Technical Bulletin: Fumaric Acid in Wheat Flour Tortillas - Bartek
Technical Bulletin: Fumaric Acid in Wheat Flour Tortillas - Bartek
Technical Bulletin: Fumaric Acid in Wheat Flour Tortillas - Bartek
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<strong>Technical</strong> <strong>Bullet<strong>in</strong></strong><br />
<strong>Fumaric</strong> <strong>Acid</strong> <strong>in</strong> <strong>Wheat</strong> <strong>Flour</strong><br />
<strong>Tortillas</strong><br />
<strong>Bartek</strong> F<strong>in</strong>e Granular <strong>Fumaric</strong> <strong>Acid</strong>, when used <strong>in</strong> wheat flour tortillas, has the<br />
follow<strong>in</strong>g benefits:<br />
• Increases production rate<br />
• Ma<strong>in</strong>ta<strong>in</strong>s a low <strong>in</strong>gredient cost<br />
• Provides lam<strong>in</strong>ated texture (as a leaven<strong>in</strong>g acid)<br />
• Extends shelf life<br />
• Avoids moisture absorption<br />
Each of these benefits is described below.<br />
<strong>Fumaric</strong> <strong>Acid</strong> relaxes tortilla<br />
dough by break<strong>in</strong>g disulfide<br />
bonds between prote<strong>in</strong><br />
molecules, as shown <strong>in</strong> the<br />
diagram. The result: a more<br />
easily mach<strong>in</strong>ed dough and<br />
faster production rates.<br />
Increases Production Rate<br />
Ma<strong>in</strong>ta<strong>in</strong>s a Low Ingredient Cost<br />
BARTEK<br />
Cost sav<strong>in</strong>gs are realized with <strong>Bartek</strong> F<strong>in</strong>e Granular <strong>Fumaric</strong> <strong>Acid</strong> <strong>in</strong> three ways:<br />
• <strong>Fumaric</strong> <strong>Acid</strong> costs less per pound than other granular acids.<br />
• <strong>Fumaric</strong> <strong>Acid</strong> is a stronger acid than other granular acids, therefore less is needed.<br />
• Replacement of bak<strong>in</strong>g powder with <strong>Bartek</strong> F<strong>in</strong>e Granular <strong>Fumaric</strong> <strong>Acid</strong> and<br />
sodium bicarbonate reduces the leaven<strong>in</strong>g cost by more than half.<br />
For more <strong>in</strong>formation: <strong>Bartek</strong> Ingredients Inc. • 421 Seaman St. • Stoney Creek, Ontario L8E 3J4 • Canada<br />
Tel: (905) 662-3292 • (905) 662-1127 • Order desk: 1-800-263-4165 • Fax: (905) 662-8849<br />
www.bartek.on.ca • sales@bartek.on.ca
<strong>Bartek</strong> F<strong>in</strong>e Granular <strong>Fumaric</strong> <strong>Acid</strong><br />
is a delayed action leaven<strong>in</strong>g acid. Larger<br />
particles dissolve dur<strong>in</strong>g bak<strong>in</strong>g and generate<br />
CO2 gas by reaction with sodium bicarbonate.<br />
Tortilla expansion dur<strong>in</strong>g bak<strong>in</strong>g causes<br />
lam<strong>in</strong>ated texture.<br />
<strong>Fumaric</strong> <strong>Acid</strong> is more powerful than<br />
other delayed action leaven<strong>in</strong>g acids, as<br />
shown <strong>in</strong> the graph at right. The<br />
neutralization value, on the Y axis, is the<br />
amount of sodium bicarbonate (<strong>in</strong> kg)<br />
neutralized by 100 kg of leaven<strong>in</strong>g acid.<br />
The particle size of <strong>Fumaric</strong> <strong>Acid</strong><br />
determ<strong>in</strong>es its rate of reaction as a<br />
leaven<strong>in</strong>g acid. Powder Grade <strong>Fumaric</strong><br />
<strong>Acid</strong> reacts quickly because it dissolves<br />
quickly. <strong>Bartek</strong> F<strong>in</strong>e Granular<br />
<strong>Fumaric</strong> <strong>Acid</strong>, on the other hand,<br />
dissolves slowly and as a result<br />
functions well as a delayed action<br />
leaven<strong>in</strong>g acid.<br />
<strong>Fumaric</strong> <strong>Acid</strong> <strong>in</strong> <strong>Wheat</strong> <strong>Flour</strong> <strong>Tortillas</strong><br />
Provides Lam<strong>in</strong>ated Texture<br />
Bak<strong>in</strong>g powder, which conta<strong>in</strong>s bak<strong>in</strong>g soda (sodium bicarbonate), leaven<strong>in</strong>g acids, and<br />
starch, can be elim<strong>in</strong>ated from the tortilla formula. Instead, use bak<strong>in</strong>g soda and <strong>Bartek</strong><br />
F<strong>in</strong>e Granular <strong>Fumaric</strong> <strong>Acid</strong> at less than half the cost.<br />
For more <strong>in</strong>formation: <strong>Bartek</strong> Ingredients Inc. • 421 Seaman St. • Stoney Creek, Ontario L8E 3J4 • Canada<br />
Tel: (905) 662-3292 • (905) 662-1127 • Order desk: 1-800-263-4165 • Fax: (905) 662-8849<br />
www.bartek.on.ca • sales@bartek.on.ca
<strong>Fumaric</strong> <strong>Acid</strong> <strong>in</strong>hibits<br />
mold growth dur<strong>in</strong>g<br />
tortilla storage by<br />
lower<strong>in</strong>g the pH of the<br />
tortilla. Mold growth is<br />
slowed and<br />
preservatives become<br />
more effective at lower<br />
pHs.<br />
<strong>Fumaric</strong> <strong>Acid</strong> <strong>in</strong> <strong>Wheat</strong> <strong>Flour</strong> <strong>Tortillas</strong><br />
Extends Shelf Life<br />
How much is shelf life <strong>in</strong>creased with <strong>Fumaric</strong> <strong>Acid</strong>?<br />
By weeks, but this depends on:<br />
• The storage temperature of the tortilla<br />
• The level of oxygen <strong>in</strong> the package (molds need oxygen to grow)<br />
• The amount of <strong>in</strong>itial mold spore contam<strong>in</strong>ation<br />
• The level and type of preservatives used<br />
• The moisture level of the tortilla<br />
• The level of salt and other mold <strong>in</strong>hibitors <strong>in</strong> the tortilla<br />
<strong>Fumaric</strong> <strong>Acid</strong> rema<strong>in</strong>s freeflow<strong>in</strong>g<br />
and does not cake or<br />
harden dur<strong>in</strong>g storage<br />
because it does not absorb<br />
moisture, as shown <strong>in</strong> the<br />
graph at right.<br />
Avoids Moisture Absorption<br />
For more <strong>in</strong>formation: <strong>Bartek</strong> Ingredients Inc. • 421 Seaman St. • Stoney Creek, Ontario L8E 3J4 • Canada<br />
Tel: (905) 662-3292 • (905) 662-1127 • Order desk: 1-800-263-4165 • Fax: (905) 662-8849<br />
www.bartek.on.ca • sales@bartek.on.ca
<strong>Fumaric</strong> <strong>Acid</strong> <strong>in</strong> <strong>Wheat</strong> <strong>Flour</strong> <strong>Tortillas</strong><br />
How to Use <strong>Fumaric</strong> <strong>Acid</strong> <strong>in</strong> <strong>Wheat</strong> <strong>Flour</strong> <strong>Tortillas</strong><br />
Blend with flour and other dry<br />
<strong>in</strong>gredients at the beg<strong>in</strong>n<strong>in</strong>g<br />
of the mix<strong>in</strong>g process. The<br />
mix<strong>in</strong>g process must achieve<br />
complete and uniform<br />
dispersion of the <strong>Fumaric</strong><br />
<strong>Acid</strong> throughout the tortilla<br />
dough. Incomplete<br />
dispersion of <strong>Fumaric</strong> <strong>Acid</strong><br />
dur<strong>in</strong>g dough mix<strong>in</strong>g causes<br />
variation <strong>in</strong> pH and leaven<strong>in</strong>g.<br />
How much to use?<br />
Enough to lower the pH of the f<strong>in</strong>al tortilla to the target pH (usually 5.8 – 6.2). Usage levels<br />
range from 0.1 lbs to 0.2 lbs per 100 lbs of flour, but also depend on:<br />
• alkal<strong>in</strong>ity of water<br />
• prote<strong>in</strong> content of flour<br />
• other <strong>in</strong>gredients<br />
Monitor the pH of the tortilla. Use more or less <strong>Fumaric</strong> <strong>Acid</strong> as needed to hit the target pH.<br />
References<br />
Danno, G. & Hoseney, R.C. 1982. Effects of Dough Mix<strong>in</strong>g and Rheologically Active<br />
Compounds on Relative Viscosity of <strong>Wheat</strong> Prote<strong>in</strong>s. Cereal Chemistry 59, 196-198.<br />
Friend, C.P., Ross, R.G., Waniska, R.D., & Rooney, L.W. 1995. Effect of Additives <strong>in</strong> <strong>Wheat</strong><br />
<strong>Flour</strong> <strong>Tortillas</strong>. Cereal Foods World 40, 494-497.<br />
Heidolph, B.B. 1996. Design<strong>in</strong>g Chemical Leaven<strong>in</strong>g Systems. Cereal Foods World 41, 118-<br />
126.<br />
Sidhu, J.S., Nord<strong>in</strong>, P., & Hoseney, R.C. 1980. Mixograph Studies. III. Reaction of <strong>Fumaric</strong><br />
<strong>Acid</strong> with Gluten Prote<strong>in</strong>s Dur<strong>in</strong>g Dough Mix<strong>in</strong>g. Cereal Chemistry 57, 159-163.<br />
For more <strong>in</strong>formation: <strong>Bartek</strong> Ingredients Inc. • 421 Seaman St. • Stoney Creek, Ontario L8E 3J4 • Canada<br />
Tel: (905) 662-3292 • (905) 662-1127 • Order desk: 1-800-263-4165 • Fax: (905) 662-8849<br />
www.bartek.on.ca • sales@bartek.on.ca