AKRAPOVIC SLIP-ON SP SERIES EXHAUST SYSTEM for
AKRAPOVIC SLIP-ON SP SERIES EXHAUST SYSTEM for
AKRAPOVIC SLIP-ON SP SERIES EXHAUST SYSTEM for
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Installation instructions:<br />
NAV - 127<br />
<strong>AKRAPOVIC</strong> <strong>SLIP</strong>-<strong>ON</strong> <strong>SP</strong> <strong>SERIES</strong> <strong>EXHAUST</strong> <strong>SYSTEM</strong><br />
<strong>for</strong> the<br />
SUZUKI V-STROM DL 1000 (2004), KAWASAKI KLV 1000 (2004)<br />
*350130*<br />
Congratulations on purchasing an Akrapovic exhaust system. Please read these installation instructions carefully. If<br />
you have any trouble installing the system please contact your authorized dealer!<br />
IMPORTANT INFORMATI<strong>ON</strong><br />
Exclusion of Certain Liability<br />
1. The manufacturer, importer or dealer shall not be liable <strong>for</strong> any incidental damage including personal injury or any<br />
other damages caused by improper installation or operation of the Akrapovic exhaust system. When installing the<br />
Akrapovic exhaust system be careful that the exhaust system does not touch other parts sensitive to high<br />
temperature.<br />
2. Akrapovic makes no representation or warranties with regard to damage caused by the improper installation, use and<br />
maintenance of the Akrapovic exhaust system. The warranty is limited to defects recognized by our technical<br />
department and to normal use, and excludes items subject to normal wear (gaskets and damping wool). The<br />
guarantee is void in case of accident, modification, improper or competition use.<br />
3. Do not attempt to install the Akrapovic exhaust system on a motorcycle <strong>for</strong> which it was not made or tested by<br />
Akrapovic.<br />
4. When the exhaust system gets very hot during operation, be careful not to burn yourself on the exhaust system or<br />
parts which are in direct contact with it, even when the motor is not running. Also protect other people, especially<br />
children, from the injuries mentioned above.<br />
5. In some cases Akrapovic exhaust system kits contain chemical products (ceramic anti-seizing grease; bolt sealant).<br />
Handle with care, do not inhale or swallow. Avoid excessive contact with skin, eyes or mucous membranes. Keep out<br />
of reach of children.<br />
6. Technical specifications of Akrapovic exhaust systems and related products subject to change without notice.<br />
Trademarks<br />
Akrapovic website<br />
Copyright<br />
Symbols<br />
The Akrapovic Exhaust System Technology logo is a registered trademark of Akrapovic d..<br />
In<strong>for</strong>mation about Akrapovic exhaust systems and related products is available on the Akrapovic website at:<br />
http://www.akrapovic-exhaust.com/<br />
No part of the Akrapovic exhaust system or its documentation may be reproduced or distributed in any <strong>for</strong>m or by any<br />
means without the prior written authorization of the Akrapovic company.<br />
© Akrapovic d.. All rights reserved.<br />
The following symbols are used throughout these installation instructions:<br />
! CAUTI<strong>ON</strong> OR WARNING INSTALLATI<strong>ON</strong> TIP<br />
1
INSTALLATI<strong>ON</strong> INSTRUCTI<strong>ON</strong>S<br />
!<br />
! THESE INSTALLATI<strong>ON</strong> INSTRUCTI<strong>ON</strong>S MUST BE READ CAREFULLY IN ORDER TO ENSURE PROPER<br />
! THE <strong>EXHAUST</strong> <strong>SYSTEM</strong> CAN BE EXTREMELY HOT. ALLOW THE MOTORCYCLE TO COOL DOWN<br />
BEFORE INSTALLING CHECK SCHEMATIC OF THE <strong>EXHAUST</strong> <strong>SYSTEM</strong>!<br />
IF ANY ITEMS IN THE <strong>AKRAPOVIC</strong> <strong>EXHAUST</strong> <strong>SYSTEM</strong> PACKAGE ARE MISSING PLEASE C<strong>ON</strong>TACT YOUR<br />
AUTHORIZED DEALER. KEEP THE SCHEMATIC FOR FUTURE REFERENCE.<br />
INSTALLATI<strong>ON</strong> AND OPERATI<strong>ON</strong> OF THE <strong>AKRAPOVIC</strong> <strong>EXHAUST</strong> <strong>SYSTEM</strong>.<br />
BEFORE BEGINNING INSTALLATI<strong>ON</strong>.<br />
WE ADVISE YOU TO LEAVE INSTALLATI<strong>ON</strong> TO A QUALIFIED SERVICEMAN. IMPROPER INSTALLATI<strong>ON</strong> MAY<br />
RESULT IN A SHORTER LIFETIME OF THE <strong>EXHAUST</strong> <strong>SYSTEM</strong> AND/OR DAMAGE TO THE MOTORCYCLE.<br />
REMOVAL OF STOCK <strong>EXHAUST</strong> <strong>SYSTEM</strong><br />
1. put the motorcycle on a side stand, we recommend a racing stand<br />
2. unscrew the bolt from the link pipe chassis hanging bracket (passenger’s footpeg) (Figure 1)<br />
3. unscrew the bolt from the metal clamp at the link pipe - collector joint (Figure 2)<br />
4. unscrew the bolt from the muffler chassis hanging bracket and remove the muffler (Figure 3, 4)<br />
5. per<strong>for</strong>m the process on both sides of the motorcycle<br />
INSTALLATI<strong>ON</strong> OF THE <strong>AKRAPOVIC</strong> <strong>SLIP</strong>-<strong>ON</strong> <strong>SP</strong> <strong>SERIES</strong> <strong>EXHAUST</strong> <strong>SYSTEM</strong><br />
installing the independent link pipe:<br />
1. slide the link pipe onto the stock collector (Figure 5)<br />
2. make sure the link pipes are not touching the frame and other parts<br />
3. per<strong>for</strong>m the process on both sides of the motorcycle<br />
installing the muffler:<br />
1. position the muffler correctly and slide it onto the outlet side of the link pipe (Figure 6)<br />
2. correctly position the carbon-fiber clamp and slide it onto the muffler - bear in mind the left offset of the carbon-fiber clamp<br />
<strong>for</strong> the right muffler and the right offset <strong>for</strong> the left muffler viewed from the rear. WARNING: open the clamp to slightly wider<br />
than the diameter of the outer sleeve of the muffler – do not scrape it along the muffler outer sleeve! (Figure 7)<br />
3. hand tighten the carbon-fiber clamp onto the stock chassis hanging bracket (Figure 8, 9)<br />
4. attach the springs at the Akrapovic link pipe – stock collector joint (Figure 10)<br />
5. attach the springs at the muffler - link pipe joint (Figure 11)<br />
6. tighten the metal clamp at the Akrapovic link pipe – stock collector joint (Figure 12)<br />
7. tighten the carbon-fiber clamp (Figure 13)<br />
8. make sure the muffler is not touching other parts of the motorcycle<br />
9. per<strong>for</strong>m the process on both sides of the motorcycle<br />
final installation:<br />
1. tighten the bolts on all of the brackets and clamps to which the Akrapovic exhaust system is attached<br />
2. position of the installed Akrapovic Slip-on <strong>SP</strong> series system (Figure 14)<br />
3. clean grease spots:<br />
a. muffler – titanium outer sleeve: use a soft cloth sprayed with a multi-purpose spray lubricant (WD-40 or<br />
equivalent)<br />
b. stainless steel link pipe: use a soft cloth sprayed with a contact cleaner, then wipe with a soft dry cloth<br />
Cleaning will prevent spots from burning onto the surface. Do not use aggressive chemical cleaners, because they can<br />
damage the sticker.<br />
Check the operation of the brakes and suspension. Make sure all the bolts are sufficiently tightened. In case the<br />
exhaust system touches the cowling or other parts repeat the adjustment of the exhaust system or contact your<br />
authorized dealer.<br />
! IT IS NORMAL IF WHITE SMOKE COMES OUT OF THE MUFFLER <strong>ON</strong> FIRST OPERATI<strong>ON</strong>.<br />
! DO NOT STAND BEHIND THE MUFFLER <strong>ON</strong> FIRST OPERATI<strong>ON</strong>.<br />
! DO NOT USE AUTOMOTIVE WHEEL CLEANERS OR ANY CLEANING PRODUCTS WHICH C<strong>ON</strong>TAIN ACIDIC<br />
ADDITIVES TO CLEAN <strong>AKRAPOVIC</strong> <strong>EXHAUST</strong> <strong>SYSTEM</strong>S.<br />
MAINTENANCE OF THE <strong>AKRAPOVIC</strong> <strong>EXHAUST</strong> <strong>SYSTEM</strong><br />
1. Clean the titanium muffler outer sleeve with a multi-purpose spray lubricant (WD-40 or equivalent ). Do not use aggressive<br />
chemical cleaners, because they can damage the sticker. A change in the color of the exhaust system is normal due to the<br />
high temperatures.<br />
2. The wearing out of the muffler silencing material depends on the type of the motor and riding style. Contact your<br />
dealer/serviceman if visible changes appear on muffler's outer sleeve or the noise level is increased.<br />
3. Periodically ensure that all the bolts and springs are sufficiently tight.<br />
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2
Photos:<br />
NAV - 127<br />
Figure 1<br />
Figure 2<br />
Figure 3 Figure 4<br />
Figure 5 Figure 6<br />
3
NAV - 127<br />
Figure 7 Figure 8<br />
Figure 9 Figure 10<br />
Figure 11 Figure 12<br />
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NAV - 127<br />
Figure 13<br />
Figure 14<br />
5