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Meur@news 13 - N EW S - Meura

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TradiTionally pioneers since 1845<br />

Dear Readers,<br />

The global financial crisis means that our customers around the world<br />

have to find ways to lower the total cost of ownership (TCO) of their<br />

production infrastructure. Thus, doing more with less will be the mantra<br />

for good business practice for the next couple of years.<br />

At <strong>Meura</strong>, our main challenge in regard to the competition is to design<br />

and manufacture high quality brewing equipment with the best TCO<br />

(CAPEX and OPEX) optimization for our customers.<br />

<strong>Meura</strong> has always developed equipment with the most advanced<br />

technologies and the highest OPEX savings. For sustainable growth, we<br />

are focusing on supplying our customers with affordable technologies<br />

that are of the utmost reliability but not of lower quality because of<br />

CAPEX reduction reasons.<br />

We hope this newsletter will help you to continue to keep an eye on OPEX<br />

when considering a new investment.<br />

I wish you pleasant and instructive reading.<br />

Yours sincerely,<br />

CONTENT<br />

Slavutich Kiev<br />

p 2<br />

Christian De Brackeleire<br />

Chief Executive Officer<br />

Faxe Brewery<br />

p 4<br />

<strong>Meura</strong> and the PSLA<br />

p 6<br />

N<strong>EW</strong>S<br />

N°<strong>13</strong><br />

APR. 2010<br />

Current News<br />

p 7


Slavutich Kiev<br />

With a production of about 32 million hectolitres of beer,<br />

the Ukrainian brewing world is the second largest in the<br />

CIS, the former Soviet Union.<br />

The Ukrainian market is far from unknown for <strong>Meura</strong>. Plants<br />

such as the Rogan Brewery, the Chernigov Brewery, the<br />

Lvivska Brewery and Slavutich Kiev Brewery are all equipped<br />

with <strong>Meura</strong>’s brewhouse technology. Together they represent<br />

about 60% of the whole Ukrainian beer market.<br />

In Ukraine, Carlsberg owns the two Slavutich breweries<br />

(in Kiev and Zaporizhya) and the Lvivska brewery in Lviv.<br />

The Kiev Brewery was started as a greenfield project and<br />

opened in 2004. The Zaporizhya Brewery was acquired in<br />

1996 and the Lvivska Brewery in 1998.<br />

2 MEURAN<strong>EW</strong>S <strong>13</strong><br />

In 2003, the Slavutich Kiev Brewery entrusted <strong>Meura</strong> with<br />

an order for a turnkey brewhouse integrated into a new<br />

greenfield brewery. The brewhouse was sized for brews of<br />

600 hl cold wort (see our report in our <strong>Meura</strong> News No. 4).<br />

At that time, the idea was already to extend with a second<br />

brewline in a near future.<br />

In 2008, with the first brewhouse producing at full capacity<br />

and the demand increasing, the Slavutich Kiev Brewery<br />

decided to double its brewhouse capacity.<br />

Their main request was to increase the productivity of the<br />

brewery, but they also wanted it to be even more flexible.<br />

Satisfied with their first <strong>Meura</strong> brewhouse, Slavutich has decided<br />

to invite <strong>Meura</strong> to partipcipate in tender for the new project.


The project<br />

The extension occurred in two phases.<br />

The first step was the extension of the<br />

milling line and the installation of a<br />

third mash kettle, which was required<br />

to allow a capacity of 14 brews / day in<br />

case of adjunct brewing. The milling line<br />

was composed of a Classicmill (a hammermill<br />

of 20 T/h) and two grist bins.<br />

This step was commissioned in 2008.<br />

The next step, which started up in<br />

2009, included the installation of a<br />

second brewhouse. <strong>Meura</strong>’s scope of<br />

supply went from the mashing-in to<br />

the wort cooler:<br />

a Mechamasher 50T/h<br />

a mash tun (thus four in total<br />

for the two lines)<br />

a cereal cooker<br />

a <strong>Meura</strong> 2001 mash filter<br />

equipped with 65 chambers<br />

a wort buffer tank<br />

a wort kettle with hop dosing<br />

a heat recovery system<br />

on the wort kettle<br />

a whirlpool and trub tank<br />

an extension of the sugar<br />

syrup plant<br />

electricity and automation<br />

(S7 with WinCC Scada)<br />

It considered a turnkey project including<br />

the mechanical and electrical<br />

equipment, start-up and commissioning<br />

of the installation.<br />

The second brewhouse has been<br />

in operation since the end of April<br />

2009 and was commissioned end of<br />

September 2009. The design of this<br />

double brewhouse offers full flexibility<br />

between the two lines while<br />

enabling a high productivity. This perfectly<br />

fulfils the Slavutich brewery’s<br />

requirements!<br />

LAy-oUT of The 2 breWhoUSeS<br />

Conclusion<br />

It’s not the first time that <strong>Meura</strong> has<br />

collaborated with the Slavutich team,<br />

and this partnership has led to very<br />

successful projects each time. We once<br />

again congratulate Slavutich for this<br />

new state-of-the-art brewhouse and<br />

thank them for their ever-increasing<br />

trust in our technologies!<br />

The <strong>Meura</strong> 2001<br />

Carbo+ and Ukraine<br />

The majority of Ukrainian beers are<br />

produced using <strong>Meura</strong> equipment.<br />

As an example, since 2002 <strong>Meura</strong><br />

has already sold eight <strong>Meura</strong> 2001<br />

Carbo+ mash filters in Ukraine, all<br />

equipped with 65 chambers (12 T<br />

malt throw). This represents more<br />

than 50,000 hectolitres brewed each<br />

day with a <strong>Meura</strong> touch!<br />

MEURAN<strong>EW</strong>S <strong>13</strong> 3


In 2008 Royal Unibrew decided<br />

to close its brewery in Aarhus<br />

and move the production to<br />

Faxe (also the name of the town<br />

where the brewery is located).<br />

Therefore Royal Unibrew had<br />

4 MEURAN<strong>EW</strong>S <strong>13</strong><br />

to increase the capacity<br />

of its brewery in Faxe.<br />

In 1989 faxe brewery merged with Jyske bryggerier to<br />

form Denmark’s second largest brewery company, known<br />

today as royal Unibrew.<br />

The new merged company produces beer and soft drinks<br />

for both the domestic and international markets. faxe is the<br />

brand that represents royal Unibrew in europe and overseas.<br />

Among the most famous varieties of the brand’s beers are<br />

faxe Premium, faxe royal export, faxe 10% and faxe red.<br />

Since the bottleneck of the old brewhouse was the two lauter<br />

tuns, the company decided to invest in new state-of-the-art<br />

equipment, and in June 2008 <strong>Meura</strong> was entrusted with this<br />

turnkey project.<br />

because the brewery is located in a residential area, the possibility<br />

of installing any new buildings was very restricted. faxe


AveRAge MASh FILTeR OCCUPATION TIMe (MIN)<br />

120<br />

100<br />

80<br />

60<br />

40<br />

20<br />

0<br />

Dor DIS heX<br />

added only a small milling tower beside the old building, but<br />

the rest of the equipment had to fit into the old premises.<br />

In the milling tower, <strong>Meura</strong> installed a Classicmill (CLM3,<br />

9 T/h), a malt grist bin (12 T) and a Mechamasher (50 T/h).<br />

The following modifications were made to the old brewhouse:<br />

Two new agitators for the existing mash tuns<br />

A <strong>Meura</strong> 2001 Carbo+ mash filter equipped<br />

with 58 chambers (extendable to 65)<br />

An inline wort preheater combined<br />

with the existing energy recovery system<br />

A new whirlpool<br />

A new trub tank<br />

A new deep cooler<br />

A CIP station for the mash filter<br />

Wort type<br />

Without spent grains removal With spent grains removal<br />

Installation started in August 2008. for the welding works<br />

<strong>Meura</strong> fruitfully collaborated with its sister company<br />

boccard Polska from Poland.<br />

All the strict performance guarantees set by royal Unibrew<br />

were complied with in full. <strong>Meura</strong> was also able to fulfil the<br />

requirements of reduced downtimes and short time limits.<br />

Moreover, and to the satisfaction of the faxe brewery, the<br />

new equipment produces top quality wort.<br />

The commissioning of the new brewhouse took place in<br />

December 2008 and the final acceptance tests were approved<br />

in february 2009, only eight months after the order.<br />

Today the faxe brewery has a monthly capacity of about<br />

245,000 hl and produces 12 brews a day with an extract<br />

yield of 100%. recently the brewery has even achieved 14<br />

brews a day with the same extract yield of 100%, which is<br />

above and beyond the agreed guarantees.<br />

on the occasion of this article <strong>Meura</strong> would like to thank<br />

the faxe brewery for its trust and collaboration in this<br />

exciting project.<br />

MEURAN<strong>EW</strong>S <strong>13</strong> 5


The PeRFORMANCe SLA,<br />

A gROwINg SUCCeSS STORy<br />

During the commissioning of a <strong>Meura</strong> 2001 mash filter,<br />

MeUrA carries out the fine tuning of process parameters<br />

in order to achieve the best possible performance. Later on,<br />

changes in external factors such as the brew recipe, loading,<br />

types and characteristics of raw materials, modification<br />

of brewing conditions, etc. may lead to deviations from the<br />

optimum level. As with all other technologies, the user<br />

should adapt the process parameters to the new situation.<br />

To help brewers maintain their <strong>Meura</strong> 2001 mash filter at<br />

the optimum level, <strong>Meura</strong> decided to develop a Performance<br />

Service Level Agreement.<br />

This technology was already presented and analysed in<br />

depth in our last Newsletter (see <strong>Meura</strong>News 12, September<br />

2009, page 6). After the publication of this article and the<br />

additional presentations made at Drinktec 2009, a great<br />

many brewers have demonstrated their interest.<br />

6 MEURAN<strong>EW</strong>S <strong>13</strong><br />

Optimization of the mash<br />

filter process parameters<br />

The central part of the Performance Service Level Agreement<br />

(Performance SLA) is the Ilobox. The Ilobox (Iterative Logic<br />

box) recalculates brew by brew an optimised set of parameters,<br />

in order to maintain the optimum efficiency while<br />

respecting the user’s temporary priorities.<br />

Since their commercial introduction in early 2009, five<br />

ILoboXes have already been installed and about 15 other<br />

brewers are planning to proceed with the Performance SLA<br />

in the near future. This clearly shows how essential this<br />

technology is for brewers willing to maintain the efficiency<br />

of their equipment and thus of their brewery.<br />

The figure below shows the three main functions of the<br />

Ilobox.<br />

<strong>Meura</strong>, always keen to fully satisfy its customers, is therefore<br />

very proud to be able to offer them the best technology<br />

with the best efficiency!<br />

Remote connection for audit<br />

Two years archiving


Current news<br />

DRINKTeC 2009<br />

from 14 to 19 September 2009, <strong>Meura</strong><br />

took part in the Drinktec fair organised<br />

in Munich, Germany.<br />

With its thousands of visitors Drinktec,<br />

organised once every four years,<br />

remains “the place to be” for all global<br />

brewing equipment manufacturers<br />

and is the most international fair of<br />

the brewing sector.<br />

The 2009 edition of Drinktec was a<br />

huge success for <strong>Meura</strong>. Despite the<br />

global economic crisis, <strong>Meura</strong> was able<br />

to make a large number of very interesting<br />

contacts during those six days.<br />

Indeed, nearly each visitor to <strong>Meura</strong>’s<br />

booth came with a real project or with<br />

a specific interest in our technologies<br />

and new developments.<br />

<strong>Meura</strong>’s projects<br />

The most recent orders:<br />

1. APB guangzhou, China: ordered a <strong>Meura</strong><br />

2001 Carbo+ mash filter and a Classicmill.<br />

2. Chimay Brewery, Belgium: A new steam<br />

energy recovery and an external boiler will be<br />

installed.<br />

3. Ilesha Brewery, Nigeria: In addition to the<br />

revamping of their mash filter <strong>Meura</strong> 2001 the<br />

brewery has ordered a new milling line with a<br />

Classicmill and grist bin.<br />

4. empee Distilleries, India: A hammermill<br />

(Classicmill) and a <strong>Meura</strong> 2001 Junior mash<br />

filter will be integrated into the brewhouse<br />

delivered by Praj Industries Ltd.<br />

5. harboes Brewery, Denmark: ordered an<br />

Ilobox with a performance service level<br />

agreement (PSLA).<br />

6. Koumassi Brewery Cameroon: A hammermill<br />

and two Mechamashers (one for malt<br />

and one for adjuncts) will be installed. A<br />

second-hand <strong>Meura</strong> 2001 mash filter will be<br />

integrated into the brewhouse.<br />

7. Cuca Brewery, Angola:<br />

The brewery has ordered a mash tun and a<br />

mash kettle.<br />

8. Consolidated Breweries, Nigeria: for their<br />

turnkey project <strong>Meura</strong> will install a mash<br />

tun, a <strong>Meura</strong> 2001 Carbo+ mash filter, and an<br />

internal boiler as well as the automation.<br />

Moreover, during this event <strong>Meura</strong>,<br />

together with all the other members<br />

of the bbTT (belgian beer Technology<br />

Team), organised an evening party<br />

which met with enormous success.<br />

This was the perfect occasion for<br />

meetings and discussions with our<br />

customers or prospects in a more<br />

relaxed atmosphere.<br />

We would like to take the opportunity<br />

here to thank all our visitors for their<br />

visits to our booth!<br />

<strong>Meura</strong> is on the move all over the world.<br />

Here is a quick overview of <strong>Meura</strong>’s current projects:<br />

Major projects<br />

being carried out:<br />

1. Balaji Breweries (United Breweries), India:<br />

A hammermill (Classicmill) and a <strong>Meura</strong> 2001<br />

Carbo+ mash filter will be integrated into the<br />

brewhouse delivery by Praj Industries Ltd.<br />

2. Nocal Brewer, Angola: has ordered a Clarisaver<br />

and a CIP Unit.<br />

3. Ilesha Brewery, Nigeria: <strong>Meura</strong> will carry out<br />

the revamping of the <strong>Meura</strong> 2001 mash filter.<br />

4. Chongqing Brewery (S&N), China: <strong>Meura</strong><br />

2001 Carbo+ mash filter and <strong>Meura</strong>clean.<br />

5. el Aguila Brewery (SABMiller), Colombia:<br />

brewhouse revamping with two <strong>Meura</strong><br />

2001 mash filters, a Classicmill and a<br />

Mechamasher.<br />

6. heineken gauteng, South Africa: Greenfield<br />

project with a Classicmill, a Mechamasher<br />

and a <strong>Meura</strong> 2001 Carbo+ mash filter.<br />

7. Kolwezi Brewery, Democratic Republic of the<br />

Congo: brewhouse revamping.<br />

8. Frankfurther Brauhaus, germany: Classicmill,<br />

Mechamasher and a double mash filter with<br />

an Ilobox replacing the recent mash filter<br />

from the competition.<br />

9. United Breweries Andrah-Pradesh,<br />

India: <strong>Meura</strong> is supplying a hammermill<br />

(Classicmill) and a <strong>Meura</strong> 2001 Carbo+ mash<br />

filter that will be integrated into the greenfield<br />

brewery supplied by Praj Industries Ltd.<br />

10. SOBeBRA Brewery, Benin: Integration into<br />

the existing brewhouse of a second-hand<br />

<strong>Meura</strong> 2001 mash filter, a new hammermill<br />

and a Mechamasher. In addition the milling<br />

line will be modernised.<br />

Major projects recently<br />

commissioned:<br />

1. BBh Kiev, Ukraine: Complete 600 hl brewhouse<br />

in parallel with a similar brewhouse supplied<br />

by <strong>Meura</strong> in the year 2002.<br />

2. Jagatjit Industries Ltd, India: <strong>Meura</strong><br />

2001 Carbo+ mash filter and Classicmill<br />

incorporated into a brewhouse from Praj<br />

Industries Ltd.<br />

3. huambo, Angola: Classicmill, Mechamasher<br />

and <strong>Meura</strong> 2001 Junior mash filter.<br />

4. Lagos Brewery (Nigerian Breweries,<br />

heineken), Nigeria: Complete grain<br />

treatment, milling and brewhouse.<br />

5. Coopers Brewery, Australia: An Ilobox with<br />

a PSLA is in operation for their <strong>Meura</strong> 2001<br />

mash filter.<br />

MEURAN<strong>EW</strong>S <strong>13</strong> 7


editorial department :<br />

editor-in-Chief :<br />

Jeroen VANDeNbUSSChe, Sales and Marketing Manager<br />

Managing editor :<br />

bénédicte eVerAerT, Marketing Communication Manager<br />

Design, layout & printing :<br />

ex nihilo - belgium<br />

ProsPective<br />

is a state<br />

of mind<br />

The value of an idea lies in the using of it.<br />

Thomas Alva Edison - 1879<br />

TradiTionally pioneers since 1845<br />

<strong>Meura</strong> s.a . rond-Point J.-b. <strong>Meura</strong>, 1 - b-7600 Péruwelz (belgium) - P: +32 69 88 69 88 - f: +32 69 88 69 80 - sales@meura.com - www.meura.com

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