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STAR – Precision Ball Screw Assemblies

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<strong>STAR</strong> <strong>–</strong> <strong>Precision</strong> <strong>Ball</strong> <strong>Screw</strong> <strong>Assemblies</strong><br />

General<br />

DIN 69 051 Part 1 defines a<br />

ball screw as follows:<br />

An assembly comprising a ball screw shaft<br />

and a ball nut and which is capable of<br />

converting rotary motion into linear motion<br />

and vice versa.<br />

The rolling elements of the assembly are<br />

balls.<br />

Advantages over the Acme<br />

screw drive<br />

<strong>–</strong> The mechanical efficiency of an Acme<br />

screw drive is a maximum 50%,<br />

whereas a ball screw can reach a<br />

mechanical efficiency of up to 98%<br />

<strong>–</strong> Higher life expectancy due to negligible<br />

wear during operation<br />

<strong>–</strong> Less drive power required<br />

<strong>–</strong> No stick-slip effect<br />

<strong>–</strong> More precise positioning<br />

<strong>–</strong> Higher travel speed<br />

<strong>–</strong> Less heat-up<br />

Due to their high mechanical efficiency,<br />

ball screws are in principle not self-locking.<br />

Safety information<br />

We recommend that a safety nut be<br />

installed for particularly critical applications<br />

in vertical set-ups. Please ask.<br />

Efficiency (%)<br />

100<br />

90<br />

80<br />

70<br />

60<br />

50<br />

40<br />

30<br />

20<br />

10<br />

0<br />

0<br />

m = 0.005<br />

m = 0.01<br />

1 2 3 4 5 6 7 8 9<br />

Selection criteria for ball<br />

screws<br />

The following factors should be considered<br />

when selecting the ball screw for a given<br />

application:<br />

<strong>–</strong> degree of accuracy required (lead<br />

deviation)<br />

<strong>–</strong> in-service load conditions<br />

<strong>–</strong> service life<br />

<strong>–</strong> critical speed<br />

<strong>–</strong> buckling load<br />

<strong>–</strong> rigidity / permissible clearance or<br />

desired preload<br />

<strong>–</strong> charateristic speed<br />

The following points should be taken into<br />

consideration when selecting a ball screw<br />

assembly that is to be both cost-efficient<br />

and optimally designed:<br />

<strong>–</strong> The lead is a decisive factor for the<br />

load-carrying capacity (depending on<br />

the maximum possible ball diameter)<br />

and the drive moment.<br />

<strong>–</strong> The calculation of the service life should<br />

be based on average loads and average<br />

speeds, not on maximum values.<br />

<strong>–</strong> In order for us to provide you with a<br />

customized solution, installation<br />

drawings or sketches of the nut<br />

environment should be enclosed with<br />

your inquiry.<br />

m = 0.2<br />

m = 0.3<br />

<strong>Ball</strong> screw<br />

Acme screw<br />

Lead angle (°)<br />

N.B.:<br />

Radial and eccentric forces relative to the<br />

screw must be avoided as they have a<br />

negative effect on the life and proper<br />

function of the ball screw.<br />

Where special conditions of operation are<br />

involved, please ask.<br />

78 RE 83 301/12.99

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