SApHir prO - Montana-international.com
SApHir prO - Montana-international.com
SApHir prO - Montana-international.com
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<strong>SApHir</strong> <strong>prO</strong><br />
Best performance – Technology at the top<br />
This high tech service robot is a real<br />
beauty. Service on the highest level,<br />
thanks to the wide stone skis and<br />
snowboards can be processed.<br />
The performance can be adjusted<br />
according to your needs. SaPhir<br />
PrO is for example available with<br />
2 stones and a waxing and polishing<br />
unit, hence you receive a fully<br />
automatic service station. Of<br />
course the MOnTana SaPhir PrO<br />
meets the crYSTaL GLiDe FiniSh<br />
quality standard.<br />
The high capacity machine for skis<br />
and snowboards was designed for<br />
workshops with medium to high<br />
service needs. it is a real multifunctional<br />
robot since you can process<br />
any kind of skis from children to fat<br />
skis and snowboards as well as<br />
skwalls, cross country and jumping<br />
skis.<br />
The PrO-technology means highly<br />
precise grinding controlled by cnc<br />
technology for the latest ski and<br />
board developments such as rocker,<br />
twin tip and rocker board. it is also<br />
possible to grind the shovel and ski<br />
ends. The technology has been<br />
successfully used in ski production<br />
and is delivered as standard for the<br />
SaPhir PrO ski- & board service<br />
robots.<br />
The machine is delivered with<br />
MOnTana radial Tuning.<br />
SaPhir ii W with waxing unit, automatic ski drying<br />
and PrO-technology<br />
Advantages<br />
Automatic ski length detection<br />
Automatic stone grinding with pressure<br />
curve for 1 pair of skis or 1 snowboard<br />
with servo pressure control<br />
PRO-technology for grinding with the<br />
highest possible precision – it is<br />
possible to grind the shovel as well as<br />
the end of the ski.<br />
Automatic side edge grinding with<br />
pressure curve<br />
Automatic base-beveling with<br />
High Tech Tuning (HTT) for skis<br />
and snowboards<br />
Radial Tuning<br />
Racing ski mode with speed curve<br />
meets world cup standards<br />
Integrated remote service module<br />
Efficient and space saving<br />
Option<br />
Belt filter system<br />
Compressor with drying system<br />
Oil mist suction system<br />
Waxing and polishing unit<br />
14 15
Base grinding<br />
100 grinding programs with<br />
online-access for changing<br />
grinding parameters<br />
Variable program selection for all<br />
vario structures with speed curve<br />
High Precision Pressure Point<br />
System (HPPS). Independent of<br />
ski length or width due to an<br />
electronically controlled pressure<br />
curves<br />
Reproducible grinding results<br />
thanks to a fully automatic rpm<br />
adaption calculated on the<br />
diameter of the disc<br />
Vario structures with speed curve<br />
12 steps dressing tool advance<br />
of 0.5/100 - 6/100 mm,<br />
pneumatically controlled<br />
Side edge grinding<br />
2 side edge grinding units with<br />
full ceramic sliding blocks for precise<br />
grinding of the side edges<br />
for skis and snowboards<br />
Easy change of various steel edge<br />
angles from 87°– 89°<br />
Programmable closing times<br />
of the grinding units<br />
Rpm are automatically adapted<br />
to the wear of the belts<br />
Programmable pressure curves<br />
for defined pressure at the<br />
pressure point<br />
Tuning<br />
The HTT-beveling system assures<br />
accurate polished base edge<br />
angles and provides optimum<br />
gliding and turning capabilities<br />
of the skis and snowboards<br />
Radial Tuning<br />
Electronically adjusted cutting<br />
speed<br />
Constant beveling speed<br />
Programmable pressure curve for<br />
defined pressure at the pressure<br />
point<br />
Automatic waxing (option)<br />
2-step wax system:<br />
• Wax application with heated<br />
waxing roll<br />
• Polishing with separate brush<br />
Automatic loading<br />
Interactive graphic color-display<br />
Automatic ski length recognition<br />
Automatic self adjust for vacuum<br />
plates<br />
Automatic centering system<br />
Automatic loading and unloading<br />
with storage for 7 skis with<br />
bindings<br />
PowerVac high performance<br />
multi-vacuum system<br />
16 17
<strong>prO</strong>-TecHNOLOGY OF <strong>SApHir</strong> <strong>prO</strong><br />
With this technology the abrasion can<br />
be controlled with the highest possible<br />
precision – it is possible to grind the<br />
shovel as well as the end of the ski. The<br />
result for structures is excellent.<br />
SaPhir with PrO-technology<br />
Optimal for rocker<br />
SaPhir PrO in action<br />
<strong>prO</strong>-technology advantages:<br />
High-precision pressure curve for<br />
the latest ski and board models<br />
such as rockers, twin tips and<br />
rocker boards. Thanks to CNC -<br />
technology the pressure can be<br />
regulated individually and precisely<br />
for each stone.<br />
Twin tip grinding of shovel and<br />
ski end<br />
CNC - technology for the dresser<br />
with stepper motors for grinding<br />
and tuning disks. The dressing is<br />
thus even more precise<br />
Large 15" touch screen with simplified<br />
and clear operation<br />
Network-<strong>com</strong>patible operating<br />
system based on Windows XP<br />
<strong>SApHir</strong> <strong>prO</strong><br />
SaPhir PrO units in full view<br />
TecHNicAL SpeciFicATiONS <strong>SApHir</strong> <strong>prO</strong> ii W <strong>SApHir</strong> <strong>prO</strong> ii <strong>SApHir</strong> <strong>prO</strong> i W <strong>SApHir</strong> <strong>prO</strong> i<br />
product design:<br />
with 2 stones<br />
and waxing and<br />
polishing unit<br />
with 2 stones<br />
without waxing<br />
and polishing unit<br />
with 1 stone<br />
and waxing and<br />
polishing unit<br />
with 1 stone<br />
without waxing<br />
and polishing unit<br />
rated power: max. 22 kW max. 14 kW max. 16 kW max. 11 kW<br />
voltage: 3 x 400 volt / 50/60 Hz, special voltage via trafo<br />
Fuses: 3 x 32 A 3 x 25 A 3 x 25 A 3 x 16 A<br />
coolant tank volume: 550 liters 550 liters 425 liters 425 liters<br />
Stone width: 320 to 340 mm<br />
Stone speed: 300 to 1.900 rpm<br />
cutting speed: 6 to 32 m/s<br />
Feed: 5 to 30 m/min<br />
<strong>com</strong>pressed air: min. 6 bar, 1.100 l/min min. 6 bar, 600 l/min min. 6 bar, 1.100 l/min min. 6 bar, 600 l/min<br />
Total weight:<br />
4.560 kg<br />
incl. coolant mixture<br />
4.020 kg<br />
incl. coolant mixture<br />
3.720 kg<br />
incl. coolant mixture<br />
3.200 kg<br />
incl. coolant mixture<br />
18 19
<strong>SApHir</strong> <strong>prO</strong> All variations in full view – <strong>prO</strong>-technology as standard<br />
<strong>SApHir</strong> <strong>prO</strong> ii W with 2 stones and waxing and polishing unit *<br />
<strong>SApHir</strong> <strong>prO</strong> ii with 2 stones without waxing and polishing unit *<br />
<strong>SApHir</strong> <strong>prO</strong> i W with 1 stone and waxing and polishing unit *<br />
<strong>SApHir</strong> i <strong>prO</strong> mit 1 Stein ohne Wachsaggregat *<br />
* all robots are equipped with automatic loading and ski length recognition<br />
<strong>SApHir</strong> <strong>prO</strong> ii W with 2 stones and waxing and polishing unit<br />
<strong>SApHir</strong> <strong>prO</strong> ii with 2 stones without waxing and polishing unit<br />
<strong>SApHir</strong> <strong>prO</strong> i W with 1 stone and waxing and polishing unit<br />
7819 1934<br />
7018 1934<br />
7018 1934<br />
<strong>SApHir</strong> <strong>prO</strong> i with 1 stone without waxing and polishing unit<br />
6220 1934<br />
20 21<br />
2047<br />
2047<br />
2047<br />
2047