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Technical Bulletin: Fumaric Acid in Wheat Flour Tortillas - Bartek

Technical Bulletin: Fumaric Acid in Wheat Flour Tortillas - Bartek

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<strong>Technical</strong> <strong>Bullet<strong>in</strong></strong><br />

<strong>Fumaric</strong> <strong>Acid</strong> <strong>in</strong> <strong>Wheat</strong> <strong>Flour</strong><br />

<strong>Tortillas</strong><br />

<strong>Bartek</strong> F<strong>in</strong>e Granular <strong>Fumaric</strong> <strong>Acid</strong>, when used <strong>in</strong> wheat flour tortillas, has the<br />

follow<strong>in</strong>g benefits:<br />

• Increases production rate<br />

• Ma<strong>in</strong>ta<strong>in</strong>s a low <strong>in</strong>gredient cost<br />

• Provides lam<strong>in</strong>ated texture (as a leaven<strong>in</strong>g acid)<br />

• Extends shelf life<br />

• Avoids moisture absorption<br />

Each of these benefits is described below.<br />

<strong>Fumaric</strong> <strong>Acid</strong> relaxes tortilla<br />

dough by break<strong>in</strong>g disulfide<br />

bonds between prote<strong>in</strong><br />

molecules, as shown <strong>in</strong> the<br />

diagram. The result: a more<br />

easily mach<strong>in</strong>ed dough and<br />

faster production rates.<br />

Increases Production Rate<br />

Ma<strong>in</strong>ta<strong>in</strong>s a Low Ingredient Cost<br />

BARTEK<br />

Cost sav<strong>in</strong>gs are realized with <strong>Bartek</strong> F<strong>in</strong>e Granular <strong>Fumaric</strong> <strong>Acid</strong> <strong>in</strong> three ways:<br />

• <strong>Fumaric</strong> <strong>Acid</strong> costs less per pound than other granular acids.<br />

• <strong>Fumaric</strong> <strong>Acid</strong> is a stronger acid than other granular acids, therefore less is needed.<br />

• Replacement of bak<strong>in</strong>g powder with <strong>Bartek</strong> F<strong>in</strong>e Granular <strong>Fumaric</strong> <strong>Acid</strong> and<br />

sodium bicarbonate reduces the leaven<strong>in</strong>g cost by more than half.<br />

For more <strong>in</strong>formation: <strong>Bartek</strong> Ingredients Inc. • 421 Seaman St. • Stoney Creek, Ontario L8E 3J4 • Canada<br />

Tel: (905) 662-3292 • (905) 662-1127 • Order desk: 1-800-263-4165 • Fax: (905) 662-8849<br />

www.bartek.on.ca • sales@bartek.on.ca


<strong>Bartek</strong> F<strong>in</strong>e Granular <strong>Fumaric</strong> <strong>Acid</strong><br />

is a delayed action leaven<strong>in</strong>g acid. Larger<br />

particles dissolve dur<strong>in</strong>g bak<strong>in</strong>g and generate<br />

CO2 gas by reaction with sodium bicarbonate.<br />

Tortilla expansion dur<strong>in</strong>g bak<strong>in</strong>g causes<br />

lam<strong>in</strong>ated texture.<br />

<strong>Fumaric</strong> <strong>Acid</strong> is more powerful than<br />

other delayed action leaven<strong>in</strong>g acids, as<br />

shown <strong>in</strong> the graph at right. The<br />

neutralization value, on the Y axis, is the<br />

amount of sodium bicarbonate (<strong>in</strong> kg)<br />

neutralized by 100 kg of leaven<strong>in</strong>g acid.<br />

The particle size of <strong>Fumaric</strong> <strong>Acid</strong><br />

determ<strong>in</strong>es its rate of reaction as a<br />

leaven<strong>in</strong>g acid. Powder Grade <strong>Fumaric</strong><br />

<strong>Acid</strong> reacts quickly because it dissolves<br />

quickly. <strong>Bartek</strong> F<strong>in</strong>e Granular<br />

<strong>Fumaric</strong> <strong>Acid</strong>, on the other hand,<br />

dissolves slowly and as a result<br />

functions well as a delayed action<br />

leaven<strong>in</strong>g acid.<br />

<strong>Fumaric</strong> <strong>Acid</strong> <strong>in</strong> <strong>Wheat</strong> <strong>Flour</strong> <strong>Tortillas</strong><br />

Provides Lam<strong>in</strong>ated Texture<br />

Bak<strong>in</strong>g powder, which conta<strong>in</strong>s bak<strong>in</strong>g soda (sodium bicarbonate), leaven<strong>in</strong>g acids, and<br />

starch, can be elim<strong>in</strong>ated from the tortilla formula. Instead, use bak<strong>in</strong>g soda and <strong>Bartek</strong><br />

F<strong>in</strong>e Granular <strong>Fumaric</strong> <strong>Acid</strong> at less than half the cost.<br />

For more <strong>in</strong>formation: <strong>Bartek</strong> Ingredients Inc. • 421 Seaman St. • Stoney Creek, Ontario L8E 3J4 • Canada<br />

Tel: (905) 662-3292 • (905) 662-1127 • Order desk: 1-800-263-4165 • Fax: (905) 662-8849<br />

www.bartek.on.ca • sales@bartek.on.ca


<strong>Fumaric</strong> <strong>Acid</strong> <strong>in</strong>hibits<br />

mold growth dur<strong>in</strong>g<br />

tortilla storage by<br />

lower<strong>in</strong>g the pH of the<br />

tortilla. Mold growth is<br />

slowed and<br />

preservatives become<br />

more effective at lower<br />

pHs.<br />

<strong>Fumaric</strong> <strong>Acid</strong> <strong>in</strong> <strong>Wheat</strong> <strong>Flour</strong> <strong>Tortillas</strong><br />

Extends Shelf Life<br />

How much is shelf life <strong>in</strong>creased with <strong>Fumaric</strong> <strong>Acid</strong>?<br />

By weeks, but this depends on:<br />

• The storage temperature of the tortilla<br />

• The level of oxygen <strong>in</strong> the package (molds need oxygen to grow)<br />

• The amount of <strong>in</strong>itial mold spore contam<strong>in</strong>ation<br />

• The level and type of preservatives used<br />

• The moisture level of the tortilla<br />

• The level of salt and other mold <strong>in</strong>hibitors <strong>in</strong> the tortilla<br />

<strong>Fumaric</strong> <strong>Acid</strong> rema<strong>in</strong>s freeflow<strong>in</strong>g<br />

and does not cake or<br />

harden dur<strong>in</strong>g storage<br />

because it does not absorb<br />

moisture, as shown <strong>in</strong> the<br />

graph at right.<br />

Avoids Moisture Absorption<br />

For more <strong>in</strong>formation: <strong>Bartek</strong> Ingredients Inc. • 421 Seaman St. • Stoney Creek, Ontario L8E 3J4 • Canada<br />

Tel: (905) 662-3292 • (905) 662-1127 • Order desk: 1-800-263-4165 • Fax: (905) 662-8849<br />

www.bartek.on.ca • sales@bartek.on.ca


<strong>Fumaric</strong> <strong>Acid</strong> <strong>in</strong> <strong>Wheat</strong> <strong>Flour</strong> <strong>Tortillas</strong><br />

How to Use <strong>Fumaric</strong> <strong>Acid</strong> <strong>in</strong> <strong>Wheat</strong> <strong>Flour</strong> <strong>Tortillas</strong><br />

Blend with flour and other dry<br />

<strong>in</strong>gredients at the beg<strong>in</strong>n<strong>in</strong>g<br />

of the mix<strong>in</strong>g process. The<br />

mix<strong>in</strong>g process must achieve<br />

complete and uniform<br />

dispersion of the <strong>Fumaric</strong><br />

<strong>Acid</strong> throughout the tortilla<br />

dough. Incomplete<br />

dispersion of <strong>Fumaric</strong> <strong>Acid</strong><br />

dur<strong>in</strong>g dough mix<strong>in</strong>g causes<br />

variation <strong>in</strong> pH and leaven<strong>in</strong>g.<br />

How much to use?<br />

Enough to lower the pH of the f<strong>in</strong>al tortilla to the target pH (usually 5.8 – 6.2). Usage levels<br />

range from 0.1 lbs to 0.2 lbs per 100 lbs of flour, but also depend on:<br />

• alkal<strong>in</strong>ity of water<br />

• prote<strong>in</strong> content of flour<br />

• other <strong>in</strong>gredients<br />

Monitor the pH of the tortilla. Use more or less <strong>Fumaric</strong> <strong>Acid</strong> as needed to hit the target pH.<br />

References<br />

Danno, G. & Hoseney, R.C. 1982. Effects of Dough Mix<strong>in</strong>g and Rheologically Active<br />

Compounds on Relative Viscosity of <strong>Wheat</strong> Prote<strong>in</strong>s. Cereal Chemistry 59, 196-198.<br />

Friend, C.P., Ross, R.G., Waniska, R.D., & Rooney, L.W. 1995. Effect of Additives <strong>in</strong> <strong>Wheat</strong><br />

<strong>Flour</strong> <strong>Tortillas</strong>. Cereal Foods World 40, 494-497.<br />

Heidolph, B.B. 1996. Design<strong>in</strong>g Chemical Leaven<strong>in</strong>g Systems. Cereal Foods World 41, 118-<br />

126.<br />

Sidhu, J.S., Nord<strong>in</strong>, P., & Hoseney, R.C. 1980. Mixograph Studies. III. Reaction of <strong>Fumaric</strong><br />

<strong>Acid</strong> with Gluten Prote<strong>in</strong>s Dur<strong>in</strong>g Dough Mix<strong>in</strong>g. Cereal Chemistry 57, 159-163.<br />

For more <strong>in</strong>formation: <strong>Bartek</strong> Ingredients Inc. • 421 Seaman St. • Stoney Creek, Ontario L8E 3J4 • Canada<br />

Tel: (905) 662-3292 • (905) 662-1127 • Order desk: 1-800-263-4165 • Fax: (905) 662-8849<br />

www.bartek.on.ca • sales@bartek.on.ca

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