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Cassava Processing - Alvan Blanch

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Presentation<br />

<strong>Cassava</strong> <strong>Processing</strong><br />

An introduction to our activities in Nigeria<br />

and elsewhere around the world<br />

An overview of the unique <strong>Alvan</strong> <strong>Blanch</strong> system for conversion of<br />

fresh cassava into fine flour for human consumption, or chips for<br />

animal feed (with option of pellets).<br />

<strong>Alvan</strong> <strong>Blanch</strong> Development Company Ltd Chelworth, Malmesbury, Wiltshire, SN16 9SG<br />

T. +44 (0) 1666 577333 F. +44(0) 1666 577339 W. www.alvanblanch.co.uk<br />

w: www.alvanblanch.co.uk e: info@alvanblanch.co.uk t: +44 (0)1666 577333


Contents<br />

1.0 Products and Systems<br />

2.0 Project Development<br />

3.0 <strong>Cassava</strong> <strong>Processing</strong> Factory


Products & systems<br />

<strong>Alvan</strong> <strong>Blanch</strong> are world leaders in crop processing technologies - for grains<br />

and pulses, root crops, fruit and vegetables. Experience gained over more than<br />

50years is continually used to improve and extend the product range.<br />

In the specific field of cassava<br />

processing, established<br />

<strong>Alvan</strong> <strong>Blanch</strong> products<br />

such as - driers, grinders,<br />

pelleting presses etc have<br />

been augmented by specially<br />

designed machines to complete<br />

the process lines for: pellets,<br />

dry chips, flour, gari, starch and<br />

ethanol etc.<br />

<strong>Alvan</strong> <strong>Blanch</strong> products and<br />

systems are manufactured<br />

to the highest standards<br />

for efficiency of operation,<br />

durability and long operating<br />

life<br />

- Farm machinisation - a wide range of machinery<br />

for land preparation (ploughs, harrows, ridgers), also<br />

planters and harvesters.<br />

- Peeling/washing/chipping - of the cassava root for<br />

all processes.<br />

- Drying - batch or continuous drying systems<br />

available for cassava chips.<br />

- Grinding/ pelleting - converting dried chips into<br />

pellets for convenient exportation.<br />

- Grinding/sifting - for cassava flour.<br />

- Grating/fermenting/pressing/defibration/<br />

crumbling/cooking - for the complete gari<br />

production process.<br />

- Extracting/separating/dehumidifing - for cassava<br />

starch production.<br />

1.0


Project Development<br />

We have always attached<br />

a high level of importance<br />

to the provision of expert<br />

technical support to our<br />

clients. This starts right from<br />

enquiry stage, when our<br />

technical sales engineers<br />

Through exporting to over<br />

100 countries worldwide,<br />

we have acquired a rare<br />

degree of understanding of<br />

the very diverse nature of<br />

our clients’ requirements.<br />

Our customer orientated<br />

establish the exact nature<br />

of a project’s requirements<br />

and use their experience to<br />

prepare a specific proposal<br />

to suit. After an order has<br />

been received, our project<br />

engineering department<br />

approach means that<br />

wherever you are located,<br />

and whether you are looking<br />

for a harvestor or drier<br />

for your own farm or a<br />

commercial process plant<br />

for pellets or starch, we have<br />

2.0<br />

devise the detailed plant<br />

design and schedule of works.<br />

Supervision of installation,<br />

plant commissioning and<br />

training processes are usually<br />

performed on site by our<br />

own engineers.<br />

the technology, the expertise,<br />

and the commitment to<br />

ensure that our system is<br />

designed to meet your exact<br />

needs, with the performance<br />

and reliability upon which you<br />

can depend.


Washer peeler<br />

<strong>Cassava</strong> <strong>Processing</strong><br />

Factory<br />

Presentation<br />

An introduction to our activities in Nigeria<br />

and elsewhere around the world<br />

lvan <strong>Blanch</strong> Development Company Ltd Chelworth, Malmesbury, Wiltshire, SN16 9SG<br />

T. +44 (0) 1666 577333 F. +44(0) 1666 577339 W. www.alvanblanch.co.uk<br />

Inspection conveyor with<br />

central divider<br />

3.0<br />

Inside washer barrel: brush<br />

with carborundum slats.


<strong>Cassava</strong> <strong>Processing</strong><br />

Factory<br />

Presentation<br />

Grater/chipper and hydraulic press<br />

An introduction to our activities in Nigeria<br />

and elsewhere around the world<br />

lvan <strong>Blanch</strong> Development Company Ltd Chelworth, Malmesbury, Wiltshire, SN16 9SG<br />

T. +44 (0) 1666 577333 F. +44(0) 1666 577339 W. www.alvanblanch.co.uk<br />

1. <strong>Cassava</strong> is grated coarsely<br />

onto press cloth<br />

3.1


<strong>Cassava</strong> <strong>Processing</strong><br />

Factory<br />

Presentation<br />

Grater/chipper and hydraulic press (cont)<br />

An introduction to our activities in Nigeria<br />

and elsewhere around the world<br />

lvan <strong>Blanch</strong> Development Company Ltd Chelworth, Malmesbury, Wiltshire, SN16 9SG<br />

T. +44 (0) 1666 577333 F. +44(0) 1666 577339 W. www.alvanblanch.co.uk<br />

3. Here is a finished batch of cassava<br />

ready for mechanical extraction/<br />

squeezing of liquid to reduce moisture<br />

content before drying.<br />

5. <strong>Cassava</strong>, grated and squeezed<br />

down to 43% moisture content,<br />

ready for drying.<br />

2. Layers of cassava are built up<br />

using cloths and wooden inserts.<br />

4. The excess water and is squeezed from<br />

the grated cassava using hydraulics.<br />

(The starch is recovered – separated from<br />

the water in settling tanks).<br />

3.2


Crumbler<br />

Continuous drier<br />

<strong>Cassava</strong> <strong>Processing</strong><br />

Factory<br />

Presentation<br />

An introduction to our activities in Nigeria<br />

and elsewhere around the world<br />

lvan <strong>Blanch</strong> Development Company Ltd Chelworth, Malmesbury, Wiltshire, SN16 9SG<br />

T. +44 (0) 1666 577333 F. +44(0) 1666 577339 W. www.alvanblanch.co.uk<br />

Conveyor Drier with stainless<br />

steel contact parts, fed<br />

by Belt Conveyor<br />

Heat Exchanger<br />

3.3


Milling, sifting & weighing<br />

lvan <strong>Blanch</strong> Development Company Ltd Chelworth, Malmesbury, Wiltshire, SN16 9SG<br />

T. +44 (0) 1666 577333 F. +44(0) 1666 577339 W. www.alvanblanch.co.uk<br />

Hammermill<br />

<strong>Cassava</strong> <strong>Processing</strong><br />

Factory<br />

Presentation<br />

An introduction to our activities in Nigeria<br />

and elsewhere around the world<br />

3.4<br />

Sifter<br />

Weigher


Optional equipment<br />

lvan <strong>Blanch</strong> Development Company Ltd Chelworth, Malmesbury, Wiltshire, SN16 9SG<br />

T. +44 (0) 1666 577333 F. +44(0) 1666 577339 W. www.alvanblanch.co.uk<br />

Pelleting Press<br />

Weighbridge<br />

<strong>Cassava</strong> <strong>Processing</strong><br />

Factory<br />

Presentation<br />

An introduction to our activities in Nigeria<br />

and elsewhere around the world<br />

Solids/<br />

Liquids<br />

Separator<br />

3.5<br />

Generator<br />

Settling tanks for starch recovery<br />

from press water

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