Original Manufactures Service Brochure - GEA Westfalia Separator
Original Manufactures Service Brochure - GEA Westfalia Separator
Original Manufactures Service Brochure - GEA Westfalia Separator
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serv&care<br />
<strong>Original</strong> Manufacturer’s <strong>Service</strong><br />
We were with you then.<br />
We are with you now.<br />
And we will be with you in the future.<br />
engineering for a better world<br />
<strong>GEA</strong> Mechanical Equipment
Excellence in <strong>Service</strong> = Safety and Performance<br />
To protect your investment in new capital equipment, <strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> provides an<br />
all encompassing serv&care program, including original spare parts, around-the-clock service<br />
and support, and factory authorized repair facilities. Our program ensures safe operation and<br />
maximum performance over the life of the equipment.<br />
2<br />
<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong><br />
Centrifuges are subject to extreme operating<br />
conditions, making quality and safety standards<br />
the highest priority. With <strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong>,<br />
customers know that they can always rely on the<br />
original manufacturer to provide excellence in service,<br />
repairs and parts to keep equipment operating safely,<br />
economically and efficiently.<br />
• Genuine parts from the <strong>Original</strong> Equipment<br />
Manufacturer (OEM)<br />
• Asset management through preventive<br />
maintenance service contracts<br />
• <strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> wewatch ® remote<br />
monitoring and vibration analysis<br />
• An extensive field service emergency<br />
response team<br />
• Coast-to-coast repairs by factory-trained specialists<br />
• Two factory authorized repair facilities in<br />
North America<br />
• Upgrade programs for installed centrifuges to<br />
enhance processing and mechanical performance.<br />
<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> enjoys DIN EN ISO 9001<br />
quality management certification worldwide. Our<br />
service is born of the same principles of excellence<br />
and provides customers with a high degree of<br />
certainty that their equipment is in good hands no<br />
matter where it is serviced. Guaranteed.<br />
serv care
Customized <strong>Service</strong> for Effective<br />
Asset Management<br />
Effective management of assets is at the core of our<br />
serv&care mandate.<br />
Even the highest quality equipment requires<br />
carefully planned and timely maintenance to<br />
operate at full potential. <strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong><br />
customers demand the highest quality, and our<br />
quality commitment does not stop with the<br />
delivery of your new machine.<br />
Maximum equipment reliability, as well as the<br />
elimination of any unplanned downtime is a<br />
function of many things, including:<br />
• Preventive maintenance service<br />
• Predictive maintenance service<br />
• Genuine parts with a warranty for up<br />
to one year<br />
• Repairs and upgrades performed<br />
by technicians trained by<br />
<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong>.<br />
When all of these components are in place, our<br />
clients enjoy total peace-of-mind and benefit<br />
from:<br />
• Uninterrupted equipment performance<br />
• Maximized plant productivity and profitability<br />
• Maximized equipment utilization<br />
• Minimized downtime<br />
• Optimal performance of equipment<br />
• Enhanced plant and operator safety<br />
• Improved product planning and quality.<br />
3<br />
<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong>
Flexible <strong>Service</strong> Contract Options<br />
Serv&care Basic <strong>Service</strong>s are available to all our customers, and include on-site inspections,<br />
service, maintenance, factory-authorized repairs, and guaranteed original manufacturer’s<br />
parts. A premium serv&care package is also offered for those customers who prefer a fixed<br />
rate with more planned control over maintenance costs and scheduling.<br />
4<br />
<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong><br />
Basic <strong>Service</strong>, which is billed as it is rendered,<br />
includes:<br />
• Minor inspections and service at<br />
recommended intervals<br />
• Major inspections and overhauls<br />
when needed<br />
• Genuine spare or replacement parts from<br />
<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> as needed<br />
• A 24-hour hotline<br />
• A dedicated service contact person at your<br />
closest regional office<br />
• Information on safety regulations for your<br />
industry or application<br />
• Complete service reports and<br />
documentation<br />
• Execution of a function test upon<br />
completion of all work.<br />
Premium <strong>Service</strong> contracts provide additional<br />
services at scheduled intervals and fixed rates. In<br />
addition to all of the above, the following options<br />
are available:<br />
• Fixed rates for labor and travel expenses<br />
• Condition monitoring using<br />
frequency analysis<br />
• Personnel training<br />
• Spare parts logistics and stocking packages.
Introducing <strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> wewatch ® −<br />
The Ultimate in Worry-Free System Monitoring<br />
Centrifugal equipment operating around-the-clock is subject to extreme stresses inherent<br />
to the nature of this type of process. To monitor the condition of such precise equipment<br />
we offer <strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> wewatch ® , a remote method of data collection and<br />
transmittal that records vibration and process data and interprets its meaning.<br />
<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> wewatch ® eliminates unscheduled downtime by predicting<br />
and preventing critical equipment failures and diagnosing the root cause of elevated<br />
vibration levels.<br />
<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> wewatch ® uses real-time<br />
and historical data through universal connectivity.<br />
By reducing operational costs and increasing<br />
reliability and predictability in the plant, it is the<br />
next generation in maintenance tools.<br />
These fully automated machine and process<br />
monitoring systems allow specialists to perform<br />
continual diagnostic checks remotely. <strong>GEA</strong><br />
<strong>Westfalia</strong> <strong>Separator</strong> engineers are known as the<br />
Diagnostic Experts in the field of vibration and<br />
process analysis for centrifuges.<br />
Any deviation from the norm triggers an instant<br />
alert, so measures can be undertaken to correct the<br />
problem – often while the machines are operating<br />
at full speed.<br />
<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> wewatch ® is a 24/7<br />
monitoring service that automatically notifies<br />
customers of impending or potential problems –<br />
before they become serious. This helps to:<br />
• Predict component and equipment failure,<br />
reducing unscheduled downtime<br />
• Reduce operational costs<br />
• Increase plant reliability.<br />
5<br />
<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong>
<strong>Original</strong> Parts From the Manufacturer<br />
A centrifuge from <strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> is a valuable investment, which will more than<br />
pay for itself in performance and productivity over the course of its useful life. However,<br />
the use of anything other than OEM parts from the original manufacturer introduces an<br />
uncontrolled source of weakness in an otherwise perfectly balanced product.<br />
6<br />
<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong>
Critical original parts are designed specifically for<br />
the duties they will need to perform. This applies to:<br />
• The precise dimensions to assure perfect fit<br />
• The exact material of construction<br />
• The unique manufacturing process.<br />
The quality and functionality of our parts is the result<br />
of extensive chemical analyses, tests of corrosion<br />
resistance, hardness and surface tests, extremes<br />
of temperature, stress trials and goodness of fit –<br />
within miniscule tolerances.<br />
The use of counterfeit parts can lead to serious<br />
problems such as:<br />
• Lower throughput<br />
• Excessive vibration and wear<br />
• Costly or more frequent repairs<br />
• Excessive downtime<br />
• Loss of product<br />
• Machine failure<br />
• Unsafe operating conditions.<br />
7<br />
<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong>
Authorized Repair <strong>Service</strong>s by<br />
<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> Trained Specialists<br />
As a DIN EN ISO 9001 company, <strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> stands behind the quality of its<br />
equipment. When normal use results in wear and tear, we stand behind the quality of our<br />
repair services as well.<br />
Centrifuges are precision pieces of process<br />
equipment that need precise maintenance and<br />
repair. The original manufacturer is uniquely<br />
qualified to make any necessary repairs based on<br />
knowledge of the original design criteria.<br />
We offer a highly trained emergency response team<br />
that can be deployed from any of our strategically<br />
8<br />
<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong><br />
placed offices throughout North America. And<br />
when equipment needs to be repaired, we offer<br />
both East and West Coast locations to reduce<br />
shipping costs and speed up your service. We<br />
also have all bowl and scroll assemblies readily<br />
available as loaners, so that process lines are not<br />
idle while repairs are underway.
<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> Facilities<br />
Patterson, CA<br />
Elgin, IL<br />
Houston, TX<br />
North American Headquarters with Sales, <strong>Service</strong>, Repairs,<br />
Training and Parts Distribution<br />
Western Regional Repair, <strong>Service</strong>, Training,<br />
Parts Distribution and Sales Center<br />
Regional sales and service locations<br />
9<br />
<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong><br />
Burlington, ON<br />
Northvale, NJ<br />
Lakeland, FL
Summary of <strong>Service</strong> Commitments<br />
Serv&care from <strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> offers the highest quality maintenance, original<br />
parts and repairs to all customers. Additional services are available as options.<br />
24/7 accessibility for all service, parts and repairs<br />
Dedicated contact person at nearest office<br />
<strong>Service</strong> by factory-trained mechanics<br />
Plant safety and productivity audits<br />
<strong>Service</strong> Alternatives:<br />
-Basic <strong>Service</strong><br />
Minor and major interval inspections, service and overhauls<br />
Function testing after service is performed<br />
<strong>Service</strong> report and documentation<br />
Time scheduling of all on-site work<br />
-Premium options (Maintenance Agreements)<br />
Fixed rates on labor and travel<br />
Condition monitoring using frequency analysis<br />
Training of operators and maintenance staff<br />
Industry specialist consulting services<br />
Spare parts scheduling and/or stocking plans<br />
- <strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> wewatch ® remote monitoring<br />
Parts<br />
-<strong>Original</strong> equipment manufacturer spare parts<br />
-24/7 parts availability<br />
Repairs<br />
-Two North American factory-authorized repair facilities<br />
-Loaner and rental equipment<br />
-Equipment upgrades<br />
-Reconditioned machines<br />
10<br />
<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong><br />
Comprehensive<br />
serv&care Elements Options
Investing Now in Your Future<br />
Like all of our customers, at <strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> we view new<br />
challenges as opportunities for growth. As the technology leader in<br />
mechanical separation, we already produce technical solutions that can<br />
meet many of these demands, but we are also continually expanding our<br />
capabilities, products and services to better serve you -- our customer.<br />
Expanding<br />
North American<br />
commitment<br />
We recognize that an<br />
investment decision for<br />
equipment from us is a<br />
decision for the economic<br />
success of your company.<br />
To this end, we have<br />
recently expanded our investment in North<br />
America via a $5.5 million capital expenditure<br />
in a complete West Coast support facility. This<br />
addition, known as the Western Region Customer<br />
Support Center, features a comprehensive shop for<br />
repair and service of all <strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong><br />
machines, including the largest decanters.<br />
The building also houses a full parts<br />
inventory and a training center developed for<br />
equipment demonstrations with customers.<br />
The new facility makes <strong>GEA</strong> <strong>Westfalia</strong><br />
<strong>Separator</strong> the only North American centrifuge<br />
supplier to offer both East and West Coast<br />
repair locations.<br />
11<br />
<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong>
We live our values.<br />
Excellence • Passion • Integrity • Responsibility • <strong>GEA</strong>-versity<br />
<strong>GEA</strong> Group is a global engineering company with multi-billion euro sales and operations in more than<br />
50 countries. Founded in 1881, the company is one of the largest providers of innovative equipment and<br />
process technology. <strong>GEA</strong> Group is listed in the STOXX ® Europe 600 Index.<br />
<strong>GEA</strong> Mechanical Equipment US, Inc.<br />
<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> Division<br />
Headquarters:<br />
100 Fairway Court<br />
Northvale, NJ 07647<br />
201-767-3900<br />
Midwest:<br />
725 Tollgate Road, Suite B<br />
Elgin, IL 60123<br />
630-503-4700<br />
South:<br />
4725 Lakeland Commerce Parkway, Suite 4<br />
Lakeland, FL 33805<br />
863-603-8900<br />
Southwest:<br />
2408 Timberloch Place, Suite C-4<br />
The Woodlands, TX 77380<br />
281-465-7900<br />
West Coast:<br />
Western Region Customer Support Center<br />
555 Baldwin Road<br />
Patterson, CA 95363<br />
209-895-6300<br />
<strong>GEA</strong> Mechanical Equipment Canada, Inc.<br />
<strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> Canada Division<br />
835 Harrington Court<br />
Burlington, ON L7N 3P3<br />
289-288-5500<br />
Toll-Free: 800-722-6622<br />
24-Hour Technical Help: 800-509-9299<br />
www.wsus.com • www.gea.com<br />
<strong>Westfalia</strong>, <strong>Westfalia</strong> <strong>Separator</strong> and wewatch are registered trademarks of <strong>GEA</strong> <strong>Westfalia</strong> <strong>Separator</strong> GmbH.<br />
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