English - Meijer Special Equipment

A trademark of Meijer Special Equipment 

Operating manual & book of parts 

Ordering code: RE200701 

Edition: 17-10-2006 

(English) 

POWER RANGE RE2/RE4 

THIN RANGE RE2/RE4 

SINGLE RANGE RE2 

SLIM RANGE RE2 

SLIDE RANGE REE2/REE4 

www.telescopicforks.com

Table of contents 


1. Comment..............................................................................................................2 

2. Foreword..............................................................................................................3 

3. Introduction .........................................................................................................4 

4. Identification ........................................................................................................5 

4.1. Type specifications..................................................................................................................... 5 

4.2. Explanation of type plate ............................................................................................................ 6 

4.3. Explanation of indication type..................................................................................................... 7 

4.4. Capacity...................................................................................................................................... 7 

5. Safety....................................................................................................................9 

6. Instructions for use...........................................................................................10 

7. Mounting instructions.......................................................................................11 

7.1. Prescriptions............................................................................................................................. 11 

7.2. Mounting instructions for telescopic forks with a separate flow divider ................................... 12 

7.2.1. Recommended oil flow and hose diameter........................................................................... 13 

7.2.2. Putting the telescopic forks into operation ............................................................................ 13 

7.3. Protecting the telescopic forks ................................................................................................. 13 

8. Inspection and maintenance ............................................................................14 

8.1. Maintenance schedule ............................................................................................................. 14 

8.2. Trouble chart for telescopic forks with a separate flow divider ................................................ 17 

8.3. Instructions for replacing hydraulic parts.................................................................................. 18 

8.4. Ordering spare parts ................................................................................................................ 19 

Appendices ..............................................................................................................20 

© MEIJER SPECIAL EQUIPMENT 2005 1


1. Comment 

©Copyright 2005, Meijer Special Equipment. All rights reserved. 

Information provided in this manual, including but not limited to pictures and text, may not be 

reproduced or distributed without prior written consent of Meijer Special Equipment, if not stated 

otherwise. 

The information in this manual is provided without any form of guarantee. Meijer Special Equipment 

shall in no case be liable for injuries and damages resulting from the use of this manual. 

Note that the information in this manual can be modified at any time without prior notice. Note also that 

this manual can contain technical inaccuracies and misprints. Meijer Special Equipment does its best 

to prevent mistakes in this manual, but can not guarantee it. If you come across misprints or technical 

inaccuracies or if you have suggestions, please, let us know about it. 

KOOI Reachforks ® is a registered trademark of Meijer Special Equipment. 

Other trademarks or product names used in this manual, but that are not mentioned here, are 

trademarks of their respective holders. 

2 © MEIJER SPECIAL EQUIPMENT 2005

2. Foreword 


Meijer Special Equipment is the world biggest manufacturer of hydraulic retractable lift truck forks, 

which are manufactured under the brand name KOOI Reachforks ®. The telescopic forks were 

introduced in 1980 by KOOI BV, manufacturer of the collapsible fork-lift truck, the so-called Kooi-AAP, 

but were manufactured by Meijer BV. From November 2000 Meijer Special Equipment (division of 

Meijer Holding) along with production is also responsible for the marketing and sales of the telescopic 

forks. 

With your new telescopic forks you have acquired a reliable product that meets the highest quality and 

consumer requirements. Before you start using the telescopic forks you should know how to use the 

telescopic forks correctly. This manual tells you everything that you must know about the telescopic 

forks. It allows you to optimally operate the telescopic forks. Moreover, our After Sales Department is 

always ready to render you technical support. 

KOOI Reachforks ® meet the following quality standards: 

1. ISO 9001 – 2000 - Quality Management System 

2. ISO 13284 - Fork arm extensions and telescopic fork arms 

3. ISO 4406 - Hydraulic fluid power – Fluids – Method for coding level of contamination by solid 

particles 

4. ISO 2328 - Fork-lift trucks – forks on type fork arms and fork arm carriages 

5. CE (98/37) EC - Machinery Directive 

6. EN 729-2 - Quality requirements for welding. Fusion welding of metallic materials. Part 2 

Comprehensive quality requirements 

A random selection of telescopic forks undergoes a dynamic endurance test according to ISO 2330. 



3. Introduction 

The KOOI Reachforks ® are hydraulic retractable lift truck forks. They are designed in such a way that 

minimum maintenance is necessary, which allows to reach the most possible life span. To achieve 

this it is really important that the maintenance is performed according to the instructions of the 

manufacturer. The aim of this instruction manual is to acquaint you with the telescopic forks. We also 

advise you to study this instruction manual carefully before you start mounting the telescopic forks and 

as you operate them later on. 

The manufacturer reserves the right to modify specifications without prior publications. Because we 

are constantly striving to improve the product it may happen that the pictures in this manual do not 

coincide with the telescopic forks that you have acquired. That is why it is important to mention the 

type and serial number as you order spare parts or inquire for information. In the appendices there are 

figures and specification tables of all types of telescopic forks, so that you may state the 

corresponding article number when you order spare parts. 


4. Identification 


In this chapter the information that is stated on the type plate is explained. This information contains 

technical specifications of the telescopic fork and is necessary when ordering spare parts. So, it is 

important to know what information is stated on the type plate and how this information can be used. 

4.1. Type specifications 

The following data should be specified when ordering spare parts or making inquiries. The serial 

number and type are stated on the type plate of each telescopic fork (see Figure 4.1). These 

specifications are also engraved on the side of each inner fork. 

Type, Serial Number, Production Year: 

Figure 4.1 Position of type plate and engraved specifications 

Manufacturer’s name : Meijer Special Equipment 

Manufacturer’s address : Oudebildtdijk 894 

9079 NG Sint Jacobiparochie 

The Netherlands 

Tel. : 0031 518 492929 

Fax. : 0031 518 492915 

Websites : www.mse-forks.com 

E-mail : info@mse-forks.com 

Type Plate 

Engraved data 



4.2. Explanation of type plate 

The type plate is the plate that is located on the upper side of each telescopic fork. The type plate is 

mounted on the left as well as on the right fork. Both left and right must be seen from the positions of 

the fork-lift truck driver. The type plate contains important information about the technical 

specifications of the telescopic fork. Figure 4.2 shows an example of a type plate. The letters in the left 

plate can be found in Table 4.1 that represents the description and the measuring unit. The right plate 

is an example of how the type plate can be filled in. 

Figure 4.2 Type plate of a telescopic fork 

Letter Description Measuring unit 

A Indication of type 

B Production year 

C Serial number (L = left / R = right) 

D Dead weight Kg 

E Centre of gravity Mm 

F Capacity retracted Kg 

G Capacity extended Kg 

H Load centre retracted Mm 

I Load centre extended Mm 

J Maximum operating pressure MPa (1 MPa = 10 bar) 

Table 4.1 Description of the specifications on a type plate of a telescopic fork 


4.3. Explanation of indication type 


Often A at Figure 4.1 contains the type of the telescopic fork. From the type code again various 

information can derived. Table 4.2 gives the description of the various sections of the type code. 

Here is an example: 

RE4-35-1350-1000 

Section of Description Measuring 

indication type 

unit 

RE Fork type (in this case telescopic fork with separate flow divider) 

4 Number of cylinders per set of telescopic forks 

35 Total capacity of a set of telescopic forks / LC 600mm x 100 kg 

1100 Retracted fork length mm 

0750 Stroke (length difference between retracted and extended fork) mm 

Table 4.2 Various sections of the type code and their description 

4.4. Capacity 

The type plate, which is mounted at the upper side of the telescopic fork, shows among other things 

the maximum carrying capacity per telescopic fork. This data is also engraved on the side of the 

telescopic fork. With the following load diagram the capacity per telescopic fork or per couple of 

telescopic forks can be defined for each load distance. The correction factors are shown vertically and 

the load distances are shown horizontally counted in mm from the front side of the back of the fork. On 

the following page an example of the operation is given. 

correction factor 

1,1 

1 

0,9 

0,8 

0,7 

0,6 

0,5 

0,4 

0,3 

0,2 

0,1 

0 

600 800 1000 1200 1400 1600 1800 2000 2200 

Load centre (mm) 

Figure 4.3 Correction factors for the maximum capacity at a given load centre 



We take as an example the filled in type plate from Figure 4.2 with the type RE4-35-1350-1000. The 

maximum capacity of both telescopic forks is 35 x 100 = 3500 kg at a load centre of 600 mm. That 

means that the maximum capacity of one telescopic fork is 3500 / 2 = 1750 kg at a load centre of 600 

mm. If the telescopic forks are extended you must look at Figure 4.3 to calculate the new maximum 

capacity at the corresponding load centre. If the load centre lies e.g. at 1200 mm then Figure 4.3 

shows here a correction factor of 0,5. So the maximum capacity of this telescopic fork at a load centre 

of 1200 mm is 1750 x 0.5 = 875 kg. 

! 

Warning: 

Figure 4.3 applies only to the telescopic forks. The residual capacity 

of the fork-lift truck with the telescopic forks must be provided for by 

an authorised fork-lift truck dealer. 


5. Safety 


Safety starts with the fork-lift truck driver. That is why we advise that the driver of the fork-lift truck 

possesses a recognized diploma of a fork-lift truck driver. 

Furthermore it is important to observe the following safety instructions: 

1. Do not load the telescopic forks above the values defined by the manufacturer, concerning lifting 

capacity and load centre. 

2. Pull the load in if it is possible. ATTENTION, telescopic forks of the type REE are extension forks, 

never pull them in with a load on. 

3. Retract the telescopic forks during driving if there is no load on them. 

4. Always drive with the telescopic forks in the lowest possible position. 

5. Never drag the telescopic forks over the ground when driving. 

6. Never allow riding on the telescopic forks or load. 

7. Telescopic forks with defects may not be used until they are expertly repaired or replaced. 

8. Before you start performing service work on the telescopic forks you must make sure that the fork- 

lift truck is switched off and that there is no more pressure in the hydraulic system (remove the 

ignition key). 

9. The load should always be carried by the two telescopic forks as proportionally as possible. 

10. Always keep the exterior of the outer forks free from grease and oil. 

All abovementioned points must be read and understood by the fork-lift driver. 

! 

! 

! 

Warning: 

Never exceed the maximum carrying capacity of the fork-lift truck, 

irrespective of the carrying capacity of the telescopic forks. 

Warning: 

Never walk under the telescopic forks. 

Warning: 

Applicable only to telescopic forks with a high 

palletstop (type Y2 or Y3), that with a retracted 

fork is at a distance of 50mm or less from the 

back of the fork (from palletstop front to the front 

side of the back of the fork). 

When retracting avoid squeezing limbs or goods 

between the back of the fork and the palletstop. 

This may result in serious injury or damage of 

goods! 



6. Instructions for use 

Telescopic forks offer the possibility to load and unload a lorry from one side, to stack goods at 

warehouses double-deep, to pick up two pallets at a time, and they may be used as extension forks 

when operating with pallets of various dimensions. 

The telescopic forks are easy to mount and to demount. The telescopic forks must be tuned to the 

fork-lift truck for the purpose that they are intended for. The final capacity must be defined by an 

authorised fork-lift truck dealer. On the type plate of the fork-lift truck the capacity must be adapted to 

the new combination of fork-lift truck and telescopic forks. It is advisable that the fork-lift truck driver is 

professionally trained in the use of telescopic forks. 

! 

! 

! 

Attention!: 

The contact of the telescopic forks with the ground, during driving and 

during pick-up of a load, must be avoided as far as possible. This 

prevents wear at the bottom of the outer forks. To prevent this wear 

wear-resistant pads can be welded to the underside of the outer 

forks. 

Attention!: 

When moving in reverse take care that the telescopic forks do not 

drag over the ground. This can result in damage to outer fork as well 

as to piston rods. 

Attention!: 

Telescopic forks of the type REE are extension forks. This type of 

telescopic forks is not intended to be extended and retracted when 

loaded. Retract or extend the telescopic forks to the required length 

before picking up a load. 


7. Mounting instructions 


In this chapter first of all several prescriptions are listed that must be observed during service work on 

the telescopic forks, irrespective of the type. In 7.2 the telescopic forks with a separate flow divider are 

dealt with. 7.3 tells about what can be done to reduce wear at the bottom of the telescopic forks. 

7.1. Prescriptions 

There are several prescriptions that must be observed during mounting operations, inspection or 

maintenance of the telescopic forks. 

During all service work on the telescopic forks, the forklift truck should be switched off and the ignition 

key must be removed. 

When performing maintenance the hydraulic system of the fork-lift truck must have no pressure. 

Position the telescopic forks on the convenient ergonomic height to prevent backaches. 

Wear safe working clothes, shoes and safety goggles. 

When disconnecting the telescopic forks from the fork carrier the connection couplings of the 

telescopic forks must be unplugged to protect the hydraulic system from dirt that might get inside. 

Nothing can be welded to the telescopic forks without written consent of the manufacturer. If 

something is welded to the telescopic forks without written consent the guaranty on the telescopic 

forks terminates. 



7.2. Mounting instructions for telescopic forks with a separate flow divider 

(RE2, RE4, REE2 and REE4) 

To achieve the most optimal operation of your telescopic forks after the mounting you should observe 

the following mounting instructions: 

1. On the type plates of the telescopic forks there are an L and an R displayed. Mount these 

telescopic forks accordingly on the right and on the left sides viewed from the position of the fork- 

lift truck driver. 

2. Slide the telescopic forks onto the fork carrier and make sure that the locking pin fits into one of 

the fork carrier notches. 

3. The flow divider must be mounted on a safe and protected spot. 

4. Connect the enclosed hydraulic hoses of the telescopic forks and the hoses of the fork-lift truck 

according to Figure 7.1 and pay attention to the letters that are engraved at the top of the fork as 

well as in the flow divider. 

5. Make sure that the hydraulic connections are carefully tightened and secured. 

6. The maximum allowable working pressure of the telescopic forks is 200 bars. 

Figure 7.1 A depiction of how the hydraulic hoses for telescopic forks with a separate flow divider must be connected 


7.2.1. Recommended oil flow and hose diameter 


Table 7.1 shows what the recommended hose diameter is at a certain oil flow for the telescopic forks 

with a separate flow divider. The recommended flow divider type is also shown. 

Type of telescopic fork Recommended oil flow Recommended hose Flow divider type 

(L/min) 

diameter 

RE2/REE2/RE4/REE4 8 – 25 ¼” RE0100000 

Table 7.1 Which hoses and flow divider to use for which oil flow 

If the oil flow is more than 25 l/min, it will have little effect on the speed. It is also recommended to stay 

below this value, so that the pump does not constantly have to deliver the maximum pressure and so 

no oil pumps through the safety valve to the tank. This will also require less energy. 

7.2.2. Putting the telescopic forks into operation 

First you should make sure that there is no more air in the system. You can do this in the following 

way: 

Extend and retract the telescopic forks ten times. 

Bend the mast of the fork-lift truck several times forward and backward. 

Extend and retract the telescopic forks ten times. 

Then control if the hoses can go all over long enough and check if the system leaks no oil. 

7.3. Protecting the telescopic forks 

To avoid that the telescopic forks come into contact with the ground we advise to place a plastic 

sleeve on the lift cylinder in such a way that the telescopic forks just do not contact the ground. The 

lifting chains of the fork-lift truck can be somewhat shortened, which will have the same effect. Always 

consult your dealer or manufacturer if you want to perform such a modification. 



8. Inspection and maintenance 

The telescopic forks operate with a closed self-lubricating hydraulic system. The telescopic forks are 

delivered with Rando HD 32 hydraulic oil. 

The servicing that must be performed to keep the telescopic forks in good condition is very limited. 

What is important is that the servicing is carried out in time and correctly. 

Check the telescopic forks each day for damage and oil leakage. If there is indeed damage or leakage 

this should be reported to the person in charge. During all service work on the telescopic forks the 

fork-lift truck should be switched off, the ignition key must be removed and there may be no more 

pressure in the system. 

Consult the maintenance schedule for further inspection. In some cases it may happen that the 

maintenance schedule must be adjusted, for example in extra polluted environment. Plugs should 

then be replaced more often, in particular the wiper ring. 

The telescopic forks must be tested again minimum once per year by a specialist according to the ISO 

5057 norm. The results of the test should be kept in a test book. 

In case parts of the piston or the cylinder head must be replaced, this should be carried out by a 

skilled person or contact an officially authorised importer listed on the website 

(www.telescopicforks.com). 

8.1. Maintenance schedule 

Table 8.1 shows which parts must be controlled, what actions must be taken and when this must be 

done. The numbers of the description correspond to the telescopic fork in Figure 8.1 (page 16). 

Description Daily Weekly 6 months Yearly 

or 1000 hours or 2000 hours 

1 Inner fork – lubricating upper and underside 

with grease 

X 

2 Checking inner fork for leakage X 

3 Checking wear resistant strips for wear (for 

REE: also check wear pad bottom inner fork) 

X 

4 Checking the underside of outer forks for 

wear, especially at the back side 

X 

5 Checking for dirt in outer casing and eventual 

removal 

X 

6 Checking cylinder head for leakage X 

7 Checking inner fork according to ISO 5057 X 

Table 8.1 Maintenance schedule 


Here comes a commentary on the maintenance schedule from Table 8.1: 


1. As lubricating grease we recommend Novatex EP 2, this is a special type of calcium grease for 

lubrication of heavy loaded sliding parts that protects against wear and corrosion. 

2. In case of leakage in the curve of the inner fork immediately demount the telescopic forks from the 

fork-lift truck and take contact with your dealer. In case of leakage of couplings tighten or replace 

them. 

3. When the wear resistant strips are thinner than 1,5 mm, they should be replaced or filled up with 

filling plates. For REE: When the hardened wear pad at the bottom of the telescopic fork is so 

worn-out that it is level with the bottom of the outer fork, it should be replaced. This is to prevent 

excess wear of outer and inner forks. The remainder of the old wear pad must be removed and 

the new wear pad must be welded under the telescopic fork according to the welding figure in 

Appendix 13. ATTENTION: Take out interior work (piston, piston rod and cylinder head) from 

telescopic fork BEFORE welding. 

4. When the hardened wear pad in the heel of the outer fork is level with the underside of the outer 

fork or is even thinner than the original thickness of the outer fork then the outer fork should be 

replaced. 

5. Eventual dirt in the front part of the outer casing can affect the stroke length of the telescopic 

forks. Depending on the application it may need to be controlled either more or less often. 

6. The wiper ring can be easily controlled if the outer casing is taken off (for instructions on removing 

the outer fork, see par. 8.4). 

7. The international standard ISO 5057 must be applied for checking your telescopic lift truck forks, 

except for paragraph 5.6.1 because the inner fork may not be subject to wear. 



For more information about Novatex EP 2 and Rando HD 32 visit www.texaco.com. 

Figure 8.1 Maintenance schedule 

Required tools: 

• ½ “ Socket drive 

• Cilinderhead spanner 30/35* 

• Cilinderhead spanner 25** 

• 

3 /16” Hexagonal / Allen key 

• 22mm Open ended spanner 

• Hamer + Ø10 punch 

• */**Are only available at 

Meijer Special Equipment – 

*ordering number: 

RE0058011 

• **ordeling number 

RE0058012 



8.2. Trouble chart for telescopic forks with a separate flow divider 

(RE2, RE4, REE2 and REE4) 

Symptom Possible cause Possible solution 

Forks do not move evenly Hydraulic hoses connected 

wrong 

Dirt between inner and outer 

forks 

Piston leakage 

Length of 4 hoses is not equal 

Flow divider damaged 

Connect hoses according to the 

scheme (fig. 7.2) 

Empty outer fork 

Replace piston plug 

Mount equal hoses 

Forks move without control Leakage in the control valve 

Replace flow divider 

Consult your fork-lift truck dealer 

Oil leaks from the forks Couplings leak 

Tighten again or replace 

Cylinder head plug damaged Replace cylinder head plug 

Fork is cracked 

Take the fork immediately from 

the fork carrier and contact your 

fork-lift truck dealer 

Forks move irregularly Control valve/pump worn-out Consult your fork-lift truck dealer 

Not enough oil flow 

Consult your fork-lift truck dealer 

One outer fork first stands still 

during retraction and then 

suddenly retracts 

Spiral clamping bush broken Replace spiral clamping bush 

One of the outer forks does not 

retract 

Spiral clamping bush broken Replace spiral clamping bush 

One fork tip hangs lower than One of the forks is plastically Consult your fork-lift truck dealer 

the other 

distorted by overloading 

Wear resistant strip of one fork is Replace wear resistant strips 

worn-out more than that of the 

other fork 

Too much clearance space 

between inner and outer fork 

Wear resistant strips worn-out 

Casing worn-out 

Table 8.2 Trouble chart for telescopic forks with a separate flow divider 

Replace wear resistant strips 

Replace casing 



8.3. Instructions for replacing hydraulic parts 

1. Set the telescopic forks on the hip level, bend the mast forward and remove the ignition key from 

the contact. 

2. Take the outer fork off by removing the spiral clamping bushes (be careful not to damage the 

piston rods). 

3. Unscrew the hose couplings a little off the hose above on the rug of the telescopic fork so that the 

piston rods do not pull vacuum when demounting the telescopic forks. 

4. Unscrew the locking screw situated between the cylinder heads. 

5. Place a reservoir under the telescopic forks. Use the cylinder head key to unscrew the cylinder 

heads. Take care that the right cylinder head (as viewed from the position of the diver) is 

unscrewed first, along with the plastic bung under the locking screw. 

6. Carefully pull out the piston rods. 

7. The piston can now be unscrewed. To avoid damage to the piston rod it must be clipped onto the 

mounting clip. The cylinder head can now be unscrewed from the piston rod. 

8. Replace the parts. 

9. Remove Loctite from the screw thread of the piston rod. 

10. Clean piston rod and screw thread with Loctite 7063. 

11. The cylinder head can now be put on the piston rod again. 

12. When mounting the piston on the piston rod it must be locked with Loctite 270. 

13. Keep the piston rod (along with piston and cylinder head) straight before the cylinder and tap it 

carefully directly to the inside. 

14. Smear the screw thread of the cylinder head with Copaslip. 

15. Tighten again the cylinder head carefully with a cylinder head key. 

16. As all piston rods sit again in their place, the locking screw must be screwed up again above the 

plastic bung. 

17. Now the hose couplings of hose must be screwed up. 

18. Take care that the piston rods should be unscrewed for about 150 mm. 

19. The outer forks can be now mounted again. Take care that the clamps of the piston rods are 

located exactly under the holes in the outer fork. Insert a screwdriver or a bolt in one hole and hit 

the new spiral clamping bushes in the other gat with a hard hammer. The screwdriver or the bolt 

can be taken from the hole and now the spiral clamping bushes can be knocked in here. 

20. Start the fork-lift truck and extend and retract the telescopic forks several times. 


Object Turning moment (N⋅m) 

All pistons on piston rod 100 

Table 8.3 Table Turning moment 

For more information about the various Loctite products visit www.loctite.com. 

For more information about Copaslip visit www.kroon-oil.com. 

8.4. Ordering spare parts 


With the types RE4-25, RE4-35 and RE4-45 of the Power Range and with a stroke (see Paragraph 

4.3.) of more than 1200 mm a rod thickness of 20 mm is operated with, this should be taken into 

consideration when ordering pistons, cylinder heads and plugs. Besides, deviations in bore diameter 

are engraved on the side of the telescopic forks. 

In case a separate piston, cylinder head or only a plug, wiper ring or guide ring must be ordered, it is 

recommended to order them mounted and all together to avoid problems at mounting. 

For ordering the piston rods instead of XXXX in the article number the length of the piston rod must be 

filled in. The length of the piston rod is equal to stroke of the telescopic forks plus 100 mm. 

For ordering stop elements for upper blocks (stop pin, catch, spiral clamping bush in aid of catch and 

compression spring) or hydraulic screw couplings the serial number of the telescopic fork must be 

mentioned. 

For ordering wear pad for the REE2/REE4 forks instead of the YYYY in the article number the length 

of the telescopic forks minus 196mm must be filled in. Besides, for ordering wear pads and outer 

casings for the REE/REE4 forks it is recommended to mention the serial number of the forks. 

It should be taken into consideration that the RE2/REE2-forks contain 1 cylinder per telescopic fork 

and the RE4/REE4-forks contain 2 cylinders per telescopic fork. 



Appendices 

Appendix 1 Spare parts figure RE4 Power Range ......................................................................... 21 

Appendix 2 Specification page article numbers RE4 Power Range............................................... 22 

Appendix 3 Spare parts figure RE4 Thin Range............................................................................. 23 

Appendix 4 Specification page article numbers RE4 Thin Range.................................................. 24 

Appendix 5 Spare parts figure RE2 Single Range.......................................................................... 25 

Appendix 6 Specification page article numbers RE2 Single Range............................................... 26 

Appendix 7 Spare parts figure RE2 Slim Range............................................................................. 27 

Appendix 8 Specification page article numbers RE2 Slim Range .................................................. 28 

Appendix 9 Spare parts figure REE4 Slide Range ......................................................................... 29 

Appendix 10 Specification page article numbers REE4 Slide Range............................................... 30 

Appendix 11 Spare parts figure REE2 Slide Range ......................................................................... 31 

Appendix 12 Specification page article numbers REE2 Slide Range............................................... 32 

Appendix 13 Welding figure REE wear pad...................................................................................... 33 

Appendix 14 Spare parts figure flow divider ..................................................................................... 34 

Appendix 15 Spare parts figure load protection rack........................................................................ 35 

Appendix 16 Specification page article numbers flow divider and load protection rack.................. 36 

Appendix 17 Type plate ATEX type testing ...................................................................................... 37 


Appendix 1 Spare parts figure RE4 Power Range 

POWER RANGE 

RE4-25, RE4-35, RE4-45 

RE4-58, RE4-77, RE4-105 

RE4-25/35/45 

Serial number in inner fork 

bore Ø25 

RE4-58/77/105 bore Ø30 

8 

2 / 3 

17 

11 / 20 

1 

7 

9 

18 

Remark: 


XXXX = length in mm = stroke + 100mm [11 / 20] 

XXXX 

5 / 14 / 15 

5 / 14 / 15 

6 / 16 

42 10 

44 19 

4 / 12 / 13 

4 / 12 / 13 

© MEIJER SPECIAL EQUIPMENT 2005 21 

41 

45


Appendix 2 Specification page article numbers RE4 Power Range 

Pos. number Article description Article number 

1 Plug 1/8 BSPT RE0016000 6 6 6 6 6 6 

2 Wear strip PA6 RE0020000 4 

3 Wear strip AMPCO 18 RE0020001 4 4 4 4 4 

4 Spiral clamping bush 12x55mm RE0033000 4 4 4 


6 Cylinder head spanner Ø25 RE0058012 1 1 1 

7 Plastic plug RE0058010 2 2 2 2 2 2 

8 Piston + seals Ø25/16 RE2008000 4 4 4 

9 Piston seal Ø25 RE0015000 4 4 4 

10 Cylinder head + seals Ø25/16 RE2009000 4 4 4 

11 Piston rod Ø16 RE2010000XXXX 4 4 4 

12 Spiral clamping bush 12x65mm RE0033001 4 4 

13 Spiral clamping bush 12x75mm RE0033002 4 



16 Cylinder head spanner Ø30/35/40 RE0058011 * * * * * * 





41 Wiper ring Ø16 RE0014000 4 4 4 

42 O-ring Ø25 RE0012000 4 4 4 

44 O-ring Ø30 RE0012001 4 4 4 

45 Wiper ring Ø20 RE0014001 4 4 4 

22 © MEIJER SPECIAL EQUIPMENT 2005 

RE4-25 

RE4-35 

RE4-45 

RE4-58 

RE4-77 

RE4-105

Appendix 3 Spare parts figure RE4 Thin Range 

Thin range 

RE4-16, RE4-32 


2 / 3 

Remark: 


RE4-25/35/45 bore Ø25 8 

9 42 10 41 

1 

7 

XXXX = length in mm = stroke + 100mm [11 ] 


11 

XXXX 

6 

5 

5 

4 

4


Appendix 4 Specification page article numbers RE4 Thin Range 

Pos. number Article description Article number RE4-16 

1 Plug 1/8 BSPT RE0016000 6 6 


3 Wear strip AMPCO 18 RE0020001 4 



6 Cylinder head spanner Ø25 RE0058012 1 1 

7 Plastic plug RE0058010 2 2 

8 Piston + seals Ø25/16 RE2008000 4 4 

9 Piston seal Ø25 RE0015000 4 4 

10 Cylinder head + seals Ø25/16 RE2009000 4 4 

11 Piston rod Ø16 RE2010000xxxx 4 4 

41 Wiper ring Ø16 RE0014000 4 4 

42 O-ring Ø25 RE0012000 4 4 


RE4-32

Appendix 5 Spare parts figure RE2 Single Range 

SINGLE RANGE 

RE2-25, RE2-35, RE2-45 


RE2-25/35/45 

bore Ø30 

2 / 3 

17 

1 

20 

7 

Remark: 


XXXX = length in mm = stroke + 100mm [20] 

XXXX 


18 

44 

16 

5 

4 

19 

45


Appendix 6 Specification page article numbers RE2 Single Range 

Pos. number Article description Article number 

1 Plug 1/8 BSPT RE0016000 6 6 6 


3 Wear strip AMPCO 18 RE0020001 4 4 



7 Plastic plug RE0058010 2 2 2 

16 Cylinder head spanner Ø30/35/40 RE0058011 1 1 1 




20 Piston rod Ø20 RE2010001xxxx 2 2 2 

44 O-ring Ø30 RE0012001 2 2 2 

45 Wiper ring Ø20 RE0014001 2 2 2 


RE2-25 

RE2-35 

RE2-45

Appendix 7 Spare parts figure RE2 Slim Range 

SLIM RANGE 

RE2-27, RE2-37 


RE2-27/2-37 

bore Ø30 

39 

17 

7 

1 

20 

18 

Remark: 


44 

37 / 38 

35 / 36 


XXXX 


16 

19 

45


Appendix 8 Specification page article numbers RE2 Slim Range 

Pos. number Article description Article number RE2-27 

1 Plug 1/8 BSPT RE0016000 6 6 


16 Cylinder head spanner Ø30/35/40 RE0058011 1 1 




20 Piston rod Ø20 RE2010001XXXX 2 2 





39 Wear strip AMPCO 18 RE0020002 2 2 

44 O-ring Ø30 RE0012001 2 2 


RE2-37

Appendix 9 Spare parts figure REE4 Slide Range 

SLIDE RANGE: REE4-25, 

REE4-35,REE4-45,REE4-58 


REE4-25/35/45 bore Ø25 8 

REE4-58 

21 

bore Ø30 

17 

2 / 3 

11 / 20 

1 

Remark: 


7 5 / 14 

5 / 14 

9 

18 

42 

44 

XXXX = length in mm = stroke + 100mm [11 / 20] 

XXXX 

10 

19 

YYYY = forklength - 196mm [21] 


6/16 

4 / 12 

4 / 12 

41 

45


Appendix 10 Specification page article numbers REE4 Slide Range 

Pos. number Article description Article number REE4-25 

1 Plug 1/8 BSPT RE0016000 6 6 6 6 


3 Wear strip AMPCO 18 RE0020001 4 4 4 



6 Cylinder head spanner Ø25 RE0058012 1 1 1 

7 Plastic plug RE0058010 2 2 2 2 







16 Cylinder head spanner Ø30/35/40 RE0058011 1 

17 Piston + seals Ø30/20 RE2008001 4 

18 Piston seal Ø30 RE0015001 4 

19 Cylinder head + seals Ø30/20 RE2009001 4 

20 Piston rod Ø20 RE2010001XXXX 4 

21 Wear plate uderside fork RE0052013YYYY 1 1 1 1 

41 Wiper ring Ø16 RE0014000 4 4 4 

42 O-ring Ø25 RE0012000 4 4 4 

44 O-ring Ø30 RE0012001 4 

45 Wiper ring Ø20 RE0014001 4 


REE4-35 

REE4-45 

REE4-58

Appendix 11 Spare parts figure REE2 Slide Range 

SLIDE RANGE 

REE2-20, REE2-30 

RECHTS Ø30 / LINKS Ø30 


23 

2 / 3 


REE2-25/35/45 bore Ø30 17 18 44 19 45 

1 

20 

7 

Remark: 


XXXX 

5 / 14 

4 / 12 

16 

YYYY = vorklengte - 196mm [23] 



Appendix 12 Specification page article numbers REE2 Slide Range 

Pos. number Article description Article number REE2-20 

1 Plug 1/8 BSPT RE0016000 6 6 


3 Wear strip AMPCO 18 RE0020001 4 






16 Cylinder head spanner Ø30/35/40 RE0058011 1 1 




20 Piston rod Ø20 RE2010001XXXX 2 2 

23 Wear plate underside fork RE0052010YYYY 1 1 

44 O-ring Ø30 RE0012001 2 2 

45 Wiper ring Ø20 RE0014001 2 2 


REE2-30

Appendix 13 Welding figure REE wear pad 

SLIDE RANGE 

Wear plate 

weld drawing 


Welding procedure 4 (internal number): (According to ISO-3834) 

Proces: GMAW (1135) 

Weld type : fillet weld a4 

Cleaning method: brushing 

Layers: 1 

Addition wire diameter: 1 mm 

Current: 230 A 

Voltage: 28 V DC 

Addition wire type: PENGG NiMoCr 

Protection gas: 80% Ar / 20% CO2 

Protection gas flow: 15-16 L/min 



Appendix 14 Spare parts figure flow divider 

FLOW DIVIDER RE2, REE2, 

RE4, REE4 

Directions for choosing a flow divider 

Type Reachfork 

Capacity 

RE2, REE2, RE4, REE4 All 

8 - 25 L/MIN. 


29 

27 

26 

28

Appendix 15 Spare parts figure load protection rack 

LOAD BACK REST 

31 

Dimensions Load Back Rest 

W1 W2 

725 

750 

750 

1000 

1000 

750 

W1 

W2 

H 

1200 

1200 

1200 

(other dimensions on request) 



32 

33


Appendix 16 Specification page article numbers flow divider and load 

protection rack 

Flow divider 

Pos. nummer Article description Article number 

RE4/REE4- 

58/77/105 

Andere RE4/REE4 

en RE2/REE2 

25 Hose RE 1/4" 8L RE00580110750 4 4 

26 Male stud coupling M12x1,5mm 8L RE0017004 4 4 

27 Male stud coupling M16x1,5mm 12L RE0017005 2 2 

28 Flange bolt M16x1,5mm WD RE0017006 2 2 

29 Flow divider 8-25 liter/minuut RE0100000 1 

30 

Lastbeschermrek 

Bolt M12x25mm 01210 M12x25 8 8 

31 Spring ring M12 37020 M12 8 8 

32 Lower mounting block load back rest 170 RE00020370170 2 

34 Upper mounting block load back rest RE00030370140 2 

33 Lower mounting block load back rest 140 RE00020370140 2 2 


Appendix 17 Type plate ATEX type testing

English - Meijer Special Equipment

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