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Climaveneta Technical Bulletin<br />
<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />
<strong>BIG</strong>-<strong>WET</strong>-<strong>RTF</strong><br />
0704 - 1204<br />
243 - 396 kW<br />
<br />
<br />
<br />
<br />
Refrigerant gas R410A<br />
Comfort<br />
Safe use<br />
Flexibility<br />
r HFC<br />
R-410A<br />
Autonomous packaged rooftop unit, water/air reversible,<br />
for water loop system<br />
(The photo of the unit is indicative and may change depending on the model)
INDEX<br />
Composition and features of the standard unit<br />
Standard confi guration<br />
Accessories<br />
Mixing box operating modes<br />
Hydraulic circuit<br />
General technical data<br />
Lenghts and weights of standard unit<br />
Outlet fan motor characteristics<br />
Electrical data<br />
Operating limits<br />
Pressure drops<br />
Hydarulic conenction diagrams<br />
Liability disclaimer<br />
This bulletin is not exhaustive about: installation, use, safety<br />
precautions, handling and transport. Refer to “General Manual<br />
for Installation” for further informations. This bulletin refers to<br />
standard executions, in particular for dimension, weight, electric,<br />
hydraulic, aeraulic and refrigerant connections (whereas<br />
applicable). Contact Climaveneta Commercial Offi ce for further<br />
drawings and schemes. Climaveneta declines any liability derived<br />
from the bulletin’s use. This bulletin is of exclusive property<br />
<strong>BIG</strong>-<strong>WET</strong>-<strong>RTF</strong><br />
2<br />
<strong>BIG</strong>-<strong>WET</strong>-<strong>RTF</strong><br />
0704 - 1204<br />
pg. n° 3<br />
pg. n° 5<br />
pg. n° 7<br />
pg. n° 9<br />
pg. n° 11<br />
pg. n° 13<br />
pg. n° 15<br />
pg. n° 16<br />
pg. n° 17<br />
pg. n° 18<br />
pg. n° 19<br />
pg. n° 20<br />
Company quality system<br />
certifi ed to UNI EN ISO 9001<br />
of Climaveneta, and all forms of copy are prohibited. The data<br />
contained herein are subject to variation without notice.<br />
<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />
HFC R410A
The <strong>BIG</strong>-<strong>WET</strong>-<strong>RTF</strong> Roof-Top versions of the <strong>WET</strong> (Water<br />
energy transfer) range of chillers by CLIMAVENETA are built to<br />
high quality standards and designed to offer extremely reliable<br />
operation. They are ideal for conditioning air in large areas. Built<br />
for applications using water loop systems, they are specifi c<br />
for supermarkets, shopping malls, cinemas, offi ce buildings,<br />
workshops, canteens and restaurants, hospitals and surgeries,<br />
and facilities for processing and preserving foodstuffs such<br />
as meat, cheeses and vegetables. These compact and sturdy<br />
units are only available in the Heat Pump version and are fl exible<br />
enough to satisfy air-conditioning requirements throughout<br />
the year by providing simultaneous cooling and heating in the<br />
same system. Similarly to all the units in the <strong>WET</strong> series, Climaveneta<br />
recommends the use of its <strong>WET</strong>FWS supervision<br />
system in order to ensure rational, trouble-free management of<br />
the entire system.<br />
The units contain R410A ecological refrigerant.<br />
COMPOSITION AND FEATURES OF THE STANDARD UNIT<br />
STRUCTURE<br />
The structure comprises a base made from hot-galvanised,<br />
epoxy powder-painted sheet steel profi les. The frame and outer<br />
panelling are made from aluminium alloy which offers total<br />
protection from atmospheric agents. The panelling is easy to<br />
remove and allows free access to internal components. The<br />
area in contact with the treated air is made from double-wall<br />
(42 mm) sandwich panelling in galvanised sheet metal for the<br />
delivery fans and expansion coil and in galvanised sheet metal<br />
(internal) and aluminium (external) for the other components,<br />
separated by an insulation layer of hot-injected polyurethane<br />
with an average density of 45 Kg/m3.<br />
COMPRESSORS<br />
The hermetic Scroll compressors are fi tted with an oil sump heater,<br />
a two-pole direct starting motor, and internal overheating<br />
protection. Their special construction technology, together with<br />
the small number of moving parts and the absence of pistons<br />
and inlet/outlet valves, makes them silent-running and vibration-free.<br />
They withstand the stress produced by back-fl owing<br />
remarkably well, thus reducing the probability of mechanical<br />
breakage and increasing reliability and lifetime. It is now known<br />
and proved that this type of compressor has considerable advantages<br />
and obtains excellent system performance with inevitable<br />
repercussions on running costs.<br />
COMPRESSOR CHAMBER<br />
The compressor chamber is independent, spacious and totally<br />
accessible in order to allow perfect rationalisation of the piping<br />
and offer correct access to all the cooling circuit components.<br />
It is positioned very close to the electrical panel in order to<br />
simplify work for operators during the checking and monitoring<br />
phases as they can keep the electrical panel, the control unit<br />
display and the compressors under control at the same time.<br />
This solution also reduces ambient noise.<br />
AIR-CONDITIONING COIL<br />
The refrigerant-air block exchanger coils, two for each unit with<br />
vertex angle of 90°, are made from copper tubes and aluminium<br />
fi ns. Even under maximum load conditions, air speed is<br />
kept below 2.7 m/s in order to prevent condensation from being<br />
ntrained, even under the most unfavourable heat and humidity<br />
conditions.<br />
DRIP TRAY<br />
A plastic tray with an inclined bottom and complete with a drain<br />
connector is provided to collect condensate.<br />
FILTERING SECTION<br />
The quality of the conditioned air (IAQ) is guaranteed by excellent<br />
fi ltration and the perfectly cleanable metal surfaces which<br />
the air comes into contact with throughout its journey through<br />
<strong>BIG</strong>-<strong>WET</strong>-<strong>RTF</strong><br />
3<br />
the unit, as recommended by Law Decree 626/94, for reducing<br />
the pollution risk factor. The standard fi lter cells are made of<br />
synthetic resin-coated polyester fi bre of gauged densit with G3<br />
effi ciency. The fi lter cells are easy to access and glide on steel<br />
shutter for periodic washing with water and detergent.<br />
WATER-REFRIGERANT HEAT EXCHANGER<br />
AISI 316L steel braze-welded plate exchanger. The heat exchangers<br />
are insulated with a closed-cell condensationproof<br />
neoprene lining. When the unit is not working, it is protected<br />
from the formation of ice by an anti-freeze thermostat which<br />
activates an electric heater when the temperature of the water<br />
falls too low; When the unit is working, it is protected by a differential<br />
pressure switch mounted on the water side and by a<br />
thermostat. The exchangers can be used with water from wells,<br />
from towers or with dry-coolers. On the inlet and the outlet,<br />
they are connected with a manifold in order to simplify installation<br />
and are always fi tted with manual on/off taps to allow<br />
maintenance of individual exchangers.<br />
VENTILATING SECTION<br />
Centrifuge outlet and inlet (optional) fans featuring statically<br />
and dynamically balanced, twin inlet centrifuge fans with forward-inclined<br />
vanes, mounted on rubber vibration dampers.<br />
Three-phase UNEL MEC electric motors, protected to IP55,<br />
mounted on a belt-tightening system with adjustable pulley on<br />
motor. All units can be supplied with discharge up, down or at<br />
sides.<br />
COOLING CIRCUITS<br />
Cooling circuit comprising the following components:<br />
- Dryer fi lter.<br />
- Refrigerant sight glass.<br />
- Filling valves and pressure switches.<br />
- Thermostatic expansion valve with external equalisation.<br />
- Four-way cycle reversal valve.<br />
- Charge with eco-friendly R410A refrigerant.<br />
ELECTRICAL PANEL<br />
Electrical power and control panel, built to EN 60204-1/EC<br />
204-1 standards, cage clamps are used to ensure they remain<br />
tight, thus ensuring excellent long-term contact and offering<br />
faster maintenance times. The electrical power and control<br />
panel is located over the compressor chamber. This eye level<br />
position makes inspection easy even in diffi cult or uncomfortable<br />
applications and provides excellent insulation against dirt<br />
or damp. The use of components by leading manufacturers<br />
makes it easy to procure spare parts, offers safe and rapid<br />
maintenance, and minimises shut-down times.<br />
Electrical panel complete with:<br />
- Control circuit transformer<br />
- General door lock isolator<br />
- Power circuit with bar distribution system<br />
- Fuses and contactors for compressors and fans<br />
- Cage clamp control circuit terminals<br />
- Electric panel with double door and seals for outdoor installation<br />
- Microprocessor-controlled electronic controller.<br />
<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />
HFC R410A
AIR3000 CONTROL UNIT<br />
The dedicated control unit (for supervision system) offers correct<br />
parameter settings and intelligent unit management, thus<br />
allowing its functions to be adapted to the various system and<br />
user requirements.<br />
MECHANICAL FILTER WITH STEEL MESH<br />
Filter for blocking and collecting the impurities in the hydraulic<br />
circuit; positioned on the plate exchanger inlet.<br />
MANUAL ON/OFF VALVES<br />
Manual on/off valves positioned on the plate exchanger inlet<br />
and outlet for isolating the unit during maintenance work.<br />
MOTORIZED ON/OFF VALVE<br />
Motorized two-way valve mounted on the plate exchanger outlet,<br />
for units for the variable-fl ow closed loop circuit only, linked<br />
to the compressors; when the compressor is off the valve is Off,<br />
and vice-versa.<br />
TWO-WAY MODULATING PRESSURE VALVE<br />
Two-way powered modulating pressure solenoid valve, for units<br />
in confi guration with open water circuits only; adjust the fl ow of<br />
water according to the rate of condensation in the unit, thus<br />
ensuring perfect operation.<br />
RAINPROOF HOOD<br />
For the versions with mixing box (MIX, FCS, FCC), the external<br />
and exhaust air gate valves are fi tted with a rainproof hood<br />
which prevents water from being drawn into the box.<br />
REAR AIR IN INTAKE ONLY<br />
Air intake available from rear only.<br />
EASE OF MAINTENANCE<br />
Large access panels to the compressor chamber and the elec-<br />
<strong>BIG</strong>-<strong>WET</strong>-<strong>RTF</strong><br />
4<br />
trical panel make maintenance particularly easy. The special<br />
construction solutions allow the components subject to periodic<br />
cleaning to be removed very easily and offer access to the internal<br />
sections.<br />
DESIGN AND STRUCTURAL COMPACTNESS<br />
The lightweight though sturdy frame and panelling are made<br />
from weatherproof materials which, together with its appealing<br />
design and minimum environmental impact, make the unit perfectly<br />
suitable for any installation location.<br />
EASE OF INSTALLATION<br />
After positioning the unit, it is now ready to be connected to the<br />
ducts. The electrical connections can be completed during this<br />
operation in order to allow fi tters to rapidly perform the ventilation<br />
test and calibrate the air distribution circuit.<br />
OPERATING SAFETY<br />
The fact that all the connections have been made and tested<br />
in the factory leads to higher reliability and a higher probability<br />
that the system is perfectly operational both as regards the system<br />
and air distribution circuits. Operating safety also means<br />
lower overall installation costs.<br />
ACCESSORIES<br />
A set of accessories make it even easier to adapt the unit to a<br />
wide range of system requirements.<br />
<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />
HFC R410A
STANDARD CONFIGURATION<br />
STD: Recirculation only<br />
Standard total recirculation confi guration; used to treat external<br />
recirculation air (AR) only. Flow is provided by the rooftop<br />
discharge fan. Stale air must be expelled from the room and<br />
fresh air introduced through roof fans or other means that are<br />
independent of the Roof-Top.<br />
AVAILABLE CONFIGURATIONS (OPTIONAL)<br />
MIX: Mixing box<br />
A.R. = Internal Air Recirculation<br />
A.E. = External Air Intake<br />
MIX = Mixed Air<br />
With 1 manually operated valve. Used to mix the recirculation<br />
air (AR) taken from the conditioned room with a quantity of<br />
external air (AE) variable with different thermoigrometric conditions,<br />
but advisable for 30% of supply air fl ow. Supply air fl ow is<br />
provided by the rooftop discharge fan. Any air must be expelled<br />
<strong>BIG</strong>-<strong>WET</strong>-<strong>RTF</strong><br />
5<br />
from the room through roof fans or other means that are independent<br />
of the rooftop.The MIX version may be fi tted with a<br />
Recirculation Air Valve (SRIC). The gate valve is not controlled<br />
by the AIR 3000 control unit.<br />
<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />
HFC R410A
FCS: Standard Free-Cooling<br />
With 2 motorised valves managed by the AIR 3000 unit controller.<br />
This version is also called an Economiser as it is the<br />
simplest and most economic Free-Cooling unit. Its operating<br />
principle is very similar to the MIX version with the recirculation<br />
air valve SRIC. In this case the external air valve AE is sized to<br />
about 100% of rated fl ow, thereby allowing Free-Cooling to use<br />
100% external air. The valves are opposed and motorised. The<br />
on-board controller manage the valves according to the tem-<br />
FCC: Free-Cooling with centrifuge fans<br />
ESP = Expelled air<br />
A.R. = Internal Air Recirculation<br />
A.R.<br />
A.R.<br />
A.R.<br />
A.R.<br />
max 100% ESP.<br />
With 3 motorised valves managed by the AIR 3000 unit controller.<br />
This is the Free-Cooling version. The main fan of the<br />
rooftop unit ensures the rated air fl ow reaches the system.<br />
The centrifuge fan introduces ambient air into the recirculation<br />
cycle. It is therefore unnecessary to extract the air from the<br />
room with any other means as it should be slightly overpressured<br />
in order to reduce the amount of external air entering. The<br />
three dampers are controlled by on board controller, that pro-<br />
<strong>BIG</strong>-<strong>WET</strong>-<strong>RTF</strong><br />
FCS<br />
A.E.<br />
A.E.<br />
6<br />
MIX<br />
max 100%<br />
max 100%<br />
AIR300<br />
RoofTop<br />
perature of the external air so as to optimise the Free-Cooling<br />
function. The air should be extracted from the room, if necessary,<br />
with roof fans or other means (by overpressure through<br />
doors or windows).<br />
FCC<br />
A.E.<br />
A.E.<br />
MIX<br />
A.E. = External Air Intake<br />
MIX = Mixed Air<br />
AIR300<br />
RoofTop<br />
portionally modulate the dampers opening to generate a mix<br />
between fresch and recirculation air, energetically more good.<br />
During this working mode the 100 % Free-cooling mode can<br />
begin when all the resourses are disconnect.<br />
<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />
HFC R410A
ACCESSORIES<br />
Post-heating<br />
For the elevated latent load in the air, it is possible an enthalpic<br />
control in order to bring the level of humidity to comfortable values.<br />
This treatment comprises dehumidifi cation to correct the<br />
humidity value and subsequent post-heating to correct the temperature<br />
value. These two measurements are therefore controlled<br />
separately. The cooling required for dehumidifi cation is<br />
provided by a normal direct expansion cooling coil, while a second<br />
power source is required for post-heating. This resource<br />
is available in the following form:<br />
Hot gas post-heating.<br />
This uses the same cooling circuit of the unit, sending part of<br />
the hot gas from the delivery section to a fi nned coil immersed<br />
in the fl ow of treated air downstream of the direct expansion<br />
coil. It therefore requires no additional power source<br />
Heating coil<br />
Optional coil, fi tted downstream from the treatment coil, that<br />
can be powered with hot water or electricity. This solution is<br />
designed to integrate the treatment coil for very lower external<br />
air temperatures or to replace it if the external air temperature<br />
allows.<br />
Three-way hot water valve<br />
This is a modulating mixing valve installed on the hot water<br />
heating coil outlet. It is piloted by a variable signal depending<br />
on the ambient temperature and regulates the fl ow of water according<br />
to the heat load. It is supplied mounted and complete<br />
with a modulating drive.<br />
Air pre-heating coil<br />
In the event of low temperatures, this coil pre-heats the incoming<br />
external air using the hot water from the loop or another<br />
heat source.<br />
Oversize motor<br />
For ducts with elevated pressure drops, the useful static pressure<br />
at the centrifuge fan inlets must be increased. This will<br />
consequently increase the power output of the electric motors<br />
it is connected to. Oversize motors are available both on the<br />
delivery and the return lines.<br />
High effi ciency pocket fi lters<br />
Rigid pocket fi lters are available as addition to standard fi lters.<br />
They are made from F7 effi ciency fi breglass paper and are<br />
Class 1 fi re resistant. Mounted on the treatment coil inlet, they<br />
ensure that the air effectively introduced into the room is fi ltered.<br />
Inspection hatches make them easy to replace..<br />
Differential fi lter pressure switch<br />
Excessively dirty fi lters, with consequent reduction of the airfl<br />
ow, can be signalled by installing a differential pressure<br />
switch showing an excessive pressure drop in the fi lters. This<br />
situation, which penalises the rest of the unit, can be displayed<br />
by taking a clean signal from a pair of terminals. This alarm<br />
does not stop the unit.<br />
Roof-curbs<br />
This series of units is normally fi tted with the air delivery and/or<br />
return pointing downwards to allow rooftop installation directly<br />
over the rooms they condition. To ensure the Roof-Top units<br />
perfectly match the ducts and prevent water infi ltration, a frame<br />
can be installed on site. Its special gaskets offer excellent<br />
sealing between the parts as well as allowing the unit to be<br />
positioned correctly.<br />
<strong>BIG</strong>-<strong>WET</strong>-<strong>RTF</strong><br />
7<br />
Humidifi er<br />
During winter it may be necessary to correct relative humidity<br />
when the heating of external air with low enthalpic values would<br />
worsen room comfort. In this case the treated air must be humidifi<br />
ed before it re-enters the room. Humidifi cation takes place<br />
directly inside the unit using a steam diffuser immersed in the<br />
fl ow of treated air. The steam is generated inside an immersed<br />
electrode humidifi er. ON/OFF adjustment.<br />
Enthalpix FreeCooling<br />
This function is interesting in particular for mid-season use. It is<br />
piloted by temperature and humidity probes installed either in<br />
return and fresh air dampers which calculate the internal and<br />
external enthalpy, so fi xed the enthalpix set-pont to control, the<br />
free-cooling will be put in action when the thermo-hygrometric<br />
conditions are good that is when the external enthalpy is close<br />
at the fi xed set-point on the controller: in this way the freecooling<br />
damper will open and the fi xed set can be reached by<br />
the fresh air. During this working mode the 100 % Freecooling<br />
mode can begin when all the resourses are disconnect.<br />
Forced shut down<br />
This function trippers a dedicated procedure which stops the<br />
compressor and all the fans. If the FCS and FCC sections are<br />
fi tted, the external valves are also closed.<br />
Forced air expulsion, remote<br />
Only available on units fi tted with FCC. This function triggers<br />
a dedicated procedure which closes the recirculation valve,<br />
opens the expulsion valve and fresh air valve, stops the compressors<br />
and forces the intake and discharge fans to start. If<br />
this option is selected, the electrical panel of the unit is factoryfi<br />
tted to acquire the remote signal which starts this procedure.<br />
(See fi g. 12).<br />
Remote room washing override and start-up (AIR 3000)<br />
Only available on units fi tted with FCC. This function washes<br />
the room by closing the recirculation valve and opening the expulsion<br />
and external air intake valve in order to rapidly change<br />
stale air; the empty room is then taken to the required temperature<br />
by circulating the same air and then closing the fresh air<br />
valve and expulsion valve. (See fi gs. 9 and 10).<br />
<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />
HFC R410A
CO 2 control probe<br />
This probe allows the level of crowding in the room to be checked<br />
by analysing the concentration of CO2 exhaled by people.<br />
The signal is processed by the control unit in order to adjust the<br />
external air intake, thus guaranteeing compliance with personal<br />
wellbeing regulations.<br />
Differential air pressure switch (air fl ow)<br />
This stops the unit if no appreciable difference in air pressure<br />
is detected as this is a sign of a fault either in either the drive<br />
or the fan motor.<br />
Recirculation air valve<br />
Can be combined with the MIX version to adjust the quantity of<br />
air to remove from the room. It is sized for 100% of fl ow capacity<br />
and can be motorised.<br />
Valve drive<br />
The external air intake valve AE and the recirculation valve<br />
SRIC, if present, can be powered with a servocommand in the<br />
MIX version. The power and control units are located outside<br />
the unit and must be managed by the customer. If control is<br />
required, order the FCS version in which these functions are<br />
already implemented.<br />
Additional section<br />
650 mm technical area for installing the steam humidifi er, bag<br />
fi lters or other uses according to customer requirements.<br />
<strong>BIG</strong>-<strong>WET</strong>-<strong>RTF</strong><br />
8<br />
Antifreeze thermostat<br />
Mounted on the plate exchanger, it prevents the water in the<br />
loop from freezing.<br />
The following ACCESSORIES are also available:<br />
Air outlet from right or left sides (with respect to air fl ow)<br />
- Air outlet from top<br />
- High and low pressure gauges (cooling circuit)<br />
- Electrical panel with forced ventilation<br />
- Phase sequence relay<br />
- Overload cut-out<br />
- Ambient temperature probe supplied loose for installation in<br />
the room or on the intake duct<br />
- AIR 3000 control unit (for sizes 102÷302, standard for other<br />
sizes)<br />
- Remote keypad for AIR 3000<br />
- FWS Supervision<br />
- Internal humidity probe<br />
- 4-20 mA external signal override for controlling the opening of<br />
the external air gate valve<br />
- Fitting for control from customer thermostat (only for sizes<br />
102÷302)<br />
- Fitting for software connection: RS485<br />
<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />
HFC R410A
MIXING BOX OPERATING MODES<br />
AIR TREATMENT<br />
External Air and Recirculation Air Mix<br />
(STANDARD MODE)<br />
Boxes: MIX and FCS (Fig. 5), FCC (Fig. 6).<br />
Period: All year.<br />
Function: Ambient conditioning during normal use. For<br />
the FCC box the quantity of expelled air corresponds<br />
to the quantity of incoming external air (in pressure balance),<br />
while for the MIX and FCS boxes the quantity of<br />
external air corresponds to the difference between deli-<br />
Free-Cooling (cold-only mode)<br />
Free-Heating (heat pump mode)<br />
Period: Mid-season.<br />
Boxes: FCS (Fig. 7) and FCC (Fig. 8).<br />
Function: When external air conditions allow, this function<br />
is enabled in order to use the external air (A.E. 100%<br />
max.), possibly mixed with recirculation air, to achieve or<br />
<strong>BIG</strong>-<strong>WET</strong>-<strong>RTF</strong><br />
9<br />
very air and intake/recirculated air as the expulsion valve<br />
does not exist. The percentage of the mix, even with elevated<br />
percentages of External Air (75% max.) changes<br />
according to the manual or automatic values (CO 2 probe:<br />
optional) sent to the control unit which in turn controls<br />
the valves.<br />
maintain the required ambient conditions without using<br />
existing compressors or heat sources.<br />
<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />
HFC R410A
External Air only (WASHING)<br />
Period: All year.<br />
Box: FCC (Fig. 9)<br />
Function: Room washing with external air.<br />
Used when the room has not been used for a long time<br />
Recirculation Air only (START-UP)<br />
Period: All year.<br />
Boxes: FCS (Fig. 10) and FCC (Fig. 11).<br />
Function: Heating the empty room rapidly by recirculating<br />
the same air. This function is used after the room wa-<br />
Remote forced expulsion<br />
Only for units with FCC (Fig. 12).<br />
This function triggers a dedicated procedure which closes<br />
the recirculation valve, opens the expulsion and air<br />
intake valves, stops the compressors and forces the intake<br />
and discharge fans to start. If this option is selected,<br />
<strong>BIG</strong>-<strong>WET</strong>-<strong>RTF</strong><br />
10<br />
or whenever all the ambient air requires rapid changing.<br />
The compressors do not work during this procedure<br />
shing function (only for FCC box).<br />
the electrical panel of the unit is factory-fi tted to acquire<br />
the remote signal which starts this procedure.<br />
<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />
HFC R410A
HYDRAULIC CIRCUIT<br />
Constant fl ow closed loop<br />
The closed loop fed with water at a constant fl ow is the<br />
standard application involving summer heat dispersion<br />
by means of a closed circuit cooling tower in order to<br />
prevent dirtying the water; in winter, the temperature is<br />
Variable fl ow closed loop<br />
The closed loop fed with water at a variable fl ow allows<br />
the quantity of water to be modifi ed depending on system<br />
requirements; moreover, when the compressors are off<br />
the powered on/off valve interrupts the fl ow of water le-<br />
Water source<br />
Systems fed with water source are used when sources of<br />
water such as wells, rivers and lakes are available. There<br />
are, however, potential problems connected with the<br />
impurities contained in the water when it is used directly<br />
<strong>BIG</strong>-<strong>WET</strong>-<strong>RTF</strong><br />
11<br />
kept constant by a boiler.<br />
aving the plate exchanger. The rest of the application is<br />
similar to the previous one.<br />
for heat exchange purposes as the condenser requires<br />
periodic cleaning in order to remove mineral deposits.<br />
<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />
HFC R410A
FWS Supervision (optional)<br />
The FWS supervision system allows the system to be monitored<br />
without having to install any additional software onto the<br />
dedicated supervision PC’s as standard applications (Internet<br />
Explorer, Netscape,...) that are normally already installed on<br />
PC’s are used. The FWS module is generally installed near the<br />
PC. The units communicate with the module along an RS 485<br />
local network for a maximum distance of 1,000 metres, while<br />
the module and the PC either communicate directly or along<br />
an Ethernet network (LAN). The supervision PC shows the following<br />
information for each unit:<br />
- unit status and alarms<br />
- main temperatures<br />
- set-points and operating mode<br />
- compressor status and operating hours<br />
The following can be set and modifi ed:<br />
- unit operation mode<br />
- operating set-points (temperature and humidity) and relative<br />
proportional bands<br />
- room washing override<br />
- rapid start-up up override<br />
- weekly/daily programming with fi ve time bands<br />
- Water loop system temperature: Inlet/Outlet from cooling tower<br />
and boiler<br />
- Loop system pressure: Inlet/Outlet from pumping unit<br />
If the supervisor is deactivated, each single unit may work<br />
normally using the on-board thermoregulation device. Alarm<br />
events are logged for each unit by storing the date/ time/code/<br />
description of each fault and the relative reset date/time.<br />
The supervisor user interface has been organised like a web-<br />
<strong>BIG</strong>-<strong>WET</strong>-<strong>RTF</strong><br />
12<br />
site with dynamic and customisable pages. If the dedicated<br />
supervision PC is connected to the Internet, the Climaveneta<br />
technical assistance report function can be confi gured on the<br />
FWS, showing all the information required to identify the reason<br />
for the alarm: date, time, code and description. The same message<br />
can be sent to a GSM cellular phone via SMS, if required.<br />
For equipment not supplied by Climaveneta (e.g. exhaust fans,<br />
split,...), the FWS supervisor allows commands to be made<br />
through volt-free contacts and temperatures to be read through<br />
NTC probes.<br />
<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />
HFC R410A
GENERAL TECHNICAL DATA<br />
SIZE 704 804 904 1004 1104 1204<br />
<strong>BIG</strong> <strong>WET</strong> <strong>RTF</strong><br />
Cooling<br />
Cooling capacity kW 241,1 269,8 295,0 346,7 366,2 388,0<br />
Sensible cooling capacity kW 173,0 191,5 208,4 241,6 249,4 262,5<br />
Compressor power input kW 48,4 55,4 61,5 70,6 75,6 72,5<br />
Total power input kW 60,4 71,4 83,5 92,6 97,6 94,5<br />
EER 5,0 4,9 4,8 4,9 4,8 5,4<br />
Heating<br />
Heating capacity kW 291,6 335,4 375,5 429,0 461,8 492,2<br />
Compressor power input kW 62,7 77,2 91,6 97,9 110,4 125,2<br />
Total power input kW 74,7 93,2 113,6 119,9 132,4 147,2<br />
COP 4,7 4,3 4,1 4,4 4,2 3,9<br />
Plate exchanger<br />
Waterfl ow rate m3 /h 41,5 46,7 51,2 59,9 63,4 66,1<br />
Pressure drop kPa 91,2 99,2 107 91,2 94,4 98,3<br />
Hydraulic connections inch 3” 3” 3” 3” 3” 3”<br />
Outlet fans<br />
Type Centrifugo<br />
Number n 4 4 4 4 4 4<br />
Supply airfl ow rate m3 /h 45.000 50.000 54.000 56.000 56.000 56.000<br />
Available static pressur Pa 235 255 400 290 290 290<br />
Power input kW 3,0 4,0 5,5 5,5 5,5 5,5<br />
Compressors<br />
Type<br />
Number of compreso n 4 4 4 4 4 4<br />
Number of circuits n 2 2 2 2 2 2<br />
Capacity steps n 4 4 4 4 4 4<br />
Charge<br />
Refrigerant kg 42 45 48 52 58 64<br />
Oil kg 29.2 32.0 32.0 32.0 26.2 25.2<br />
Standard unit dimensions<br />
Length mm 5.000 5.000 5.000 5.000 5.000 5.000<br />
Width mm 2.330 2.330 2.330 2.330 2.330 2.330<br />
Height mm 2.240 2.240 2.240 2.240 2.240 2.240<br />
Standard unit operating weight kg 2.770 3.000 3.200 3.250 3.300 3.350<br />
Total sound power dB(A)<br />
Version B * * * * * *<br />
Version FCC * * * * * *<br />
Version FCS * * * * * *<br />
Version MIX * * * * * *<br />
Standard conditions<br />
Cooling Internal air 19.5 °C w.b.<br />
Heating Internal air 20 °C d.b.<br />
Water temperature in loop<br />
Summer IN 29°C OUT 35°C<br />
Winter OUT 10°C<br />
<strong>BIG</strong> <strong>WET</strong> <strong>RTF</strong><br />
13<br />
(*) Values currently being defi ned. For further information,<br />
consult the pages referring to sound levels.<br />
<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />
HFC R410A
Effi ciency at different airfl ow rates<br />
(nominal conditions)<br />
<strong>BIG</strong> <strong>WET</strong> <strong>RTF</strong><br />
SIZE 0704 0804 0904 1004 1104 1204<br />
Minimun airfl ow m3 /h 36.000 40.000 43.200 44.800 44.800 44.800<br />
Cooling capacity kW 230 258 281 330 348 369<br />
Heating capacity kW 288 334 371 423 454 485<br />
Nominal airfl ow m3 /h 45.000 50.000 54.000 56.000 56.000 56.000<br />
Cooling capacity kW 241 270 295 347 366 388<br />
Heating capacity kW 292 335 375 429 462 492<br />
Maximum airfl ow m3 /h 58.000 58.000 58.000 58.000 58.000 58.000<br />
Cooling capacity kW 253 278 300 350 370 392<br />
Heating capacity kW 302 346 384 435 471 502<br />
14<br />
<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />
HFC R410A
Lengths of units in various construction<br />
confi gurations<br />
Size<br />
0704 ÷<br />
1204<br />
BASE+<br />
F.T.<br />
BASE+<br />
MIX/FCS<br />
BASE+<br />
FCC<br />
BASE+<br />
MIX/FCS+<br />
F.T.<br />
BASE+<br />
FCC+<br />
F.T.<br />
Confi guration<br />
Unit Lenght<br />
[mm]<br />
BASE+<br />
MT<br />
BASE+<br />
MIX/FCS+<br />
MT<br />
BASE+<br />
FCC+<br />
MT<br />
BASE+<br />
MT+<br />
F.T.<br />
BASE+<br />
MIX/FCS+<br />
MT+ F.T.<br />
BASE+<br />
FCC+MT+<br />
F.T.<br />
5650 7030 7800 7680 8450 7030 9060 9830 7680 9710 10480<br />
Weights of units in various construction<br />
confi gurations<br />
Size<br />
BASE+<br />
F.T.<br />
BASE+<br />
MIX/FCS<br />
BASE+<br />
FCC<br />
BASE+<br />
MIX/<br />
FCS+<br />
F.T.<br />
BASE+<br />
FCC+<br />
F.T.<br />
Confi guration<br />
Unit Lenght<br />
[kg]<br />
BASE+<br />
MT<br />
BASE+<br />
MIX/<br />
FCS+<br />
MT<br />
BASE+<br />
FCC+<br />
MT<br />
BASE+<br />
MT+<br />
F.T.<br />
BASE+<br />
MIX/<br />
FCS+<br />
MT+ F.T.<br />
BASE+<br />
FCC+MT+<br />
F.T.<br />
0704 2940 3080 3670 3360 3950 3580 4000 4590 3860 4280 4870<br />
0804 3120 3260 3850 3540 4130 3760 4180 4770 4040 4460 5050<br />
0904 3130 3270 3860 3550 4140 3770 4190 4780 4050 4470 5060<br />
1004 3190 3300 3920 3610 4200 3830 4250 4840 4110 4530 5120<br />
1104 3320 3460 4050 3740 4330 3960 4380 4970 4240 4660 5250<br />
1204 3340 3480 4070 3760 4350 3980 4400 4990 4260 4680 5270<br />
Key:<br />
UM : Humidifi er<br />
F.T.: Rigid pocket fi lters<br />
MIX/FCS: MIX or FCS mixing box<br />
FCC: FCC mixing box<br />
<strong>BIG</strong> <strong>WET</strong> <strong>RTF</strong><br />
15<br />
weights and dimensions with the following thermic modules<br />
0704: MT240<br />
0804: MT300<br />
0904: MT300<br />
1004: MT350<br />
1104: MT350<br />
1204: MT350<br />
<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />
HFC R410A
OUTLET FAN MOTOR CHARACTERISTICS<br />
BASE version<br />
Size<br />
0704<br />
0804<br />
0904<br />
1004<br />
1104<br />
1204<br />
Size<br />
Airfl ow Standard Uprated (MM1) Extra-Uprated (MM2)<br />
m 3 /h<br />
Pa (1)<br />
rpm<br />
(1) Pa: Useful static head in standard conditions with ducted outlet<br />
(2) Pa: Useful static head in standard conditions with free intake<br />
kW<br />
Pa<br />
kW Pa<br />
kW<br />
rpm<br />
rpm<br />
(1)<br />
ass. inst. (1)<br />
ass. inst. ass. inst.<br />
Min 36000 520 874 9.99 12.0 740 1023 13.09 16.0 1070 1221 18.32 22.0<br />
Std 45000 235 716 9.99 12.0 440 856 13.09 16.0 760 1053 18.32 22.0<br />
Max 58000 --- --- --- --- --- --- --- --- 230 830 18.32 22.0<br />
Min 40000 610 953 13.09 16.0 925 1146 18.32 22.0 --- --- --- ---<br />
Std 50000 255 782 13.09 16.0 550 963 18.32 22.0 915 1166 24.98 30.0<br />
Max 58000 --- --- 18.32 --- 210 830 18.32 22.0 570 1024 24.98 30.0<br />
Min 43200 820 1086 18.32 22.0 1200 1293 24.98 30.0 --- --- --- ---<br />
Std 54000 400 895 18.32 22.0 760 1094 24.98 30.0 --- --- --- ---<br />
Max 58000 230 830 18.32 22.0 585 1024 24.98 30.0 --- --- --- ---<br />
Min 44800 745 1058 18.32 22.0 1115 1262 24.98 30.0 --- --- --- ---<br />
Std 56000 290 862 18.32 22.0 640 1059 24.98 30.0 --- --- --- ---<br />
Max 58000 200 832 18.32 22.0 550 1024 24.98 30.0 --- --- --- ---<br />
Min 44800 745 1058 18.32 22.0 115 1262 24.98 30.0 --- --- --- ---<br />
Std 56000 290 862 18.32 22.0 640 1059 24.98 30.0 --- --- --- ---<br />
Max 58000 200 832 18.32 22.0 550 1024 24.98 30.0 --- --- --- ---<br />
Min 44800 745 1058 18.32 22.0 115 1262 24.98 30.0 --- --- --- ---<br />
Std 56000 290 862 18.32 22.0 640 1059 24.98 30.0 --- --- --- ---<br />
Max 58000 200 832 18.32 22.0 550 1024 24.98 30.0 --- --- --- ---<br />
Characteristics of inlet fan in section FCC (optional)<br />
Airfl ow Standard Uprated (MM1) Extra-Uprated (MM2)<br />
m 3 /h<br />
Pa (1)<br />
rpm<br />
<strong>BIG</strong> <strong>WET</strong> <strong>RTF</strong><br />
kW<br />
Pa<br />
kW Pa<br />
kW<br />
rpm<br />
rpm<br />
(1)<br />
ass. inst. (1)<br />
ass. inst. ass. inst.<br />
0704 Std 45000 230 717 9.99 12.0 445 863 13.09 16.0 750 1053 18.32 22.0<br />
0804 Std 50000 265 781 13.09 16.0 560 961 18.32 22.0 925 1166 24.98 30.0<br />
0904 Std 54000 368 895 18.32 22.0 760 1093 24.98 30.0 --- --- --- ---<br />
1004 Std 56000 320 863 18.32 22.0 675 1058 24.98 30.0 --- --- --- ---<br />
1104 Std 56000 320 863 18.32 22.0 675 1058 24.98 30.0 --- --- --- ---<br />
1204 Std 56000 320 863 18.32 22.0 675 1058 24.98 30.0 --- --- --- ---<br />
16<br />
<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />
HFC R410A
ELECTRICAL DATA<br />
Electrical data for BASE, MIX and FCS versions<br />
Size n<br />
0704 4<br />
F.L.I.<br />
[kW]<br />
17,44<br />
(24,04)<br />
Compressors<br />
F.L.A.<br />
[A]<br />
30,62<br />
(40,03)<br />
Maximum values<br />
L.R.A.<br />
[A]<br />
n<br />
Outlet fan each<br />
(1)<br />
F.L.I.<br />
[kW]<br />
F.L.A.<br />
[A]<br />
F.L.I.<br />
[kW]<br />
Total (1)<br />
F.L.A.<br />
[A]<br />
S.A.<br />
[A]<br />
215,00 4 3,63 6,44 97,48 167 342<br />
0804 4 24,04 40,03 215,00 4 4,71 8,40 115 194 369<br />
0904 4<br />
23,80<br />
(30,11)<br />
39,80<br />
(46,40)<br />
260,00 4 6,34 11,20 133 217 431<br />
1004 4 30,11 46,40 260,00 4 6,34 11,20 146 230 444<br />
1104 4<br />
Electrical data for FCC version<br />
Size n<br />
0704 4<br />
30,11<br />
(35,26)<br />
46,40<br />
(56,40)<br />
320,00 4 6,34 11,20 156 250 514<br />
1204 4 35,26 56,40 320,00 4 6,34 11,20 166 270 534<br />
F.L.I.<br />
[kW]<br />
17,44<br />
(24,04)<br />
Compresssors<br />
F.L.A.<br />
[A]<br />
30,62<br />
(40,03)<br />
L.R.A.<br />
[A]<br />
(1) Standard motors<br />
F.L.I. Absorbed power at max. permissible conditions<br />
F.L.A. Absorbed current at max. permissible conditions<br />
L.R.A. Peak current of single compressor<br />
S.A. Peak current of unit with standard motors<br />
Maximumvalues<br />
n<br />
Outlet fan each<br />
(1)<br />
F.L.I.<br />
[kW]<br />
F.L.A.<br />
[A]<br />
n<br />
Inlet fan each (1) Total<br />
F.L.I.<br />
[kW]<br />
F.L.A.<br />
[A]<br />
F.L.I.<br />
[kW]<br />
F.L.A.<br />
[A]<br />
S.A.<br />
[A]<br />
215,00 4 3,63 6,44 4 3,63 6,44 112 193 368<br />
0804 4 24,04 40,03 215,00 4 4,71 8,40 4 4,71 8,40 134 227 402<br />
0904 4<br />
23,80<br />
(30,11)<br />
39,80<br />
(46,40)<br />
260,00 4 6,34 11,20 4 6,34 11,20 159 262 476<br />
1004 4 30,11 46,40 260,00 4 6,34 11,20 4 6,34 11,20 171 275 489<br />
1104 4<br />
30,11<br />
(35,26)<br />
46,40<br />
(56,40)<br />
<strong>BIG</strong> <strong>WET</strong> <strong>RTF</strong><br />
320,00 4 6,34 11,20 4 6,34 11,20 181 295 559<br />
1204 4 35,26 56,40 320,00 4 6,34 11,20 4 6,34 11,20 192 315 579<br />
17<br />
Electrical power input:<br />
- 400/3/50 WITHOUT NEUTRAL<br />
- Permissible voltage variation 10%<br />
- Maximum unbalance between phase voltages 3%<br />
<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />
HFC R410A
OPERATING LIMITS<br />
OPERATING LIMITS IN COOLING MODE<br />
T H 0= Temperature of the water entering the plate exchanger<br />
2<br />
Ta= Dry bulb temperature of the air entering the fi nned exchanger<br />
Maximum temperature of loop water with unit off=60°C<br />
OPERATING LIMITS IN HEATING MODE<br />
TH 2 0= Temperature of the water entering the plate exchanger<br />
Ta= Dry bulb temperature of the air entering the fi nned exchanger<br />
Ta [°C]<br />
OPERATING LIMITS CALCULATED IN THE FOLLOWING CONDI-<br />
TIONS:<br />
- Standard air fl ow<br />
- Unit correctly installed and used<br />
- Operating at full load<br />
Ta [°C]<br />
40<br />
35<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
0<br />
-5<br />
-10<br />
30<br />
25<br />
20<br />
15<br />
10<br />
<strong>BIG</strong>-<strong>WET</strong>-<strong>RTF</strong><br />
SYSTEM WITH WATER SOURCE<br />
In units with condensation pressure adjustment, the minimum inlet water<br />
temperature of the plate exchanger may fall under the indicated<br />
values.<br />
5<br />
10 15 20 25 30 35 40 45 50 55 60 65<br />
TH2O [°C]<br />
If minimum temperatures are exceeded, use a glycol solution (consult<br />
the manufacturer)<br />
-15<br />
5 10 15 20 25 30<br />
TH2O [°C]<br />
18<br />
<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />
HFC R410A
PRESSURE DROPS ON THE HYDRAULIC CIRCUIT<br />
N.B.: The graphs refer to a hydraulic circuit with scalefree components.<br />
If this is not the case, it will be necessary to use suitable corrective dirt<br />
collection coeffi cients.<br />
WITH MANUAL INTERCEPTOR ON/OFF VALVE<br />
Dp [kPa]<br />
1000<br />
100<br />
10<br />
1<br />
10 100<br />
WITH MOTORIZED INTERCEPTOR ON/OFF VALVE<br />
Dp [kPa]<br />
1000<br />
100<br />
10<br />
1<br />
<strong>BIG</strong>-<strong>WET</strong>-<strong>RTF</strong><br />
Q [mc/h]<br />
10 100<br />
Q [mc/h]<br />
19<br />
0704<br />
0804<br />
0904<br />
1004<br />
1104<br />
1204<br />
0704<br />
0804<br />
0904<br />
1004<br />
1104<br />
1204<br />
<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />
HFC R410A
HYDRAULIC CONNECTION DIAGRAMS<br />
CLOSED LOOP WITH CONSTANT FLOW<br />
CLOSED LOOP WITH VARIABLE FLOW<br />
WATER SOURCE<br />
KEY<br />
1. Antifreeze thermostat<br />
2. Differential pressure switch<br />
3. Water side steel mesh fi lter<br />
4. Two-way on/off valve<br />
5. Motorized on/off two-way valve<br />
6. Modulating motorized on/off two way valve<br />
1<br />
1<br />
T<br />
1<br />
1<br />
1<br />
T<br />
1<br />
T<br />
T<br />
T<br />
T<br />
PD<br />
PD<br />
PD<br />
PD<br />
PD<br />
PD<br />
6<br />
2<br />
6<br />
2<br />
2<br />
2<br />
5<br />
2<br />
5<br />
2<br />
<strong>BIG</strong>-<strong>WET</strong>-<strong>RTF</strong><br />
3<br />
3<br />
3<br />
3<br />
3<br />
3<br />
4<br />
4<br />
4<br />
4<br />
4<br />
4<br />
4<br />
4<br />
4<br />
4<br />
4<br />
4<br />
20<br />
Climaveneta<br />
supply limit<br />
Climaveneta<br />
supply limit<br />
Climaveneta<br />
supply limit<br />
<strong>BIG</strong>_<strong>WET</strong>_<strong>RTF</strong>_0704_1204_200910_GB<br />
HFC R410A
Climaveneta S.p.A.<br />
Via Sarson 57/c<br />
36061 Bassano del Grappa (VI)<br />
Italy<br />
Tel +39 0424 509 500<br />
Fax +39 0424 509 509<br />
info@climaveneta.com<br />
www.climaveneta.com<br />
Climaveneta Home System<br />
Via Duca d’Aosta 121<br />
31030 Mignagola (TV)<br />
Italy<br />
Tel +39 0422 4131<br />
Fax +39 0422 413659<br />
info.cvhs@climaveneta.com<br />
www.climaveneta.com<br />
Climaveneta France<br />
3, Village d’Entreprises<br />
ZA de la Couronne des Prés<br />
Avenue de la Mauldre<br />
78680 Epône<br />
France<br />
Tel +33 (0)1 30 95 19 19<br />
Fax +33 (0)1 30 95 18 18<br />
info@climaveneta.fr<br />
www.climaveneta.fr<br />
Climaveneta Deutschland<br />
Rhenus Platz 2<br />
59439 Holzwickede<br />
Germany<br />
Tel +49 2301 91222-0<br />
Fax +49 2301 91222-99<br />
info@climaveneta.de<br />
www.climaveneta.de<br />
Climaveneta<br />
España - Top Clima<br />
Londres 67, 1 4<br />
08036 Barcelona<br />
Spain<br />
Tel +34 934 195 600<br />
Fax +34 934 195 602<br />
topclima@topclima.com<br />
www.climaveneta.com<br />
Climaveneta Chat Union<br />
Refrig. Equipment Co Ltd<br />
88 Bai Yun Rd, Pudong Xinghuo<br />
New dev. zone 201419 Shanghai<br />
China<br />
Tel 008 621 575 055 66<br />
Fax 008 621 575 057 97<br />
Climaveneta Polska Sp. z o.o.<br />
Ul. Sienkiewicza 13A,<br />
05-120 Legionowo,<br />
Poland<br />
Tel +48 22 766 34 55-57<br />
Fax +48 22 784 39 09<br />
info@climaveneta.pl<br />
www.climaveneta.pl<br />
www.climaveneta.com