Sunbird & Sunbird Plus TDB/TDS-165

Sunbird &
Sunbird Plus
TDB/TDS-165
62-03719-03 $3.00

Service Parts List
SUNBIRD & SUNBIRD PLUS
TDB/TDS-165 NOSEMOUNT
TRUCK REFRIGERATION UNIT
CONTENTS
Introduction ....................................................... i
Model Chart ....................................................... i
Ordering Instructions ............................................... i
General Notes ..................................................... i
Quick List --- Clamps, Filters, Fuses, Ty --- Raps, V --- Belts,
and Wire Terminals ...................................... 1
Frame and Skin Assembly ........................................... 2
Evaporator Assembly ............................................... 3
Condensing Section Top View ....................................... 4
Speed and Run Control Solenoids ................................... 7
Drive Assembly .................................................... 8
Startronic and Ecotronic Power Panel ................................ 10
Startronic Control Panel and Logic Module ............................ 11
Ecotronic Control Panel and Power Board ............................. 12
Unit Electrical Wiring Harness ....................................... 13
Remote Standby Receptacle Assembly ............................... 14
Cab Command .................................................... 15
Air Cleaner Assembly ............................................... 15
Alternator and Regulator ............................................ 16
Fuel Pump and Filter Assemblies ..................................... 17
Options ........................................................... 18
3A224 Compressor Assembly .......................................
19
Carrier Transicold Division, Carrier Corporation, P.O. Box 4805, Syracuse, N.Y. 13221
Carrier Corporation 1993 D Printed in U. S. A. 0793

OPERATION AND
SERVICE MANUAL
TRUCK REFRIGERATION UNIT
Skylark TRS-101
Starting with Serial Number ADW90030299
Carrier Transicold Division, Carrier Corporation, P.O. Box 4805, Syracuse, N.Y. 13221
Carrier Corporation 1992 D Printed in U. S. A. 0692

INTRODUCTION
TDB/TDS-165
This parts list identifies service replacement parts for the Carrier Transicold Model Sunbird and Sunbird Plus
TDB/TDS-165 refrigeration units. This unit is designed for medium temperature cooling, heating and defrost for
truck application. This parts list does not include detailed replacement parts for the engine and compressor listed in
the second table below. Detailed parts identification for these items may be found in the applicable parts list. The
form numbers for the engine and compressor omit revision dash numbers. For example, the latest compressor list
may have an -02 added to the basic number to read 62-03181-02. Therefore, when forms are ordered the latest
revision will be sent.
MANUAL
FORM NO.
EQUIPMENT
COVERED
i
TYPE OF
MANUAL/FORM
62-03553 CT2-35 (Z600) Engine Parts List
62-02460 Carrier 05K Compressor Parts List
MODEL CHART
Model Refrigerant Engine Compressor Standby Motor
Sunbird TDB-165N0-7 R-500, R-12 CT2-35 (Z600) Nippon Denso 3A224 ---
Sunbird TDS-165N3-7 R-500, R-12 CT2-35 (Z600) Nippon Denso 3A224
5hp
208/230v, 1 ph, 60 hz
Sunbird TDS-165N4-7 R-500, R-12 CT2-35 (Z600) Nippon Denso 3A224
6.5 hp
208/230v, 3 ph, 60 hz
Sunbird Plus TDB-165E0-4 R-22 CT2-35 (Z600) Carrier 05K 2 Cylinder ---
Sunbird Plus TDS-165E4-4 R-22 CT2-35 (Z600) Carrier 05K 2 Cylinder
6.5 hp
208/230v, 3 ph, 60 hz
ORDERING INSTRUCTIONS
All orders and inquiries for parts must include: Unit Serial Number, Part No., description of part as
shown on list and quantity required. Address all correspondence for parts to the following address:
CARRIER TRANSICOLD DIVISION
Replacement Components Group, TR-20
P.O. Box 4805, Syracuse, NY 13221.
GENERAL NOTES
To find replacement parts, determine major group in which replacement part is located, consult table of contents
for the appropriate page for the illustrated breakdown of the replacement part. The following letter designations are
used to classify parts throughout this list.
A/R
NS
NSA
NSI
NSS
As Required.
NLO No Longer Offered.
Not Shown in the illustration.
Non-Stock Assembly --- order components listed
under the assembly.
Non-Stock Item --- may be available on special
order.
Not Sold Separately --- order next higher
assembly or kit.
P--
PL
SST
SV
Suffix P-- added to part number means part is
available in packaged quantity only. Example:
P/N34-00373-01P10 is a package of 10 P/N
34-00373-01. Use part number and P-- suffix
when ordering.
Purchase Locally.
Stainless Steel ---
300 Series unless otherwise specified.
Suffix SV --- added to part number designates
service replacement part.

PART NO.
TDB/TDS-165
1
DESCRIPTION
QUICK LIST -- CLAMPS, FILTERS, FUSES, TY-RAPS, V-BELTS, AND WIRE TERMINALS
34-00373-51P10 Clamp, Tube, 1/4 --- SST
34-00373-53P10 Clamp, Tube, 3/8 --- SST
34-00373-05P10 Clamp, Tube, 1/2 --- SST
34-00373-07P10 Clamp, Tube, 5/8 --- SST
34-00373-59P10 Clamp, Tube, 3/4 --- SST
34-00373-11P10 Clamp, Tube, 7/8 --- SST
34-00373-65P10 Clamp, Tube, 1-1/8 --- SST
34-00373-67P10 Clamp, Tube, 1-1/4 --- SST
34-00373-69P10 Clamp, Tube, 1-3/8 --- SST
34-00373-71P10 Clamp, Tube, 1-1/2 --- SST
44-00045-25P05 Clamp, Worm, Range --- 3/16 to 5/8 OD --- SST
44-00045-06P05 Clamp, Worm, Range --- 3/8 to 3/4 OD --- SST
44-00045-01P05 Clamp, Worm, Range --- 1/2 to 15/16 OD --- SST
44-00045-03P05 Clamp, Worm, Range --- 13/16 to 1-3/4 OD --- SST
44-00045-04P05 Clamp, Worm, Range --- 1-9/16 to 2-1/2 OD --- SST
22-00066-03P25 Connector, Butt End, Wire Range --- 12 to 10 Gauge
22-00066-02P25 Connector, Butt End, Wire Range --- 16 to 14 Gauge
22-00066-01P25 Connector, Butt End, Wire Range --- 22 to 16 Gauge
22-00041-02P25 Connector, Closed End, Wire Range --- 18 to 10 Gauge
22-00041-00P25 Connector, Closed End, Wire Range --- 22 to 14 Gauge
14-01063-05 Filter-Drier
941172 Filter, Oil
30-00302 Filter, Fuel
22-02336-07 Fuse --- 2 amp
22-02336-03 Fuse --- 3 amp
22-02336-06 Fuse --- 15 amp
22-02336-01 Fuse --- 20 amp
22-02336-05 Fuse --- 25 amp
22-01140-01P25 Ring Terminal, #6, Wire Range --- 12 to 10 Gauge
22-01140-02P25 Ring Terminal, #10, Wire Range --- 12 to 10 Gauge
22-00120-04P25 Ring Terminal, #10, Wire Range --- 16 to 14 Gauge
22-00121-07P25 Ring Terminal, #10, Wire Range --- 22 to 16 Gauge
22-00119-04P25 Ring Terminal, 1/4, Wire Range --- 12 to 10 Gauge
22-00120-07P25 Ring Terminal, 5/16, Wire Range --- 16 to 14 Gauge
22-01140-04P25 Ring Terminal, 3/8, Wire Range --- 12 to 10 Gauge
22-01139-04P25 Ring Terminal, 3/8, Wire Range --- 16 to 14 Gauge
22-01141-01P25 Spade Terminal, .032 x .250, Wire Range --- 16 to 14 Gauge
22-01172-00P25 Spade Terminal, 3/16, Wire Range --- 20 to 16 Gauge
22-00595-01P25 Spade Terminal, 3/8, Wire Range --- 12 to 10 Gauge
22-01106-48 Spiral Wrap, 1/4 in. Dia x 48 lg
22-01107-00F25 Spiral Wrap, 1/2 in. Dia x 25 ft lg
34-50008-01P24 T-Bolt, Mounting, 1/2-13 x 6 lg (Unit Mounting)
34-50008-03P24 T-Bolt, Mounting, 1/2-13 x 10 lg (Unit Mounting)
66U1-3808-P10 Tube, Heat Shrink (.25 - .08 ID)
44-01043-05P25 Ty-Raps, 5-1/2 lg
44-01043-07P25 Ty-Raps, 11 lg
7100230 V-Belt, Alternator --- TDS-165N37 & TDB-165N07CW
16000240D V-Belt, Alternator --- TDS-165N47 & TDB-165N07
16000209D V-Belt, Standby Motor --- Compressor --- TDS-165N37 & TDB-165N07CW
16000189D V-Belt, Standby Motor --- Compressor --- TDS-165N47 & TDB-165N07
160027D V-Belt, Engine --- Compressor --- TDS-165N37 & TDB-165N07CW
16000196D V-Belt, Engine --- Compressor --- TDS-165N47 & TDB-165N07
16000239D V-Belt, Engine --- Compressor --- 230/3/60 --- TDS-165E44 & TDB-165E04
50-01094-03 V-Belt, Water Pump

ITEM
PART NO.
FRAME AND SKIN ASSEMBLY
15
14
17
18
1
19
16
TDB/TDS-165
3
20
2
2
DESCRIPTION QTY
13
13 12
10
11
9
1 467830 Grille, Top --- Optional --- Includes: 1
2 030543 Screw, Retaining, Grille 3
3 NSS Grille, Top 1
4 900857 Seal, Unit --- Truck Body 1
5 79-01419 Cover, Temperature Selector 1
6 900198 Gasket, Control Panel 2
7 02132803 Chassis, Unit 1
8 02132901 Crossbar, Frame 1
9 021332 Grille, Front 1
10 7101998 Screw (Front Grille) 14
11 7101999 Washer 14
NS 960024 Package, Decal --- Sunbird --- Includes: 1
NS 7103350 Package, Decal --- Sunbird Plus --- Includes: 1
12 90028201 Indicator Tag, Air Direction 1
13 NSS Label, SUNBIRD Name --- Sunbird 1
13 NSS Label, SUNBIRD PLUS Name --- Sunbird Plus 1
14 NSS Label, Sunbird Logo 1
15 NSS Label, Ozone Protection --- Sunbird Plus 1
16 NSS Label, CARRIER Name 1
17 7102934 Latch, Door 1
18 021331 Door, Access 1
NS 44-00202 Hinge, Male (Right Hand Frame) 1
NS 44-00202-03 Hinge, Female (Right Hand Door) 1
NS 44-00202-02 Hinge, Male (Left Hand Frame) 1
NS 44-00202-01 Hinge, Female (Left Hand Door) 1
19 900449 Label, Connection 1
20 020797 Cover, Terminal and Fuel Connection 1
NS 167321 Box, Battery --- Optional --- Includes: 1
NS 810218 Cover, Battery Box 1
NS 810217 Latch, Battery Bow Cover 2
NS 810219 Hold Down, Battery 2
NS 030394 Insulator, Spacer (Unit Battery Connection) (Inside) 2
NS 030024 Insulator, Spacer (Unit Battery Connection) (Outside) 2
NS PL Nut, Hex, M8 2
NS 25-35531 Washer, M8 2
8
7
4
5
6

ITEM
TDB/TDS-165
PART NO. DESCRIPTION
QTY
EVAPORATOR ASSEMBLY
4
1
2
5
6
7
3
23
9
8
8
22
21
3
19
20
10
11
12
18 17 16
1 020950 Bracket, Expansion Valve 1
2 140334 Valve, Expansion (TXV) --- Sunbird 1
2 7100523 Valve, Expansion (TXV) --- Sunbird Plus 1
3 140166 Orifice, Expansion Valve (No. 05) 1
4 01017801 Evaporator Housing and Coil --- Includes: 1
5 NSS Housing 1
NS NSS Coil 1
6 NSS Drain Pan 1
7 151428 Heater, Defrost 1
8 167442-F13 Hose, Drain (13 ft to be cut to length) A/R
9 152014 Elbow, Plastic (Drain) A/R
10 NLO Motor, Fan --- Includes: 3
11 933078 Cap, Brush Holder 2
12 933077 Brushes 2
10 7101823 Motor, Fan --- Includes: 3
11 7101233 Cap, Brush Holder 2
12 7101824 Brushes 2
13 900624 Grille and Fan Motor Support 3
14 130193 Fan, Evaporator 3
15 140397 Sensor, Thermostat 1
16 021022 Bracket, Defrost Thermostat 2
17 66U1-6912-3 Thermostat, Defrost (Klixon) 2
18 58-01071-00F25 Tube, Vinyl (Air Switch) (25 ft, to be cut to length) A/R
19 167130 Fitting, Air Sensing 2
20 020345 Bracket, Air Sensor 2
21 150888 Hose Assembly, Expansion Valve By-Pass --- Sunbird --- Includes: 1
22 150560-M07 Hose, 3/16 1
23 150565 Fitting, 1/4 flare (90_) 2
NS 151201-F20 Tube, Drain (20 ft to be cut to length) A/R
NS 151582 Fitting, Drain Hose Connection 2
15
13
14

CONDENSING SECTION TOP VIEW
TDB/TDS-165
SUNBIRD
SUNBIRD PLUS
4

ITEM
TDB/TDS-165
PART NO. DESCRIPTION
QTY
CONDENSING SECTION TOP VIEW
1 167365 Pipe, Exhaust 1
2 167366 Clamp, Exhaust Pipe 1
3 167354 Muffler (4 Bolt) 1
4 944021 Oil Pressure, Switch 1
5 944359 Gasket, Exhaust Manifold 1
6 944606 Manifold, Engine Exhaust 1
7 941360 Gasket, Muffler (4 Bolt) 1
8 12-00255-01 Switch, High Pressure 1
9 7103323 Clamp, Saddle --- CPR Valve 1
10 02124201 Bracket, Valve Support --- Sunbird --- Prior to S/N B_G90068597 1
10 021729 Bracket, Valve Support --- Sunbird --- Starting with S/N B_G90068597 1
10 7103234 Bracket, Valve Support --- Sunbird Plus 1
11 151720 Hose Assembly---Accumulator to Compressor --- Sunbird --- Includes: 1
NS 150646 Fitting, 7/8 fl (45_) 1
NS 150563-M07 Hose, (23 ft to be cut to length) (NSI) A/R
NS 150573 Fitting 7/8 fl (90_) 1
NS 151588 O-Ring, Fitting 2
11 7103317 Vibrasorber Assembly, Suction Line --- Sunbird Plus --- Includes: 1
NS 152003 Vibrasorber 1
12 137131 Harness, Standby Motor 1
13 7101554 Bracket, Suction Line --- Sunbird Plus 1
14 7103324 Clamp, Saddle, Suction Vibrasorber --- Sunbird Plus 1
15 73-00116 Vibrasorber, Discharge 1
16 021345 Bracket, Defrost Air Switch 1
17 12-01039-08 Air Switch, Defrost (Universal) 1
18 7103095 Selector, Temperature --- Fahrenheit --- Includes: 1
18 7103094 Selector, Temperature --- Centigrade --- Includes: 1
19 09-00310-00 Knob, Selector 1
20 140397 Sensor, Temperature 1
21 021350 Bezel, Temperature Selector (Tilt) 1
22 140480 Valve, Three-Way --- Prior to S/N B_G90068597 --- Includes: 1
22 7100311 Valve, Three-Way --- Starting with S/N B_G90068597 --- Includes: 1
23 140249 Coil, Three-Way Valve 1
NS 140248 Kit, Repair --- Includes: 1
NS 42-50002-00 O-Ring, Seal 1
NS 17-40408-02 Cap, Snap 1
24 7103321 Clamp, Saddle (3-Way Valve) --- EndingwithS/NB_V900_____ 1
24 7103323 Clamp, Saddle (3-Way Valve) --- StartingwithS/NB_W900_____ 1
25 151775 Hose Assembly --- 3-Way Valve to Evaporator --- Sunbird --- Includes: 1
NS 151666 Fitting, 1/2 fl (Straight) 1
NS 151979 Hose, 13/32 ID (23 ft to be cut to length) A/R
NS 151667 Fitting, 1/2 fl (90_) 1
NS 810273 Clamp, Double 2
26 140527 Receiver --- Sunbird 1
26 14052701 Receiver --- Sunbird Plus 1
27 920482 Valve, Pressure Safety --- Sunbird 1
27 14-01109-00 Valve, Pressure Safety --- Sunbird Plus 1
28 7100259 Gasket, Pressure Safety Valve --- Sunbird 1
29 140134 Valve, Check --- 3/8 Tube 1
30 140237 Valve, Check --- 1/4 Tube 1
31 140492 Accumulator, Suction --- Sunbird 1
31 7101671 Accumulator, Suction --- Sunbird Plus 1
32 150627 Fitting, Evaporator Tube to Suction Accumulator 1
33 151587 Seal, Fitting (O-Ring) 1
34 14-01063-05 Filter-Drier 1
35 140290 Sight Glass 1
36 021085 Clamp, Filter Drier Mounting 1
37 68-60013-00 Shroud, Fan 1
38 130160 Fan, Condenser 1
5

ITEM
TDB/TDS-165
PART NO. DESCRIPTION
QTY
CONDENSING SECTION TOP VIEW (CONTINUED)
39 030618 Bushing, Condenser Fan 1
40 010193 Condenser Coil/Radiator and Housing 1
41 140428 Valve, Suction Pressure Regulating (CPR) --- Sunbird 1
41 7103292 Valve, Suction Pressure Regulating (CPR) --- Sunbird Plus 1
42 7103415 Vibrasorber, Quench Valve --- Sunbird Plus 1
43 14-00190-00 Valve, Quench --- Sunbird Plus 1
44 020537 Bracket, Low Pressure Switch 1
45 140269 Switch, Low Pressure 1
46 151730 Hose Assembly --- LP Switch to Compressor --- Sunbird -Includes: 1
NS 150655 Fitting, 1/4 fl (45_) 1
NS 150560-M07 Hose, 3/16 ID (23 ft to be cut to length) A/R
NS 150565 Fitting, 1/4 fl (90_) 1
47 941357-SV Cap, Radiator --- Includes: 1
NS NSS Cap, Radiator 1
NS 167249 Gasket, Cap 1
48 151051 Hose, Radiator Return --- Standard 1
NS 151050 Hose, Radiator Intake --- Standard 1
NS 76-00463-00 Kit, Silicone Hose --- Optional --- Sunbird --- Includes: 1
NS 44-00252-03 Clamp, Hose 1
48 58-00894-00 Hose, Radiator Return --- Silicone 1
NS 58-01259-00 Hose, Radiator Intake --- Silicone 1
NS 76-00484-00 Kit, Silicone Hose --- Optional --- Sunbird Plus 1
49 944298 Switch, Water Safety --- Ending with S/N 702555 1
49 7102808 Switch, Water Safety --- Starting with S/N 702556 1
50 021430 Bracket, Water Pump Guard Mount (NSI) 1
51 941290 Bottle, Coolant --- Includes: 1
52 167277 Cap, Coolant Bottle --- Includes: 1
53 167249 Gasket, Cap 1
54 --- Air Cleaner Assembly --- Refer to Air Cleaner Section -
55 --- Fuel Filter Assembly --- Refer to Fuel Pump and Filter Section -
NS 990097 Tool, Clamp Pincher 1
6

ITEM
PART NO.
SPEED AND RUN CONTROL SOLENOIDS
8
7
6
2
1
4, 5
TDB/TDS-165
3
1
3 4, 5
7
DESCRIPTION QTY
1 10-01095 Solenoid, Run or Speed --- Includes: 2
2 22-50041 Terminal, Spade 2
3 58-50006 Boot, Solenoid 2
4 34-50009-01 Plunger Assembly --- Includes: 1
NS NSS Plunger 1
5 34-50009-00 Eye, Bolt 1
NS 136854 Diode, Solenoid 2
6 44-01049 Clip, Rod Linkage --- Speed 2
7 030779 Rod, Speed Control --- Prior to S/N B_C90052377 1
7 030812 Rod, Speed Control --- Starting with S/N B_C90052377 1
7 030811 Rod, Speed Control --- Sunbird Plus 1
8 03068601 Guide, Nylon --- Speed Control Rod 1
9 021401 Bracket, Solenoid --- Prior to S/N B_C90052327 1
9 021476 Bracket, Engine-Solenoid --- Starting with S/N B_C90052327 1
9 7101250 Bracket, Engine-Solenoid --- Sunbird Plus 1
10 030778 Rod, Stop Control --- Prior to S/N B_C90052327 1
10 030811 Rod, Stop Control --- Starting with S/N B_C90052327 & Sunbird Plus 1
11 021432 Lever, Run 1
12 160285 Spring, Stop Control 1
13 021396 Bracket, Spring Support --- Sunbird 1
13 7101542 Bracket, Spring Support --- Sunbird Plus 1
14 44-01049-01 Clip, Rod Linkage --- Run 1
NS 07-00245-00 Grease, DOW 33 Lithium Base (Used to lubricate solenoid plunger) 1
2
14
10
9
11
12
13

ITEM
DRIVE ASSEMBLY
PART NO.
TDB/TDS-165
8
DESCRIPTION QTY
1 130015601 Motor, Standby --- 230/1/60 --- Includes: 1
1 1300116 Motor, Standby --- 230/3/60 --- Includes: 1
1 1300141 Motor, (Housing only) --- Model TDB --- Includes: 1
NS 160131 Bearing, Front and Rear 2
NS 933082 Key, Shaft (Metric) 1
2 163000 Hub, Standby Motor Sheave --- TDS -- 1 Phase 1
3 7100072 Sheave, Standby Motor --- TDS -- 1 Phase & Sunbird Plus 1
2 163010 Hub, Standby Motor Sheave --- TDS-165N47 & TDB-165N07
EndingwithS/NB_U900_____ 1
3 163250 Sheave, Standby Motor --- TDS-165N47 & TDB-165N07
EndingwithS/NB_U900_____ 1
2 16301001 Hub, Standby Motor Sheave --- TDS-165N47 & TDB-165N07
StartingwithS/NB_V900_____ 1
3 16325001 Sheave, Standby Motor --- TDS-165N47 & TDB-165N07
StartingwithS/NB_V900_____ 1
4 16000209D V-Belt, Standby Motor --- Compressor ---
TDS-165N37 & TDB-165N07CW 1
4 16000189D V-Belt, Standby Motor --- Compressor ---
TDS-165N47 & TDB-165N07 1
5 02124201 Bracket, CPR Valve Support --- Sunbird --- Prior to S/N B_G90068597 1
5 021729 Bracket, CPR Valve Support---Sunbird --- Starting with S/N B_G90068597 1
5 7103234 Bracket, CPR Valve Support --- Sunbird Plus 1
6 12013401 Compressor, 3A224 --- Sunbird ---RefertoCompressorSection 1
6 7101860 Compressor, 05K2 --- Sunbird Plus --- Refer to Form 62-02460 1
7 160027D V-Belt, Engine --- Compressor --- TDS-165N37 & TDB-165N07CW 2
7 16000196D V-Belt, Engine --- Compressor --- TDS-165N47 & TDB-165N07 2
7 16000239D V-Belt, Engine --- Compressor --- Sunbird Plus 2

ITEM
DRIVE ASSEMBLY
PART NO.
TDB/TDS-165
9
DESCRIPTION QTY
8 --- Muffler Assembly --- Refer to Condensing Section -
9 25-36000 Engine, CT2-35 --- Refer to Form 62-03553 1
NS 150621 Hose Assembly, Oil Drain 1
NS 941172 Filter, Oil 1
10 --- Solenoid Assembly --- Refer to Speed and Run Control Solenoid Section -
11 50-01094-03 V-Belt, Water Pump 1
12 021095 Cover, Shockmount 6
13 16702501 Mounting, Shockmount 6
14 73-00096 Shockmount 6
15 021398 Bracket, Engine Mounting --- Left -- Prior to S/N B-C90052327 1
15 7101250 Bracket, Engine Mounting --- Left -- Starting with S/N B-C90052327
andSunbirdPlus 1
NS 021397 Bracket, Engine Mounting --- Right 1
16 25-37660 Bolt, Metric w/Washer --- M8 x 25 mm lg 6
17 030780 Hub, Clutch 1
NS 933164 Key, Clutch Hub (Metric) 1
18 030333 Clutch Assembly --- Sunbird --- Includes: 1
19 830012 Sheave, Clutch 1
NS 160232 Bearing 2
NS 830011 Rotor, Clutch 1
NS 030478 Washer, Clutch 1
NS 7101104 Bolt, Clutch Mounting (Metric) 1
18 7102595 Clutch Assembly --- Sunbird Plus --- Includes: 1
19 7100042 Sheave, Clutch 1
NS 7100043 Bearing 2
20 02139901 Bracket, Idler Pulley 1
21 030342 Pulley, Idler --- Includes: 1
NS 160146 Bearing, Pulley 1
22 034194 Sheave, Compressor --- TDS -- 1 Phase 1
22 034260 Sheave, Compressor --- TDB/S -- 3 Phase 1
22 7103294 Sheave, Compressor --- Sunbird Plus 1
23 030642 Washer, Flat (Special) --- Sunbird 1
23 7103519 Washer, Flat (Special) --- Sunbird Plus 1
24 030674 Screw, Hex Head (Metric) --- Sunbird 1
24 7101577 Screw, Hex Head (Metric) --- Sunbird Plus 1
25 021400 Bracket, Idler --- Sunbird 1
25 7100511 Bracket, Idler --- Sunbird Plus 1
26 030293 Pulley, Idler --- Includes: 1
NS 160146 Bearing, Pulley 1
27 02139402 Base Assembly --- Sunbird 1
27 7103289 Base Assembly --- Sunbird Plus 1
28 7100473 Bracket and Tension Arm Assembly --- Includes: 1
29 021460 Bracket Assembly 1
30 7102063 Tension Arm Assembly --- Includes: 1
NS 7100221 Rod, Tension Arm 1
NS 7100220 Spring, Tension Arm 1
NS 021460 Bracket, Alternator --- Sunbird Plus 1
NS 160216 Rod, Tension Arm --- Sunbird Plus 1
31 --- Alternator --- Refer to Alternator Section -
32 7100230 V-Belt, Alternator --- TDS-165N37 & TDB-165N07CW 1
32 16000240D V-Belt, Alternator --- TDS-165N47 & TDB-165N07 1
32 7100230 V-Belt, Alternator --- Sunbird Plus 1
NS 07-00276-00 Tool, Adjusting Rod (To service self adjusting tension assembly.) 1

ITEM
PART NO.
STARTRONIC AND ECOTRONIC POWER PANEL
1
15
2
3
4
5
TDB/TDS-165
10
DESCRIPTION QTY
230/3/60 SHOWN
1 05045201 Panel Assembly, Power --- 230/1/60 --- Includes: 1
1 050434 Panel Assembly, Power --- 230/3/60 --- Includes: 1
2 021324 Panel (Blank) --- Used on Model TDB 1
3 900944 Decal, Panel --- 230/1/60 1
3 900892 Decal, Panel --- 230/3/60 -- TDB/S 1
NS 22-01030-17 Diode 1
4 133002 Relay, 12 vdc 1
5 136907 Diode, Contactor 1
6 13690401 Contactor 1
7 136612 Plug (A) (15 Pin) 1
8 136542 Pin (Male) (Use with Plug 136612) A/R
9 7100207 Timer, Delay --- 230/3/60 1
9 NLO Timer, Delay --- 230/3/60 --- Includes: 1
10 22-01538-00 Fuse, Timer Delay --- 230/3/60 1
11 167165 Latch Assembly Control Panel --- Includes: 2
12 NSS Latch 1
13 NSS Retainer 1
14 NSS Spring, Latch 1
15 133494 Relay, Motor Overload --- 230/3/60 Only 1
NS 137122 Breaker, Circuit (30 amp) --- 230/1/60 Only 1
NS 136377 Seal, Circuit Breaker --- 230/1/60 Only 1
NS 137013 Diode, Module (Located on Unit Harness) 5
9
10
7
8
6
11
12
13
14

ITEM
PART NO.
TDB/TDS-165
STARTRONIC CONTROL PANEL AND LOGIC MODULE
1
2
3
4
5
6
14
15
16
7
8
9
ON
OFF
S
R
ON
GPR
R9
SSR
R11
AUTO START
STARTRONIC
RR
R26
SR
R3
11
DESCRIPTION QTY
ON OFF
FR1
R6/1
FR2
R6/2
FR3
R6/3
1 7101511
10
11
Panel Assembly, Control (Startronic) --- Includes: 1
2 7101521-SV Panel, Control --- Includes: 1
3 13350501 Hour Module, Engine 1
4 7101521 Keyboard and Panel Assembly --- Includes: 1
5 7100767 Board Assembly, Panel 1
6 22-50073-00 Shunt (Female) 2
7 136953 Plug (D), 4 Terminal 1
8 136955 Terminal, Spade (Male) (3/16 wide) 3
9 136956 Terminal, Spade (Male) (1/4 wide) 1
10 136663 Plug (C), 3 Terminal 1
11 136542 Terminal, Spade (Female) 3
12 137104 Plug (H), 4 Terminal (Current Boards) 1
13 136263 Terminal, Spade (Female) 3
14 22-02336-07 Fuse, 2 amp 1
15 22-02336-06 Fuse, 15 amp 1
16 136775 Relay A/R
17 22-02336-01 Fuse, 20 amp 3
18 22-02336-03 Fuse, 3 amp 2
19 133500 Module, Logic (Startronic) 1
20 167165 Latch Assembly, Panel --- Includes: 2
21 NSS Latch 1
22 NSS Retainer 1
23 NSS Spring, Latch 1
NS 07-00272-00 Tool, Startronic Test Board 1
12
13
20
21
22
23
19
18
17

TDB/TDS-165
ECOTRONIC CONTROL PANEL AND POWER BOARD
10
1
11
12
2
3
4
ON
OFF
S
R
ON
OFF
Auto Start
ECOTRONIC
RIBBON CABLE
5, 6
12
AV
SS
ECOTRONIC CONTROL PANEL
FR1 FR2 FR3 SR RR SSR
R6/1 R6/2 R6/3
BR R25
R3 R26 d R11
17
D
D
D
D
18
d d
RIBBON CABLE
19 20
(Located inside unit control box)
D
D
d
D
D
1
2
3
GPR
R9
8
9
7
21
13
14
15
16

ITEM
PART NO.
TDB/TDS-165
ECOTRONIC CONTROL PANEL AND POWER BOARD
13
DESCRIPTION QTY
NS 467560-SV Kit, Control Panel (Ecotronic) --- Includes: 1
1 050428 Panel Assembly, Control (Ecotronic) --- Includes: 1
2 133524 Panel, Control --- Includes: 1
3 NSS Sensor Pad, Panel 1
4 133394 Knob, Control Selector 1
5 136663 Plug (C), Terminal 1
6 136542 Terminal, Spade (Female) 3
7 22-02336-07 Fuse, 2 amp A/R
8 13350501 Hour Module, Engine 1
9 133525 Module, Logic (Ecotronic) 1
10 13352701-SV Board, Assembly Power --- Includes: 1
11 137104 Plug (H), 4 Terminal 1
12 136263 Terminal, Spade (Female) 3
13 7100341 Shunt (Female) 3
14 136953 Plug (D), 4 Terminal 1
15 136955 Terminal, Spade (Male) (3/16 wide) 3
16 136956 Terminal, Spade (Male) (1/4 wide) 1
17 22-02336-03 Fuse, 3 amp (Alternator) 1
18 22-02336-07 Fuse, 2 amp 8
19 133526 Module, Fan Protection 1
20 22-02336-06 Fuse, 15 amp (Control) 1
21 136775 Relay (All) A/R
NS 136846 Cable, Ribbon 1
NS 133329 Hour Module, Standby --- Optional 1
UNIT ELECTRICAL WIRING HARNESS
NS 13677303 Harness Assembly, Unit --- Includes: 1
NS 136605 Plug (A), 15 Pin 1
NS 136554 Plug (E), 6 Pin 1
NS 136546 Pin (Female) (Use with 6 & 15 pin plug) A/R
NS 137103 Plug (H), 4 Terminal 1
NS 136264 Terminal, Spade (Male) 3
NS 136553 Plug (B), 12 Pin 1
NS 136410 Pin (Female) A/R
NS 136954 Plug (D), 4 Terminal 1
NS 136957 Terminal, Spade (Female) (3/8 wide) 3
NS 136958 Terminal, Spade (Female) (1/4 wide) 1

ITEM
PART NO.
REMOTE STANDBY RECEPTACLE ASSEMBLY
1
4
5
6
7
8
9
TDB/TDS-165
STOP
14
DESCRIPTION QTY
1 050453 Box Assembly, Remote Power --- 230/1/60 --- Includes: 1
1 050424 Box Assembly, Remote Power --- 230/3/60 --- Includes: 1
2 137010 Box Assembly --- Includes: 1
3 NSS Cover 1
4 900862 Decal, Switch 1
5 137024 Switch, Rotary 1
6 137110 Receptacle, Power --- 230/1/60 1
6 22-01132-03 Receptacle --- 230/3/60 1
7 900226 Decal, Power 1
8 PL Cable, Power 1
9 151605 Conduit, Power Cable (NSI) 1
NS 900734 Decal, Warning 1
NS 7100309 Bracket, Capacitor --- 230/1/60 Only 1
NS 137016 Resistor, Bleed --- 230/1/60 Only 1
NS 7100292 Capacitor, Start (200 uf) --- 230/1/60 1
NS 133561 Capacitor, Run (50 uf) --- 230/1/60 1
10 137111 Plug, Power --- 230/1/60 1
10 22-01131-03 Plug, Power --- 230/3/60 1
3
2
10

ITEM
CAB COMMAND
PART NO.
1
TDB/TDS-165
15
DESCRIPTION QTY
OFF
ALARM
NS 466545 Cab Command Assembly (Fahrenheit/Centigrade) --- Includes: 1
1 133415A Cab Command (F/C) --- Includes: 1
NS 22-50066-00 Receptacle, Flange 1
NS 22-50069-00 Pin (Male) A/R
NS 136774 Harness, Wire --- Includes: 1
NS 22-50067-00 Plug, Connector 2
NS 22-50068-00 Socket, Connector Pin (Female) A/R
AIR CLEANER ASSEMBLY
4
6 5
1 167342 Air Cleaner, Oil --- Includes: 1
2 30-01030-20 Clamp, Oil Cup 1
3 30-01030-21 Oil Cup 1
4 151513 Hose, Air Cleaner 1
5 021346 Air Filter Mounting Clamp 1
6 30-01033 Bracket, Air Filter Mounting 1
2
3
1

ITEM
PART NO.
ALTERNATOR AND REGULATOR
2 3
6
7
TDB/TDS-165
1
4 5
16
DESCRIPTION QTY
1 NLO Alternator (70 amp) --- Sunbird Early Models --- Includes: -
2 133281 Regulator --- Includes: 1
3 22-01030-17 Diode 1
4 160247 Bearing, Rear 1
5 160146 Bearing, Front 1
6 930006 Brush and Holder Set 1
7 933089 Bridge, Diode 1
8 933159 Condenser 1
9 34-50013-00 Key, Woodruff (Metric) 1
10 7102593 Nut, Shaft 1
11 7101775 Pulley, Alternator 1
1 7100477-SV Alternator (70 amp) --- Sunbird --- Includes: 1
NS 7101531 Regulator/Brush Assembly 1
NS 7101532 Rectifier Assembly, Alternator 1
9 34-50013-00 Key, Woodruff (Metric) 1
10 7102593 Nut, Shaft 1
11 7101775 Pulley, Alternator 1
1 7101799 Alternator (70 amp) --- Sunbird Plus --- Includes: -
2 7101941 Regulator and Brush --- Includes: 1
3 22-01030-17 Diode 1
4 160237 Bearing, Rear 1
5 160146 Bearing, Front 1
7 7101532 Bridge, Diode 1
9 34-50013-00 Key, Woodruff (Metric) 1
8
9
10
11

ITEM
PART NO.
FUEL PUMP AND FILTER ASSEMBLIES
18 19
20
21
TDB/TDS-165
1
2 3 4 5 6 7
11
8
10
9
17
DESCRIPTION QTY
16
12
13
14 15
1 NLO Fuel Pump Assembly --- Includes: 1
2 NSS Spring, 8 psi 1
3 NSS Clip, Retaining 1
4 30-00364-06 Filter, 200 Micron 1
5 NSS Magnet 1
6 30-00106-02 Gasket, Bottom Cover 1
7 30-00106-04 Cover (NSI) 1
NS 30-00106-06 Filter, 400 Micron --- Optional A/R
8 30-01080-00SV Fuel Pump Assembly --- Includes: 1
9 30-01044-22 Cover (NSI) 1
10 30-01044-21 Gasket, Cover 1
11 30-01044-20 Filter, 420 Micron 1
12 030758 Head Assembly, Fuel Filter 1
13 30-00302 Filter, Fuel 1
14 030395 Washer, Inlet (Inside Condensing Section) 1
15 030394 Washer, Outlet (Inside Condensing Section) 1
16 030024 Washer, Inlet and Outlet 2
17 151599 Kit, Banjo Fitting 1
NS 151721 Kit, Unit Fuel Hose Assembly 1
18 151400-M15 Hose, Fuel (15 Meters cut length) A/R
NS 150642 Kit, Banjo Fittings (Fuel Pump) --- Includes: A/R
19 150578 Bolt, Banjo (Fuel Pump ) 2
20 150472 Washer, Copper Seal 4
21 150579 Fitting, Banjo (Fuel Pump ) 2
17
16

ITEM
OPTIONS
PART NO.
TDB/TDS-165
18
DESCRIPTION QTY
FUEL HEATER
NS 467220 Kit, Fuel Heater --- Includes: 1
NS 13703001 Harness, Wire 1
NS 933178 Gasket --- Between Fuel Head and Adapter 1
NS 133544 Heater, Fuel 1
NS 933180 Gasket --- Between Adapter and Heater 1
NS 133002 Relay 1
NS 22-02336-05 Fuse, 25 amp 1
NS 136945 Holder, Fuse 1
NS 140498-SV Thermostat, Heater --- Includes: 1
NS 25-38666-13 Gasket, Copper 1
NS 151729 Connector, Fuel Heater 1
DEFROST TIMER
NS 467230 Kit, Defrost Timer --- Includes: 1
NS 13344301 Timer, Defrost --- Includes: 1
NS 22-01538-00 Fuse 1
NS 133002 Relay 1
LUBE OIL BYPASS FILTER
NS 463820 Kit, Lube Oil Bypass Filter --- Includes: 1
NS 030758 Head, filter 1
NS 30-00302 Filter 1
NS 151694 Tee (Special) 1
NS 151693 Kit, Banjo Fitting 1
NS 150554 Hose, Rubber 3/8 ID x 5 ft (NSI) 1
NS 02138401 Bracket, Filter 1

ITEM
PART NO.
3A224 COMPRESSOR ASSEMBLY
1
4
5
7
6
2
3
8
9
10
TDB/TDS-165
18
14
13
19 20
15 16
19
21
11
12
DESCRIPTION QTY
17
22
23
24
25
35
30
28
31
26 27
32 33
--- 12013401 Compressor Assembly (3A224) --- Includes:
1 920463 Kit, Service Valve (Suction and Discharge) --- Includes: 1
2 NSS Valve, (Suction and Discharge) 2
3 920458 Gasket, Valve 2
4 920482 Valve, Pressure Safety 1
5 920483 Seal, Pressure Safety Valve 1
6 920465 Kit, Valve and Plate 1
7 920487 Gasket, Valve Plate 1
8 920481 Head, Cylinder 1
9 920488 Gasket, Head 1
10 920480 Filter, Suction 1
11 920461 Kit, Piston 3
12 920462 Kit, Connecting Rod 3
13 7100299 Seal Assembly, Shaft --- Includes: 1
14 NSS Plate, Seal 1
15 NSS Gasket, Seal Plate 1
16 NSS Ring, Carbon 1
17 NSS Seal, Shaft 1
18 030674 Bolt, Shaft 1
19 030642 Washer 1
20 920475 Screw, Seal Plate 6
21 920467 Key, Shaft 1
22 920460 Gasket, Seal 1
23 920477 Plate, Bottom 1
24 920489 Gasket, Bottom Plate 1
25 920478 Filter Screen, Oil 1
26 920476 Plug, Oil 1
27 920464 Spring and Steel Ball 1
28 160276 Bearing 1
29 920469 Crankshaft 1
30 920470 Bearing 1
31 920457 O-Ring 1
32 920471 Pump Assembly, Oil 1
33 920472 Pin, Cover Plate 1
34 920473 Plate, Cover 1
35 920479 Pin 2
29
34