Coil coating line no. 2 voestalpine AG, Austria - Andritz
Coil coating line no. 2 voestalpine AG, Austria - Andritz
Coil coating line no. 2 voestalpine AG, Austria - Andritz
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<strong>Coil</strong> <strong>coating</strong> <strong>line</strong><br />
for highest quality<br />
Coating stations<br />
primer and top coat<br />
Entry section<br />
Enamelling furnace Cooler Looper<br />
Strip cleaning and pre-treatment<br />
(chromate-free tech<strong>no</strong>logy)<br />
This section consists of two pay-off reel<br />
groups each equipped with a leveller and<br />
a crop shear. The head and tail ends of the<br />
coils are welded together through a laser<br />
welding process in order to create a continuous<br />
strip.<br />
Exit section<br />
▲ Entry section of color <strong>coating</strong> <strong>line</strong> <strong>no</strong>. 2<br />
The exit section consits of one coiling reel<br />
group as well as a bypass to a separate<br />
crop shear in order to cut larger sample<br />
quantities.<br />
Strip cleaning and<br />
pre-treatment<br />
Laser<br />
welding<br />
machine<br />
▲ Cleaning section<br />
After passing the entry accumulator the<br />
strip continues through a horizontal, alka<strong>line</strong><br />
strip cleaning to achuieve optimal surface<br />
conditions for painting.<br />
This is done in the following zones:<br />
Alka<strong>line</strong> spray cleaning 1<br />
Brushing machine<br />
Alka<strong>line</strong> spray cleaning 2<br />
Cascade rinsing with demineralized<br />
(also sometimes soft or desalted) water<br />
Chromium-free pre-treatment<br />
Dryer<br />
Inspection<br />
Strip entry<br />
Coater<br />
Inspection table<br />
Strip exit<br />
▲ Schematic description of a coil <strong>coating</strong> <strong>line</strong><br />
▲ Coater room<br />
The top and bottom <strong>coating</strong> applies at<br />
three stations:<br />
Prime coater<br />
(basecoat on top and bottom)<br />
Finish coater A (topcoat on top)<br />
Finish coater B (topcoat on top and<br />
bottom)<br />
Example for <strong>coating</strong>:<br />
Cover coat (20 µm)<br />
Base coat (5 µm)<br />
Pre-treatment coat (< 1µm)<br />
Zinc coat (4-25 µm)<br />
Base material (0.4-2.0 mm)<br />
Zinc coat (5-25 µm)<br />
Pre-treatment coat (1µm)<br />
Base coat (5 µm)<br />
Cover coat (20 µm)