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Coil coating line no. 2 voestalpine AG, Austria - Andritz

Coil coating line no. 2 voestalpine AG, Austria - Andritz

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<strong>Coil</strong> <strong>coating</strong> <strong>line</strong><br />

for highest quality<br />

Coating stations<br />

primer and top coat<br />

Entry section<br />

Enamelling furnace Cooler Looper<br />

Strip cleaning and pre-treatment<br />

(chromate-free tech<strong>no</strong>logy)<br />

This section consists of two pay-off reel<br />

groups each equipped with a leveller and<br />

a crop shear. The head and tail ends of the<br />

coils are welded together through a laser<br />

welding process in order to create a continuous<br />

strip.<br />

Exit section<br />

▲ Entry section of color <strong>coating</strong> <strong>line</strong> <strong>no</strong>. 2<br />

The exit section consits of one coiling reel<br />

group as well as a bypass to a separate<br />

crop shear in order to cut larger sample<br />

quantities.<br />

Strip cleaning and<br />

pre-treatment<br />

Laser<br />

welding<br />

machine<br />

▲ Cleaning section<br />

After passing the entry accumulator the<br />

strip continues through a horizontal, alka<strong>line</strong><br />

strip cleaning to achuieve optimal surface<br />

conditions for painting.<br />

This is done in the following zones:<br />

Alka<strong>line</strong> spray cleaning 1<br />

Brushing machine<br />

Alka<strong>line</strong> spray cleaning 2<br />

Cascade rinsing with demineralized<br />

(also sometimes soft or desalted) water<br />

Chromium-free pre-treatment<br />

Dryer<br />

Inspection<br />

Strip entry<br />

Coater<br />

Inspection table<br />

Strip exit<br />

▲ Schematic description of a coil <strong>coating</strong> <strong>line</strong><br />

▲ Coater room<br />

The top and bottom <strong>coating</strong> applies at<br />

three stations:<br />

Prime coater<br />

(basecoat on top and bottom)<br />

Finish coater A (topcoat on top)<br />

Finish coater B (topcoat on top and<br />

bottom)<br />

Example for <strong>coating</strong>:<br />

Cover coat (20 µm)<br />

Base coat (5 µm)<br />

Pre-treatment coat (< 1µm)<br />

Zinc coat (4-25 µm)<br />

Base material (0.4-2.0 mm)<br />

Zinc coat (5-25 µm)<br />

Pre-treatment coat (1µm)<br />

Base coat (5 µm)<br />

Cover coat (20 µm)

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