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Experience on axle defects

Experience on axle defects

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GB NDT Axle Testing & Defect Types Found.<br />

• Currently corrosi<strong>on</strong> fatigue mid-span <strong>axle</strong> body and wheel seat<br />

transiti<strong>on</strong> radius <strong>defects</strong> <strong>on</strong>ly found occasi<strong>on</strong>ally. The NDT<br />

techniques employed are MPI / Eddy Current inspecti<strong>on</strong>. UAT does<br />

not find these <strong>defects</strong> unless they are gross.<br />

• Note:- Regarding transiti<strong>on</strong> radii corrosi<strong>on</strong> fatigue is where corrosi<strong>on</strong><br />

pitting has occurred where the two radii meet (not at radius bottom<br />

where stress c<strong>on</strong>centrati<strong>on</strong> is deemed to be higher).<br />

• Historically cracks found by UAT at the inner end of the wheelseat<br />

originating from poor design.<br />

• Improved <strong>axle</strong> design and assembly methods (shrink fitting wheels)<br />

have significantly reduced the amount of cracks found in the seat<br />

areas.<br />

• Some freight organisati<strong>on</strong>s now <strong>on</strong>ly apply MPI or similar inspecti<strong>on</strong><br />

i.e. Eddy Current to wag<strong>on</strong> <strong>axle</strong>s at overhaul and cease UAT at<br />

overhaul and in-service.

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