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LED Driver Performance: Possibilities and Trade-Offs DOE ... - EERE

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<strong>LED</strong> <strong>Driver</strong> <strong>Performance</strong>: <strong>Possibilities</strong> <strong>and</strong> <strong>Trade</strong>-<strong>Offs</strong><br />

<strong>DOE</strong> SSL Market Introduction Workshop Michael Poplawski<br />

July 12–14, 2011<br />

Pacific Northwest National Laboratory<br />

michael.poplawski@pnnl.gov<br />

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Introduction<br />

• Why are we here?<br />

– Emerging examples of<br />

<strong>and</strong>/or attention to driverrelated<br />

performance issues<br />

– Improve underst<strong>and</strong>ing of<br />

range of driver performance,<br />

<strong>and</strong> associated trade-offs<br />

– Improve familiarity with<br />

technology providers outside<br />

traditional frame of reference<br />

• Why IC manufacturers?<br />

Image source: Cree<br />

– Core technology developers<br />

– Make the key design tradeoffs<br />

– Preview current technology<br />

capability ready to come<br />

down the end-product<br />

pipeline<br />

Warning!<br />

Weak link!<br />

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<strong>LED</strong> driver performance issues<br />

• Efficiency (electrical losses, heat generation)<br />

• Dimming performance<br />

• Compatibility (controls, transformers)<br />

• Retrofit challenges (form-factor,<br />

thermal/electrical/mechanical interfaces)<br />

• Power quality (PF, THD)<br />

• Color uniformity (product-to-product, over lifetime)<br />

• Lifetime <strong>and</strong> reliability (not the same thing)<br />

• Cost<br />

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An <strong>LED</strong> lamp/luminaire is a system<br />

• Every component in the system not only adds function<br />

(<strong>and</strong> cost), but often affects the performance of the other<br />

components, <strong>and</strong> can be a factor in determining overall<br />

performance <strong>and</strong> lifetime<br />

• More attention to other system components<br />

50/60 Hz<br />

Dimmer<br />

Power Control<br />

Package<br />

Secondary Heat<br />

Sink<br />

Secondary Optics Diffuser<br />

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Pop quiz<br />

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Awareness <strong>and</strong> perception<br />

….. of IC manufacturers in the Lighting Market<br />

CATAGORIES:<br />

OVERALL SCORE:<br />

100%<br />

90%<br />

80%<br />

70%<br />

60%<br />

50%<br />

40%<br />

30%<br />

20%<br />

10%<br />

0%<br />

Unknown<br />

Survey source: Avnet LightSpeed 2007 HB<strong>LED</strong> Market Study<br />

Known, but not<br />

associated with <strong>LED</strong><br />

Associated, but<br />

undifferentiated<br />

Recognized<br />

for <strong>LED</strong> “BEST IN CLASS”<br />

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Semiconductor market characterization<br />

• Categories<br />

– Integrated device manufacturers (design, manufacture, sell ICs)<br />

– Fabless manufacturers (design, sell ICs)<br />

– Foundries (manufacture ICs)<br />

– Process technology (design, manufacture, sell equipment)<br />

• Sales channels<br />

– Direct<br />

– National/Global Distribution Partners<br />

– Local (3 rd party) Representatives<br />

• Sensitivities<br />

– Volume (millions not thous<strong>and</strong>s)<br />

– ROI (many markets, product lines competing for investments)<br />

– Application support (focused on big customers, growing markets,<br />

newer products)<br />

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2010 semiconductor IDM market<br />

All ICs (million $USD) <strong>LED</strong> <strong>Driver</strong> ICs (million $USD)<br />

Intel Corporation 40,394<br />

Samsung Electronics 27,834<br />

Toshiba Semiconductor 13,010<br />

Texas Instruments 12,994<br />

Renesas Electronics 11,840<br />

Hynix 10,577<br />

STMicroelectronics 10,290<br />

Micron Technology 8,853<br />

Qualcomm 7,200<br />

Elpedia Memory 6,678<br />

Broadcom 6,506<br />

Advanced Micro Devices 6355<br />

Infineon Technologies 6226<br />

Sony 5336<br />

Panasonic Corporation 5128<br />

Freescale Semiconductor 4329<br />

NXP 4021<br />

Marvell Technology Group 3680<br />

Media Tek 3595<br />

NVIDIA 3189<br />

Rohm 2586<br />

Fujitsu Microelectronics 2574<br />

Analog Devices 2498<br />

Maxim Integrated Products 2574<br />

Xilinx 2311<br />

Source: iSuppli Corporation<br />

Philips Electronics: 25419<br />

Cooper Industries: 5066<br />

Acuity Group: 1627<br />

Other,<br />

595.0<br />

Texas<br />

Instruments<br />

170.0<br />

National<br />

Semi<br />

65.0<br />

Macroblock<br />

60.0<br />

Analogic<br />

Tech<br />

55.0<br />

Maxim<br />

55.0<br />

Source: IMS Research<br />

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Where to go for help<br />

• <strong>Driver</strong> manufacturer<br />

– Product selectors<br />

– Latest products not always<br />

immediately integrated into<br />

luminaires<br />

• IC manufacturer<br />

– White papers<br />

– Demonstration kits<br />

– Reference design<br />

– Application support<br />

• IC distributors<br />

– Similar support for smaller<br />

customers<br />

– Many have dedicated SSL<br />

teams<br />

– Prototyping, engineering<br />

services<br />

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Out of your comfort zone?<br />

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Panelists<br />

Matt Reynolds, National Semiconductor<br />

– Global applications manager<br />

– Prior work experience at Hewlett Packard<br />

<strong>and</strong> Artesyn Technologies<br />

Julian Zhu, NXP<br />

– Senior product application engineer<br />

– Prior work experience at Linear Technology,<br />

American Power Conversion<br />

Dr. Pantas Sutardja, Marvell<br />

– Chief Research <strong>and</strong> Development Officer<br />

– Marvell co-founder, previous positions<br />

include Chief Technology Officer <strong>and</strong> Chief<br />

Operating Officer<br />

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