Mikron G05™ - High volume production solutions for assembled ...

Mikron G05 ™ - High volume
production solutions for assembled products
you can hold in your hand

THE MIKRON G05 ™ – FAST AND FLEXIBLE
The linear assembly cell Mikron G05 is based on the use of standardized
building blocks which offer flexibility and modularity. The platform makes
use of a cam drive for all primary motions, thus guaranteeing perfect
synchronization between the working units and the pallet indexing
system. Fixtured pallets enter the cell and are advanced and indexed in
steps of 60, 120, 160, or 240 mm depending upon the model. Each
assembly step is followed by a systematic check to ensure continuous
SHORT LEAD TIMES
Product life cycles have become increasingly shorter. it is now necessary
to accommodate new production levels more rapidly. Fortunately,
when compared to conventional systems, G05 lead times have been
reduced by half. The basis for this is modularity – standardized chassis;
process and logistic modules; process units; in addition to standardized
mechanical and software functions.
RAPID CHANGE-OVER,
MODULAR ADAPTABILITY
The individual process modules can be programmed, adjusted and tested
off-line by the operator. This optimizes productivity and flexibility by
reducing downtime while switching over to other assembly processes
or a new product line. Cells can be linked together, front and back, in
order to meet restrictions on customer production floor.
PROGRESSIVE INVESTMENT
Entering the market as quickly as possible, reacting as flexibly as possible
to changes in volume requirements; the G05 assembly system meets
the demand with a high level of responsiveness. The concept with its
manual, semi-automatic and fully-automatic cells make it possible to
react module by module to changes in the marketplace. With the G05, it
is possible to invest as needed, based on product volume requirements;
the assembly system grows to meet market demands from a semiautomatic
line or a pilot line to a fully automatic production solution.
EASY PROGRAMMING AND OPERATE
Effortless operation, rapid learning and system mastery are accessible
through the touch screen HMi (Human Machine interface), the control
and inspection software is specially designed for ease of use. The simple
interface makes it easy to configure standard functions.
and consistent quality. Multiple cells can be linked together, depending
on project requirements, which allow full layout flexibility. improved accessibility
for both operational and maintenance personal is guaranteed
as a result of the system’s linear concept. All components are designed for
speeds up to 100 cycles per minute. The use of manual working stations,
semi- and fully automatic cells offers progressive investment from pilot
line to fully automatic line.
CLEAN ROOM COMPATIBILITY
From the outset, the G05 takes into account the special conditions for
clean room iSo 7 (class 10,000) applications : featuring elements with
lifetime lubrication, high-quality stainless steel and aluminum, protective
coverings over conveyors, easy accessibility and cleaning.
PHARMA AND MEDICAL QUALIFICATION
The pharmaceuticals and medical industry are governed by exceptionally
stringent legislation, and its production processes all need to
be verified by means of very strict regulations. To meet these specific
needs, Mikron Automation ensures that, right from the concept stage,
its platforms are fully compliant with the latest certification standards
in force. Specific emphasis has been put on ergonomic and cleaning
tooling to meet the GMP norms. Moreover, the basic machine
– hardware and software – is validated according to GAMP 5 and is
21 CFr part 11 compatible.
PROCESS INTEGRATION EXPERTISE
More than 35 years of process expertise has given Mikron a mastery
of very complex assembly tasks. A vast library of standardized
processes assures the quality, stability and reliability of your solution.
one of the Mikron core competences is to integrate high speed
processes even when they are very complex. By virtue of our global
vision – mastery of the entire operation from the assembly process
to the integration of complex processes – and through the use of
a basic range of standardized equipment, our assembly solutions
constitute a guarantee of quality, reliability and superior performance
standards.

THE G05 PRODUCT FAMILY OFFERS CUSTOMIZED
PRODUCTION SOLUTIONS BASED ON
HIGH PERFORMANCE ASSEMBLY PLATFORMS
COMBINED WITH FLEXIBLE FEEDING SYSTEMS.
THE G05 IS OUR CONTRIBUTION TO ASSEMBLY
PROJECT SUCCESS.
THE MIKRON G05 PRODUCT FAMILY
Mikron G05™ -
1 or 2 Process Modules
PRODUCT RANGE EXTENSION
Mikron G05 Manual ™
Manual working station
Mikron G05 Light ™
- Pilot scale production
- Extendable to full scale production
- Single module based on the G05 1 Process Module
- Up to 8 process stations (pallet 120mm)
- Power and Free pallet transfer system :
option 1: pneumatically locked on the conveyor inside the process cell
option 2: servo indexed and mechanically locked inside the process cell
- Processes 100% compatible with the G05 range
- integrated Manual workstation
5 REASONS TO wORK wITH MIKRON
1. Proven know-how – over 100 years experience in precision – over
35 years in assembly
2. robust technical production solutions with reliable high added
value – mastery of complex processes, standardized and proven
automation platforms
3. Short delivery time – quicker time to market
4. Mikron worldwide organization is committed to your project
success – from project fulfillment to 24/7 customer service
5. Long-term partnership – industry references
Mikron G05 Tray Handler™
Pallettizing and de-palletizing
system
Mikron G05 Polyfeed™
Flexible feeding system

TECHNICAL SPECIFICATIONS
- Standardized linear concept with Power and Free pallets, servo indexed and
mechanically locked inside the process cell
- Assembled product size : products that you can hold in a hand
- Working area on one side
- Speed : up to 100 cycles / min
- Cell configuration : 1 Process Module (L 1235mm W 1816mm H 2220mm)
2 Process Modules (L 2195mm)
- Pallet size : 60, 120, 160, or 240 mm
- indexing repeatability : + / - 0.01mm
Switzerland (Headquarters)
Mikron SA Boudry
route du Vignoble 17
CH-2017 Boudry, Switzerland
Tel. +41 32 843 11 11
Fax +41 32 843 11 12
mbo@mikron.com
www.mikron.com
north America
Mikron Corp. Denver
562 Sable Boulevard
US-Aurora, Co 80011
Tel. +1 303 364 52 22
Fax +1 303 364 52 24
mde@mikron.com
www.mikron.com
- Up to 16 process units per module (pallet 60mm)
- 3 control systems : PC B&r, PLC Siemens and Allen-Bradley
- Process integration : mechanical or servo driven process units,
high speed gantry robot unit, customer project specific processes,
feeders and tray handlers
- Validated base machine (hard and software) according to GAMP 5
- > 60% reusability
Asia
Mikron Singapore Pte Ltd
no 3 Loyang Way 1
Singapore 508705
Tel. +65 6299 1589
Fax +65 6299 2154
msi@mikron.com.sg
www.mikron.com.sg
China
Mikron Shanghai Ltd
no 358, 3 rd Factory Dong Ye road,
Dong Jing Town, Song Jiang District,
Shanghai China 201619
Tel. +86 21 6767 9681
Fax +86 21 6767 9683
msh@mikron.com.sg
www.mikron.com.sg
www.essencedesign.com
2011 - Mikron® is a trademark of
Mikron Holding AG, Biel (Switzerland)