23632 ccl_Novellini Install guide:CCL Installation Guide

23632 ccl_Novellini Install guide:CCL Installation Guide 21/5/08 11:43 Page 1
Installation Instructions
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23632 ccl_Novellini Install guide:CCL Installation Guide 21/5/08 11:43 Page 2
Fig. 3
Fig. 1
Place Linear Wet-Deck in the desired position and carefully
mark around the edge.
Fig. 2
Remove Linear Wet-Deck and carefully cut along the line you
have marked.
Remove floorboards from the marked area. Measure and mark
to the centre line of the next joist, mark and remove floor
boards.
Check that joists are level. Install battens 18mm from the top of the exposed joists. Cut and fit
18mm plywood into the joist spaces. Note: This will provide a completely level base for the
Linear Wet-Deck to be fixed.
Fig. 4
Place the Linear Wet-Deck into the cut-out and position the trough. Check for the best position to place
waste and trap.
Note: Check the flow rate of the shower being used to ensure the required waste and traps are fitted. See
flow rate table. Additional traps can be fitted at this point.
Flowrate Table in Litres per minute -
Number of Traps 1
Number of Wastes
2 3
1 24 lpm X X
2 40 lpm 48 lpm X
3 50 lpm 60 lpm 72 lpm
Drill a 50mm hole in the required position on the scratch line of the trough, allowing the pilot drill of the
hole cutter to drill through the 18mm plywood below. This will give the exact position for the waste and
trap.

23632 ccl_Novellini Install guide:CCL Installation Guide 21/5/08 11:43 Page 3
Fig. 8
Fig. 5
Remove trough and Linear Wet-Deck from the
cut-out and using the pilot hole, cut a 89mm hole through
the 18mm plywood.
Fig. 6
Remove the required 18mm plywood from the battens and
connect the waste and trap using 40mm solvent weld waste
pipe.
Note: Ensure the top of the trap is flush with the top of the
18mm plywood.
Fig. 7
Replace 18mm plywood and securely fix to battens.
Place the Linear Wet-Deck back into position and check waste and trap for alignment.
Mark, drill and countersink for the 60mm fixing screws.
Note: If required, drill and fix at any point on the Linear Wet-Deck to ensure it is flat and level.
Fig. 9
Fill in remaining floor space with floor boards.
Note: If the floor boards are 18mm, the remaining floor will need
to be ply-lined with 4mm plywood.

23632 ccl_Novellini Install guide:CCL Installation Guide 21/5/08 11:43 Page 4
Fig. 10
Place trough into the Linear Wet-Deck and mark through pre-drilled holes. Remove trough and
drill 12 x 3.5mm holes, as marked.
Fig. 12
Fig. 11
Replace trough and use 12 x Pozi screws to fix.
Seal with the polysulphide Tilesafe Jointing Compound (part of the Tilesafe kit) and screw the
waste top through the 50mm hole in the trough and tighten using the key provided.
Fig. 13
The Linear Wet-Deck installation is now complete and requires waterproofing. Full instructions for
RIW Tilesafe are included in the Tilesafe Membrane kit or can be found at www.tile-safe.co.uk.
Fig. 14
Use the spacers provided to adjust the height of the stainless steel removable grid frame to finish
approximately 1mm below the tile.
Novellini (UK) Ltd, Novellini House, Orchard Trading Estate, Toddington, Nr Cheltenham, Gloucestershire, GL54 5EB
T: 01256 766757 F: 01242 622150 W: www.novellini.com