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Climaveneta Technical Bulletin<br />

<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />

<strong>BIG</strong>-<strong>WET</strong>-<strong>RTF</strong><br />

0704 - 1204<br />

243 - 396 kW<br />

<br />

<br />

<br />

<br />

Refrigerant gas R410A<br />

Comfort<br />

Safe use<br />

Flexibility<br />

r HFC<br />

R-410A<br />

Autonomous packaged rooftop unit, water/air reversible,<br />

for water loop system<br />

(The photo of the unit is indicative and may change depending on the model)


INDEX<br />

Composition and features of the standard unit<br />

Standard confi guration<br />

Accessories<br />

Mixing box operating modes<br />

Hydraulic circuit<br />

General technical data<br />

Lenghts and weights of standard unit<br />

Outlet fan motor characteristics<br />

Electrical data<br />

Operating limits<br />

Pressure drops<br />

Hydarulic conenction diagrams<br />

Liability disclaimer<br />

This bulletin is not exhaustive about: installation, use, safety<br />

precautions, handling and transport. Refer to “General Manual<br />

for Installation” for further informations. This bulletin refers to<br />

standard executions, in particular for dimension, weight, electric,<br />

hydraulic, aeraulic and refrigerant connections (whereas<br />

applicable). Contact Climaveneta Commercial Offi ce for further<br />

drawings and schemes. Climaveneta declines any liability derived<br />

from the bulletin’s use. This bulletin is of exclusive property<br />

<strong>BIG</strong>-<strong>WET</strong>-<strong>RTF</strong><br />

2<br />

<strong>BIG</strong>-<strong>WET</strong>-<strong>RTF</strong><br />

0704 - 1204<br />

pg. n° 3<br />

pg. n° 5<br />

pg. n° 7<br />

pg. n° 9<br />

pg. n° 11<br />

pg. n° 13<br />

pg. n° 15<br />

pg. n° 16<br />

pg. n° 17<br />

pg. n° 18<br />

pg. n° 19<br />

pg. n° 20<br />

Company quality system<br />

certifi ed to UNI EN ISO 9001<br />

of Climaveneta, and all forms of copy are prohibited. The data<br />

contained herein are subject to variation without notice.<br />

<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />

HFC R410A


The <strong>BIG</strong>-<strong>WET</strong>-<strong>RTF</strong> Roof-Top versions of the <strong>WET</strong> (Water<br />

energy transfer) range of chillers by CLIMAVENETA are built to<br />

high quality standards and designed to offer extremely reliable<br />

operation. They are ideal for conditioning air in large areas. Built<br />

for applications using water loop systems, they are specifi c<br />

for supermarkets, shopping malls, cinemas, offi ce buildings,<br />

workshops, canteens and restaurants, hospitals and surgeries,<br />

and facilities for processing and preserving foodstuffs such<br />

as meat, cheeses and vegetables. These compact and sturdy<br />

units are only available in the Heat Pump version and are fl exible<br />

enough to satisfy air-conditioning requirements throughout<br />

the year by providing simultaneous cooling and heating in the<br />

same system. Similarly to all the units in the <strong>WET</strong> series, Climaveneta<br />

recommends the use of its <strong>WET</strong>FWS supervision<br />

system in order to ensure rational, trouble-free management of<br />

the entire system.<br />

The units contain R410A ecological refrigerant.<br />

COMPOSITION AND FEATURES OF THE STANDARD UNIT<br />

STRUCTURE<br />

The structure comprises a base made from hot-galvanised,<br />

epoxy powder-painted sheet steel profi les. The frame and outer<br />

panelling are made from aluminium alloy which offers total<br />

protection from atmospheric agents. The panelling is easy to<br />

remove and allows free access to internal components. The<br />

area in contact with the treated air is made from double-wall<br />

(42 mm) sandwich panelling in galvanised sheet metal for the<br />

delivery fans and expansion coil and in galvanised sheet metal<br />

(internal) and aluminium (external) for the other components,<br />

separated by an insulation layer of hot-injected polyurethane<br />

with an average density of 45 Kg/m3.<br />

COMPRESSORS<br />

The hermetic Scroll compressors are fi tted with an oil sump heater,<br />

a two-pole direct starting motor, and internal overheating<br />

protection. Their special construction technology, together with<br />

the small number of moving parts and the absence of pistons<br />

and inlet/outlet valves, makes them silent-running and vibration-free.<br />

They withstand the stress produced by back-fl owing<br />

remarkably well, thus reducing the probability of mechanical<br />

breakage and increasing reliability and lifetime. It is now known<br />

and proved that this type of compressor has considerable advantages<br />

and obtains excellent system performance with inevitable<br />

repercussions on running costs.<br />

COMPRESSOR CHAMBER<br />

The compressor chamber is independent, spacious and totally<br />

accessible in order to allow perfect rationalisation of the piping<br />

and offer correct access to all the cooling circuit components.<br />

It is positioned very close to the electrical panel in order to<br />

simplify work for operators during the checking and monitoring<br />

phases as they can keep the electrical panel, the control unit<br />

display and the compressors under control at the same time.<br />

This solution also reduces ambient noise.<br />

AIR-CONDITIONING COIL<br />

The refrigerant-air block exchanger coils, two for each unit with<br />

vertex angle of 90°, are made from copper tubes and aluminium<br />

fi ns. Even under maximum load conditions, air speed is<br />

kept below 2.7 m/s in order to prevent condensation from being<br />

ntrained, even under the most unfavourable heat and humidity<br />

conditions.<br />

DRIP TRAY<br />

A plastic tray with an inclined bottom and complete with a drain<br />

connector is provided to collect condensate.<br />

FILTERING SECTION<br />

The quality of the conditioned air (IAQ) is guaranteed by excellent<br />

fi ltration and the perfectly cleanable metal surfaces which<br />

the air comes into contact with throughout its journey through<br />

<strong>BIG</strong>-<strong>WET</strong>-<strong>RTF</strong><br />

3<br />

the unit, as recommended by Law Decree 626/94, for reducing<br />

the pollution risk factor. The standard fi lter cells are made of<br />

synthetic resin-coated polyester fi bre of gauged densit with G3<br />

effi ciency. The fi lter cells are easy to access and glide on steel<br />

shutter for periodic washing with water and detergent.<br />

WATER-REFRIGERANT HEAT EXCHANGER<br />

AISI 316L steel braze-welded plate exchanger. The heat exchangers<br />

are insulated with a closed-cell condensationproof<br />

neoprene lining. When the unit is not working, it is protected<br />

from the formation of ice by an anti-freeze thermostat which<br />

activates an electric heater when the temperature of the water<br />

falls too low; When the unit is working, it is protected by a differential<br />

pressure switch mounted on the water side and by a<br />

thermostat. The exchangers can be used with water from wells,<br />

from towers or with dry-coolers. On the inlet and the outlet,<br />

they are connected with a manifold in order to simplify installation<br />

and are always fi tted with manual on/off taps to allow<br />

maintenance of individual exchangers.<br />

VENTILATING SECTION<br />

Centrifuge outlet and inlet (optional) fans featuring statically<br />

and dynamically balanced, twin inlet centrifuge fans with forward-inclined<br />

vanes, mounted on rubber vibration dampers.<br />

Three-phase UNEL MEC electric motors, protected to IP55,<br />

mounted on a belt-tightening system with adjustable pulley on<br />

motor. All units can be supplied with discharge up, down or at<br />

sides.<br />

COOLING CIRCUITS<br />

Cooling circuit comprising the following components:<br />

- Dryer fi lter.<br />

- Refrigerant sight glass.<br />

- Filling valves and pressure switches.<br />

- Thermostatic expansion valve with external equalisation.<br />

- Four-way cycle reversal valve.<br />

- Charge with eco-friendly R410A refrigerant.<br />

ELECTRICAL PANEL<br />

Electrical power and control panel, built to EN 60204-1/EC<br />

204-1 standards, cage clamps are used to ensure they remain<br />

tight, thus ensuring excellent long-term contact and offering<br />

faster maintenance times. The electrical power and control<br />

panel is located over the compressor chamber. This eye level<br />

position makes inspection easy even in diffi cult or uncomfortable<br />

applications and provides excellent insulation against dirt<br />

or damp. The use of components by leading manufacturers<br />

makes it easy to procure spare parts, offers safe and rapid<br />

maintenance, and minimises shut-down times.<br />

Electrical panel complete with:<br />

- Control circuit transformer<br />

- General door lock isolator<br />

- Power circuit with bar distribution system<br />

- Fuses and contactors for compressors and fans<br />

- Cage clamp control circuit terminals<br />

- Electric panel with double door and seals for outdoor installation<br />

- Microprocessor-controlled electronic controller.<br />

<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />

HFC R410A


AIR3000 CONTROL UNIT<br />

The dedicated control unit (for supervision system) offers correct<br />

parameter settings and intelligent unit management, thus<br />

allowing its functions to be adapted to the various system and<br />

user requirements.<br />

MECHANICAL FILTER WITH STEEL MESH<br />

Filter for blocking and collecting the impurities in the hydraulic<br />

circuit; positioned on the plate exchanger inlet.<br />

MANUAL ON/OFF VALVES<br />

Manual on/off valves positioned on the plate exchanger inlet<br />

and outlet for isolating the unit during maintenance work.<br />

MOTORIZED ON/OFF VALVE<br />

Motorized two-way valve mounted on the plate exchanger outlet,<br />

for units for the variable-fl ow closed loop circuit only, linked<br />

to the compressors; when the compressor is off the valve is Off,<br />

and vice-versa.<br />

TWO-WAY MODULATING PRESSURE VALVE<br />

Two-way powered modulating pressure solenoid valve, for units<br />

in confi guration with open water circuits only; adjust the fl ow of<br />

water according to the rate of condensation in the unit, thus<br />

ensuring perfect operation.<br />

RAINPROOF HOOD<br />

For the versions with mixing box (MIX, FCS, FCC), the external<br />

and exhaust air gate valves are fi tted with a rainproof hood<br />

which prevents water from being drawn into the box.<br />

REAR AIR IN INTAKE ONLY<br />

Air intake available from rear only.<br />

EASE OF MAINTENANCE<br />

Large access panels to the compressor chamber and the elec-<br />

<strong>BIG</strong>-<strong>WET</strong>-<strong>RTF</strong><br />

4<br />

trical panel make maintenance particularly easy. The special<br />

construction solutions allow the components subject to periodic<br />

cleaning to be removed very easily and offer access to the internal<br />

sections.<br />

DESIGN AND STRUCTURAL COMPACTNESS<br />

The lightweight though sturdy frame and panelling are made<br />

from weatherproof materials which, together with its appealing<br />

design and minimum environmental impact, make the unit perfectly<br />

suitable for any installation location.<br />

EASE OF INSTALLATION<br />

After positioning the unit, it is now ready to be connected to the<br />

ducts. The electrical connections can be completed during this<br />

operation in order to allow fi tters to rapidly perform the ventilation<br />

test and calibrate the air distribution circuit.<br />

OPERATING SAFETY<br />

The fact that all the connections have been made and tested<br />

in the factory leads to higher reliability and a higher probability<br />

that the system is perfectly operational both as regards the system<br />

and air distribution circuits. Operating safety also means<br />

lower overall installation costs.<br />

ACCESSORIES<br />

A set of accessories make it even easier to adapt the unit to a<br />

wide range of system requirements.<br />

<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />

HFC R410A


STANDARD CONFIGURATION<br />

STD: Recirculation only<br />

Standard total recirculation confi guration; used to treat external<br />

recirculation air (AR) only. Flow is provided by the rooftop<br />

discharge fan. Stale air must be expelled from the room and<br />

fresh air introduced through roof fans or other means that are<br />

independent of the Roof-Top.<br />

AVAILABLE CONFIGURATIONS (OPTIONAL)<br />

MIX: Mixing box<br />

A.R. = Internal Air Recirculation<br />

A.E. = External Air Intake<br />

MIX = Mixed Air<br />

With 1 manually operated valve. Used to mix the recirculation<br />

air (AR) taken from the conditioned room with a quantity of<br />

external air (AE) variable with different thermoigrometric conditions,<br />

but advisable for 30% of supply air fl ow. Supply air fl ow is<br />

provided by the rooftop discharge fan. Any air must be expelled<br />

<strong>BIG</strong>-<strong>WET</strong>-<strong>RTF</strong><br />

5<br />

from the room through roof fans or other means that are independent<br />

of the rooftop.The MIX version may be fi tted with a<br />

Recirculation Air Valve (SRIC). The gate valve is not controlled<br />

by the AIR 3000 control unit.<br />

<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />

HFC R410A


FCS: Standard Free-Cooling<br />

With 2 motorised valves managed by the AIR 3000 unit controller.<br />

This version is also called an Economiser as it is the<br />

simplest and most economic Free-Cooling unit. Its operating<br />

principle is very similar to the MIX version with the recirculation<br />

air valve SRIC. In this case the external air valve AE is sized to<br />

about 100% of rated fl ow, thereby allowing Free-Cooling to use<br />

100% external air. The valves are opposed and motorised. The<br />

on-board controller manage the valves according to the tem-<br />

FCC: Free-Cooling with centrifuge fans<br />

ESP = Expelled air<br />

A.R. = Internal Air Recirculation<br />

A.R.<br />

A.R.<br />

A.R.<br />

A.R.<br />

max 100% ESP.<br />

With 3 motorised valves managed by the AIR 3000 unit controller.<br />

This is the Free-Cooling version. The main fan of the<br />

rooftop unit ensures the rated air fl ow reaches the system.<br />

The centrifuge fan introduces ambient air into the recirculation<br />

cycle. It is therefore unnecessary to extract the air from the<br />

room with any other means as it should be slightly overpressured<br />

in order to reduce the amount of external air entering. The<br />

three dampers are controlled by on board controller, that pro-<br />

<strong>BIG</strong>-<strong>WET</strong>-<strong>RTF</strong><br />

FCS<br />

A.E.<br />

A.E.<br />

6<br />

MIX<br />

max 100%<br />

max 100%<br />

AIR300<br />

RoofTop<br />

perature of the external air so as to optimise the Free-Cooling<br />

function. The air should be extracted from the room, if necessary,<br />

with roof fans or other means (by overpressure through<br />

doors or windows).<br />

FCC<br />

A.E.<br />

A.E.<br />

MIX<br />

A.E. = External Air Intake<br />

MIX = Mixed Air<br />

AIR300<br />

RoofTop<br />

portionally modulate the dampers opening to generate a mix<br />

between fresch and recirculation air, energetically more good.<br />

During this working mode the 100 % Free-cooling mode can<br />

begin when all the resourses are disconnect.<br />

<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />

HFC R410A


ACCESSORIES<br />

Post-heating<br />

For the elevated latent load in the air, it is possible an enthalpic<br />

control in order to bring the level of humidity to comfortable values.<br />

This treatment comprises dehumidifi cation to correct the<br />

humidity value and subsequent post-heating to correct the temperature<br />

value. These two measurements are therefore controlled<br />

separately. The cooling required for dehumidifi cation is<br />

provided by a normal direct expansion cooling coil, while a second<br />

power source is required for post-heating. This resource<br />

is available in the following form:<br />

Hot gas post-heating.<br />

This uses the same cooling circuit of the unit, sending part of<br />

the hot gas from the delivery section to a fi nned coil immersed<br />

in the fl ow of treated air downstream of the direct expansion<br />

coil. It therefore requires no additional power source<br />

Heating coil<br />

Optional coil, fi tted downstream from the treatment coil, that<br />

can be powered with hot water or electricity. This solution is<br />

designed to integrate the treatment coil for very lower external<br />

air temperatures or to replace it if the external air temperature<br />

allows.<br />

Three-way hot water valve<br />

This is a modulating mixing valve installed on the hot water<br />

heating coil outlet. It is piloted by a variable signal depending<br />

on the ambient temperature and regulates the fl ow of water according<br />

to the heat load. It is supplied mounted and complete<br />

with a modulating drive.<br />

Air pre-heating coil<br />

In the event of low temperatures, this coil pre-heats the incoming<br />

external air using the hot water from the loop or another<br />

heat source.<br />

Oversize motor<br />

For ducts with elevated pressure drops, the useful static pressure<br />

at the centrifuge fan inlets must be increased. This will<br />

consequently increase the power output of the electric motors<br />

it is connected to. Oversize motors are available both on the<br />

delivery and the return lines.<br />

High effi ciency pocket fi lters<br />

Rigid pocket fi lters are available as addition to standard fi lters.<br />

They are made from F7 effi ciency fi breglass paper and are<br />

Class 1 fi re resistant. Mounted on the treatment coil inlet, they<br />

ensure that the air effectively introduced into the room is fi ltered.<br />

Inspection hatches make them easy to replace..<br />

Differential fi lter pressure switch<br />

Excessively dirty fi lters, with consequent reduction of the airfl<br />

ow, can be signalled by installing a differential pressure<br />

switch showing an excessive pressure drop in the fi lters. This<br />

situation, which penalises the rest of the unit, can be displayed<br />

by taking a clean signal from a pair of terminals. This alarm<br />

does not stop the unit.<br />

Roof-curbs<br />

This series of units is normally fi tted with the air delivery and/or<br />

return pointing downwards to allow rooftop installation directly<br />

over the rooms they condition. To ensure the Roof-Top units<br />

perfectly match the ducts and prevent water infi ltration, a frame<br />

can be installed on site. Its special gaskets offer excellent<br />

sealing between the parts as well as allowing the unit to be<br />

positioned correctly.<br />

<strong>BIG</strong>-<strong>WET</strong>-<strong>RTF</strong><br />

7<br />

Humidifi er<br />

During winter it may be necessary to correct relative humidity<br />

when the heating of external air with low enthalpic values would<br />

worsen room comfort. In this case the treated air must be humidifi<br />

ed before it re-enters the room. Humidifi cation takes place<br />

directly inside the unit using a steam diffuser immersed in the<br />

fl ow of treated air. The steam is generated inside an immersed<br />

electrode humidifi er. ON/OFF adjustment.<br />

Enthalpix FreeCooling<br />

This function is interesting in particular for mid-season use. It is<br />

piloted by temperature and humidity probes installed either in<br />

return and fresh air dampers which calculate the internal and<br />

external enthalpy, so fi xed the enthalpix set-pont to control, the<br />

free-cooling will be put in action when the thermo-hygrometric<br />

conditions are good that is when the external enthalpy is close<br />

at the fi xed set-point on the controller: in this way the freecooling<br />

damper will open and the fi xed set can be reached by<br />

the fresh air. During this working mode the 100 % Freecooling<br />

mode can begin when all the resourses are disconnect.<br />

Forced shut down<br />

This function trippers a dedicated procedure which stops the<br />

compressor and all the fans. If the FCS and FCC sections are<br />

fi tted, the external valves are also closed.<br />

Forced air expulsion, remote<br />

Only available on units fi tted with FCC. This function triggers<br />

a dedicated procedure which closes the recirculation valve,<br />

opens the expulsion valve and fresh air valve, stops the compressors<br />

and forces the intake and discharge fans to start. If<br />

this option is selected, the electrical panel of the unit is factoryfi<br />

tted to acquire the remote signal which starts this procedure.<br />

(See fi g. 12).<br />

Remote room washing override and start-up (AIR 3000)<br />

Only available on units fi tted with FCC. This function washes<br />

the room by closing the recirculation valve and opening the expulsion<br />

and external air intake valve in order to rapidly change<br />

stale air; the empty room is then taken to the required temperature<br />

by circulating the same air and then closing the fresh air<br />

valve and expulsion valve. (See fi gs. 9 and 10).<br />

<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />

HFC R410A


CO 2 control probe<br />

This probe allows the level of crowding in the room to be checked<br />

by analysing the concentration of CO2 exhaled by people.<br />

The signal is processed by the control unit in order to adjust the<br />

external air intake, thus guaranteeing compliance with personal<br />

wellbeing regulations.<br />

Differential air pressure switch (air fl ow)<br />

This stops the unit if no appreciable difference in air pressure<br />

is detected as this is a sign of a fault either in either the drive<br />

or the fan motor.<br />

Recirculation air valve<br />

Can be combined with the MIX version to adjust the quantity of<br />

air to remove from the room. It is sized for 100% of fl ow capacity<br />

and can be motorised.<br />

Valve drive<br />

The external air intake valve AE and the recirculation valve<br />

SRIC, if present, can be powered with a servocommand in the<br />

MIX version. The power and control units are located outside<br />

the unit and must be managed by the customer. If control is<br />

required, order the FCS version in which these functions are<br />

already implemented.<br />

Additional section<br />

650 mm technical area for installing the steam humidifi er, bag<br />

fi lters or other uses according to customer requirements.<br />

<strong>BIG</strong>-<strong>WET</strong>-<strong>RTF</strong><br />

8<br />

Antifreeze thermostat<br />

Mounted on the plate exchanger, it prevents the water in the<br />

loop from freezing.<br />

The following ACCESSORIES are also available:<br />

Air outlet from right or left sides (with respect to air fl ow)<br />

- Air outlet from top<br />

- High and low pressure gauges (cooling circuit)<br />

- Electrical panel with forced ventilation<br />

- Phase sequence relay<br />

- Overload cut-out<br />

- Ambient temperature probe supplied loose for installation in<br />

the room or on the intake duct<br />

- AIR 3000 control unit (for sizes 102÷302, standard for other<br />

sizes)<br />

- Remote keypad for AIR 3000<br />

- FWS Supervision<br />

- Internal humidity probe<br />

- 4-20 mA external signal override for controlling the opening of<br />

the external air gate valve<br />

- Fitting for control from customer thermostat (only for sizes<br />

102÷302)<br />

- Fitting for software connection: RS485<br />

<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />

HFC R410A


MIXING BOX OPERATING MODES<br />

AIR TREATMENT<br />

External Air and Recirculation Air Mix<br />

(STANDARD MODE)<br />

Boxes: MIX and FCS (Fig. 5), FCC (Fig. 6).<br />

Period: All year.<br />

Function: Ambient conditioning during normal use. For<br />

the FCC box the quantity of expelled air corresponds<br />

to the quantity of incoming external air (in pressure balance),<br />

while for the MIX and FCS boxes the quantity of<br />

external air corresponds to the difference between deli-<br />

Free-Cooling (cold-only mode)<br />

Free-Heating (heat pump mode)<br />

Period: Mid-season.<br />

Boxes: FCS (Fig. 7) and FCC (Fig. 8).<br />

Function: When external air conditions allow, this function<br />

is enabled in order to use the external air (A.E. 100%<br />

max.), possibly mixed with recirculation air, to achieve or<br />

<strong>BIG</strong>-<strong>WET</strong>-<strong>RTF</strong><br />

9<br />

very air and intake/recirculated air as the expulsion valve<br />

does not exist. The percentage of the mix, even with elevated<br />

percentages of External Air (75% max.) changes<br />

according to the manual or automatic values (CO 2 probe:<br />

optional) sent to the control unit which in turn controls<br />

the valves.<br />

maintain the required ambient conditions without using<br />

existing compressors or heat sources.<br />

<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />

HFC R410A


External Air only (WASHING)<br />

Period: All year.<br />

Box: FCC (Fig. 9)<br />

Function: Room washing with external air.<br />

Used when the room has not been used for a long time<br />

Recirculation Air only (START-UP)<br />

Period: All year.<br />

Boxes: FCS (Fig. 10) and FCC (Fig. 11).<br />

Function: Heating the empty room rapidly by recirculating<br />

the same air. This function is used after the room wa-<br />

Remote forced expulsion<br />

Only for units with FCC (Fig. 12).<br />

This function triggers a dedicated procedure which closes<br />

the recirculation valve, opens the expulsion and air<br />

intake valves, stops the compressors and forces the intake<br />

and discharge fans to start. If this option is selected,<br />

<strong>BIG</strong>-<strong>WET</strong>-<strong>RTF</strong><br />

10<br />

or whenever all the ambient air requires rapid changing.<br />

The compressors do not work during this procedure<br />

shing function (only for FCC box).<br />

the electrical panel of the unit is factory-fi tted to acquire<br />

the remote signal which starts this procedure.<br />

<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />

HFC R410A


HYDRAULIC CIRCUIT<br />

Constant fl ow closed loop<br />

The closed loop fed with water at a constant fl ow is the<br />

standard application involving summer heat dispersion<br />

by means of a closed circuit cooling tower in order to<br />

prevent dirtying the water; in winter, the temperature is<br />

Variable fl ow closed loop<br />

The closed loop fed with water at a variable fl ow allows<br />

the quantity of water to be modifi ed depending on system<br />

requirements; moreover, when the compressors are off<br />

the powered on/off valve interrupts the fl ow of water le-<br />

Water source<br />

Systems fed with water source are used when sources of<br />

water such as wells, rivers and lakes are available. There<br />

are, however, potential problems connected with the<br />

impurities contained in the water when it is used directly<br />

<strong>BIG</strong>-<strong>WET</strong>-<strong>RTF</strong><br />

11<br />

kept constant by a boiler.<br />

aving the plate exchanger. The rest of the application is<br />

similar to the previous one.<br />

for heat exchange purposes as the condenser requires<br />

periodic cleaning in order to remove mineral deposits.<br />

<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />

HFC R410A


FWS Supervision (optional)<br />

The FWS supervision system allows the system to be monitored<br />

without having to install any additional software onto the<br />

dedicated supervision PC’s as standard applications (Internet<br />

Explorer, Netscape,...) that are normally already installed on<br />

PC’s are used. The FWS module is generally installed near the<br />

PC. The units communicate with the module along an RS 485<br />

local network for a maximum distance of 1,000 metres, while<br />

the module and the PC either communicate directly or along<br />

an Ethernet network (LAN). The supervision PC shows the following<br />

information for each unit:<br />

- unit status and alarms<br />

- main temperatures<br />

- set-points and operating mode<br />

- compressor status and operating hours<br />

The following can be set and modifi ed:<br />

- unit operation mode<br />

- operating set-points (temperature and humidity) and relative<br />

proportional bands<br />

- room washing override<br />

- rapid start-up up override<br />

- weekly/daily programming with fi ve time bands<br />

- Water loop system temperature: Inlet/Outlet from cooling tower<br />

and boiler<br />

- Loop system pressure: Inlet/Outlet from pumping unit<br />

If the supervisor is deactivated, each single unit may work<br />

normally using the on-board thermoregulation device. Alarm<br />

events are logged for each unit by storing the date/ time/code/<br />

description of each fault and the relative reset date/time.<br />

The supervisor user interface has been organised like a web-<br />

<strong>BIG</strong>-<strong>WET</strong>-<strong>RTF</strong><br />

12<br />

site with dynamic and customisable pages. If the dedicated<br />

supervision PC is connected to the Internet, the Climaveneta<br />

technical assistance report function can be confi gured on the<br />

FWS, showing all the information required to identify the reason<br />

for the alarm: date, time, code and description. The same message<br />

can be sent to a GSM cellular phone via SMS, if required.<br />

For equipment not supplied by Climaveneta (e.g. exhaust fans,<br />

split,...), the FWS supervisor allows commands to be made<br />

through volt-free contacts and temperatures to be read through<br />

NTC probes.<br />

<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />

HFC R410A


GENERAL TECHNICAL DATA<br />

SIZE 704 804 904 1004 1104 1204<br />

<strong>BIG</strong> <strong>WET</strong> <strong>RTF</strong><br />

Cooling<br />

Cooling capacity kW 241,1 269,8 295,0 346,7 366,2 388,0<br />

Sensible cooling capacity kW 173,0 191,5 208,4 241,6 249,4 262,5<br />

Compressor power input kW 48,4 55,4 61,5 70,6 75,6 72,5<br />

Total power input kW 60,4 71,4 83,5 92,6 97,6 94,5<br />

EER 5,0 4,9 4,8 4,9 4,8 5,4<br />

Heating<br />

Heating capacity kW 291,6 335,4 375,5 429,0 461,8 492,2<br />

Compressor power input kW 62,7 77,2 91,6 97,9 110,4 125,2<br />

Total power input kW 74,7 93,2 113,6 119,9 132,4 147,2<br />

COP 4,7 4,3 4,1 4,4 4,2 3,9<br />

Plate exchanger<br />

Waterfl ow rate m3 /h 41,5 46,7 51,2 59,9 63,4 66,1<br />

Pressure drop kPa 91,2 99,2 107 91,2 94,4 98,3<br />

Hydraulic connections inch 3” 3” 3” 3” 3” 3”<br />

Outlet fans<br />

Type Centrifugo<br />

Number n 4 4 4 4 4 4<br />

Supply airfl ow rate m3 /h 45.000 50.000 54.000 56.000 56.000 56.000<br />

Available static pressur Pa 235 255 400 290 290 290<br />

Power input kW 3,0 4,0 5,5 5,5 5,5 5,5<br />

Compressors<br />

Type<br />

Number of compreso n 4 4 4 4 4 4<br />

Number of circuits n 2 2 2 2 2 2<br />

Capacity steps n 4 4 4 4 4 4<br />

Charge<br />

Refrigerant kg 42 45 48 52 58 64<br />

Oil kg 29.2 32.0 32.0 32.0 26.2 25.2<br />

Standard unit dimensions<br />

Length mm 5.000 5.000 5.000 5.000 5.000 5.000<br />

Width mm 2.330 2.330 2.330 2.330 2.330 2.330<br />

Height mm 2.240 2.240 2.240 2.240 2.240 2.240<br />

Standard unit operating weight kg 2.770 3.000 3.200 3.250 3.300 3.350<br />

Total sound power dB(A)<br />

Version B * * * * * *<br />

Version FCC * * * * * *<br />

Version FCS * * * * * *<br />

Version MIX * * * * * *<br />

Standard conditions<br />

Cooling Internal air 19.5 °C w.b.<br />

Heating Internal air 20 °C d.b.<br />

Water temperature in loop<br />

Summer IN 29°C OUT 35°C<br />

Winter OUT 10°C<br />

<strong>BIG</strong> <strong>WET</strong> <strong>RTF</strong><br />

13<br />

(*) Values currently being defi ned. For further information,<br />

consult the pages referring to sound levels.<br />

<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />

HFC R410A


Effi ciency at different airfl ow rates<br />

(nominal conditions)<br />

<strong>BIG</strong> <strong>WET</strong> <strong>RTF</strong><br />

SIZE 0704 0804 0904 1004 1104 1204<br />

Minimun airfl ow m3 /h 36.000 40.000 43.200 44.800 44.800 44.800<br />

Cooling capacity kW 230 258 281 330 348 369<br />

Heating capacity kW 288 334 371 423 454 485<br />

Nominal airfl ow m3 /h 45.000 50.000 54.000 56.000 56.000 56.000<br />

Cooling capacity kW 241 270 295 347 366 388<br />

Heating capacity kW 292 335 375 429 462 492<br />

Maximum airfl ow m3 /h 58.000 58.000 58.000 58.000 58.000 58.000<br />

Cooling capacity kW 253 278 300 350 370 392<br />

Heating capacity kW 302 346 384 435 471 502<br />

14<br />

<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />

HFC R410A


Lengths of units in various construction<br />

confi gurations<br />

Size<br />

0704 ÷<br />

1204<br />

BASE+<br />

F.T.<br />

BASE+<br />

MIX/FCS<br />

BASE+<br />

FCC<br />

BASE+<br />

MIX/FCS+<br />

F.T.<br />

BASE+<br />

FCC+<br />

F.T.<br />

Confi guration<br />

Unit Lenght<br />

[mm]<br />

BASE+<br />

MT<br />

BASE+<br />

MIX/FCS+<br />

MT<br />

BASE+<br />

FCC+<br />

MT<br />

BASE+<br />

MT+<br />

F.T.<br />

BASE+<br />

MIX/FCS+<br />

MT+ F.T.<br />

BASE+<br />

FCC+MT+<br />

F.T.<br />

5650 7030 7800 7680 8450 7030 9060 9830 7680 9710 10480<br />

Weights of units in various construction<br />

confi gurations<br />

Size<br />

BASE+<br />

F.T.<br />

BASE+<br />

MIX/FCS<br />

BASE+<br />

FCC<br />

BASE+<br />

MIX/<br />

FCS+<br />

F.T.<br />

BASE+<br />

FCC+<br />

F.T.<br />

Confi guration<br />

Unit Lenght<br />

[kg]<br />

BASE+<br />

MT<br />

BASE+<br />

MIX/<br />

FCS+<br />

MT<br />

BASE+<br />

FCC+<br />

MT<br />

BASE+<br />

MT+<br />

F.T.<br />

BASE+<br />

MIX/<br />

FCS+<br />

MT+ F.T.<br />

BASE+<br />

FCC+MT+<br />

F.T.<br />

0704 2940 3080 3670 3360 3950 3580 4000 4590 3860 4280 4870<br />

0804 3120 3260 3850 3540 4130 3760 4180 4770 4040 4460 5050<br />

0904 3130 3270 3860 3550 4140 3770 4190 4780 4050 4470 5060<br />

1004 3190 3300 3920 3610 4200 3830 4250 4840 4110 4530 5120<br />

1104 3320 3460 4050 3740 4330 3960 4380 4970 4240 4660 5250<br />

1204 3340 3480 4070 3760 4350 3980 4400 4990 4260 4680 5270<br />

Key:<br />

UM : Humidifi er<br />

F.T.: Rigid pocket fi lters<br />

MIX/FCS: MIX or FCS mixing box<br />

FCC: FCC mixing box<br />

<strong>BIG</strong> <strong>WET</strong> <strong>RTF</strong><br />

15<br />

weights and dimensions with the following thermic modules<br />

0704: MT240<br />

0804: MT300<br />

0904: MT300<br />

1004: MT350<br />

1104: MT350<br />

1204: MT350<br />

<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />

HFC R410A


OUTLET FAN MOTOR CHARACTERISTICS<br />

BASE version<br />

Size<br />

0704<br />

0804<br />

0904<br />

1004<br />

1104<br />

1204<br />

Size<br />

Airfl ow Standard Uprated (MM1) Extra-Uprated (MM2)<br />

m 3 /h<br />

Pa (1)<br />

rpm<br />

(1) Pa: Useful static head in standard conditions with ducted outlet<br />

(2) Pa: Useful static head in standard conditions with free intake<br />

kW<br />

Pa<br />

kW Pa<br />

kW<br />

rpm<br />

rpm<br />

(1)<br />

ass. inst. (1)<br />

ass. inst. ass. inst.<br />

Min 36000 520 874 9.99 12.0 740 1023 13.09 16.0 1070 1221 18.32 22.0<br />

Std 45000 235 716 9.99 12.0 440 856 13.09 16.0 760 1053 18.32 22.0<br />

Max 58000 --- --- --- --- --- --- --- --- 230 830 18.32 22.0<br />

Min 40000 610 953 13.09 16.0 925 1146 18.32 22.0 --- --- --- ---<br />

Std 50000 255 782 13.09 16.0 550 963 18.32 22.0 915 1166 24.98 30.0<br />

Max 58000 --- --- 18.32 --- 210 830 18.32 22.0 570 1024 24.98 30.0<br />

Min 43200 820 1086 18.32 22.0 1200 1293 24.98 30.0 --- --- --- ---<br />

Std 54000 400 895 18.32 22.0 760 1094 24.98 30.0 --- --- --- ---<br />

Max 58000 230 830 18.32 22.0 585 1024 24.98 30.0 --- --- --- ---<br />

Min 44800 745 1058 18.32 22.0 1115 1262 24.98 30.0 --- --- --- ---<br />

Std 56000 290 862 18.32 22.0 640 1059 24.98 30.0 --- --- --- ---<br />

Max 58000 200 832 18.32 22.0 550 1024 24.98 30.0 --- --- --- ---<br />

Min 44800 745 1058 18.32 22.0 115 1262 24.98 30.0 --- --- --- ---<br />

Std 56000 290 862 18.32 22.0 640 1059 24.98 30.0 --- --- --- ---<br />

Max 58000 200 832 18.32 22.0 550 1024 24.98 30.0 --- --- --- ---<br />

Min 44800 745 1058 18.32 22.0 115 1262 24.98 30.0 --- --- --- ---<br />

Std 56000 290 862 18.32 22.0 640 1059 24.98 30.0 --- --- --- ---<br />

Max 58000 200 832 18.32 22.0 550 1024 24.98 30.0 --- --- --- ---<br />

Characteristics of inlet fan in section FCC (optional)<br />

Airfl ow Standard Uprated (MM1) Extra-Uprated (MM2)<br />

m 3 /h<br />

Pa (1)<br />

rpm<br />

<strong>BIG</strong> <strong>WET</strong> <strong>RTF</strong><br />

kW<br />

Pa<br />

kW Pa<br />

kW<br />

rpm<br />

rpm<br />

(1)<br />

ass. inst. (1)<br />

ass. inst. ass. inst.<br />

0704 Std 45000 230 717 9.99 12.0 445 863 13.09 16.0 750 1053 18.32 22.0<br />

0804 Std 50000 265 781 13.09 16.0 560 961 18.32 22.0 925 1166 24.98 30.0<br />

0904 Std 54000 368 895 18.32 22.0 760 1093 24.98 30.0 --- --- --- ---<br />

1004 Std 56000 320 863 18.32 22.0 675 1058 24.98 30.0 --- --- --- ---<br />

1104 Std 56000 320 863 18.32 22.0 675 1058 24.98 30.0 --- --- --- ---<br />

1204 Std 56000 320 863 18.32 22.0 675 1058 24.98 30.0 --- --- --- ---<br />

16<br />

<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />

HFC R410A


ELECTRICAL DATA<br />

Electrical data for BASE, MIX and FCS versions<br />

Size n<br />

0704 4<br />

F.L.I.<br />

[kW]<br />

17,44<br />

(24,04)<br />

Compressors<br />

F.L.A.<br />

[A]<br />

30,62<br />

(40,03)<br />

Maximum values<br />

L.R.A.<br />

[A]<br />

n<br />

Outlet fan each<br />

(1)<br />

F.L.I.<br />

[kW]<br />

F.L.A.<br />

[A]<br />

F.L.I.<br />

[kW]<br />

Total (1)<br />

F.L.A.<br />

[A]<br />

S.A.<br />

[A]<br />

215,00 4 3,63 6,44 97,48 167 342<br />

0804 4 24,04 40,03 215,00 4 4,71 8,40 115 194 369<br />

0904 4<br />

23,80<br />

(30,11)<br />

39,80<br />

(46,40)<br />

260,00 4 6,34 11,20 133 217 431<br />

1004 4 30,11 46,40 260,00 4 6,34 11,20 146 230 444<br />

1104 4<br />

Electrical data for FCC version<br />

Size n<br />

0704 4<br />

30,11<br />

(35,26)<br />

46,40<br />

(56,40)<br />

320,00 4 6,34 11,20 156 250 514<br />

1204 4 35,26 56,40 320,00 4 6,34 11,20 166 270 534<br />

F.L.I.<br />

[kW]<br />

17,44<br />

(24,04)<br />

Compresssors<br />

F.L.A.<br />

[A]<br />

30,62<br />

(40,03)<br />

L.R.A.<br />

[A]<br />

(1) Standard motors<br />

F.L.I. Absorbed power at max. permissible conditions<br />

F.L.A. Absorbed current at max. permissible conditions<br />

L.R.A. Peak current of single compressor<br />

S.A. Peak current of unit with standard motors<br />

Maximumvalues<br />

n<br />

Outlet fan each<br />

(1)<br />

F.L.I.<br />

[kW]<br />

F.L.A.<br />

[A]<br />

n<br />

Inlet fan each (1) Total<br />

F.L.I.<br />

[kW]<br />

F.L.A.<br />

[A]<br />

F.L.I.<br />

[kW]<br />

F.L.A.<br />

[A]<br />

S.A.<br />

[A]<br />

215,00 4 3,63 6,44 4 3,63 6,44 112 193 368<br />

0804 4 24,04 40,03 215,00 4 4,71 8,40 4 4,71 8,40 134 227 402<br />

0904 4<br />

23,80<br />

(30,11)<br />

39,80<br />

(46,40)<br />

260,00 4 6,34 11,20 4 6,34 11,20 159 262 476<br />

1004 4 30,11 46,40 260,00 4 6,34 11,20 4 6,34 11,20 171 275 489<br />

1104 4<br />

30,11<br />

(35,26)<br />

46,40<br />

(56,40)<br />

<strong>BIG</strong> <strong>WET</strong> <strong>RTF</strong><br />

320,00 4 6,34 11,20 4 6,34 11,20 181 295 559<br />

1204 4 35,26 56,40 320,00 4 6,34 11,20 4 6,34 11,20 192 315 579<br />

17<br />

Electrical power input:<br />

- 400/3/50 WITHOUT NEUTRAL<br />

- Permissible voltage variation 10%<br />

- Maximum unbalance between phase voltages 3%<br />

<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />

HFC R410A


OPERATING LIMITS<br />

OPERATING LIMITS IN COOLING MODE<br />

T H 0= Temperature of the water entering the plate exchanger<br />

2<br />

Ta= Dry bulb temperature of the air entering the fi nned exchanger<br />

Maximum temperature of loop water with unit off=60°C<br />

OPERATING LIMITS IN HEATING MODE<br />

TH 2 0= Temperature of the water entering the plate exchanger<br />

Ta= Dry bulb temperature of the air entering the fi nned exchanger<br />

Ta [°C]<br />

OPERATING LIMITS CALCULATED IN THE FOLLOWING CONDI-<br />

TIONS:<br />

- Standard air fl ow<br />

- Unit correctly installed and used<br />

- Operating at full load<br />

Ta [°C]<br />

40<br />

35<br />

30<br />

25<br />

20<br />

15<br />

10<br />

5<br />

0<br />

-5<br />

-10<br />

30<br />

25<br />

20<br />

15<br />

10<br />

<strong>BIG</strong>-<strong>WET</strong>-<strong>RTF</strong><br />

SYSTEM WITH WATER SOURCE<br />

In units with condensation pressure adjustment, the minimum inlet water<br />

temperature of the plate exchanger may fall under the indicated<br />

values.<br />

5<br />

10 15 20 25 30 35 40 45 50 55 60 65<br />

TH2O [°C]<br />

If minimum temperatures are exceeded, use a glycol solution (consult<br />

the manufacturer)<br />

-15<br />

5 10 15 20 25 30<br />

TH2O [°C]<br />

18<br />

<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />

HFC R410A


PRESSURE DROPS ON THE HYDRAULIC CIRCUIT<br />

N.B.: The graphs refer to a hydraulic circuit with scalefree components.<br />

If this is not the case, it will be necessary to use suitable corrective dirt<br />

collection coeffi cients.<br />

WITH MANUAL INTERCEPTOR ON/OFF VALVE<br />

Dp [kPa]<br />

1000<br />

100<br />

10<br />

1<br />

10 100<br />

WITH MOTORIZED INTERCEPTOR ON/OFF VALVE<br />

Dp [kPa]<br />

1000<br />

100<br />

10<br />

1<br />

<strong>BIG</strong>-<strong>WET</strong>-<strong>RTF</strong><br />

Q [mc/h]<br />

10 100<br />

Q [mc/h]<br />

19<br />

0704<br />

0804<br />

0904<br />

1004<br />

1104<br />

1204<br />

0704<br />

0804<br />

0904<br />

1004<br />

1104<br />

1204<br />

<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />

HFC R410A


HYDRAULIC CONNECTION DIAGRAMS<br />

CLOSED LOOP WITH CONSTANT FLOW<br />

CLOSED LOOP WITH VARIABLE FLOW<br />

WATER SOURCE<br />

KEY<br />

1. Antifreeze thermostat<br />

2. Differential pressure switch<br />

3. Water side steel mesh fi lter<br />

4. Two-way on/off valve<br />

5. Motorized on/off two-way valve<br />

6. Modulating motorized on/off two way valve<br />

1<br />

1<br />

T<br />

1<br />

1<br />

1<br />

T<br />

1<br />

T<br />

T<br />

T<br />

T<br />

PD<br />

PD<br />

PD<br />

PD<br />

PD<br />

PD<br />

6<br />

2<br />

6<br />

2<br />

2<br />

2<br />

5<br />

2<br />

5<br />

2<br />

<strong>BIG</strong>-<strong>WET</strong>-<strong>RTF</strong><br />

3<br />

3<br />

3<br />

3<br />

3<br />

3<br />

4<br />

4<br />

4<br />

4<br />

4<br />

4<br />

4<br />

4<br />

4<br />

4<br />

4<br />

4<br />

20<br />

Climaveneta<br />

supply limit<br />

Climaveneta<br />

supply limit<br />

Climaveneta<br />

supply limit<br />

<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />

HFC R410A


Climaveneta S.p.A.<br />

Via Sarson 57/c<br />

36061 Bassano del Grappa (VI)<br />

Italy<br />

Tel +39 0424 509 500<br />

Fax +39 0424 509 509<br />

info@climaveneta.com<br />

www.climaveneta.com<br />

Climaveneta Home System<br />

Via Duca d’Aosta 121<br />

31030 Mignagola (TV)<br />

Italy<br />

Tel +39 0422 4131<br />

Fax +39 0422 413659<br />

info.cvhs@climaveneta.com<br />

www.climaveneta.com<br />

Climaveneta France<br />

3, Village d’Entreprises<br />

ZA de la Couronne des Prés<br />

Avenue de la Mauldre<br />

78680 Epône<br />

France<br />

Tel +33 (0)1 30 95 19 19<br />

Fax +33 (0)1 30 95 18 18<br />

info@climaveneta.fr<br />

www.climaveneta.fr<br />

Climaveneta Deutschland<br />

Rhenus Platz 2<br />

59439 Holzwickede<br />

Germany<br />

Tel +49 2301 91222-0<br />

Fax +49 2301 91222-99<br />

info@climaveneta.de<br />

www.climaveneta.de<br />

Climaveneta<br />

España - Top Clima<br />

Londres 67, 1 4<br />

08036 Barcelona<br />

Spain<br />

Tel +34 934 195 600<br />

Fax +34 934 195 602<br />

topclima@topclima.com<br />

www.climaveneta.com<br />

Climaveneta Chat Union<br />

Refrig. Equipment Co Ltd<br />

88 Bai Yun Rd, Pudong Xinghuo<br />

New dev. zone 201419 Shanghai<br />

China<br />

Tel 008 621 575 055 66<br />

Fax 008 621 575 057 97<br />

Climaveneta Polska Sp. z o.o.<br />

Ul. Sienkiewicza 13A,<br />

05-120 Legionowo,<br />

Poland<br />

Tel +48 22 766 34 55-57<br />

Fax +48 22 784 39 09<br />

info@climaveneta.pl<br />

www.climaveneta.pl<br />

www.climaveneta.com

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