 Mounting Hardware Rear Shock 45x6mm 11.4307.547.000 110-007547-00<br />

03-04 Mounting Hardware Rear Shock 16x8mm 11.4307.548.000 110-007548-00<br />

03-04 Mounting Hardware Rear Shock 21.84x8mm 11.4307.549.000 110-007549-00<br />

03-04 Mounting Hardware Rear Shock 24x8mm 11.4307.550.000 110-007550-00<br />

03-04 Mounting Hardware Rear Shock 28x8mm 11.4307.551.000 110-007551-00<br />

03-04 Mounting Hardware Rear Shock 30x8mm 11.4307.552.000 110-007552-00<br />

03-04 Mounting Hardware Rear Shock 31.75x8mm 11.4307.553.000 110-007553-00<br />

03-04 Mounting Hardware Rear Shock 35.56x8mm 11.4307.554.000 110-007554-00<br />

03-04 Mounting Hardware Rear Shock 37x8mm 11.4307.555.000 110-007555-00<br />

03-04 Mounting Hardware Rear Shock 40x8mm 11.4307.556.000 110-007556-00<br />

03-04 Mounting Hardware Rear Shock 45x8mm 11.4307.557.000 110-007557-00<br />

03-04 Mounting Hardware Rear Shock 47.8x8mm 11.4307.558.000 110-007558-00<br />

03-04 Mounting Hardware Rear Shock 51.95x8mm 11.4307.559.000 110-007559-00<br />

03-04 Mounting Hardware Rear Shock 54x8mm 11.4307.560.000 110-007560-00<br />

03-04 Mounting Hardware Rear Shock 55x8mm 11.4307.561.000 110-007561-00<br />

03-04 Mounting Hardware Rear Shock 56x8mm 11.4307.562.000 110-007562-00<br />

03-04 Mounting Hardware Rear Shock 42x8mm 11.4308.286.000 new<br />

03-04 Bar Rear Shock Mtg Hardware 22.2x6mm, Qty 2 11.4107.853.000 new<br />

03-04 Bar Rear Shock Mtg Hardware 24.4x6mm, Qty 2 11.4107.854.000 new<br />

03-04 Bar Rear Shock Mtg Hardware 31.75x6mm, Qty 2 11.4107.855.000 new<br />

PN 95.4308.413.000, Rev. B 41


Desription SAP Part#<br />

RockShox Part #<br />

(reference only)<br />

03-04 Bar Rear Shock Mtg Hardware 34.0x6mm, Qty 2 11.4107.856.000 new<br />

03-04 Bar Rear Shock Mtg Hardware 50.0x6mm, Qty 2 11.4107.857.000 new<br />

03-04 Bar Rear Shock Mtg Hardware 22.2x8mm, Qty 2 11.4107.858.000 new<br />

03-04 Bar Rear Shock Mtg Hardware 24.4x8mm, Qty 2 11.4107.859.000 new<br />

03-04 Bar Rear Shock Mtg Hardware 31.75x8mm, Qty 2 11.4107.860.000 new<br />

03-04 Bar Rear Shock Mtg Hardware 34.0x8mm, Qty 2 11.4107.861.000 new<br />

03-04 Bar Rear Shock Mtg Hardware 50.0x8mm, Qty 2 11.4107.862.000 new<br />

03-04 Bar Rear Shock Mtg Hardware 21.84x6mm, Qty 2 114308393000 new<br />

03-04 Bar Rear Shock Mtg Hardware 25.4x6mm, Qty 2 114308394000 new<br />

03-04 Bar Rear Shock Mtg Hardware 22.2x6mm, Qty 2 114107853000 new<br />

03-04 Bar Rear Shock Mtg Hardware 24.4x6mm, Qty 2 114107854000 new<br />

03-04 Bar Rear Shock Mtg Hardware 24.6x6mm, Qty 2 114308406000 new<br />

03-04 Bar Rear Shock Mtg Hardware 28.6x6mm, Qty 2 114308412000 new<br />

03-04 Bar Rear Shock Mtg Hardware 31.75x6mm, Qty 2 114107855000 new<br />

03-04 Bar Rear Shock Mtg Hardware 33.0x6mm, Qty 2 114308413000 new<br />

03-04 Bar Rear Shock Mtg Hardware 34.0x6mm, Qty 2 114107856000 new<br />

03-04 Bar Rear Shock Mtg Hardware 50.0x6mm, Qty 2 114107857000 new<br />

03-04 Bar Rear Shock Mtg Hardware 19.0x8mm, Qty 2 114308399000 new<br />

03-04 Bar Rear Shock Mtg Hardware 22.2x8mm, Qty 2 114107858000 new<br />

03-04 Bar Rear Shock Mtg Hardware 24.0x8mm, Qty 2 114308414000 new<br />

03-04 Bar Rear Shock Mtg Hardware 24.4x8mm, Qty 2 114107859000 new<br />

03-04 Bar Rear Shock Mtg Hardware 25.4x8mm, Qty 2 114308401000 new<br />

03-04 Bar Rear Shock Mtg Hardware 28.0x8mm, Qty 2 114308408000 new<br />

03-04 Bar Rear Shock Mtg Hardware 31.75x8mm, Qty 2 114107860000 new<br />

03-04 Bar Rear Shock Mtg Hardware 33.0x8mm, Qty 2 114308411000 new<br />

03-04 Bar Rear Shock Mtg Hardware 34.0x8mm, Qty 2 114107861000 new<br />

03-04 Bar Rear Shock Mtg Hardware 40.0x8mm, Qty 2 114308404000 new<br />

03-04 Bar Rear Shock Mtg Hardware 41.5x8mm, Qty 2 114308409000 new<br />

03-04 Bar Rear Shock Mtg Hardware 42.0x8mm, Qty 2 114308398000 new<br />

03-04 Bar Rear Shock Mtg Hardware 44.0x8mm, Qty 2 114308410000 new<br />

03-04 Bar Rear Shock Mtg Hardware 50.0x8mm, Qty 2 114107862000 new<br />

M6 X 22.2<br />

97-02 REAR SHOCK MOUNTING HARDWARE<br />

11.4308.240.000 210-000396-6A<br />

M6 X 25.4 11.4308.241.000 210-000396-6B<br />

M6 X 31.75 11.4308.242.000 210-000396-6C<br />

M6 X 27.95 11.4308.243.000 210-000396-6D<br />

M6 X 18.79 11.4308.244.000 210-000396-6F<br />

M6 X 21.74 11.4308.245.000 210-000396-6G<br />

Pivot Spacer w/ Stop Mount 50mm 11.4308.246.000 200-003039-00<br />

M6 X 15.74 11.4308.247.000 210-000396-6H<br />

M6 X 49.8 11.4308.248.000 210-000396-6J<br />

M6 X 30.6 11.4308.249.000 210-000396-6K<br />

M6 X 40.0 11.4308.250.000 210-000396-6L<br />

M6 X 21.84 11.4308.251.000 210-000396-6M<br />

M8 X 22.2 11.4308.252.000 210-000396-8A<br />

M8 X 25.4 11.4308.253.000 210-000396-8B<br />

M8 X 31.75 11.4308.254.000 210-000396-8C<br />

M8 X 49.8 11.4308.255.000 210-000396-8D<br />

M8 X 37.0 11.4308.256.000 210-000396-8F<br />

M8 X 40.0 (x20 11.4308.257.000 210-000396-8J<br />

M8 X 22.0 11.4308.258.000 210-000396-8K<br />

M8 X 24.0 11.4308.259.000 210-000396-8L<br />

M8 X 48.0 11.4308.260.000 210-000396-8M<br />

M8 X 15.8 11.4308.261.000 210-000396-8N<br />

M8 X 32.0 11.4308.262.000 210-000396-8P<br />

M8 X 16.0 11.4308.263.000 210-000396-8R<br />

Pivot Mount M8 x 50mm 11.4308.264.000 200-000583-00<br />

Pivot Mount M6 x 40mm 11.4308.265.000 200-000583-01<br />

Pivot Mount M8 x 20mm 11.4308.266.000 200-000583-08<br />

Pivot Spacer w/ Stop Mount 56mm 11.4308.267.000 200-003039-15<br />

Pivot Spacer w/ Stop Mount 31.75mm 11.4308.268.000 200-003039-16<br />

97-02 Mount Hware O-Ring (x 4) 11.4307.496.004 110-007496-04<br />

42 2004 Spare Parts Catalog


ROCKSHOX TOOL KITS<br />

DESCRIPTION SRAM PART #<br />

RockShox PART # (for<br />

reference only)<br />

CONTENTS & FUNCTION APPLICATION<br />

Universal Bushing Removal Tool 11.4306.351.000 110-006351-00 Bushing Removal Handle and JUDY, PILOT,<br />

plates (Judy/Pilot/SID, SID, DUKE and<br />

Psylo/Duke). This tool 'pulls'<br />

the bushings out of the lower<br />

legs. It must be clamped into a<br />

bench vice to work.<br />

PSYLO<br />

Universal Fork Bushing Installer Plate 01.1430.635.200 110-006352-00 Bushing Installation Base Plate JUDY, PILOT,<br />

(clamps into bench vice), and SID, DUKE and<br />

plate post (mounts onto plate) PSYLO<br />

Boxxer Bushings Installation Base Plate and Post<br />

Toolkit<br />

11.4306.353.000 110-006353-00 Bushing Installation Base Plate<br />

(clamps into bench vice), and<br />

plate post (mounts onto plate)<br />

Psylo/Duke Bushings Installation Sleeves 11.4306.354.000 110-006354-00 Bushing Installation Post<br />

Adapter Sleeve (30mm Upper<br />

Tubes), 45mm PSYLO lower<br />

bushing adapter sleeve, and<br />

30mm DUKE lower bushing<br />

adapter sleeve.<br />

PN 95.4308.413.000, Rev. B 43<br />

Boxxer<br />

PSYLO/DUKE<br />

Boxxer Bushing Installation Sleeves 11.4306.357.000 110-006357-00 Bushings Installation Post<br />

Adaptor sleeve (upper and<br />

lower bushing)<br />

Boxxer<br />

SID SL/RACE Threaded Upper Tube Retainer 11.4308.299.000 140-001905-00 Hex socket tool. Removal and SID DualAir<br />

Tool<br />

Installation of reverse threaded<br />

Upper Tube/Internals<br />

base/retainer.<br />

SID Rear Shock Can Spanner Wrench 11.4308.298.000 140-001969-00 Sid air can lock ring wrench SID Race/XC<br />

Rear Shock<br />

Judy/PILOT/SID Bushing Installation Sleeve 11.4307.498.000 140-002860-00 Single JUDY/PILOT/SID Lower JUDY/PILOT/SID<br />

Bushing Adapter Sleeve<br />

(intallation)<br />

Schrader Air Valve Core Removal Tool 11.4308.300.000 140-004959-00 Valve core remover. Removal SID/Psylo Race,<br />

and installation of valve core. Duke (all), SID<br />

Rear<br />

Psylo/Duke Bushing Removal Plate Kit 11.4307.499.000 110-007499-00 Universal Bushings Removal<br />

Tool PSYLO/DUKE handle<br />

plate (30MM bushing)<br />

PSYLO/DUKE<br />

JUDY AirAssist Pump Needle 11.4308.296.000 56991 Pump Needle (Judy AirAssist 02 JUDY<br />

rubber air valve..must be<br />

lubricated before insertion into<br />

valve)<br />

AirAssist XC/SL<br />

Snap Ring Pliers 14.4307.736.000 70104 Snap Ring Pliers All forks<br />

High-Pressure Fork/Shock Pump (300psi max) 11.4308.297.000 120-004873-00 Shock Pump All air forks and<br />

shocks<br />

Rear Shock Complete Toolkit 11.4307.500.000 110-007500-00 Shaft vice clamp, Super Pro Deluxe,<br />

Dlx/Pro Dlx body vice clamp, Super Deluxe,<br />

shaft bullet, seal head bushing Deluxe, Coupe<br />

installer, seal press, nitrogen<br />

valve pump needle & adpater,<br />

ring adapter, air can spanner<br />

wrench)<br />

Deluxe, SID Rear<br />

Rear Shock Pump Needle Adaptor Toolkit 11.4305.657.000 110-005657-00 nitrogen valve pump needle & Pro Deluxe,<br />

adpater<br />

Super Deluxe,<br />

Deluxe, Coupe<br />

Deluxe, SID Rear


BOXXER<br />

PSYLO RACE<br />

AIR<br />

PSYLO SL &<br />

RACE / DUKE<br />

RACE & UTURN<br />

PSYLO C & XC /<br />

DUKE UTURN<br />

DUKE RACE SID DUALAIR<br />

DUKE C, XC<br />

&SL<br />

JUDY XC & SL PILOT XC & SL<br />

JUDY TT & C /<br />

PILOT C<br />

SERVICE INTERVALS<br />

Clean dirt and debris from upper<br />

E E E E E E E E E E<br />

tubes<br />

Inspect upper tubes for scratches E E E E E E E E E E<br />

Lubricate dust seals/tubes 10 hrs 10 hrs 10 hrs 10 hrs 10 hrs 10 hrs 10 hrs 10 hrs 10 hrs 10 hrs<br />

Check top caps, brake posts and<br />

25 hrs 25 hrs 25 hrs 25 hrs 25 hrs 25 hrs 25 hrs 25 hrs 25 hrs 25 hrs<br />

shaft bolts for proper torque<br />

Check air pressure * E (02 only) E E E E * * E *<br />

Remove lowers, clean/inspect<br />

* * 50 hrs 50 hrs 50 hrs 50 hrs 50 hrs 50 hrs 50 hrs 100 hrs<br />

bushings and change oil bath<br />

Change oil in PURE system * * * * * 100 hrs * 100 hrs 100 hrs *<br />

Clean and lubricate dual air<br />

* * * * 50 hrs 50 hrs * * 50 hrs<br />

*<br />

assembly<br />

Clean and lubricate U-Turn spring<br />

* * * * * * 100 hrs 100 hrs * *<br />

assembly<br />

E = Every ride<br />

Hours are actually riding hours on the fork<br />

Increase service intervals based on rider weight, aggressive riding style/conditions, inclement weather, racing and use of disc brakes.<br />

44 2004 Spare Parts Catalog


Rider Weight<br />

180lb<br />

AIR PRESSURE GUIDELINES<br />

1999-2000 SID, 2001 SID XC/100, 2003 PILOT RACE<br />

Positive Spring psi (each leg) Negative Spring psi (left leg)<br />

30-40 psi 25-40 psi<br />

40-50 psi 30-45 psi<br />

50-60 psi 40-55 psi<br />

55-65 psi 50-65 psi<br />

65-75 psi 60-75 psi<br />

2001-2002 PSYLO RACE, 2001-2004 SID Forks<br />

Rider Weight Positive Spring psi (each leg) Negative Spring psi (left leg) XC Setting Negative Spring psi (left leg) Racing Setting<br />

180lb 160-180 psi 140-160 psi 110-130 psi<br />

* Weight and U-Turn Travel<br />

80-125mm<br />

180 lbs (80 kg)<br />

2002-2003 DUKE C, XC, SL, & RACE and 2004 Duke XC and SL<br />

Rider Weight<br />

Positive Spring psi (each leg) Negative Spring psi (Race only)<br />

200lb (99 kg)<br />

160-180 psi (max) 160-180 psi<br />

2002 JUDY XC / SL, 2003-2004 PILOT XC / SL<br />

Rider Weight Positive Spring psi (Left Leg Only)<br />

200lb (99 kg) 15-20 psi<br />

*psi = pounds per square inch<br />

* Weight and U-Turn Travel<br />

80-125mm<br />

180 lbs (80 kg)<br />

PSYLO U-TURN SPRINGS & SPRING RATES<br />

* Spring Rate increases as U-Turn travel setting decreases<br />

** Includes Top Cap/Spring/Shaft Assembly Only<br />

*** Includes Top Cap/Spring/Shaft Assembly, Adjuster Knob Kit, and Base Plate/Snap Ring Assembly<br />

Spring Color ** Spring Assembly Part # *** Upgrade Kit Part #<br />

Yellow 11.4306.270.001 11.4306.574.001<br />

Red (Standard) 11.4306.270.002 11.4306.574.002<br />

Blue 11.4306.270.003 11.4306.574.003<br />

Black 11.4306.270.004 11.4306.574.004<br />

DUKE U-TURN SPRINGS & SPRING RATES<br />

Spring Color ** Spring Assembly Part #<br />

Yellow 11.4307.371.001<br />

Red 11.4307.371.002<br />

Blue (standard) 11.4307.371.003<br />

Black 11.4307.371.004<br />

PN 95.4308.413.000, Rev. B 45


2002 Judy<br />

XC/SL<br />

ROCKSHOX OIL GUIDE<br />

SID SL<br />

SID<br />

Race<br />

Duke<br />

C/XC/SL<br />

80mm<br />

Duke<br />

C/XC/SL<br />

100mm<br />

Duke<br />

Race<br />

80mm<br />

46 2004 Spare Parts Catalog<br />

Psylo<br />

C/XC<br />

Psylo<br />

SL<br />

Psylo<br />

Race<br />

Boxxer<br />

Right Leg Top 160cc 75cc (PURE)75cc (PURE 125cc 140cc 125cc 140cc 80cc (PURE80cc (PURE) 185cc<br />

Weight 10wt 5 wt 5 wt 5 wt 5 wt 5 wt 5 wt 5 wt 5 wt 15 wt<br />

Right Leg Bottom x 10cc 10cc x x x x 10cc 10cc x<br />

Weight x 5 wt 5 wt x x x x 5 wt 5 wt x<br />

Left Leg Top 20cc 3cc 3cc 3cc 3cc 3cc 20cc 20cc 3cc 200cc<br />

Weight 10wt RR 5 wt RR RR RR 5 wt 5 wt RR 5-10 wt<br />

Left Leg Bottom 30cc 10cc 10cc 10cc 10cc 10cc x x 10cc x<br />

Weight 10wt 5 wt 5 wt 5 wt 5 wt 5 wt x x 5 wt x<br />

GPS<br />

Europa<br />

Pilot C<br />

80mm<br />

Pilot C<br />

100mm<br />

Pilot<br />

XC/SL<br />

03 Pilot<br />

Race<br />

Duke C/XC<br />

Air<br />

Duke C/XC<br />

U-Turn<br />

Duke SL<br />

Air<br />

Duke SL U-<br />

Turn<br />

Right Leg Top 110cc 130cc 150cc 5 cc 135cc 135cc 3cc 3cc x<br />

Weight 10wt 10wt 5wt RR 5wt 5wt 15wt 15wt x<br />

Right Leg Bottom x x x 100cc x x 10cc 10cc 10cc<br />

Weight x x x 15 wt x x 5wt 5wt 5wt<br />

PURE Damper/Delite x x x x x x 5-15wt, Full 5-15wt, Full 5wt, Full<br />

Left Leg Top x x 20cc 5 cc 3cc x 3cc x 3cc<br />

Weight x x 5wt RR 15wt x 15wt x 15wt<br />

Left Leg Bottom 10cc 10cc 30cc 10cc 10cc 30cc 10cc 30cc 10cc<br />

Weight 5wt 5wt 5wt RR 5wt 5wt 5wt 5wt 5wt<br />

SID<br />

Race<br />

SID<br />

Team/WC<br />

Psylo<br />

C/XC<br />

Psylo<br />

SL/Race<br />

Boxxer<br />

Race<br />

Boxxer<br />

Team/WC<br />

Right Leg Top 3cc x 140cc x 190cc 190cc<br />

Weight 15wt x 5wt x 5 or 2.5wt 5 or 2.5wt<br />

Right Leg Bottom 10cc 10cc x 10cc x x<br />

Weight 5wt 5wt x 5wt x x<br />

PURE Damper/Delite 5-15wt, Full 5wt, Full x 5wt, Full x x<br />

Left Leg Top 3cc 3cc x x 190cc 190cc<br />

Weight 15wt 15wt x x 5wt 5wt<br />

Left Leg Bottom 10cc 10cc 30cc 30cc x x<br />

Weight 5wt 5wt 5wt 5wt x x<br />

Duke<br />

Race


2003<br />

Crown-to-Axle<br />

Measurement (mm)<br />

Metro / Metro<br />

Mag 700c / 26"<br />

AXLE-TO-CROWN HEIGHTS<br />

GPS Europa<br />

700c / 26"<br />

GPS Serra<br />

700c / 26"<br />

BoXXer<br />

Race<br />

BoXXer<br />

Team/WC<br />

PN 95.4308.413.000, Rev. B 47<br />

Judy TT<br />

80<br />

Judy TT<br />

100<br />

60mm Travel 456mm/423mm 466mm/433mm 466mm/433mm x x x x x x x x<br />

63mm Travel x x x x x x x x x x x<br />

80mm Travel x x x x x 451mm 468mm 451mm 468mm 451mm 451mm<br />

100mm Travel x x x x x 468mm 468mm 468mm 468mm 468mm 468mm<br />

125mm Travel x x x x x x x x x x x<br />

151mm Travel<br />

x x x 524mm x x x x x x x<br />

174mm Travel x x x 544mm 544mm x x x x x x<br />

2003 Duke C/XC Air<br />

Crown-to-Axle<br />

Measurement (mm)<br />

Duke C/XC<br />

U-Turn<br />

Duke SL Air<br />

Duke SL<br />

U-Turn<br />

Duke Race<br />

SID<br />

Race<br />

SID<br />

Team/WC<br />

Judy C<br />

80<br />

Psylo<br />

C/XC<br />

Judy C<br />

100<br />

Psylo<br />

C/XC QR<br />

Pilot C<br />

Psylo<br />

SL/Race<br />

60mm Travel x x x x x x x x x x x<br />

63mm Travel x 439mm x 439mm x 434mm 434mm x x x x<br />

Pilot<br />

XC/SL<br />

Psylo SL<br />

QR<br />

80mm Travel 451mm 461mm 451mm 461mm 451mm 451mm 451mm 456mm 456mm 456mm 456mm<br />

100mm Travel 471mm 484mm x 484mm 471mm x x 476mm 476mm 476mm 476mm<br />

125mm Travel x x x x x x x 501mm 501mm 501mm 501mm<br />

174mm Travel x x x x x x x x x x x

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!