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SApHir prO - Montana-international.com

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<strong>SApHir</strong> <strong>prO</strong><br />

Best performance – Technology at the top<br />

This high tech service robot is a real<br />

beauty. Service on the highest level,<br />

thanks to the wide stone skis and<br />

snowboards can be processed.<br />

The performance can be adjusted<br />

according to your needs. SaPhir<br />

PrO is for example available with<br />

2 stones and a waxing and polishing<br />

unit, hence you receive a fully<br />

automatic service station. Of<br />

course the MOnTana SaPhir PrO<br />

meets the crYSTaL GLiDe FiniSh<br />

quality standard.<br />

The high capacity machine for skis<br />

and snowboards was designed for<br />

workshops with medium to high<br />

service needs. it is a real multifunctional<br />

robot since you can process<br />

any kind of skis from children to fat<br />

skis and snowboards as well as<br />

skwalls, cross country and jumping<br />

skis.<br />

The PrO-technology means highly<br />

precise grinding controlled by cnc<br />

technology for the latest ski and<br />

board developments such as rocker,<br />

twin tip and rocker board. it is also<br />

possible to grind the shovel and ski<br />

ends. The technology has been<br />

successfully used in ski production<br />

and is delivered as standard for the<br />

SaPhir PrO ski- & board service<br />

robots.<br />

The machine is delivered with<br />

MOnTana radial Tuning.<br />

SaPhir ii W with waxing unit, automatic ski drying<br />

and PrO-technology<br />

Advantages<br />

Automatic ski length detection<br />

Automatic stone grinding with pressure<br />

curve for 1 pair of skis or 1 snowboard<br />

with servo pressure control<br />

PRO-technology for grinding with the<br />

highest possible precision – it is<br />

possible to grind the shovel as well as<br />

the end of the ski.<br />

Automatic side edge grinding with<br />

pressure curve<br />

Automatic base-beveling with<br />

High Tech Tuning (HTT) for skis<br />

and snowboards<br />

Radial Tuning<br />

Racing ski mode with speed curve<br />

meets world cup standards<br />

Integrated remote service module<br />

Efficient and space saving<br />

Option<br />

Belt filter system<br />

Compressor with drying system<br />

Oil mist suction system<br />

Waxing and polishing unit<br />

14 15


Base grinding<br />

100 grinding programs with<br />

online-access for changing<br />

grinding parameters<br />

Variable program selection for all<br />

vario structures with speed curve<br />

High Precision Pressure Point<br />

System (HPPS). Independent of<br />

ski length or width due to an<br />

electronically controlled pressure<br />

curves<br />

Reproducible grinding results<br />

thanks to a fully automatic rpm<br />

adaption calculated on the<br />

diameter of the disc<br />

Vario structures with speed curve<br />

12 steps dressing tool advance<br />

of 0.5/100 - 6/100 mm,<br />

pneumatically controlled<br />

Side edge grinding<br />

2 side edge grinding units with<br />

full ceramic sliding blocks for precise<br />

grinding of the side edges<br />

for skis and snowboards<br />

Easy change of various steel edge<br />

angles from 87°– 89°<br />

Programmable closing times<br />

of the grinding units<br />

Rpm are automatically adapted<br />

to the wear of the belts<br />

Programmable pressure curves<br />

for defined pressure at the<br />

pressure point<br />

Tuning<br />

The HTT-beveling system assures<br />

accurate polished base edge<br />

angles and provides optimum<br />

gliding and turning capabilities<br />

of the skis and snowboards<br />

Radial Tuning<br />

Electronically adjusted cutting<br />

speed<br />

Constant beveling speed<br />

Programmable pressure curve for<br />

defined pressure at the pressure<br />

point<br />

Automatic waxing (option)<br />

2-step wax system:<br />

• Wax application with heated<br />

waxing roll<br />

• Polishing with separate brush<br />

Automatic loading<br />

Interactive graphic color-display<br />

Automatic ski length recognition<br />

Automatic self adjust for vacuum<br />

plates<br />

Automatic centering system<br />

Automatic loading and unloading<br />

with storage for 7 skis with<br />

bindings<br />

PowerVac high performance<br />

multi-vacuum system<br />

16 17


<strong>prO</strong>-TecHNOLOGY OF <strong>SApHir</strong> <strong>prO</strong><br />

With this technology the abrasion can<br />

be controlled with the highest possible<br />

precision – it is possible to grind the<br />

shovel as well as the end of the ski. The<br />

result for structures is excellent.<br />

SaPhir with PrO-technology<br />

Optimal for rocker<br />

SaPhir PrO in action<br />

<strong>prO</strong>-technology advantages:<br />

High-precision pressure curve for<br />

the latest ski and board models<br />

such as rockers, twin tips and<br />

rocker boards. Thanks to CNC -<br />

technology the pressure can be<br />

regulated individually and precisely<br />

for each stone.<br />

Twin tip grinding of shovel and<br />

ski end<br />

CNC - technology for the dresser<br />

with stepper motors for grinding<br />

and tuning disks. The dressing is<br />

thus even more precise<br />

Large 15" touch screen with simplified<br />

and clear operation<br />

Network-<strong>com</strong>patible operating<br />

system based on Windows XP<br />

<strong>SApHir</strong> <strong>prO</strong><br />

SaPhir PrO units in full view<br />

TecHNicAL SpeciFicATiONS <strong>SApHir</strong> <strong>prO</strong> ii W <strong>SApHir</strong> <strong>prO</strong> ii <strong>SApHir</strong> <strong>prO</strong> i W <strong>SApHir</strong> <strong>prO</strong> i<br />

product design:<br />

with 2 stones<br />

and waxing and<br />

polishing unit<br />

with 2 stones<br />

without waxing<br />

and polishing unit<br />

with 1 stone<br />

and waxing and<br />

polishing unit<br />

with 1 stone<br />

without waxing<br />

and polishing unit<br />

rated power: max. 22 kW max. 14 kW max. 16 kW max. 11 kW<br />

voltage: 3 x 400 volt / 50/60 Hz, special voltage via trafo<br />

Fuses: 3 x 32 A 3 x 25 A 3 x 25 A 3 x 16 A<br />

coolant tank volume: 550 liters 550 liters 425 liters 425 liters<br />

Stone width: 320 to 340 mm<br />

Stone speed: 300 to 1.900 rpm<br />

cutting speed: 6 to 32 m/s<br />

Feed: 5 to 30 m/min<br />

<strong>com</strong>pressed air: min. 6 bar, 1.100 l/min min. 6 bar, 600 l/min min. 6 bar, 1.100 l/min min. 6 bar, 600 l/min<br />

Total weight:<br />

4.560 kg<br />

incl. coolant mixture<br />

4.020 kg<br />

incl. coolant mixture<br />

3.720 kg<br />

incl. coolant mixture<br />

3.200 kg<br />

incl. coolant mixture<br />

18 19


<strong>SApHir</strong> <strong>prO</strong> All variations in full view – <strong>prO</strong>-technology as standard<br />

<strong>SApHir</strong> <strong>prO</strong> ii W with 2 stones and waxing and polishing unit *<br />

<strong>SApHir</strong> <strong>prO</strong> ii with 2 stones without waxing and polishing unit *<br />

<strong>SApHir</strong> <strong>prO</strong> i W with 1 stone and waxing and polishing unit *<br />

<strong>SApHir</strong> i <strong>prO</strong> mit 1 Stein ohne Wachsaggregat *<br />

* all robots are equipped with automatic loading and ski length recognition<br />

<strong>SApHir</strong> <strong>prO</strong> ii W with 2 stones and waxing and polishing unit<br />

<strong>SApHir</strong> <strong>prO</strong> ii with 2 stones without waxing and polishing unit<br />

<strong>SApHir</strong> <strong>prO</strong> i W with 1 stone and waxing and polishing unit<br />

7819 1934<br />

7018 1934<br />

7018 1934<br />

<strong>SApHir</strong> <strong>prO</strong> i with 1 stone without waxing and polishing unit<br />

6220 1934<br />

20 21<br />

2047<br />

2047<br />

2047<br />

2047

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