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CONTENTS<br />

Abbreviations ....................... 2<br />

Organization ....................... 3<br />

Research and Development<br />

Solar Energy ........................................................................................................ 4<br />

Bio-Conversion ................................................................................................... 6<br />

Page<br />

Thermo-Chemical Conversion ........................................................................... 16<br />

Regional Test Centre ...................... 22<br />

Training and Awareness Creation ...................... 23<br />

Demonstrations and Technology Evaluation ...................... 25<br />

Consultancy ...................... 31<br />

Transfer of Technology ...................... 31<br />

Human Resource Development ...................... 32<br />

Important Visitors ...................... 32<br />

Participation in Important Meetings / Seminars / Conferences ...................... 33<br />

Publications ...................... 36<br />

Research Projects Undertaken ...................... 37<br />

SPRERI Team ...................... 39<br />

Audited Balance Sheet ...................... 40<br />

Board of Management Inside back cover<br />

SPRERI Technologies Back cover<br />

1


2<br />

ABBREVIATIONS<br />

2DG - 2 Deoxy-D-Glucose<br />

AC/DC - Alternating current/direct current<br />

Al - Aluminium<br />

AICRP - All India Coordinated Research Project<br />

BIS - Bureau of Indian standards<br />

C & C - Cooling and cleaning<br />

C / N - Carbon–nitrogen ratio<br />

CFL - Compact fluorescent lamp<br />

CIAE - Central Institute of Agricultural Engineering<br />

CO/CO2 - Carbon monoxide / carbon dioxide<br />

COD - Chemical oxygen demand<br />

CR/CRs - Crop residue/crop residues<br />

CV - Calorific value<br />

DBT - Department of Biotechnology<br />

DST - Department of Science and Technology<br />

ETC - Evacuated tube collectors<br />

ETP - Effluent treatment plant<br />

FP - Filter paper<br />

FVU - Fruit and vegetable unit<br />

GEDA - Gujarat Energy Development Agency<br />

GoI - Government of India<br />

HE - Heat exchanger<br />

HPLC - High performance liquid chromatography<br />

ICAR - Indian Council of Agricultural Research<br />

IDBG - Inverted downdraft biomass gasification<br />

kWp - kilo watt peak<br />

LED - Light emitting diode<br />

LPD - Litres per day<br />

LPG - Liquefied petroleum gas<br />

MNRE - Ministry of New and Renewable Energy<br />

NABL - National Accreditation Board of Testing and Calibration Laboratories<br />

NAIP - National Agricultural Innovation Project<br />

OD - Outer diameter<br />

OLR - Organic loading rate<br />

PP - Polypropylene<br />

PVC - Polyvinyl chloride<br />

R & D - Research and development<br />

RE - Renewable energy<br />

RES - Renewable sources of energy for agricultural and agro based industries<br />

rpm - Revolutions per minute<br />

RRECL - Rajasthan Renewable Energy Corporation Limited<br />

RT / HRT - Retention time / hydraulic retention time<br />

SBC - Solar box type cooker<br />

SPM - Suspended particulate matter<br />

SPRERI - Sardar Patel Renewable Energy Research Institute<br />

SPV / PV - Solar photovoltaic/photovoltaic<br />

TDS - Total dissolved solids<br />

TERI - The Energy and Resource Institute<br />

TIDE - Technology Information Design Endeavour<br />

TNAU - Tamil Nadu Agricultural University<br />

TS / TSC - Total solids / total solids concentration<br />

TSS - Total suspended solids<br />

UV - Ultraviolet<br />

VS - Volatile solids


Sardar Patel Renewable Energy Research<br />

Institute (SPRERI) was established in 1979<br />

at Vallabh Vidyanagar (Gujarat). It is an<br />

autonomous and non-profit organization<br />

managed by a Board <strong>com</strong>prising of leading<br />

technologists, scientists, industrialists<br />

and representatives of Central and State<br />

Governments. Its mission is to develop<br />

viable renewable energy technologies and<br />

to promote their applications. SPRERI has<br />

developed many RE devices and systems<br />

which are now manufactured by selected<br />

industries and supplied to the end users. The<br />

major part of SPRERI’s operating funds is<br />

received through projects sponsored by<br />

central and state government organizations<br />

and non-government organizations in<br />

the Country. Solar thermal and solar<br />

photovoltaics; bio-conversion of biomass<br />

and thermo-chemical conversion of biomass<br />

are the three major fields of specialization<br />

in SPRERI. Besides, promotion of RE<br />

technologies is pursued through field<br />

evaluation and demonstrations, training and<br />

entrepreneurship development, awareness<br />

programmes and integrated development of<br />

selected tribal villages. English, Gujarati<br />

and Hindi are the official languages. The<br />

objectives of SPRERI are:<br />

To function as a centre of excellence in<br />

design and development of RE devices<br />

and systems.<br />

To promote wide-spread use of RE<br />

systems for decentralized and grid<br />

connected energy and power generation<br />

and for environmental protection.<br />

To design and develop RE systems<br />

with a view to bring out marketable<br />

ORGANIZATION<br />

products, in the shortest possible time,<br />

which meet customers requirements<br />

in terms of quality, price, operational<br />

ease, maintainability, etc.<br />

To provide <strong>com</strong>prehensive and costeffective<br />

RE solutions through projects<br />

and consultancy services.<br />

To provide specialized training in RE<br />

technologies to engineers and scientists<br />

and guidance and facilities to research<br />

students.<br />

To provide extension support to RE<br />

programmes.<br />

To organize seminars, conferences and<br />

business meets on different aspects of<br />

RE programmes and technologies.<br />

To closely interact with other R&D<br />

organizations, Institutes of Technology,<br />

industrial organizations, etc. – both<br />

national and international in the field<br />

of renewable energy.<br />

3


Solar Energy<br />

Solar refrigerator with ice bank<br />

4<br />

RESEARCH AND DEVELOPMENT<br />

The refrigerator body, capable of storing<br />

10 kg ice in annular space around the<br />

evaporator <strong>com</strong>partment was fabricated<br />

and tested under no-load condition.<br />

However, the ice <strong>com</strong>partment was<br />

found to have ac<strong>com</strong>modated 26 l water<br />

when filled to capacity. The temperature<br />

of the water dropped <strong>from</strong> initial 31.1°C<br />

to final –5.2°C in 64 h of <strong>com</strong>pressor<br />

operation. The ambient temperature<br />

during the period varied <strong>from</strong> 23.2 to 38.7<br />

°C. Besides, another refrigerator of 80 l<br />

capacity was modified to use one of its<br />

two storage <strong>com</strong>partments as ice chamber<br />

by providing evaporation coil, which was<br />

kept submerged in 10 l water filled in the<br />

chamber. The water was converted into<br />

ice in 40 h of the <strong>com</strong>pressor operation.<br />

Thereafter, the <strong>com</strong>pressor operation<br />

was switched off and temperature upto<br />

5°C was maintained in the refrigerator<br />

for three successive days.<br />

It was found that a special electronic<br />

controller, which works in a voltage<br />

range of 10 to 45 V DC and is equipped<br />

with soft start function to significantly<br />

reduce the starting current, is available.<br />

The controller will be able to operate the<br />

Danfoss BD <strong>com</strong>pressor (fitted with our<br />

refrigerator) without requiring storage<br />

battery(s). The controller was procured<br />

and fitted with the modified refrigerator.<br />

The refrigerator was tested with direct<br />

PV panels of 150 Wp capacity without<br />

storage battery(s). During 9:00 a.m. to<br />

5:00 p.m., the <strong>com</strong>pressor run time was<br />

found varying between 2 to 3 hours only.<br />

The temperature of the water dropped<br />

to 0°C, but there was no ice formation.<br />

The matter was taken up with M/s<br />

Danfoss, Germany and they provided<br />

a new controller unit. The refrigerator<br />

fitted with the new controller unit was<br />

tested with direct PV panels of 180<br />

Wp capacity. Besides, the refrigerator<br />

was equipped with an aluminium tray<br />

containing the evaporator coil, which<br />

was submerged in 4 l water filled in the<br />

tray. Temperatures of the water and the<br />

storage space and ambient temperatures<br />

were measured at every 15 min interval.<br />

The <strong>com</strong>pressor operation started around<br />

9:30 a.m. and continued uninterrupted upto<br />

4:15 p.m. Around 3.25 kg of ice was found<br />

formed in the tray by 4:15 p.m. Overnight<br />

(upto 9:00 a.m. next morning), around 2.20<br />

kg of ice melted and temperature inside the<br />

storage <strong>com</strong>partment varied between 5 °C<br />

to 8 °C. The next day by 4:15 p.m., all the<br />

4 kg of water in the Al tray was converted<br />

into ice. Further testing of the refrigerator<br />

without battery is under progress.<br />

Solar PV panel<br />

180 Wp<br />

Electronic controller<br />

10 and 45 V DC<br />

Circuit diagram to connect the PV module<br />

to Electronic controller


T- type thermocouple<br />

Ice container with<br />

the evaporator coil<br />

Top opening refrigerator having ice<br />

container<br />

Dual axis sun tracker<br />

Performance evaluation of the imported<br />

dual axis sun tracker equipped with<br />

2.7 kWp SPV panels was continued to<br />

cover both Winter and Summer season.<br />

Systematic scrutiny of the work carried<br />

out last year revealed an experimental<br />

error in the measurement of power<br />

output <strong>from</strong> SPV panels. The same was<br />

rectified. Average results have been<br />

summarized in following table. The<br />

Month<br />

undertaken to study effect of dust<br />

deposition over the PV panels on<br />

energy generation. Dust deposited over<br />

sampling petty discs, each of 3.06 cm 2<br />

area, for known time duration is being<br />

collected <strong>from</strong> four corners of the panel.<br />

Average dust intensity was found varying<br />

between 0.17–0.25 g/m 2 /d. Testing of the<br />

tracker is being carried out by installing<br />

a new solar charge controller along<br />

with automatic data logging software to<br />

measure the power output as function of<br />

time duration. The average temperatures<br />

of the solar panel surface that received<br />

sun light and the surface underneath<br />

and average wind speed for March 2012<br />

were 54.57 °C, 53.08 °C and 11.32<br />

m/s, respectively. Experiment is under<br />

progress.<br />

Testing of natural turbine roof<br />

ventilator<br />

Energy output per day, (kWh) Increase due to<br />

Tracking mode Fixed mode tracking, %<br />

“The Technotech – 21” natural turbine<br />

powerless roof ventilation system, a<br />

device meant to maintain air circulation<br />

Duration of full<br />

exposures of the PV<br />

panels, h<br />

April 13.46 11.10 21.25 8.0<br />

May 16.27 11.64 28.45 10.0<br />

November 9.10 7.70 18.18 4.0<br />

December 8.70 7.30 19.17 4.0<br />

increase in power due to tracking was<br />

<strong>com</strong>puted as 28.5%, which is as per the<br />

expectation.<br />

Effect of dust deposition on<br />

performance of PV panels<br />

A systematic investigation has been<br />

inside the building with the help of natural<br />

breeze, received <strong>from</strong> an industry, was<br />

tested to estimate its air displacement<br />

capacity for wind velocities ranging<br />

<strong>from</strong> 4 km/h to 22 km/h. Its exhaust<br />

capacity was found varying <strong>from</strong> 250 to<br />

1100 m 3 /h. The testing was <strong>com</strong>pleted<br />

5


and the test report has been provided to<br />

the concerned party.<br />

Testing of solar concentrating cooker<br />

Domestic concentrating type solar<br />

cooker received <strong>from</strong> M/s Taylormade<br />

Solar Solutions Pvt. Ltd., Ahmedabad<br />

was tested as per the MNRE test<br />

Concentrating type solar cooker tested at<br />

SPRERI<br />

procedure. The stagnation temperature<br />

at bottom of the hot plate, which<br />

had been placed at focal point of the<br />

concentrator, reached upto 295 °C.<br />

Average heat loss coefficient and<br />

average optical efficiency were worked<br />

out as 11.17 W/m² °C and 44.1%,<br />

respectively. However, it was felt<br />

that the vessel holding and locking<br />

mechanism of the cooker requires<br />

improvement.<br />

6<br />

Month<br />

Waste<br />

input<br />

(t/d)<br />

Leachate<br />

extracted<br />

(l/d)<br />

Bio-Conversion<br />

Performance monitoring of 10 t/d<br />

biphasic system at FVU-Mother Dairy,<br />

New Delhi<br />

A biomethanation system was designed<br />

and installed at Fruit and Vegetable<br />

Unit of Mother Dairy at New Delhi<br />

for treatment of the waste fruits and<br />

vegetables. During the year, the system<br />

was <strong>com</strong>missioned and initially 2 t of<br />

waste was fed everyday. The leachate<br />

was mixed with treated ETP water in<br />

the ratio of 1:8 and fed into the methane<br />

reactor. Gradually, the feeding was<br />

increased to 3 t/d. The mixture was<br />

concentrated by maintaining the ratio<br />

of leachate to water as 1:4. Accordingly,<br />

the biogas production increased and an<br />

average 85-90 cum gas was recorded<br />

per day. Average performance data<br />

of the anaerobic reactor are given in<br />

the following table. The FVU is in<br />

the process of putting-up the system<br />

required for use of the biogas in their<br />

canteen as replacement of LPG. The<br />

solid residues after extraction of the<br />

leachate could be briquetted and used<br />

as fuel in their boiler.<br />

Influent Effluent COD<br />

pH<br />

COD<br />

(mg/l)<br />

pH<br />

reduction<br />

(%)<br />

COD<br />

(mg/l)<br />

Biogas<br />

yield,<br />

(m 3 /d)<br />

August 2.8 1842 * 5.71 3808 7.10 943 70 48<br />

September 2.8 11286 5.09 8502 7.38 645 89 69<br />

October 2.2 8652 4.99 7579 7.54 959 87 73<br />

November 2.0 7858 5.00 5833 7.60 1109 80 42<br />

December 1.6 7358 5.00 5670 8.00 931 83 35<br />

* undiluted leachate


Development of high capacity digestedslurry<br />

dewatering machine<br />

Based on the experience of the<br />

preliminary trials conducted during<br />

last year on the screw press, a couple<br />

of changes were incorporated in the<br />

machine and second set of test run was<br />

performed. As mentioned earlier, a part<br />

of the screw length was kept without<br />

pitch in order to develop more pressure<br />

at the discharge end. This was essential<br />

to maintain the plug in-tact at the end<br />

of a day’s operation, thus eliminating<br />

Description of the setting<br />

Bar screen, back pressure<br />

fitting tightly<br />

Perforated screen, part of the<br />

screw without flight, back<br />

pressure fitting tightly<br />

Perforated screen, part of the<br />

screw without flight, reduced<br />

screw-screen distance, back<br />

pressure fitting tightly<br />

(a)<br />

(b)<br />

Blind screw press at end and perforated screen<br />

Initial<br />

slurry<br />

Total solids, % Observations<br />

Solid<br />

fraction<br />

Liquid<br />

fraction<br />

2.88 33.09 2.87<br />

High TS in solid<br />

fraction<br />

5.89 32.11 4.17 TS of liquid fraction increased<br />

3.22 44.02 2.88<br />

3.01 42.51 2.77<br />

5.46 36.94 3.86<br />

the requirement for the plug formation<br />

during the next cycle. Accordingly,<br />

following two modifications were made:<br />

i) Part of the screw at discharge end was<br />

kept blind (Fig. a) and<br />

ii) Perforated screen was used in place<br />

of bar screen (Fig. b).<br />

After incorporation of the changes, TSC<br />

of the dewatered solids was found 44%<br />

but throughput of the machine reduced<br />

to 0.5 t/h. It was observed that during<br />

forward motion of the screw, cattle<br />

Complete choking of<br />

screen, hence no<br />

filtration<br />

Continuous filtering,<br />

screen found clean after<br />

<strong>com</strong>pletion of the trials<br />

Higher TS of inlet slurry,<br />

the TS in all fractions found<br />

satisfactory<br />

7


dung slurry kept escaping towards the<br />

feeding end through the gap between<br />

the screw and the screen. This decreased<br />

the performance and the throughput<br />

of the machine. The gap between the<br />

screw and the screen was reduced by<br />

fixing a rubber gasket all along the<br />

screw profile and test run was taken.<br />

Incorporation of this modification<br />

resulted in production of dewatered<br />

solids with 42% TSC (initial slurry TSC<br />

of 3%) and the throughput increased to<br />

0.8 t/h. Each modification resulted in<br />

change the overall performance of the<br />

machine. Effect of each modification in<br />

the machine on performance has been<br />

summarised in the following table.<br />

8<br />

Parameter 1 2 3 4 5 6<br />

Description<br />

of the media<br />

Effective<br />

volume (l)<br />

Size (mm)<br />

Bulk density<br />

(kg/m3 )<br />

Surfacevolume<br />

ratio<br />

Void space<br />

(%)<br />

Poly<br />

propylene<br />

bio tower<br />

packing<br />

PVC<br />

structured<br />

Poly<br />

propylene<br />

saddles<br />

Ceramic<br />

saddles<br />

Poly<br />

propylene<br />

bioring<br />

Brickbats<br />

3230 3460 2135 1990 2945 2725<br />

diameter<br />

184,<br />

height 50<br />

modules of<br />

1200 x 600<br />

x 600<br />

Study on use of different packing<br />

media in SPRERI anaerobic filter<br />

system<br />

Some critical characteristics of the media<br />

used are given in following table.<br />

Two brick masonry anaerobic filter<br />

reactors had been constructed and<br />

<strong>com</strong>missioned using one packing<br />

media each. After <strong>com</strong>pleting one<br />

set of experiments, the reactors were<br />

re<strong>com</strong>missioned with the other two filter<br />

media. All the packing media showed<br />

very good buffering capacities. The pH<br />

of the influent was acidic owing to the<br />

inherent characteristic of cheese whey,<br />

but the outlet pH was near neutral in<br />

each case. No operational problems were<br />

25 25 25 x 25 30-40<br />

30 50 100 660 90 850<br />

100 105 210 255 210 NA<br />

NA > 97 90 73 89 55<br />

Throughout the experiments, the power<br />

consumption of the machine was found<br />

within 5 kW including high starting<br />

torque.<br />

encountered with any of the synthetic<br />

media. Both types of saddles gave very<br />

good performance as far as COD removal<br />

efficiency and biogas yield were concerned.


Media<br />

Effluent<br />

per day<br />

(l)<br />

OLR<br />

(kg/<br />

m 3 /d)<br />

Avg. COD<br />

(mg/l) COD<br />

removed<br />

In Out (%)<br />

Avg.<br />

per day<br />

Biogas production<br />

m 3 /kg<br />

COD<br />

fed<br />

m 3 /kg<br />

COD<br />

removed<br />

Bio<br />

tower<br />

646 1.00 5010 1403 71.98 0.95 0.29 0.41<br />

Structured 692 1.00 5002 1363 72.74 1.24 0.36 0.49<br />

PP saddles 427 1.67 8374 1121 86.61 1.93 0.54 0.62<br />

Ceramic saddles 398 1.67 8373 1054 87.41 1.74 0.52 0.60<br />

PVC<br />

bio rings<br />

590 2.57 12833 2833 77.92 4.61 0.61 0.78<br />

Brickbats 545 2.57 12833 5100 60.26 3.05 0.44 0.72<br />

Packing<br />

media<br />

Density<br />

(kg/m 3 )<br />

Cost<br />

(Rs/m 3 )<br />

COD<br />

removal<br />

(%)<br />

However, among the two, PP saddles were<br />

found slightly better. Financial appraisal<br />

for various options was worked out.<br />

Keeping the performance as well as the<br />

cost in view, structured media seems<br />

to be a better option. A summary of<br />

performance of all the six packing media<br />

Biogas yield<br />

(m3 /kg<br />

COD<br />

removed)<br />

Cost of treatment<br />

Rs/kg<br />

COD<br />

removed<br />

Rs/m 3<br />

biogas yield<br />

Bio tower 30 4500 77.92 0.33 857 8675<br />

Structured 50 3500 78.62 0.42 945 8100<br />

Ceramic<br />

660 15000 87.41 0.60 3275 15963<br />

saddles<br />

PP Saddles 100 16000 86.61 0.62 3286 16416<br />

Bio ring 90 12600 77.92 0.78 1358 10274<br />

Brickbats 850 3900 60.26 0.72 590 3445<br />

Location of the system Biogas plant<br />

capacity<br />

(m3 /d)<br />

Gau Sewa Sangh,<br />

Durgapura, Jaipur<br />

P.P.Madhav Govigyan<br />

Anusandhan Sansthaan,<br />

Bhilwara<br />

Gau Samvardhan and<br />

Gopalan Trust, Bakrol,<br />

Vadodara<br />

evaluated for 5 day retention time and<br />

their cost economics is given below :<br />

Techno-economic analysis of field<br />

scale, water scrubbing based biogasbottling<br />

plants<br />

A questionnaire was prepared to collect<br />

technical and financial data for a few<br />

Capacity<br />

utilization<br />

(%)<br />

Application<br />

of upgraded<br />

gas<br />

Methane content<br />

of the gas (%)<br />

raw cleaned<br />

170 15 Auto-rickshaw 61 75<br />

110 60 Auto-rickshaw 60 81<br />

420 100 Kitchen 63 93<br />

9


selected water scrubbing based biogas<br />

bottling systems set-up in the country. Four<br />

locations were identified where such<br />

systems were reported to be in operation<br />

– one each installed at Jaipur, Bhilwara,<br />

Vadodara and Ghaziabad. All the water<br />

scrubbing based biogas bottling plants<br />

were visited and data on operation of the<br />

systems were collected and are shown in<br />

the table below. Samples of raw biogas<br />

and cleaned biogas were also collected<br />

and analyzed at the Institute. Information<br />

for total energy consumption in operating<br />

the system was also collected. The system<br />

installed at Shri Krishna Gaushala,<br />

Ghaziabad was, however, reported to be<br />

non-operational for the last few months.<br />

Developing an integrated process<br />

technology for conversion of crop<br />

residues into ethanol and methane for<br />

use as transport fuel<br />

Work was carried out on pre-treatment<br />

of CR, isolation and optimization of<br />

cellulolytic and hemicellulolytic fungi,<br />

fungal strain improvement for maximum<br />

enzyme production, fermentation studies<br />

using hexose and pentose utilizing yeast<br />

strains and conversion of the solids left<br />

behind after hydrolysis into methane rich<br />

biogas and manure.<br />

For pre-treatment, various parameters<br />

like physical (size optimization), alkali<br />

and acid were optimized keeping in<br />

mind the efficiency of the method in<br />

terms of recovery of the material after<br />

treatment and sugars released. Cellulases<br />

concentrated by Ultra-filtration/<br />

Rota evaporation are being used for<br />

10<br />

optimization of saccharification at higher<br />

solid loads (upto 25%). Routinely<br />

concentrated sugar syrups in the range<br />

of 150-200 mg/ml were obtained using<br />

25% (0.5 % NaOH treated rice straw)<br />

substrate. The sugar syrup obtained<br />

as a result of saccharification was a<br />

mixture of both pentose and hexose<br />

sugars, thus making their fermentation<br />

a challenging task. The hydrolysate<br />

was sterilized by autoclaving and was<br />

inoculated with 10% v/v seed culture of<br />

S.cerevisiae 3570 for 12 h. Incubation<br />

was carried out in a stoppered flask at<br />

28±2 o C without agitation. Samples<br />

(1 ml) were withdrawn at regular<br />

intervals and centrifuged for 10 min at<br />

4 o C and 15,000 rpm. The supernatant<br />

was filtered using 0.45 µ filters and<br />

analyzed using high performance liquid<br />

chromatography (Shimadzu Kyoto,<br />

Japan) for carbohydrates and ethanol.<br />

Fermentation of cellulosic hydrolysate<br />

(100 g/l) using S.cerevisae gave<br />

maximum ethanol (22.04 g/l) after 36 h.<br />

Work is being carried out on feasibility of<br />

using pentose fermenting yeast to utilize<br />

the xylose fraction of the hydrolysate.<br />

Fermentation trials were also conducted<br />

using both acid and enzymatic<br />

hydrolysates of rice straw using P.<br />

stipits, C. shehatae and S.cerevisiae,<br />

separately. The hemicellulosic<br />

hydrolysate containing 14.65 g/l sugars<br />

was fermented with P. stipitis and C.<br />

shehatae and the ethanol produced were<br />

5.0 g/l and 4.2 g/l after 36 h, respectively.<br />

The cellulosic hydrolysate was fermented


with S.cerevisae and a maximum ethanol<br />

yield of 27.09 g/l was obtained after 36 h.<br />

Biomethanation studies on liquid waste<br />

generated during pretreatment process<br />

To harness full potential of the CR, it<br />

was decided to study biomethanation<br />

Schematic and photograph of the anaerobic reactors<br />

Parameter Reactor A Reactor B<br />

Type of media polypropylene saddles ceramic saddles<br />

Total volume of reactor (l) 27.1 25.9<br />

Effective volume of reactor (l) 26.5 24.1<br />

Voidage (%) 93 71<br />

Surface volume ratio 210 255<br />

potential of the solid and liquid wastes generated during the process of ethanol<br />

production. Two laboratory scale hybrid anaerobic reactors, each <strong>com</strong>bination of<br />

Parameters Values<br />

Initial pH 7.2<br />

COD (mg/l) 5276<br />

Total solids (%) 1.46<br />

Total volatile solids (%) 40<br />

Total dissolved solids (%) 0.9<br />

Total suspended solids (%) 0.7<br />

Phenols (mg/l) 790<br />

Packing<br />

media<br />

PP<br />

saddles<br />

Ceramic<br />

saddles<br />

up flow anaerobic sludge blanket and<br />

stationary fixed film reactor, were<br />

fabricated and <strong>com</strong>missioned to study<br />

biomethanation potential of the effluent<br />

produced during delignification of<br />

the substrate. Schematic diagram and<br />

pictorial view of these reactors with<br />

necessary pipe & fittings, pump and gas<br />

flow meters are given below:<br />

The effluent generated in NaOH<br />

pretreatment process was analyzed<br />

for various physical and chemical<br />

parameters and these values are given in<br />

the following table:<br />

HRT<br />

(d)<br />

Effluent<br />

fed<br />

( l/d)<br />

Avg. COD<br />

(mg/l)<br />

In Out<br />

COD<br />

removed<br />

(%)<br />

Avg. biogas yield in l per<br />

day g COD g COD fed removed<br />

15 1.6 5380 2056 61.78 4.21 0.49 0.79<br />

10 2.5 5172 2305 55.43 5.46 0.42 0.76<br />

15 1.6 5380 2172 59.62 4.10 0.48 0.79<br />

10 2.5 5172 2280 55.91 5.58 0.43 0.77<br />

11


COD of the effluent was found favorable<br />

for anaerobic digestion. However, low<br />

VS associated with phenols presented<br />

potential threat to the biogas generation.<br />

After culture development and<br />

acclimatization, both the reactors were<br />

<strong>com</strong>missioned at 15 d retention time.<br />

Influent and effluent <strong>from</strong> the reactors<br />

were analyzed regularly for pH and COD<br />

and the biogas production was monitored<br />

daily. The retention time was changed to<br />

the next lower value after steady state<br />

operation was achieved. Data have been<br />

collected for two HRTs and are presented.<br />

Further optimization is under progress.<br />

Traditional mutagenesis for strain<br />

improvement<br />

Owing to higher enzymatic activity, the<br />

strain that grows at 45 °C was used for<br />

strain improvement using both UV and<br />

chemical mutagenesis. A screening plate<br />

for mutant selection was developed inhouse<br />

which is now routinely used in<br />

the laboratory. The screening plate was<br />

modified to incorporate end product<br />

inhibition based selection. Betaglucosidase<br />

activity was targeted first since<br />

our culture has good Beta-concentration<br />

and accumulation of cellobiose has been<br />

shown to be one of the rate limiting steps<br />

in the saccharification process. Various<br />

<strong>com</strong>binations of screening plates have<br />

been listed below:<br />

- 20% Walseth + Sorbose + Glucose (1%)<br />

- 20% Walseth + Sorbose + Glucose (2%)<br />

- 20% Walseth + Sorbose+ Glycerol (2%)<br />

- 20% Walseth + Sorbose +Glycerol (3%)<br />

- 30% Walseth + Sorbose + Glucose (2%)<br />

12<br />

- 40% Walseth + Sorbose + Glucose (2%)<br />

-30% Walseth + Sorbose + Glycerol (3%)<br />

- 40% Walseth + Sorbose +Glycerol (3%)<br />

A mutational scheme was worked out<br />

based on the growth rate and UV response<br />

of the culture. Given that the stability<br />

of any mutant, which is generated, has<br />

always been an issue in the field of fungal<br />

mutagenesis, we have placed strong<br />

emphasis on this aspect. After every step<br />

of mutagenesis the selected strains were<br />

tested on plate for the same colony to zone<br />

ratio by repeated sub-culturing. Once the<br />

stability of the strain was established it was<br />

taken for the next round of mutagenesis.<br />

The pictorial representation of the method<br />

is shown in Figure.<br />

A B<br />

C D<br />

A representative schematic of the steps<br />

followed for screening of stable mutants<br />

(A) Colonies after initial enrichment on<br />

2DG (B) Sectored colonies on plate for<br />

stability screening (C) single colony of<br />

mutant on walseth cellulose containing plate<br />

(D) Mutants on slants along with control on<br />

extreme left


Strain<br />

Endo-glucanase Beta-glucosidase FP- activity<br />

U/mg Fold increase U/mg Fold increase U/mg Fold increase<br />

Control 3.56 NA 0.89 NA 0.19 NA<br />

1.8 4.03 0.13 1.44 0.61 0.31 0.63<br />

9 7.30 2.05 1.02 0.14 0.29 0.52<br />

5.14.2 3.96 0.11 3.25 2.65 0.28 0.47<br />

5.15.4 3.46 - 4.96 4.57 0.42 2.21<br />

5.15.8 3.92 0.11 2.82 2.16 0.31 0.63<br />

The mutants were tested for their activity by<br />

studying their enzyme production on rice<br />

straw as <strong>com</strong>pared to control. Given that<br />

the media for enzyme production has been<br />

optimized for control, the specific activity<br />

of cellulases was considered to check for<br />

positive mutagenesis. This step was carried<br />

out continuously with sequential passage of<br />

mutants to make sure their ability to produce<br />

the enzymes at the same concentration.<br />

Few of the selected mutants which are<br />

under media optimization are listed in the<br />

following table.<br />

Development of an anaerobic culture by<br />

in vivo and in vitro supplementation of<br />

micronutrients for enhancing solid-state<br />

biomethanation of lignocellulosic wastes<br />

The laboratory models for assessment<br />

of the biogas production <strong>from</strong> the<br />

rice straw were set-up at mesophillic<br />

and thermophilic temperatures by<br />

incorporating micronutrients viz. Fe,<br />

Co, Ni, Mo and Zn for enhancing biogas<br />

production. Rice straw and culture<br />

were analyzed for physico-chemical<br />

characteristics using standard methods.<br />

One liter BOROSIL glass containers,<br />

each sealed with a rubber stopper, were<br />

used as fermenter. Castor cake was<br />

used to supplement organic nitrogen<br />

source for maintaining the C/N ratio.<br />

All treatments were set-up in duplicate<br />

and average values have been reported.<br />

A fermenter with culture alone (control)<br />

was also set-up and gas produced <strong>from</strong><br />

the culture was deducted <strong>from</strong> the gas<br />

Parameters Cobalt FeCl 3 Nickel Zinc Molybdenum Cupric<br />

nitrate<br />

Thermophilic temperature, RT 25 d<br />

Concentration (mg/ml) 20 30 30 4 0.04 4<br />

Biogas production (l)<br />

kg material<br />

310 270 261 252 260 213<br />

kgTS<br />

333 290 280 270 279 229<br />

Methane in biogas (%) 65±2 64±2 64±2 62±2 64±2 64±2<br />

Mesophilic temperature, RT 40 d<br />

Concentration (mg/ml)<br />

Biogas production (l)<br />

20 30 10 8 0.1 8<br />

kg material<br />

130 145 184 134 156 128<br />

kgTS<br />

140 156 198 144 168 137<br />

Methane in biogas (%) 63±2 63±2 62±2 60±2 62±2 60±2<br />

13


generated <strong>from</strong> each treatment to arrive<br />

at the net gas production.<br />

Results for thermophilic and<br />

mesophilic conditions are given in the<br />

following tables. For thermophillic<br />

temperature, cobalt (20 mg/l) enhanced<br />

biomethanation process followed by<br />

FeCl 3 (30 mg/l), nickel (30 mg/l) and<br />

molybdenum (0.04 mg/l). Control<br />

with out micronutrients produced<br />

210 l/kg TS of biogas after 25 days of<br />

incubation period. Under mesophilic<br />

temperature, nickel (10 mg/l) enhanced<br />

biomethanation process followed by<br />

molybdenum (0.10 mg/l) and FeCl 3 (30<br />

mg/l). The yield was found to be lower<br />

with other micronutrients <strong>com</strong>pared to<br />

the control. Control produced around<br />

143 l/kg TS of biogas after 40 days of<br />

incubation period. Verification of the<br />

optimized nutritional parameters in<br />

bench scale reactors is being taken up.<br />

Development of technology for detoxification<br />

of Jatropha de-oiled cake<br />

and production of fuel gas<br />

Jatropha seed cake was produced by<br />

mechanical expulsion and the same was<br />

used for developing extraction protocols for<br />

Curcin, phorbol esters, saponins, tannins and<br />

phytates. The levels of these toxic <strong>com</strong>pounds<br />

in the seed and seed cake are now being<br />

worked out. Optimization for purification<br />

of Curcin is being pursued currently.<br />

HPLC method for phorbol esters have been<br />

tested and are now being attempted for test<br />

samples. Simultaneously, protocols for<br />

solvent extraction of oil <strong>from</strong> the seed cake<br />

are being developed. Preliminary analysis<br />

indicated that the mechanically expelled<br />

14<br />

oilcake was found to contain 94% TS and<br />

92.5% VS. Based on the data obtained,<br />

bench scale studies have been initiated at<br />

10% and 15% TSC to determine potential of<br />

biogas <strong>from</strong> Jatropha oilcake. Two daily fed<br />

type bench reactors <strong>com</strong>prised of a digester<br />

(effective volume 30 l each), gasholder<br />

and inlet and outlet assembly were used.<br />

The inlet has been provided near bottom<br />

of the digester and slurry outlet near top of<br />

the digester. The gasholder moved up and<br />

down on a central guide pipe in the digester.<br />

The accumulated gas flowed through a gas<br />

outlet pipe provided on top of the gas holder.<br />

Quantity of gas produced was recorded<br />

every day using a gas flow meter. For initial<br />

culture development, fresh cow dung slurry<br />

was charged in both the reactors. When<br />

gas production <strong>from</strong> culture reached steady<br />

state, feeding of Jatropha oilcake slurry was<br />

initiated and reactors were operated for 10%<br />

and 15% TSC. Results of biogas generation<br />

for both the reactors for retention time of 40<br />

days at mesophilic temperature during the<br />

month of December 2011 to April 2012 are<br />

given in the following table. The biogas<br />

Parameter<br />

Total solid<br />

concentration<br />

(%)<br />

10 15<br />

Daily Jatropha oilcake<br />

fed (g)<br />

72 102<br />

Daily water fed (ml) 590 560<br />

Biogas production<br />

• l/day<br />

• l/kg TS<br />

• l/l reactor volume<br />

24.6<br />

362<br />

0.82<br />

29.1<br />

287<br />

0.90<br />

Methane in biogas (%) 62±2 64±2<br />

yield for 10% TSC was found higher than gas<br />

yield for 15% TSC. However, biogas yield<br />

per unit digester volume was more for 15%<br />

TSC than of biogas produced for 10% TSC.<br />

Performance monitoring is in progress.


Screening and improving biomass<br />

production and lipid accumulation<br />

of microalgae <strong>from</strong> estuary region<br />

(Khambhat, Gujarat)<br />

A state of the art growth room for<br />

algae cultivation has been developed<br />

and necessary modifications are being<br />

continuously incorporated to meet our<br />

requirements. Information on various<br />

forms of micro-algae available and their<br />

identification parameters was collected.<br />

Samples <strong>from</strong> various estuarine regions<br />

were collected on seasonal basis. These<br />

were then enriched, screened for various<br />

micro-algal forms and have been listed in<br />

following table. Protocols for extraction<br />

and quantification of lipids were<br />

Season of sampling Post monsoon<br />

developed keeping in mind the objective<br />

of identifying good lipid accumulating<br />

micro-algae with a capacity to generate<br />

good amount of biomass over short time<br />

span. Various <strong>com</strong>binations of media are<br />

being tested to enrich the samples for<br />

algae. The samples were then kept either<br />

in static conditions or under continuous<br />

shaking for enrichment. The enrichments<br />

were routinely screened by various<br />

methods like serial dilution, spread plate<br />

method and micro-manipulation. The<br />

separated colonies were transferred on<br />

to a slant and re-isolated. This process<br />

was repeated till a microscopically pure<br />

colony form was obtained, which was<br />

then transferred to an individual flask<br />

Sampling site Bhavnagar, Gujarat<br />

Soil samples Bhogavo river bank (greenish in color)<br />

500 meters away <strong>from</strong> bhogavo river bank (dark green in color)<br />

Beyond bhogavo river (brownish in color)<br />

Beyond bhogavo river (marshy land, green in color)<br />

Bhogavo puddle (greenish in color)<br />

Water samples Bhogavo puddle (greenish in color)<br />

Bhogavo river bank (green in color)<br />

Beyond bhogavo river (marshy land, green in color)<br />

Beyond bhogavo river (dark green in color)<br />

Season of sampling Pre winter<br />

Sampling site Narmada river estuary region (Bhadbhoot)<br />

Water sample (Green in color)<br />

Below the ship basement (green in color)<br />

Soil samples Ship surface (green in color)<br />

Narmada river bank (brown color soil sample)<br />

Narmada river bank (green in color)<br />

Sampling site Tapi river estuary region (Lavachha, Dahej)<br />

Water sample (Dark green in color)<br />

Tapi river (green in color)<br />

Soil sample<br />

Tapi river puddle (brown in color)<br />

Tapi river bank (dark green in color)<br />

Sampling site Purna river estuary region (Navsari)<br />

Water samples (All were green in color)<br />

Purna river bank (green in color)<br />

Soil samples Purna river bank (dark green in color)<br />

Purna river bank (mixed soil sample)<br />

15


and grown under shaking conditions for good biomass generation. The culture was<br />

repeatedly sub-cultured and checked for purity. Currently the cultures have been<br />

maintained in the growth room at cycle of 12 h light and 12 h dark with minimum<br />

or no shaking. A sample pictorial <strong>from</strong> few of the established enrichments has been<br />

shown in the figure. Isolation of individual algal strains <strong>from</strong> the enriched samples is<br />

under progress.<br />

16<br />

Microscopic view of various enrichments set-up for samples collected <strong>from</strong> different estuaries<br />

Thermo-Chemical Conversion<br />

Fast pyrolysis of selected biomass to<br />

obtain liquid fuel<br />

An automated fixed bed vacuum<br />

pyrolysis system of 1 kg biomass per<br />

hour capacity was designed and is under<br />

fabrication (see figure). The working<br />

system is likely to be ready by May<br />

2012. The system will have an interface<br />

with software for controlling the reactor<br />

temperature, biomass feeding, and char<br />

removal, and will also work as a data<br />

recorder. The designs of other assemblies<br />

like cyclone, condensers, filter, blower<br />

and burners were finalized and related<br />

procurement/fabrication is also under<br />

progress.<br />

Automated vacuum pyrolysis system of 1 kg/h<br />

capacity under fabrication


Technology for treatment of wastewater<br />

<strong>from</strong> biomass gasification system for<br />

power generation<br />

The project aims to reduce COD,<br />

ammonical and turbidity values of the<br />

effluent <strong>from</strong> producer gas wet scrubbing<br />

unit to meet CPCB norms for reuse<br />

and subsequent safe disposal. Selected<br />

physico-chemical properties of the raw<br />

wastewater were determined and average<br />

values are given in the following table.<br />

Sr.<br />

Parameter Mixed wastewater Upper tarry CPCB<br />

No.<br />

sample layer sample norms<br />

1 COD (mg/l) 1750 3200 < 250<br />

2<br />

3<br />

Ammonical content (NH ) (mg/l) 3<br />

Phenolic content (mg/l)<br />

130<br />

*BDL<br />

420<br />

*BDL<br />

< 50<br />

< 5<br />

4 pH 8.3 8.3 < 9.0<br />

5 TSS (mg/l) 169 210 < 50<br />

6 TDS (mg/l) 1510 - < 2100<br />

*Below detection limit of the available facility (i.e. less than 10 mg/l – photometric method)<br />

A new AC/DC supply panel has been<br />

purchased which gives refined quality<br />

of DC output and has the provision of<br />

regulating the ampere supply within<br />

narrow ranges for constant voltage. The<br />

trials were conducted using the new panel<br />

(see following figure) and highest COD<br />

Experimental set-up with new<br />

AC to DC supply panel<br />

was found for the iron electrode. Further<br />

experimental trials with iron electrode<br />

were performed on mixed wastewater for<br />

residence time of 10, 20 and 30 min with<br />

current supply of 0.5, 1.0, 1.5, 2.0 A.<br />

The COD reductions achieved are shown<br />

in the following figure. The amount of<br />

sludge generation was measured and<br />

found varying between 0.5 and 1% of the<br />

total volume. In order to further reduce<br />

the COD value, testing with addition of<br />

COD reduction at different ampere values<br />

oxidizing agents like hydrogen peroxide<br />

is under progress.<br />

Besides, a bench scale experiment has also<br />

been initiated to study anaerobic treatment of<br />

the waste-water and upper tarry layer sludge<br />

in 1 liter capacity batch type reactors. The<br />

waste-water and distilled water have been<br />

used, separately, to dilute cow dung in 1:5<br />

ratios. Gas yield and <strong>com</strong>position are being<br />

monitored.<br />

17


Comparative evaluation of improved<br />

biomass cook stoves for their suitability in<br />

tribal region of Gujarat<br />

Comparative evaluation of improved<br />

biomass cook stoves of six selected<br />

designs carried out last year revealed<br />

that SPRERI cook stoves for domestic<br />

and dhaba applications had much higher<br />

thermal efficiencies and lower CO/CO 2<br />

ratio. Further evaluation of IDBG<br />

domestic cook stove was carried out<br />

and it was found that the CO/CO 2 ratio<br />

initially increased upto 0.04 and then<br />

reduced to less than 0.02 (refer the<br />

graph). The outer surface temperature<br />

of the stove was, however, found<br />

very high, upto 120 o C as against the<br />

re<strong>com</strong>mended value of upto 60 °C.<br />

Therefore, a protective GI wire net was<br />

provided all along the outer surface of<br />

the stove and the surface temperature<br />

of the wire net was found below 60<br />

o C. Evaluation of that stove at selected<br />

user’s sites revealed that:<br />

• Women, cooking food, always kept<br />

her head stretched upward, putting<br />

undue strain on her neck. Its height<br />

need to be reduced suitably.<br />

• The insulate-7 was prone to abrasion<br />

and needed to be replaced by more<br />

stable insulation material.<br />

Keeping the above in view, a new model<br />

of the stove was developed. The height<br />

of the stove was reduced to 330 mm as<br />

against 480 mm in the original design<br />

and a ceramic lining was provided in<br />

place of insulate-7 for insulation. The<br />

SPRERI cook stove of the revised<br />

18<br />

CO/ CO 2 ratio for IDBG cook stove<br />

Low-height cook stove with protection net<br />

and ceramic lining (Model 2.2)<br />

design (see photograph) was provided<br />

to 200 tribal families in five villages of<br />

Dahod and Vadodara districts. Three<br />

different models of the SPRERI cook<br />

stoves i.e. IDBG domestic, IDBG<br />

dhaba (both provided with insulate-7)<br />

and low height SPRERI cook stove<br />

provided with ceramic lining have<br />

been submitted to Sardar Swaran<br />

Singh National Institute of Renewable<br />

Energy, Kapurthala for testing. As per<br />

the interim report, their heat utilization<br />

efficiency values are 32.8%, 33.4% and<br />

27.1%, respectively.


Modifications in open core down draft<br />

gasifier to reduce emissions <strong>from</strong> top<br />

of the reactor<br />

To over<strong>com</strong>e the chimney effect,<br />

preliminary experiments were carried<br />

out last year by putting-up a converging<br />

cone of 1/8 th , 1/12 th and 1/16 th area of the<br />

gasifier reactor. To maintain the desired<br />

gas flow rate for high pressure-drop<br />

conditions, a higher capacity blower (400<br />

m 3 /h, 800 mm WG pressure) was used<br />

and testing was carried out using good<br />

quality briquettes of 55 to 60 mm OD and<br />

30-60 mm length as fuel. The emissions<br />

were found reduced significantly with<br />

reducing top cover opening area. The<br />

temperatures in the oxidation zone and<br />

the gas at the outlet were found slightly<br />

increased. The opening of 1/16 th area was<br />

observed to be the best for operation of the<br />

gasifier with 55-60 mm OD briquettes.<br />

The gasifier equipped with a converging<br />

cone of 1/16 th area and high pressure<br />

drop blower was working satisfactorily.<br />

However, the converging cone was used<br />

only when gases were found emitting<br />

<strong>from</strong> top of the gasifier due to excessive<br />

bridging of the fuel (normally 45-60<br />

minutes after start of operation). Detailed<br />

investigation on long duration operation<br />

of around 8 h with converging cone and<br />

its effect on oxidation zone and gas outlet<br />

temperatures is under progress.<br />

Thermophoretic deposition of SPM<br />

and tar for cooling and cleaning of<br />

producer gas<br />

A detailed study of the literature available on<br />

thermophoresis was carried out. Most of the<br />

available theoretical models were developed<br />

for deposition of aerosol particles of<br />

measured sizes under controlled conditions<br />

in laboratory scale experimental set-up.<br />

Models developed by Francisco J. Romay<br />

(1997), Talbot et.al. (1980) and Batchelor<br />

& Shen (1985) were selected for prediction<br />

of thermophoretic deposition of particles<br />

present in the producer gas stream. The<br />

thermophoretic deposition efficiencies were<br />

calculated for the producer gas temperatures<br />

varying between 250 to 500 o C and maximum<br />

deposition efficiency was found for 500 o C<br />

gas temperature. All data for the gas and<br />

cooling water properties were obtained using<br />

the HTRI software available with Parul<br />

Institute of Technology, Vadodara. It has been<br />

reported that experimental thermophoretic<br />

deposition efficiency may be 1.5-2.5 times<br />

of the calculated efficiency due to presence<br />

of phenomena other than thermophoresis<br />

(i.e. turbulent eddy deposition etc.), which<br />

result in deposition of the particles. To<br />

validate the selected mathematical models<br />

for use with the producer gas, an available<br />

double pipe heat exchanger was used for<br />

experimentation. Cold water at 20 o C was<br />

circulated through the outer jacket and the<br />

hot producer gas was allowed to pass through<br />

the inner pipe and deposition of tar and SPM<br />

Over all predicted and actual thermophoretic<br />

deposition efficiencies at various inlet<br />

temperatures of the gas<br />

19


Effect of length of HE on predicted values<br />

was measured. The heat exchanger was<br />

installed just after the cyclone separator in<br />

SPRERI design 50 kg/h capacity open core<br />

down draft gasifier. The tar and SPM data for<br />

entire gas temperature range were measured<br />

for the gas flow rate of 125 Nm 3 /h using field<br />

type tar and SPM sampler of IIT Bombay<br />

design. The experimental values of particle<br />

deposition efficiency were <strong>com</strong>puted and<br />

found varying in the range of 12-30 % which<br />

matches with the values already reported for<br />

aerosol particle deposition.<br />

The calculated gas cleaning efficiency<br />

or thermophoretic deposition efficiency<br />

was found in the range of 6.75-15.9<br />

% for the gas inlet temperature<br />

varying between 250 to 500 o C. The<br />

experimentally <strong>com</strong>puted efficiency<br />

values were found 1.62-1.86 times<br />

of the calculated value. The overall<br />

values of deposition efficiencies by<br />

phenomena other than thermophoresis<br />

were estimated and were found varying<br />

in the range of 5.7-16.2 %. The present<br />

study was carried out with an open<br />

core downdraft gasifier. However, the<br />

same procedure may be adopted for<br />

estimation of producer gas cleaning<br />

potential by thermophoretic deposition<br />

for other gasifiers also. For the present<br />

20<br />

experimental set-up, length of the heat<br />

exchanger for optimum thermophoretic<br />

deposition efficiency was estimated<br />

to be 6 m (for gas temperature 350<br />

o C). No significant improvement was<br />

found in the thermophoretic deposition<br />

efficiency beyond 6 m length (for<br />

present case). The methodology may<br />

be useful to estimate the maximum<br />

possible cleaning of the gas by<br />

thermophoresis and to determine the<br />

length of particular heat exchanger for<br />

optimum thermophoretic deposition<br />

efficiency for any kind of raw producer<br />

gas at any temperature.<br />

Value chain on biomass based decentralized<br />

power generation for agro enterprises<br />

(NAIP-ICAR)<br />

All the <strong>com</strong>ponents of the gas cooling and<br />

cleaning (C&C) assembly of Unit-II (for<br />

CIAE centre) were tested by retrofitting<br />

with 100 kWe capacity biomass<br />

gasification based power generation<br />

system of the first Unit-I at SPRERI<br />

and a working demonstration with all<br />

<strong>com</strong>ponents installed was carried out<br />

in presence of Shri. Anil Kumar Dubey,<br />

Principal Investigator, on 13th Sep. 2011.<br />

The performance of the system was found<br />

satisfactory and all sub-assemblies of the<br />

unit-II were shifted to the project site of<br />

CIAE, Bhopal. The box type organic<br />

filter designed for permissible superficial<br />

velocity was tested extensively and found<br />

satisfactory in long duration trials. That<br />

box type organic filter was sent to CIAE,<br />

Bhopal. For the present, the gasification<br />

system at SPRERI has been equipped<br />

with two units of the original organic


Twin spray<br />

towers<br />

Cold<br />

cyclone<br />

Wood saving<br />

filter<br />

Char coal filter<br />

filters in parallel. This has brought down<br />

the gas velocity within the permissible<br />

superficial velocity value. Schematic of<br />

the modified C&C assembly is shown in<br />

figure below.<br />

During sixth Consortium advisory<br />

<strong>com</strong>mittee meeting of the project held<br />

in the month of January 2012, the<br />

Chairperson suggested carrying out<br />

testing of the gasifier using 55 mm<br />

Main burner<br />

Organic<br />

filter 1 Main<br />

blower<br />

Organic<br />

filter 2<br />

Schematic of the modified gas cooling and cleaning assembly<br />

Fabric filter<br />

100KWe producer<br />

gen.set<br />

diameter briquettes prepared with cotton<br />

stalk + pigeon pea stalk (1:1). The center<br />

had earlier reported better performance<br />

with briquettes of 40 mm diameter<br />

briquettes of cotton stalk and pigeon<br />

pea stalk. The required briquettes were<br />

prepared in adequate quantity. A few<br />

more refinements are being made in<br />

the gas C&C system and testing will be<br />

resumed shortly.<br />

21


Regional Test Centre for solar thermal<br />

devices is supported by MNRE, New<br />

Delhi, GoI and approved by the Bureau<br />

of Indian Standards (BIS). During the<br />

period, process of NABL accreditation<br />

was pursued vigorously. The quality<br />

manual was revised by incorporating<br />

<strong>com</strong>ments of the lead assessor. All<br />

the instruments used for testing were<br />

got calibrated <strong>from</strong> NABL accredited<br />

laboratories. Thereafter, Prof. R.L.<br />

Sawhney, Lead Assessor visited SPRERI<br />

and <strong>com</strong>pleted pre-assessment of our<br />

laboratory on 19 th November 2011.<br />

Three non-conformities, observed during<br />

pre-assessment, were closed by taking<br />

22<br />

Devices<br />

Solar flat plate collector<br />

• Through BIS<br />

• Direct <strong>from</strong> manufacturer<br />

Solar hot water systems<br />

• Flat plate collector based<br />

• ETC based<br />

Received for<br />

testing(Units)<br />

8<br />

7<br />

Testing <strong>com</strong>pleted<br />

(Units)*<br />

0<br />

0<br />

34<br />

24<br />

Solar concentrating cooker 1 1<br />

Solar box cooker<br />

• Through BIS<br />

2<br />

2<br />

• Direct <strong>from</strong> manufacturer<br />

1<br />

0<br />

Total 53 37<br />

* includes a few devices which had been received during the last year.<br />

necessary action and the final audit has<br />

been scheduled for June 9-10, 2012.<br />

In keeping with the instructions received<br />

<strong>from</strong> MNRE, a <strong>com</strong>mittee consisting<br />

of representatives of our test centre and<br />

GEDA/RRECL initiated inspection of<br />

manufacturers of ETC based solar hot<br />

water systems in Gujarat and Rajasthan<br />

States to verify the information provided<br />

REGIONAL TEST CENTRE<br />

by them and posted on MNRE website.<br />

Renewal audit under BIS Laboratory<br />

Recognition Scheme was carried out by<br />

Shri. K. Sudhakar Rao, Scientist-E &<br />

Head, (NROL), Mohali on 16 th and 17 th<br />

January 2012. Two non-conformities<br />

were observed during the renewal audit,<br />

and the same were closed by taking<br />

necessary action and submitting the<br />

required documents.<br />

Information on solar thermal devices<br />

received for testing and the devices for<br />

which testing was <strong>com</strong>pleted during<br />

the year 2011-12 is summarized in the<br />

following table :<br />

The Test Centre also provided technical<br />

back-up to industries in maintaining<br />

quality standards in manufacturing of solar<br />

thermal devices. Besides, four low carbon<br />

content plain glass samples were also<br />

received for testing. Their testing was<br />

<strong>com</strong>pleted and the test reports sent to the<br />

concerned parties.<br />

5<br />

5


Open House<br />

TRAINING AND AWARENESS CREATION<br />

An Open House was organized at<br />

SPRERI on January 6-7, 2012 to create<br />

awareness of RE technologies primarily<br />

among students of science, engineering<br />

and other disciplines of various schools<br />

and colleges spread all over Gujarat. Dr.<br />

Basudeb Bakshi, Principal, N V Patel<br />

College of Pure and Applied Sciences,<br />

Vallabh Vidyanagar inaugurated the<br />

Open House. Dr. Bakshi and Dr. Shyam,<br />

Director, SPRERI advised the students<br />

to have intensive interaction with the<br />

scientists and technical staff of SPRERI<br />

and representatives of the manufacturers<br />

and to develop understanding of various<br />

RE technologies on display. Around<br />

350 students <strong>from</strong> different schools<br />

and colleges along with their teachers<br />

and professors participated in the<br />

inauguration function. Some stalls were<br />

put up by school students to display<br />

their innovative ideas in the form of<br />

actual working prototypes/models. In all,<br />

around 2000 participants visited SPRERI<br />

during the event. Sceintists and technical<br />

personnel of SPRERI explained various<br />

RE technologies and gadgets to the<br />

visitors (photographs on cover page)<br />

Besides SPRERI, M/s Steelhacks<br />

Industries, M/s Sun Energy Systems, M/s<br />

Redsun Solar Industries, M/s Sunfree<br />

Heat Industries, M/s 2N Solar and M/s<br />

Taylor- made Solar Solutions displayed<br />

their renewable energy gadgets in the<br />

Open House.<br />

Training Programme<br />

A training - cum - demonstration<br />

programme of RE devices was<br />

organized on 23 rd May, 2011 at village<br />

Thakar Faliya, district Dahod, in<br />

association with Jivan Jyot Sarwajnik<br />

Vikas Trust, Dahod. Large number<br />

of villagers participated in the<br />

programme. A training programme<br />

was organized at SPRERI on March<br />

28, 2012 on “Testing of Solar Box<br />

type Cooker as per BIS Standard<br />

(IS 13429:2000)”. Ten participants<br />

<strong>from</strong> academic institutions and SBC<br />

manufacturing industries participated<br />

in the training programme. Er. Farha<br />

Tinwala, made a detailed presentation<br />

on SBC testing procedure according to<br />

BIS standards. In the afternoon session,<br />

all the participants were associated<br />

with actual field testing of SBCs under<br />

the technical guidance of Mrs. H.N.<br />

Mistry. The participants also interacted<br />

with the SBC manufacturers to gain<br />

information about the materials used<br />

and methods adopted in manufacturing<br />

of the cookers.<br />

Practical session on testing of SBC<br />

23


Post-graduate dissertations<br />

During the year, four students, as per details given below, <strong>com</strong>pleted their M.Tech<br />

dissertation at SPRERI. Besides, two M.Sc students <strong>from</strong> Jaipur National University,<br />

Jaipur joined the Bioconversion Technology division and continued pursuing their<br />

dissertation work.<br />

Sr. Name of the Institute/<br />

No. student/degree university<br />

1. Kataria Mahendra.B B.V.M Engg.<br />

(M.Tech)<br />

College,<br />

VV Nagar<br />

2. Boricha Nitin Junagadh<br />

Govindbhai Agricultural<br />

(M.Tech)<br />

University,<br />

Junagadh<br />

3. Samir Vahora Nirma Institute<br />

(M.Tech)<br />

of Technology,<br />

Ahmedabad<br />

4. Jignesh Makwana<br />

(M.Tech)<br />

5. Jitendra Singh Jaipur National<br />

Sangawat<br />

(M.Sc)<br />

University, Jaipur<br />

24<br />

6. Rakesh Patidar<br />

(M.Sc)<br />

Topic<br />

Design of a screw press for dewatering<br />

of cattle dung slurry<br />

Performance, monitoring and evaluation<br />

of field scale biomethanation system for<br />

fruit and vegetable wastes<br />

Comparative study of two packing<br />

media for anaerobic filter reactor for the<br />

treatment of cheese whey<br />

Experimental studies on SPRERI design<br />

fluidized bed gasifier<br />

Use of traditional mutagenesis for<br />

generation of hypercellulolytic mutants<br />

and optimization of enzyme production<br />

by solid state fermentation<br />

Effect of various pretreatment methods<br />

on the fermentation efficiency of the<br />

yeast


<strong>DEMO</strong>NOSTRATIONS AND TECHNOLOGY EVALUATION<br />

Renewable energy demonstrations<br />

SPRERI demonstrated IDBG cook stove,<br />

box type solar cooker and solar lanterns<br />

in a RE awareness programme organized<br />

by B & B Polytechnic College, Vallabh<br />

Vidyanagar at Thamana village under<br />

Umreth taluka district Anand on 19 th<br />

April, 2011. Large number of villagers,<br />

including women participated in the<br />

demonstration. The methods of use and<br />

benefits of the RE gadgets were explained<br />

to the participants.<br />

Demonstration of solar cooker at Thamana<br />

village (Anand)<br />

Large number of villagers participated<br />

in demonstrations of improved biomass<br />

cook stove, solar lanterns and box type<br />

solar cookers held as per the details<br />

given below. Salient features, method of<br />

operation and merits of the gadgets were<br />

RE Gadgets being demonstrated at Simal<br />

Faliya village<br />

explained to the participants.<br />

Village Simal Faliya, Chhotaudepur<br />

taluka, district Vadodara in association<br />

with a local NGO, Don Basco Tech,<br />

Lok Seva Kendra<br />

Villages Dageria (Zalod taluka) and<br />

Chedia (Limkheda taluka) district Dahod<br />

Forced circulation solar cabinet dryer<br />

Packed bed type solar air heaters based<br />

solar drying systems were installed<br />

at M/s Vitagreen Products Pvt. Ltd.,<br />

Rajkot (50 m²) and Dr. Panjabrao<br />

Deshmukh Krishi Vidyapeeth, Krish<br />

Nagar, Akola (72 m²). During the<br />

year, both the systems were provided<br />

with necessary instrumentation for<br />

collecting performance data under no<br />

load and load conditions. It was found<br />

that air temperature gain during no<br />

load condition varied <strong>from</strong> 20 to 41 °C<br />

at PDKV, Akola. During the tests, solar<br />

radiation on the plane of solar collector<br />

surface varied <strong>from</strong> 200 to 560 W/m 2<br />

and ambient temperature varied <strong>from</strong><br />

31 to 36 °C. The system was handed<br />

over to the University.<br />

The continuous dryer with the conveyor<br />

belt system designed and developed by<br />

the M/s Vitagreen Pvt. Ltd., was found<br />

not in working condition. As such no<br />

load tests were performed on 3 rd and<br />

4 th June 2011. The result showed that<br />

maximum air temperature gain was<br />

31.1 °C and temperature gain during no<br />

load condition varied <strong>from</strong> 8.0 to 31.1<br />

25


°C. During these tests, solar radiation<br />

on the plane of solar collector surface<br />

varied <strong>from</strong> 235 to 840 W/m 2 and<br />

ambient temperature varied <strong>from</strong> 33 to<br />

43.4 °C.<br />

Demonstration biogas plants of solid-state<br />

Deenbandhu design<br />

The Gujarat Agro Industries Corporation<br />

Ltd. had provided funds for setting-up<br />

family-size demonstration biogas plants<br />

of the new solid-state Deenbandhu<br />

design (<strong>from</strong> ICAR) at selected farmers’<br />

sites in Anand and adjourning districts of<br />

Gujarat in cost sharing mode. During the<br />

26<br />

Bharuch, Kheda and Vadodara districts of<br />

Gujarat as per details given in following<br />

table. All plants were found working<br />

satisfactorily and the beneficiaries were<br />

satisfied with the quality of construction,<br />

quantity and quality of the gas produced<br />

and overall performance of their plants.<br />

The farmers reportedly fed 50-70%<br />

less water than the plants of <strong>com</strong>mon<br />

designs. The Methane content in the<br />

biogas samples collected <strong>from</strong> a few<br />

farmers’ sites was found around 61%.<br />

The gas at all the sites, except one, is<br />

being used for thermal applications<br />

Biogas plants constructed at Nisaraya and Davol villages<br />

District-wise solid-state Deenbandhu biogas plants set-up and their average performance<br />

District/Parameter No. of plants of different capacities<br />

2 m 3 3 m 3 4 m 3 6 m 3 Total<br />

Anand 4 5 1 2 12<br />

Bharuch 2 -- -- -- 2<br />

Kheda -- -- -- 1 1<br />

Vadodara 4 2 -- -- 6<br />

Total 10 7 1 3 21<br />

Avg. cattle, Nos. 7 (4 – 14) 25 (5 – 75) 22 (22) 28 (10 – 60)*<br />

Avg. family members, Nos. 8 (4 – 16) 12 (7 – 15) 6 10 (4 – 15)<br />

Avg. dung fed, kg/d 46 (40 – 60) 67 (60 – 70) 80 123 (100 – 150)<br />

Avg. water poured, l/d 17 (10 – 20) 22 (16 – 30) 30 48 (35 – 70)<br />

* Figures in parenthesis give the variation<br />

year, twenty one demonstration biogas<br />

plants of 2, 3, 4 and 6 m 3 /d capacities were<br />

set-up at selected farmers’ sites in Anand,<br />

i.e. cooking and water heating. Duration<br />

of biogas use was found varying <strong>from</strong> 3-7<br />

hours per day depending upon number


of family members, size of the plants<br />

and quantity of the dung fed. Biogas<br />

<strong>from</strong> one of the plants was also being<br />

used as fuel in dual fuel diesel engine<br />

for irrigation. Total cost of setting-up<br />

a 2, 3, 4 and 6 m 3 /day capacity plant<br />

in central Gujarat was estimated to be<br />

Rs 17,230, 21,210, 26,110 and 32,280,<br />

respectively.<br />

Renewable energy intervention for rural<br />

development (DST)<br />

This programme was initiated during<br />

the year 2010-11 in three tribal villages<br />

i.e. Chillakota, Chedia and Dageria of<br />

Dahod district. During the year, the<br />

programme was extended to two more<br />

tribal villages i.e Simal Faliya and<br />

Raysingpura in Chhotaudepur taluka of<br />

Community cook stove set-up at Primary<br />

School of Chillakota village<br />

Vadodara district. A <strong>com</strong>munity cook<br />

stove (TIDE, Bangalore designed)<br />

was set-up in the Primary school of<br />

Chillakota village for cooking the mid<br />

day meal for the school children (see<br />

photograph below). The school has<br />

started using the new gadget and the<br />

cooks appeared fully satisfied with the<br />

performance of the new stove.<br />

In the same village, an evacuated<br />

Solar water heating system installed at<br />

Primary School of Chillakota village<br />

tube collector based solar water<br />

heating system of 125 LPD capacity<br />

was installed and connected with the<br />

existing drinking water supply system.<br />

The water is solar heated during the<br />

day time, stored over night and used<br />

for drinking next day. Samples of<br />

raw water and solar heated water were<br />

collected during February and May<br />

months and were got analyzed for<br />

electrical conductivity, salinity, pH,<br />

TDS and total hardness and all these<br />

properties were found improved with<br />

solar treatment. However, E-coli was<br />

found positive for both the samples<br />

collected during February and negative<br />

for both the sample collected during<br />

May. Further study will be carried out<br />

for the solar treatment of water.<br />

In the same village one unit each of<br />

ISI marked box type solar cooker with<br />

4 cooking vessels was provided to 21<br />

different households. The house women<br />

were given extensive training in use of the<br />

solar cookers. The women were found<br />

using their cooker for preparing a variety<br />

of local dishes including vegetables, rice,<br />

dhal, etc.<br />

27


28<br />

Solar cooker at Chillakota village under Limkheda taluka of Dahod district<br />

During the year, the original IDBG<br />

domestic stove design was modified<br />

to suit local requirements and its<br />

manufacturing and marketing right<br />

were transferred to a local firm. One<br />

hundred units of the modified improved<br />

biomass cook stove were procured and<br />

all those were readily taken by 100<br />

different households. Keeping in view<br />

the response in the selected villages,<br />

100 more stoves were procured and<br />

those were also taken by another 100<br />

households. In all, IDBG type improved<br />

biomass stoves have been set-up in<br />

Chillkota, Chedia and Dageria villages<br />

in Dahod district and Simal Faliya<br />

and Raysingpura villages in Vadodara<br />

district. Performance monitoring of the<br />

stoves is under progress.<br />

Providing improved domestic Biomass<br />

cook stove to villagers of Limkheda<br />

(Dahod)<br />

Villagers using biomass cook stove in<br />

their houses<br />

Biogas plants of new solid state<br />

Deenbandhu design, each of 2 m 3 /d<br />

capacity, had been constructed at nine<br />

selected farmer’s houses in Chillakota<br />

village last year. During the year fourteen<br />

more biogas plants of the same design<br />

were constructed at other 14 selected<br />

farmers’ houses in Chillakota, Dageria,


Constructed and <strong>com</strong>missioned biogas plants at two different sites<br />

Chedia and Simal Falia villages. All<br />

the plants were <strong>com</strong>missioned and<br />

were found working satisfactorily.<br />

Performance monitoring is under<br />

progress.<br />

SPRERI IDBG large capacity biomass<br />

cook stoves were provided to a few<br />

primary schools and restaurant in the<br />

selected tribal villages.The feedback<br />

suggested that the stove considerably<br />

reduced the emissions and the fuel<br />

consumption. However, the insulation<br />

(insulate-7) was found crumbling during<br />

routine use. Material of the insulation is<br />

required to be improved.<br />

The <strong>com</strong>mercial (dhaba) cook stove in use at<br />

Kedar Nath Bhojanalaya in Limkheda, Dahod<br />

One units each of 2.5 W LED solar<br />

lantern was provided to selected<br />

twenty five un-electrified households<br />

and one unit each of 7 W CFL lantern<br />

was provided to another nine farmers<br />

of Chillakota village. Those lanterns<br />

had been procured <strong>from</strong> a Bangalore<br />

based firm. The feedback available<br />

was that illumination of 2.5 W LED<br />

lanterns was insufficient for their<br />

routine uses. The Bangalore based<br />

firm <strong>from</strong> whom the lanterns had been<br />

procured did not provide support for<br />

the repairs and maintenance to rectify<br />

the faults reported by the beneficiaries.<br />

Keeping this in view, a MoU was<br />

signed with a local firm to supply 7<br />

W LED and CFL lanterns equipped<br />

with standard <strong>com</strong>ponents and with<br />

a <strong>com</strong>mitment to provide free of cost<br />

maintenance for a period of 2 years.<br />

Subsequently, 25 units of LED lanterns<br />

and 40 units of CFL lanterns were<br />

procured and provided to the selected<br />

farmers. Most of those lanterns have<br />

been found working satisfactorily and<br />

the manufacturer extended the service<br />

support, wherever required.<br />

29


‘Stand alone SPV lighting systems’ at<br />

Dageria village (Dahod)<br />

During 2006, stand alone SPV lighting<br />

systems had been installed in Dageria<br />

village of Dahod district under an<br />

ICAR sponsored project. All the houses<br />

connected with such lighting systems<br />

were re-visited during the year. Except<br />

the individual home lighting systems,<br />

most of the other systems were put in<br />

working order by extending routine<br />

maintenance. The charge controller<br />

of the 12 individual home lighting<br />

systems required replacement at a<br />

cost of around Rs 25,000. Efforts are<br />

underway to resolve the issue.<br />

30<br />

Some of the farmers with their solar lanterns<br />

PV panel of the stand alone lighting system<br />

at one of the hamlets in Dageria village


Generation of biogas <strong>from</strong> kitchen<br />

wastes<br />

An agreement for supply of technology<br />

for generating biogas <strong>from</strong> kitchen<br />

waste for treating 2400 kg/day plant<br />

on consultancy basis was signed with<br />

Sumandeep Vidyapeeth, Pipariya,<br />

Gujarat.<br />

Pyrolysis oil production studies for<br />

selected biomass samples<br />

Biomass samples of brown chickpea<br />

Biomass<br />

Moisture<br />

content<br />

(%)<br />

CONSULTANCY<br />

Ash<br />

content<br />

(%db)<br />

Volatile<br />

matter<br />

(%db)<br />

Fixed<br />

carbon<br />

(%db)<br />

Calorific<br />

value<br />

(kcal/kg)<br />

Neem seed 18.30 3.79 78.62 17.60 4677<br />

Pigeon pea husk 8.66 2.11 74.36 23.53 4214<br />

Yellow pea husk 11.63 1.53 83.85 14.62 4580<br />

Ground nut shell 8.67 4.79 72.71 22.49 4161<br />

Brown chickpea husk 12.47 0.66 74.72 24.61 3960<br />

Brown chickpea stalk 10.75 6.85 76.92 16.23 3428<br />

Wheat straw 13.08 9.34 75.48 15.18 3874<br />

Soyabean stalk 9.08 3.92 83.92 12.14 4730<br />

Saw dust 21.67 2.26 85.01 12.73 4841<br />

The technology of IDBG cook stoves<br />

developed at SPRERI was transferred to<br />

M/s Patel Trunk Factory, Gandhi Road,<br />

Anand, Gujarat on non-exclusive basis.<br />

TRANSFER OF TECHNOLOGY<br />

stalk and husk, yellow pea husk, neem<br />

seed, soybean stalk, wheat straw and<br />

pigeon pea husk, received <strong>from</strong> M/s<br />

Shivganga Shrikishan Agrotech Farm,<br />

Akola, were grinded to 1-2 mm particle<br />

size and their proximate analysis and CV<br />

were determined and are given in the<br />

following table. Oil production phase of<br />

all the samples will be pursued as soon<br />

as vacuum pyrolysis system be<strong>com</strong>es<br />

operational.<br />

Manufacturing and marketing rights<br />

in respect of this technology were also<br />

transferred to the firm for a period of five<br />

years w.e.f. September 29, 2011.<br />

31


1. Er. Tilak Chavda and Mrs. H. N. Mistry<br />

attended two days training programme<br />

on “Awareness on ISO/IEC: 17025-<br />

2005 and measurement uncertainty”<br />

held at Sadbhav Institute of Training<br />

for Standardization (SITS), Vadodara,<br />

April 7-8, 2011.<br />

2. Er. Tilak Chavda, Er. Farha Tinwala and<br />

Er. Nishadh Nibarka attended two days<br />

training programme on “Understanding<br />

requirements of ISO/IEC: 17025-<br />

2005 and evaluation of measurement<br />

uncertainty as per ISO – GOM 1995<br />

method – in calibration & testing”<br />

32<br />

HUMAN RESOURCE DEVELOPMENT<br />

1. Dr. P.N. Joshi, Principal Scientist and<br />

Head of Division, CIFT, Cochin visited<br />

SPRERI on 16 th June, 2011.<br />

2. Er. A.K. Dubey, Principal Scientist,<br />

CIAE, Bhopal visited SPRERI on 23 rd<br />

September, 2011.<br />

3. Shri D.P. Joshi, Director, GEDA,<br />

Gandhinagar visited SPRERI on 5 th<br />

October, 2011.<br />

4. Dr. Anwar Alam, Ex–Deputy Director<br />

General (Engg), ICAR, New Delhi<br />

visited SPRERI on 13 th October, 2011.<br />

5. A team of PHT scientists <strong>from</strong> UAS,<br />

Raichur visited SPRERI on October<br />

17-18, 2011.<br />

6. Quinquennial Review Team of AICRP<br />

on RES (ICAR) consisting of Dr. A.N.<br />

Mathur (Chairman), Dr. J.P.Mittal,<br />

IMPORTANT VISITORS<br />

held at Sadbhav Institute of Training<br />

for Standardization (SITS), Vadodara,<br />

December 23-24, 2011.<br />

3. Er. Devendra Pareek participated<br />

in a short course on “Economics<br />

of Renewable Energy based Power<br />

Generation” organized by IIT Delhi<br />

during May 25-27, 2011.<br />

4. Er. Devendra Pareek participated in<br />

the DST sponsored “SERC School<br />

on Combustion in Energy Sector”<br />

organized by IIT Bombay during June<br />

7-11, 2011.<br />

Dr. Harpal Singh and Dr. P.L.Singh<br />

along with Dr. K.C. Pandey (Project<br />

Coordinator) visited SPRERI on<br />

January 10-11, 2012.<br />

7. Dr. S. Santhana Bosu, Dean (Engg),<br />

TNAU, Coimbatore ac<strong>com</strong>panied with<br />

five senior colleagues visited SPRERI<br />

on 4 th February, 2012.<br />

8. Ms. Barbara B. Pike, Executive<br />

Director, Maritimes Energy<br />

Association, Canada visited SPRERI<br />

on 15 th March, 2012.<br />

9. Mrs. Usha Thorat, Ex-Deputy<br />

Governor, Reserve Bank of India<br />

and Member, Board of Directors,<br />

Foundation for Ecological Security,<br />

Anand visited SPRERI on 31 st March,<br />

2012.


PARTICIPATION IN IMPORTANT MEETINGS, SEMINARS<br />

AND CONFERENCES<br />

1. Dr. M. Shyam participated in the<br />

National Seminar on “Green Energy<br />

: Empowering Rural India at Rajiv<br />

Gandhi Institute of Information<br />

Technology”, Amethi and presented<br />

an invited talk on “Bioenergy<br />

Management for Sustainable<br />

Development of Rural India” during<br />

April 15-16, 2011.<br />

2. Ms. Himali Mehta delivered an<br />

invited talk on “Bioconversion of<br />

different wastes for energy options”<br />

at a short seminar on Trends in<br />

Renewable Energy Technologies<br />

organized by Board for Environment<br />

and Green Technology, Gujarat<br />

Technical University on April 30,<br />

2011 at Ahmedabad Management<br />

Association, Ahmedabad.<br />

3. Ms. Himali Mehta attended “National<br />

Conference on Recent Trends<br />

in Engineering & Technology”<br />

organized by B.V.M Engineering<br />

College, V.V.Nagar, Gujarat during<br />

13-14 May 2011 and presented a<br />

paper on Experiments for designing a<br />

screen of a screw press for dewatering<br />

of cattle dung slurry.<br />

4. Dr. M. Shyam attended the Selection<br />

Committee (Senior Faculty)<br />

Meeting held at Sardarkurshinagar<br />

Dantiwada Agricultural University,<br />

Sardarkrushinagar on June 15, 2011.<br />

5. Dr. M. Shyam participated in the<br />

National Conference on “Recent<br />

Development in Wind and Solar<br />

Power” held at Jainarain College of<br />

Technology, Bhopal and presented<br />

paper on “Status and Potential<br />

of Wind Power Development in<br />

Gujarat” during July 1-2, 2011.<br />

6. Dr. M. Shyam participated as Chief<br />

Guest in the Inaugural Function<br />

of Departmental Physical Society<br />

for the year 2011–12, Sardar Patel<br />

University, Vallabh Vidyanagar on<br />

July 30, 2011.<br />

7. Ms. Madhuri Narra attended the first<br />

and second meeting of the Task force<br />

on Energy Bioscience held in DBT,<br />

Delhi during 5 th August 2011 and<br />

7 th February 2012, respectively, and<br />

presented the progress of the project<br />

on “Developing an integrated process<br />

technology for conversion of crop<br />

residues into ethanol and methane for<br />

use as transport fuels and establishing<br />

a biotechnology R&D centre for<br />

transport fuels”.<br />

8. Dr. M. Shyam attended the Selection<br />

Committee Meeting as an Expert<br />

Member at Central Salt & Marine<br />

Chemicals Research Institute,<br />

Bhavnagar held on September 6,<br />

2011.<br />

9. Ms. Himali Mehta delivered an invited<br />

talk on “Energy and Community” at<br />

a programme organized by Gujarat<br />

Council of Science and Technology<br />

(GujCOST), Gandhinagar for staff<br />

members of Community Science<br />

Centres on October 20, 2011<br />

10. Dr. M. Shyam participated in the<br />

National Seminar on “Recent<br />

33


34<br />

Advances in Bio-Energy Research”<br />

held at SSS-NIRE, Kapurthala and<br />

delivered a key-note lecture on “Crop<br />

Residues Gasification based Power<br />

Generation System in the Production<br />

Catchment” on November 25, 2011.<br />

11. Dr. M. Shyam, Er. Devendra<br />

Pareek and Er. A.K. Joshi attended<br />

the Consortium Implementation<br />

Committee (CIC) meeting of<br />

NAIP project on “Value Chain on<br />

Biomass based Decentralized Power<br />

Generation” held at CIAE, Bhopal on<br />

October 19, 2011.<br />

12. Dr. M. Shyam participated in the<br />

Brainstorming Session on “Precision<br />

Farming, Farm Mechanization and<br />

Energy” held at IASRI, New Delhi<br />

on November 16, 2011.<br />

13. Er. A. Gokul Raj attended 7 th<br />

National Conference on Indian<br />

Energy Sector, Synergy with Energy<br />

2011” as delegate at Ahmedabad on<br />

November 18-19, 2011.<br />

14. Dr. M. Shyam and Er. S. N. Singh<br />

participated in the DST Review<br />

Meeting held at New Delhi on<br />

December 12, 2011.<br />

15. Er. A. Gokul Raj delivered a keynote<br />

address as guest of honor in inaugural<br />

function of “National energy<br />

conservation day” at N V Patel<br />

Science College, Vallabh Vidyanagar<br />

on December 14, 2011.<br />

16. Dr. M. Shyam attended the Annual<br />

Review Meeting of Bio-energy<br />

projects held at Directorate of<br />

Sorghum Research, Hyderabad on<br />

December 26, 2011.<br />

17. Dr. M. Shyam attended the CAS<br />

Screening Committee Meeting as an<br />

Expert Member held at Maharana<br />

Pratap University of Agriculture and<br />

Technology, Udaipur on December<br />

29, 2011.<br />

18. Er. Asim K. Joshi delivered a lecture<br />

on “Biomass Gasification Basics”<br />

during one week state level STTP on<br />

“Recent trends in Renewable Energy<br />

Systems” on December 29, 2011.<br />

19. Dr. M. Shyam and Er. Asim K. Joshi<br />

attended the Consortium Advisory<br />

Committee meeting of NAIP project<br />

on decentralized power generation,<br />

CIAE Bhopal on January 16, 2012.<br />

20. Er. Asim K. Joshi attended the<br />

Reference Group Committee<br />

meeting organized by VIKSAT<br />

Nehru Foundation for Development,<br />

Ahmedabad, Gujarat on January 24,<br />

2012.<br />

21. National seminar on “Power<br />

Generation <strong>from</strong> Renewable Energy<br />

Sources” was held at Department of<br />

Renewable Energy Sources, College<br />

of Technology and Engineering,<br />

MPUAT, Udaipur (Rajasthan),<br />

February 2-3, 2012.<br />

• Dr. M. Shyam delivered inaugural<br />

addressed as Chief Guest and also<br />

delivered a key-note address on<br />

“Power generation <strong>from</strong> renewable<br />

energy sources – Rural perspective”,<br />

• Er. S. N Singh presented a research<br />

paper entitled “Effect of <strong>com</strong>pression<br />

ratios on performance and exhaust<br />

emission characteristics of 6 kW<br />

<strong>com</strong>pression ignition engine fueled


y diesel and bio-diesel at varying<br />

load”, and<br />

• Er. A. Gokul Raj presented a research<br />

paper entitled “Development and<br />

evaluation of a 2.75 kWp solar<br />

photovoltaic power supply system<br />

using imported dual axis sun tracker”<br />

22. Ms. Himali Mehta presented a<br />

status paper on “Climate change<br />

mitigation efforts in Gujarat”,<br />

during the brainstorming session<br />

of various stakeholders on climate<br />

change organized by Institute of<br />

Rural Management, Anand (IRMA)<br />

and Gujarat Ecology Commission,<br />

Gandhinagar at IRMA on February<br />

2, 2012.<br />

23. Dr. M. Shyam attended the<br />

Workshop on “Global Warming:<br />

Mitigation Strategies During 21 st<br />

Century” held at Sardarkurshinagar<br />

Dantiwada Agricultural University,<br />

Sardarkrushinagar and delivered a<br />

talk on “Impacts and strategies for<br />

climate change” on February 24,<br />

2012.<br />

24. Dr. M. Shyam attended the Selection<br />

Committee (Senior Faculty) Meeting<br />

at Anand Agricultural University,<br />

Anand on February 11, 2012 and<br />

March 27, 2012.<br />

25. Ms. Anushree Kogje attended<br />

the workshop on “Alternative<br />

Sustainable Processes” organized by<br />

Institute of Chemical Technology,<br />

Mumbai during 14-18 March 2012.<br />

26. Er. Tilak Chavda presented a<br />

lecture on “Solar energy and<br />

its application” during one<br />

day seminar on “Solar Energy<br />

Utilization: Learning <strong>from</strong> the<br />

past” held at CSIR-Central Salt<br />

and Marine Chemicas Research<br />

Institute, Bhavanagar on March<br />

27, 2012.<br />

35


1. Tilak V. Chavda, Naveen Kumar & A.<br />

Sreekumar (2011). Development of<br />

a simple solar powered intermittent<br />

adsorption refrigeration system.<br />

(Accepted for publication in Journal<br />

of Agricultural Engineering).<br />

2. Himali Mehta, Samir Vahora and<br />

D. Senthilkumar. Efficacy of two<br />

different packing media in treating<br />

cheese whey in Anaerobic Filter<br />

Reactors. (Submitted for publication<br />

in Solar Energy Society of India).<br />

3. Himali Mehta and Samir Vahora,<br />

Experience of operating an indigenous<br />

screw press for dewatering cattle dung<br />

slurry. (Submitted for publication in<br />

Agricultural Engineering Today).<br />

4. Samir Vahora, Himali Mehta and<br />

Nikita Chokshi. Packing media for<br />

anaerobic fixed film reactor – A<br />

review. (Submitted for publication in<br />

Journal of Environmental Science &<br />

Engineering).<br />

36<br />

PAPERS PUBLISHED/SENT FOR PUBLICATION<br />

5. Madhuri Narra, Garima Dixit, Jyoti<br />

Divecha, Datta Madamwar, Amita<br />

R Shah. “Production of cellulases<br />

by solid state fermentation with<br />

Aspergillus terreus and enzymatic<br />

hydrolysis of mild alkali-treated rice<br />

straw”. (Accepted for publication in<br />

Bioresource Technology).<br />

6. Devendra Pareek, Sunil Narnaware,<br />

Asim Joshi and Vikas K Verma.<br />

Gasification of crop residue briquettes<br />

in an open core down graft gasifier.<br />

Journal of Agricultural Engineering,<br />

48(2), April–June 2011.<br />

7. Sunil Narnaware and Devendra<br />

Pareek. IDBG cook stove improving<br />

efficiency and environment of rural<br />

kitchens. Renewable Energy Akshay<br />

Urja, 5 (3): 30-33, December 2011.<br />

8. S.N. Singh and M. Shyam.<br />

Demonstration of biogas plants of<br />

solid-state Deenbandhu design in<br />

Gujarat. (Submitted to Agricultural<br />

Engineering Today).


RESEARCH PROJECTS UNDERTAKEN DURING 2011-12<br />

Solar Energy<br />

SP-2008-ST-31<br />

ORP on forced circulation solar dryer<br />

by using packer bed solar air heaters<br />

(AICRP – ICAR)<br />

Investigators: Tilak Chavda and Swati<br />

Mane<br />

SP-2008-PV-6<br />

Design and development of solar<br />

refrigerator with ice making facility<br />

(AICRP – ICAR)<br />

Investigators: Tilak Chavda and A.<br />

Sreekumar<br />

SP-2008-PV-7<br />

Testing and evaluation of dual axis sun<br />

tracker (AICRP – ICAR)<br />

Investigators: Tilak Chavda and Manish<br />

Bhayani<br />

Regional Test Centre for Solar Thermal<br />

Devices (MNRE, New Delhi)<br />

Staff involved: Tilak Chavda, H. N.<br />

Mistry and Swati Mane<br />

Bioconversion<br />

SP-2008-AT-27<br />

Development and evaluation of digested<br />

slurry dewatering machine (TSC<br />

approx.35%) suitable for large capacity<br />

biogas plants (AICRP – ICAR)<br />

Investigators: Himali Mehta and Samir<br />

Vahora<br />

SP-2009-AT-28<br />

Study on use of different packing media<br />

in the anaerobic filter system developed<br />

by SPRERI with reference to efficiency<br />

and cost (AICRP – ICAR)<br />

Investigators: Himali Mehta and Samir<br />

Vahora<br />

SP-2010-AT-29<br />

Performance monitoring and evaluation<br />

of 10 t/d biphasic system installed at<br />

JISL, Jalgaon and FVU-Mother Dairy,<br />

New Delhi (AICRP – ICAR)<br />

Investigators: Himali Mehta and Samir<br />

Vahora<br />

SP-2009-AT-30<br />

Developing an integrated process<br />

technology for conversion of crop<br />

residues into ethanol and methane for<br />

use as transport fuels and establishing a<br />

biotechnology R&D centre for transport<br />

fuels (DBT, New Delhi)<br />

Investigators: Madhuri Narra, Garima<br />

Dixit and Himali Mehta<br />

SP-2010-AT-32<br />

Techno-economic analysis of field scale,<br />

water scrubbing based biogas bottling<br />

plants (AICRP – ICAR)<br />

Investigators: Himali Mehta<br />

SP-2010-AT-34<br />

Development of an anaerobic culture by<br />

in vivo and in vitro supplementation of<br />

micronutrients for enhancing solid state<br />

biomethanation of lignocellulosic wastes<br />

(AICRP – ICAR)<br />

Investigators: Madhuri Narra, Nitin<br />

Deshmukh/B.Velmurugan<br />

SP-2010-AT-35<br />

Development of an economically viable<br />

process technology for de-toxification of<br />

Jatropha de-oiled cake and simultaneous<br />

fuel gas production (DST, New Delhi)<br />

Investigators: Garima Dixit and Madhuri<br />

Narra<br />

37


SP-2010-AT-36:<br />

Screening and improving biomass<br />

production and lipid accumulation<br />

of microalgae <strong>from</strong> estuary region<br />

(Khambhat, Gujarat) by conventional<br />

approach (DST, New Delhi)<br />

Investigators: Sudha Sahay and Garima<br />

Dixit<br />

Thermo-Chemical Conversion<br />

SP-2008-PG-45<br />

Value chain on “Biomass based<br />

decentralized power generation for agro<br />

enterprises (AICRP-ICAR)<br />

Sponsor: National Agricultural<br />

Innovation Project of ICAR<br />

Investigators: Asim Joshi, Devendra<br />

Pareek, Sunil Narnaware, Vikas Verma,<br />

Sachin Ghanchi and M. Shyam<br />

SP-2010-PG-49<br />

Fast pyrolysis of selected biomass to<br />

obtain liquid fuel (AICRP-ICAR)<br />

Investigators: Asim Joshi, Devendra<br />

Pareek and Jayprakash Samariya<br />

SP-2010-PG-50<br />

Modification in open core downdraft<br />

gasifier to reduce emissions <strong>from</strong> top of<br />

the reactor (AICRP-ICAR)<br />

Investigators: Asim Joshi and Devendra<br />

Pareek<br />

SP-2010-PG-51<br />

To study the effect of different design and<br />

operating parameters on thermophoretic<br />

depositions of suspended particulate<br />

matters and tar for cooling and cleaning<br />

of the producer gas (AICRP-ICAR)<br />

Investigators: Asim Joshi, Sunil<br />

Narnaware and Devendra Pareek<br />

38<br />

SP-2010-PG-52<br />

Development of technology for treatment<br />

of waste water <strong>from</strong> producer gas wet<br />

scrubbing unit for reuse and final disposal<br />

(AICRP-ICAR)<br />

Investigators: Asim Joshi, Devendra<br />

Pareek and Jayprakash Samariya<br />

SP-2010-PG-53<br />

Comparative evaluation of improved<br />

cook stoves (AICRP-ICAR)<br />

Investigators: S.N. Singh, Asim Joshi,<br />

Devendra Pareek, Sunil Narnaware and<br />

Sachin Ghanchi<br />

Technology Transfer<br />

DST Core project on renewable energy<br />

intervention for rural development<br />

(DST, New Delhi)<br />

Investigators: S.N. Singh, S. Mohana<br />

and J. P. Makwana<br />

Setting-up of demonstration biogas<br />

plants of solid-state deenbandhu design<br />

(GAICL, Ahmedabad)<br />

Investigators: S.N. Singh and M. Shyam


Director<br />

Dr. M. Shyam<br />

Scientists<br />

Solar Division<br />

Er. Tilak Chavda, I/C Head<br />

Er. Swati Mane (upto 19.11.2011)<br />

Er. Vinayak Muley (upto 04.10.2011)<br />

Er. A. Gokul Raj<br />

Er. Farha Tinwala<br />

Mrs H. N. Mistry<br />

Er. Nishadh Nimbark<br />

Mr. Herma Hasmukh<br />

Mr. Manish Bhyani (upto 01.07.2011)<br />

Mr. Nirav Solanki<br />

Bio-Conversion Technology Division<br />

Er. Himali Mehta, I/C Head<br />

Dr. Sudha Sahay (upto 30.6.2011)<br />

Dr. Garima Dixit<br />

Er. B.Velmurugan<br />

Mrs. Madhuri Narra<br />

Er. Manish Detroja (upto 30.6.2011)<br />

Er. Samir Vahora<br />

Dr. Tarak Parekh<br />

Dr. Nitin Deshmukh (upto 11.1.2012)<br />

Dr. Bhavik Acharya (upto 6.7.2011)<br />

Er. D.Senthil Kumar (upto 30.8.2011)<br />

Ms. Anushree Kogje<br />

Mr. Punit Karawadia<br />

Er. Sandeep Sharma<br />

Thermo-Chemical Conversion Division<br />

Er. Devendra Pareek, I/C Head (upto 31.10.2011)<br />

Er. Asimkumar Joshi, I/C Head (w.e.f. 1.11.2011)<br />

Er. Sunil Naranaware (upto 30.9.2011)<br />

Er. Jignesh Makwana<br />

Er. Vikas Verma (upto 1.11.2011)<br />

Er. Sachin Ghanchi<br />

Er. Jayprakash Samariya<br />

SPRERI TEAM (2011-12)<br />

Er. Shakil Saiyad<br />

Mr. Anant Patel<br />

Mr. Harshad Suthar<br />

Extension<br />

Dr. S. Mohana, Head (upto 29.6.2011)<br />

Er. Satya Narayan Singh, I/C Head<br />

Mr. Jitendra Suthar<br />

Administration<br />

Mr. P. Amar Babu<br />

Ms. Pragna Dave<br />

Mr. Rajendra Shah<br />

Mr. Hitesh Dalwadi<br />

Mrs. Aida Mascarenhas<br />

Mr. Hasmukh Vaghela<br />

Technicians and Drivers<br />

Mr. Jayesh Parmar<br />

Mr. Bhupendra Prajapati<br />

Mr. Rakesh Parmar<br />

Mr. Ramesh Bhoi<br />

Mr. Rajesh Machhi<br />

Lab Attendant and Helpers<br />

Mr. Minesh Suthar<br />

Mr. Purshottam Harijan<br />

Mr. Ashok Harijan<br />

Mr. Dahya Harijan<br />

Mr. Prakash Machhi<br />

Mr. Natu Parmar<br />

Mr. Bhupat Parmar<br />

Mr. Ishwar Harijan<br />

Mr. Harman Parmar<br />

Mr. Laxman Parmar<br />

Mr. Ashok Patel<br />

Mr. Vijay Vasava<br />

Mr. Bhailal Solanki<br />

Ms. Manjula Vadhel<br />

39


40<br />

BALANCE SHEET AS ON 31.03.2012

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