20.08.2013 Views

Original Manufactures Service Brochure - GEA Westfalia Separator

Original Manufactures Service Brochure - GEA Westfalia Separator

Original Manufactures Service Brochure - GEA Westfalia Separator

SHOW MORE
SHOW LESS

You also want an ePaper? Increase the reach of your titles

YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.

serv&care<br />

<strong>Original</strong> Manufacturer’s <strong>Service</strong><br />

We were with you then.<br />

We are with you now.<br />

And we will be with you in the future.<br />

engineering for a better world<br />

<strong>GEA</strong> Mechanical Equipment


Excellence in <strong>Service</strong> = Safety and Performance<br />

To protect your investment in new capital equipment, <strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> provides an<br />

all encompassing serv&care program, including original spare parts, around-the-clock service<br />

and support, and factory authorized repair facilities. Our program ensures safe operation and<br />

maximum performance over the life of the equipment.<br />

2<br />

<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong><br />

Centrifuges are subject to extreme operating<br />

conditions, making quality and safety standards<br />

the highest priority. With <strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong>,<br />

customers know that they can always rely on the<br />

original manufacturer to provide excellence in service,<br />

repairs and parts to keep equipment operating safely,<br />

economically and efficiently.<br />

• Genuine parts from the <strong>Original</strong> Equipment<br />

Manufacturer (OEM)<br />

• Asset management through preventive<br />

maintenance service contracts<br />

• <strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> wewatch ® remote<br />

monitoring and vibration analysis<br />

• An extensive field service emergency<br />

response team<br />

• Coast-to-coast repairs by factory-trained specialists<br />

• Two factory authorized repair facilities in<br />

North America<br />

• Upgrade programs for installed centrifuges to<br />

enhance processing and mechanical performance.<br />

<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> enjoys DIN EN ISO 9001<br />

quality management certification worldwide. Our<br />

service is born of the same principles of excellence<br />

and provides customers with a high degree of<br />

certainty that their equipment is in good hands no<br />

matter where it is serviced. Guaranteed.<br />

serv care


Customized <strong>Service</strong> for Effective<br />

Asset Management<br />

Effective management of assets is at the core of our<br />

serv&care mandate.<br />

Even the highest quality equipment requires<br />

carefully planned and timely maintenance to<br />

operate at full potential. <strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong><br />

customers demand the highest quality, and our<br />

quality commitment does not stop with the<br />

delivery of your new machine.<br />

Maximum equipment reliability, as well as the<br />

elimination of any unplanned downtime is a<br />

function of many things, including:<br />

• Preventive maintenance service<br />

• Predictive maintenance service<br />

• Genuine parts with a warranty for up<br />

to one year<br />

• Repairs and upgrades performed<br />

by technicians trained by<br />

<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong>.<br />

When all of these components are in place, our<br />

clients enjoy total peace-of-mind and benefit<br />

from:<br />

• Uninterrupted equipment performance<br />

• Maximized plant productivity and profitability<br />

• Maximized equipment utilization<br />

• Minimized downtime<br />

• Optimal performance of equipment<br />

• Enhanced plant and operator safety<br />

• Improved product planning and quality.<br />

3<br />

<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong>


Flexible <strong>Service</strong> Contract Options<br />

Serv&care Basic <strong>Service</strong>s are available to all our customers, and include on-site inspections,<br />

service, maintenance, factory-authorized repairs, and guaranteed original manufacturer’s<br />

parts. A premium serv&care package is also offered for those customers who prefer a fixed<br />

rate with more planned control over maintenance costs and scheduling.<br />

4<br />

<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong><br />

Basic <strong>Service</strong>, which is billed as it is rendered,<br />

includes:<br />

• Minor inspections and service at<br />

recommended intervals<br />

• Major inspections and overhauls<br />

when needed<br />

• Genuine spare or replacement parts from<br />

<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> as needed<br />

• A 24-hour hotline<br />

• A dedicated service contact person at your<br />

closest regional office<br />

• Information on safety regulations for your<br />

industry or application<br />

• Complete service reports and<br />

documentation<br />

• Execution of a function test upon<br />

completion of all work.<br />

Premium <strong>Service</strong> contracts provide additional<br />

services at scheduled intervals and fixed rates. In<br />

addition to all of the above, the following options<br />

are available:<br />

• Fixed rates for labor and travel expenses<br />

• Condition monitoring using<br />

frequency analysis<br />

• Personnel training<br />

• Spare parts logistics and stocking packages.


Introducing <strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> wewatch ® −<br />

The Ultimate in Worry-Free System Monitoring<br />

Centrifugal equipment operating around-the-clock is subject to extreme stresses inherent<br />

to the nature of this type of process. To monitor the condition of such precise equipment<br />

we offer <strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> wewatch ® , a remote method of data collection and<br />

transmittal that records vibration and process data and interprets its meaning.<br />

<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> wewatch ® eliminates unscheduled downtime by predicting<br />

and preventing critical equipment failures and diagnosing the root cause of elevated<br />

vibration levels.<br />

<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> wewatch ® uses real-time<br />

and historical data through universal connectivity.<br />

By reducing operational costs and increasing<br />

reliability and predictability in the plant, it is the<br />

next generation in maintenance tools.<br />

These fully automated machine and process<br />

monitoring systems allow specialists to perform<br />

continual diagnostic checks remotely. <strong>GEA</strong><br />

<strong>Westfalia</strong> <strong>Separator</strong> engineers are known as the<br />

Diagnostic Experts in the field of vibration and<br />

process analysis for centrifuges.<br />

Any deviation from the norm triggers an instant<br />

alert, so measures can be undertaken to correct the<br />

problem – often while the machines are operating<br />

at full speed.<br />

<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> wewatch ® is a 24/7<br />

monitoring service that automatically notifies<br />

customers of impending or potential problems –<br />

before they become serious. This helps to:<br />

• Predict component and equipment failure,<br />

reducing unscheduled downtime<br />

• Reduce operational costs<br />

• Increase plant reliability.<br />

5<br />

<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong>


<strong>Original</strong> Parts From the Manufacturer<br />

A centrifuge from <strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> is a valuable investment, which will more than<br />

pay for itself in performance and productivity over the course of its useful life. However,<br />

the use of anything other than OEM parts from the original manufacturer introduces an<br />

uncontrolled source of weakness in an otherwise perfectly balanced product.<br />

6<br />

<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong>


Critical original parts are designed specifically for<br />

the duties they will need to perform. This applies to:<br />

• The precise dimensions to assure perfect fit<br />

• The exact material of construction<br />

• The unique manufacturing process.<br />

The quality and functionality of our parts is the result<br />

of extensive chemical analyses, tests of corrosion<br />

resistance, hardness and surface tests, extremes<br />

of temperature, stress trials and goodness of fit –<br />

within miniscule tolerances.<br />

The use of counterfeit parts can lead to serious<br />

problems such as:<br />

• Lower throughput<br />

• Excessive vibration and wear<br />

• Costly or more frequent repairs<br />

• Excessive downtime<br />

• Loss of product<br />

• Machine failure<br />

• Unsafe operating conditions.<br />

7<br />

<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong>


Authorized Repair <strong>Service</strong>s by<br />

<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> Trained Specialists<br />

As a DIN EN ISO 9001 company, <strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> stands behind the quality of its<br />

equipment. When normal use results in wear and tear, we stand behind the quality of our<br />

repair services as well.<br />

Centrifuges are precision pieces of process<br />

equipment that need precise maintenance and<br />

repair. The original manufacturer is uniquely<br />

qualified to make any necessary repairs based on<br />

knowledge of the original design criteria.<br />

We offer a highly trained emergency response team<br />

that can be deployed from any of our strategically<br />

8<br />

<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong><br />

placed offices throughout North America. And<br />

when equipment needs to be repaired, we offer<br />

both East and West Coast locations to reduce<br />

shipping costs and speed up your service. We<br />

also have all bowl and scroll assemblies readily<br />

available as loaners, so that process lines are not<br />

idle while repairs are underway.


<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> Facilities<br />

Patterson, CA<br />

Elgin, IL<br />

Houston, TX<br />

North American Headquarters with Sales, <strong>Service</strong>, Repairs,<br />

Training and Parts Distribution<br />

Western Regional Repair, <strong>Service</strong>, Training,<br />

Parts Distribution and Sales Center<br />

Regional sales and service locations<br />

9<br />

<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong><br />

Burlington, ON<br />

Northvale, NJ<br />

Lakeland, FL


Summary of <strong>Service</strong> Commitments<br />

Serv&care from <strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> offers the highest quality maintenance, original<br />

parts and repairs to all customers. Additional services are available as options.<br />

24/7 accessibility for all service, parts and repairs<br />

Dedicated contact person at nearest office<br />

<strong>Service</strong> by factory-trained mechanics<br />

Plant safety and productivity audits<br />

<strong>Service</strong> Alternatives:<br />

-Basic <strong>Service</strong><br />

Minor and major interval inspections, service and overhauls<br />

Function testing after service is performed<br />

<strong>Service</strong> report and documentation<br />

Time scheduling of all on-site work<br />

-Premium options (Maintenance Agreements)<br />

Fixed rates on labor and travel<br />

Condition monitoring using frequency analysis<br />

Training of operators and maintenance staff<br />

Industry specialist consulting services<br />

Spare parts scheduling and/or stocking plans<br />

- <strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> wewatch ® remote monitoring<br />

Parts<br />

-<strong>Original</strong> equipment manufacturer spare parts<br />

-24/7 parts availability<br />

Repairs<br />

-Two North American factory-authorized repair facilities<br />

-Loaner and rental equipment<br />

-Equipment upgrades<br />

-Reconditioned machines<br />

10<br />

<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong><br />

Comprehensive<br />

serv&care Elements Options


Investing Now in Your Future<br />

Like all of our customers, at <strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> we view new<br />

challenges as opportunities for growth. As the technology leader in<br />

mechanical separation, we already produce technical solutions that can<br />

meet many of these demands, but we are also continually expanding our<br />

capabilities, products and services to better serve you -- our customer.<br />

Expanding<br />

North American<br />

commitment<br />

We recognize that an<br />

investment decision for<br />

equipment from us is a<br />

decision for the economic<br />

success of your company.<br />

To this end, we have<br />

recently expanded our investment in North<br />

America via a $5.5 million capital expenditure<br />

in a complete West Coast support facility. This<br />

addition, known as the Western Region Customer<br />

Support Center, features a comprehensive shop for<br />

repair and service of all <strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong><br />

machines, including the largest decanters.<br />

The building also houses a full parts<br />

inventory and a training center developed for<br />

equipment demonstrations with customers.<br />

The new facility makes <strong>GEA</strong> <strong>Westfalia</strong><br />

<strong>Separator</strong> the only North American centrifuge<br />

supplier to offer both East and West Coast<br />

repair locations.<br />

11<br />

<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong>


We live our values.<br />

Excellence • Passion • Integrity • Responsibility • <strong>GEA</strong>-versity<br />

<strong>GEA</strong> Group is a global engineering company with multi-billion euro sales and operations in more than<br />

50 countries. Founded in 1881, the company is one of the largest providers of innovative equipment and<br />

process technology. <strong>GEA</strong> Group is listed in the STOXX ® Europe 600 Index.<br />

<strong>GEA</strong> Mechanical Equipment US, Inc.<br />

<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> Division<br />

Headquarters:<br />

100 Fairway Court<br />

Northvale, NJ 07647<br />

201-767-3900<br />

Midwest:<br />

725 Tollgate Road, Suite B<br />

Elgin, IL 60123<br />

630-503-4700<br />

South:<br />

4725 Lakeland Commerce Parkway, Suite 4<br />

Lakeland, FL 33805<br />

863-603-8900<br />

Southwest:<br />

2408 Timberloch Place, Suite C-4<br />

The Woodlands, TX 77380<br />

281-465-7900<br />

West Coast:<br />

Western Region Customer Support Center<br />

555 Baldwin Road<br />

Patterson, CA 95363<br />

209-895-6300<br />

<strong>GEA</strong> Mechanical Equipment Canada, Inc.<br />

<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> Canada Division<br />

835 Harrington Court<br />

Burlington, ON L7N 3P3<br />

289-288-5500<br />

Toll-Free: 800-722-6622<br />

24-Hour Technical Help: 800-509-9299<br />

www.wsus.com • www.gea.com<br />

<strong>Westfalia</strong>, <strong>Westfalia</strong> <strong>Separator</strong> and wewatch are registered trademarks of <strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> GmbH.<br />

2409

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!