Small Hydro Development in Nayar river valley in Lesser ... - ESHA
Small Hydro Development in Nayar river valley in Lesser ... - ESHA
Small Hydro Development in Nayar river valley in Lesser ... - ESHA
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<strong>Small</strong> <strong>Hydro</strong> <strong>Development</strong> <strong>in</strong> <strong>Nayar</strong> <strong>river</strong> <strong>valley</strong> <strong>in</strong><br />
<strong>Lesser</strong> Himalayas – A Case Study<br />
Devadutta Das<br />
Professor (<strong>Hydro</strong>-electric)<br />
Department of Water Resources <strong>Development</strong> & Management<br />
Indian Institute of Technology, Roorkee<br />
Uttarakhand, INDIA – 247667<br />
1
WHY SMALL HYDRO?<br />
As many of the economical sites got exhausted, a re-look<br />
was necessitated towards the abandoned sites as well as<br />
for new small hydro sites, as a Governmental thrust for<br />
exploit<strong>in</strong>g renewable energy, of which the hydro and<br />
notably small hydro are the most eligible candidates due<br />
to their negligible impact on the environment.
Project Area<br />
4
Bhagirathi River<br />
Dev Prayag<br />
2975 m<br />
NOTE: Distances shown are approximate<br />
25.30 Km<br />
SANTOODHAR - I SHP<br />
2 x 1000 KW<br />
POND LEVEL : 733.0 m EL<br />
TAIL WATER LEVEL : 702.6 m EL<br />
PAURI<br />
Alaknanda River<br />
WESTERN NAYAR RIVER<br />
44.50 Km<br />
15.60 Km<br />
SANTOODHAR - II SHP<br />
2 x 1000 KW<br />
POND LEVEL : 589.0 m EL<br />
TAIL WATER LEVEL : 566.2 m EL<br />
NAYAR RIVER<br />
3.60 Km<br />
˜ 6.0 Km 7.0 Km<br />
10.70 Km<br />
SCHEMATIC DIAGRAM SHOWING HYDRO-ELECTRIC PROJECTS UNDER CONSTRUCTION<br />
& UNDER PLANNING IN THE NAYAR RIVER VALLEY<br />
11.0 Km<br />
SATPULI<br />
EASTERN NAYAR RIVER<br />
67.70 Km<br />
KHATTAL GAD<br />
BYALIGAON SHP<br />
2 x 1125 KW<br />
LANSDOWNE<br />
3098 m<br />
POND LEVEL : 628.0 m EL<br />
TAIL WATER LEVEL : 606.0 m EL<br />
MARORA DAM<br />
NAYAR HEP 3 x 5666 KW<br />
POND LEVEL : 516.0 m EL<br />
TAIL WATER LEVEL : 458.5 m EL<br />
BAIJRO<br />
DUNAO SHP 2 x 750 KW<br />
(Under Construction by Uttarakhand<br />
Jal Vidyut Nigam Ltd.)<br />
POND LEVEL : 1095.5 m EL<br />
TAIL WATER LEVEL : 1032.5 m EL<br />
POWER HOUSE NEAR KHANDASAIN VILLAGE<br />
GANGA<br />
Vyas Ghat RISHIKESH<br />
HARDWAR<br />
5
VIEW OF THE DIVERSION DAM SITE FOR NAYAR SHP NEAR MARORA PALA VILLAGE
VIEW OF THE DIVERSION DAM SITE FOR BYALI GAON SHP<br />
7
VIEW OF THE DIVERSION DAM SITE FOR SANTOODHAR - I SHP<br />
8
VIEW OF THE DIVERSION DAM SITE FOR SANTOODHAR - II SHP<br />
9
River Discharge <strong>in</strong> cumec<br />
400<br />
350<br />
300<br />
250<br />
200<br />
150<br />
100<br />
50<br />
0<br />
FLOW DURATION CURVE FOR NAYAR RIVER DISHCRAGE<br />
GAUGED AT BUNGA GAUGING SITE<br />
0 10 20 30 40 50 60 70 80 90 100<br />
River Flows Available for the %Time of year (Equalled or<br />
Exceeded)<br />
FLOW DURATION CURVE FOR NAYAR RIVER<br />
DISCHARGE GUAGED AT BUNGA GAUGING SITE<br />
10 YEARS<br />
50% Dependable Year<br />
75% Dependable Year<br />
90% Dependable Year<br />
10
Characteristics<br />
Byaligaon<br />
SHP<br />
Santoodhar – I<br />
SHP<br />
Santoodhar – II<br />
SHP<br />
Maximum discharge (cumec*) 198.51 120.19 165.18<br />
M<strong>in</strong>imum discharge (cumec*) 1.02 0.62 0.85<br />
50% dependable discharge (cumec*) 6.47 3.91 5.30<br />
75% dependable discharge (cumec*) 4.35 2.63 3.61<br />
90% dependable discharge (cumec*) 3.10 1.86 2.56<br />
Maximum Flood (cumec*) for flood<br />
marks<br />
1010 325 785<br />
Maximum Flood (cumec*) (Dicken’s) 2402 1648 2092<br />
Dicken’s empirical formula is given <strong>in</strong> equation<br />
Q = C.A 0.75<br />
Where, Q = Flood discharge <strong>in</strong> cumec<br />
C = A constant vary<strong>in</strong>g between 11 and 14<br />
A = Catchment area <strong>in</strong> square kilometer<br />
For the Himalayan area, it has been found that a value of 14 for the constant C is<br />
appropriate, and hence adopted.<br />
11
SELECTION OF DIVERSION STRUCTURE<br />
The <strong>river</strong>s <strong>in</strong> Himalayas carry very heavy sediment load<br />
and bed load dur<strong>in</strong>g ra<strong>in</strong>y season.<br />
For small hydro power projects, the diversion<br />
arrangements may be one of the follow<strong>in</strong>g depend<strong>in</strong>g<br />
upon the site conditions and cost factors:<br />
Trench Weir<br />
Un-gated overflow type raised weir<br />
Gated weir<br />
Dam with gated spillway<br />
12
TRENCH WEIR<br />
Catches the bed load especially the sh<strong>in</strong>gles thereby<br />
removal of heavier material <strong>in</strong> the desilt<strong>in</strong>g tanks makes<br />
the latter larger <strong>in</strong> size and thus cost.<br />
With low gradient <strong>river</strong> slopes the sh<strong>in</strong>gles excluder<br />
length becomes very long thereby <strong>in</strong>creas<strong>in</strong>g the cost.<br />
13
UNGATED OVERFLOW TYPE WEIR<br />
Has the advantage over the trench weir as it lends to<br />
<strong>in</strong>crease <strong>in</strong> head appreciably <strong>in</strong>case of low and<br />
medium head projects thereby contribut<strong>in</strong>g to<br />
<strong>in</strong>creas<strong>in</strong>g power.<br />
Entry of bed load especially the sh<strong>in</strong>gles <strong>in</strong>to the water<br />
conductor system can be prevented at the <strong>in</strong>take by<br />
keep<strong>in</strong>g the sill level at a higher level than the bed level<br />
of the <strong>river</strong>.<br />
18
WEIR WITH GATES<br />
22
DIVERSION WEIR<br />
To be designed to pass the probable maximum flood<br />
through gates.<br />
With narrow diversion sites the cost of construct<strong>in</strong>g a<br />
weir with gates becomes higher due to excavation<br />
cost for widen<strong>in</strong>g the <strong>river</strong> section to provide enough<br />
section to pass the flood.<br />
For Santoodhar – II<br />
- Cost of ungated overflow weir Rs. 34.33 Million<br />
- Cost of gated weir Rs. 52.45 Million<br />
Hence, overflow type ungated weir<br />
with under sluice adopted.<br />
25
4 ROWS OF<br />
C.C.BLOCKS OF SIZE<br />
1500X1500X1000<br />
4 Rows of CC<br />
Blocks of Size<br />
1.5 m x 1.5 m and<br />
1.0 m height<br />
3000<br />
POND LEVEL<br />
FLOW<br />
5000<br />
597.0<br />
HFL 596.0<br />
FLOW<br />
RIVER BED<br />
582.0 m<br />
Firm Rock<br />
6000<br />
Stop<br />
Log<br />
582.0 m<br />
1000<br />
7500<br />
Gate<br />
7500<br />
2.5 : 1<br />
579.0<br />
D/S W<strong>in</strong>g 589.0<br />
30000<br />
SECTION: B-B' THROUGH UNDERSLUICE<br />
FLOW<br />
1500<br />
PLAN OF WEIR<br />
Reverse Slope<br />
5 : 1<br />
2500<br />
1000<br />
Chute blocks @<br />
1.60 m spac<strong>in</strong>g at<br />
end of slop<strong>in</strong>g<br />
glacis<br />
A A'<br />
B<br />
6000<br />
3100<br />
589.0<br />
R 6000<br />
1000<br />
DIVIDE WALL<br />
FLOW<br />
8000<br />
32000<br />
600 2000 600<br />
1000<br />
1000<br />
Friction Blocks<br />
12000<br />
20000<br />
2000<br />
600<br />
600<br />
600 1000<br />
600<br />
600<br />
Still<strong>in</strong>g<br />
Bas<strong>in</strong><br />
FLOW<br />
Slope L<strong>in</strong>ed with M20<br />
Two Rows of Friction<br />
Blocks of Size<br />
0.6 m x 0.6 m,<br />
staggered @ 1.5 c/c<br />
HFL 588.0<br />
6 ROWS OF<br />
C.C.BLOCKS OF SIZE<br />
1500X1500X1000 582.0<br />
9000<br />
FLOW<br />
4 ROWS OF C.C.BLOCKS<br />
OF SIZE 1500X1500X1000<br />
RIVER BED 582.0 m<br />
6 Rows of CC<br />
Blocks of Size<br />
1.5 m x 1.5 m and<br />
1.0 m height<br />
B'<br />
6000<br />
U/S HFL<br />
596.0<br />
POND LEVEL 589.0<br />
597.0<br />
SANTOODHAR – II SHP<br />
589.50<br />
RR STONE<br />
MASONRY 1:6<br />
1000<br />
2.5<br />
1<br />
ROCK SLOPE<br />
FACING WITH CC M20<br />
1000<br />
2000 7500 4000<br />
21250<br />
10250<br />
SECTION: A-A' THOURH OVER FLOW WEIR<br />
UNDER SLUICE & OVER FLOW WEIR<br />
2500<br />
1000<br />
581.0<br />
1000<br />
589.0 D/S W<strong>in</strong>g<br />
588.0 D/S HFL<br />
6 ROWS OF<br />
C.C.BLOCKS OF SIZE<br />
1500X1500X1000<br />
9000<br />
26<br />
3000
DE-SILTING BASIN<br />
The <strong>river</strong>s <strong>in</strong> the Himalayan region carry a heavy amount<br />
of sediment load predom<strong>in</strong>antly angular quartz particles.<br />
The recommended practice for elim<strong>in</strong>at<strong>in</strong>g the sediment<br />
load <strong>in</strong> India are as below:<br />
Low Head = 0.5 mm and above<br />
Medium and High Head = 0.2 mm and above<br />
27
SECTIONS INDICATED :<br />
- Stone Masonry<br />
POWER CHANNEL<br />
- Rectangular Re<strong>in</strong>forced Cement Concrete<br />
- Trapezoidal Cement Concrete L<strong>in</strong>ed Sections<br />
30
Stone Masonry<br />
POWER CHANNEL<br />
Larger Sections – Cost saved <strong>in</strong> channel l<strong>in</strong><strong>in</strong>g is more<br />
than offset by higher excavation cost<br />
RCC Channels<br />
Channel on hill slopes <strong>in</strong> Himalayas are prone to frequent<br />
damage due to fall<strong>in</strong>g rocks and under cutt<strong>in</strong>g due to ra<strong>in</strong><br />
water seep<strong>in</strong>g between the channel bed.<br />
L<strong>in</strong>ed trapezoidal section<br />
Hydraulically the best and cost effective<br />
31
Comparative Physical Features and Costs of Rectangular<br />
RCC Section & Trapezoidal l<strong>in</strong>ed section<br />
Channel Geometry<br />
Base<br />
width<br />
meter<br />
Depth<br />
meter<br />
Velocity<br />
m/sec<br />
Discharge<br />
cumec<br />
Cost<br />
Rs.<br />
Million<br />
Trapezoidal section- cement<br />
concrete l<strong>in</strong>ed 2.50 2.50 1.89 13.26 39.27<br />
Rectangular- RCC 2.75 2.75 2.15 13.15 57.60<br />
As the cement concrete l<strong>in</strong>ed trapezoidal section is cheaper by<br />
about 32%, the same has been adopted.<br />
34
FOREBAY<br />
Forebay’s Active Volume made equal to 30 sec water<br />
requirement of the power plant at rated load.<br />
PENSTOCK<br />
As length of penstock is less, two separate penstocks<br />
used feed<strong>in</strong>g its turb<strong>in</strong>e<br />
35
FIXATION OF INSTALLED CAPACITY<br />
The <strong>in</strong>stalled capacity of each of these projects has been<br />
determ<strong>in</strong>ed consider<strong>in</strong>g the follow<strong>in</strong>g factors:<br />
Maximum, M<strong>in</strong>imum and 50% dependable discharge<br />
available,<br />
Net Head availability,<br />
Normative plant load factor for recovery of full fixed<br />
charges fixed by the Uttarakhand Electricity<br />
Regulatory Commission ,<br />
Difficulty <strong>in</strong> construction of large sized open channels<br />
<strong>in</strong> the hilly areas, and<br />
Operation and Ma<strong>in</strong>tenance expenses.<br />
37
FIXATION OF INSTALLED CAPACITY<br />
Consider<strong>in</strong>g difficulty <strong>in</strong> construct<strong>in</strong>g large width<br />
channel <strong>in</strong> unstable hill slopes. Maximum 15 cumec<br />
discharge adopted.<br />
Bed slope of 1 <strong>in</strong> 700 adopted to assist <strong>in</strong> self<br />
clean<strong>in</strong>g.<br />
Normative Plant Load Factor for small hydro permitted<br />
by Uttarakhand Electricity Regulatory Commission is<br />
45%.<br />
Installed capacity of 2000 KW for Santoodhar – II<br />
fulfilled the above criteria.<br />
38
TURBINE & GENERATOR<br />
The average net head available for the three SHPs are as under:<br />
Byaligaon<br />
SHP<br />
Santoodhar – I<br />
SHP<br />
Santoodhar – II<br />
SHP<br />
Average Net Head 16.80 m 26.40 m 18.80 m<br />
Maximum Net Head 18.00 m 27.00 m 19.60 m<br />
M<strong>in</strong>imum Net Head 16.40 m 26.00 m 18.30 m<br />
Type of turb<strong>in</strong>e proposed<br />
Kaplan<br />
(Horizontal)<br />
Francis<br />
(Horizontal)<br />
Kaplan<br />
(Horizontal)<br />
39
TURBINE PARAMETERS AND SETTING<br />
With horizontal shaft alignment leakage from turb<strong>in</strong>e<br />
seal is excessive if turb<strong>in</strong>e is set below tail water<br />
level.<br />
Dur<strong>in</strong>g ma<strong>in</strong>tenance, risk of flood<strong>in</strong>g of turb<strong>in</strong>e<br />
floor likely if turb<strong>in</strong>e is set below tail water level.<br />
Therefore, specific speed of turb<strong>in</strong>e so selected as to<br />
have positive suction head or at least a small negative<br />
suction head.<br />
40
Byaligaon<br />
SHP<br />
Santoodhar – I<br />
SHP<br />
Santoodhar – II<br />
SHP<br />
No. of units & unit output 2 x 1225 KW 2 x 1000 KW 2 x 1000 KW<br />
Turb<strong>in</strong>e rotational speed,<br />
rpm<br />
Specific speed, rpm (<strong>in</strong><br />
kW-m units)<br />
Turb<strong>in</strong>e Parameters and Sett<strong>in</strong>g<br />
500 500 500<br />
506 271 425.5<br />
Runner Diameter (mm) 1150 860 1100<br />
Suction Head, m (-) 0.92 (+) 3.72 (+) 1.06<br />
41
F.S.L.<br />
Trash<br />
Rack<br />
GATE<br />
Motor operated slide gate<br />
586.20<br />
585.20<br />
FLOW<br />
577.38<br />
1000<br />
50000<br />
1800 500<br />
C/L OF PENSTOCK<br />
569.50<br />
CONTROL<br />
ROOM<br />
CABLE<br />
ROOM<br />
1800<br />
500<br />
1100<br />
ROOF TRUSS<br />
L-SECTION OF POWER HOUSE<br />
SANTOODHAR – II SHP<br />
CROSS – SECTION OF POWER HOUSE<br />
12000<br />
SERVICE BAY FLOOR 566.0<br />
2750 3000 1350<br />
4 6 5<br />
1000<br />
1<br />
7<br />
8<br />
2:1<br />
R.C.C.M-20<br />
OVER 150 THICK<br />
P.C.C. M-10<br />
11<br />
9 12 13<br />
576.50<br />
575.0<br />
561.30<br />
1750<br />
558.05<br />
500<br />
559.05<br />
556.90<br />
1000<br />
2000<br />
3000<br />
500<br />
574.50<br />
566.00<br />
DRAFT TUBE GATE<br />
563.40 MIN. TWL<br />
562.30<br />
TOP OF WING WALL<br />
C.C.BLOCKS<br />
INTERCONNECTED<br />
1000X1000X500<br />
5<br />
1<br />
564.70 MAX. TWL<br />
600 mm THICK<br />
INVERTED FILTER<br />
12000<br />
562.5<br />
1000<br />
1000<br />
565.20<br />
500<br />
150<br />
44<br />
350
PROJECTED FINANCIAL PERFORMANCE<br />
PARAMETERS:<br />
Debt to equity ratio : 70:30<br />
Return on equity : 14%<br />
Construction Period : 2 years<br />
Licens<strong>in</strong>g Period : 40 years<br />
Average annual energy production with 95%<br />
availability<br />
45
PROJECTED FINANCIAL PERFORMANCE<br />
Characteristics<br />
Average Annual Energy,<br />
kWhr<br />
Net Energy available for<br />
sale, kWhr<br />
Byaligaon<br />
SHP<br />
Santoodhar – I<br />
SHP<br />
Santoodhar – II<br />
SHP<br />
9.9 x 10 6 9.1 x 10 6 8.9 x 10 6<br />
9.75 8.95 8.79<br />
Plant Load Factor 50.23 51.84 50.92<br />
Estimated project cost,<br />
Rs. Million<br />
205.79 180.92 176.92<br />
Sale price, Rs./kWhr 3.47 3.37 3.29<br />
Levelised sale price,<br />
Rs./kWhr<br />
3.00 2.89 2.85<br />
46
CONCLUSIONS<br />
Sale Price competitive with sale price from other<br />
hydro sources.<br />
Contribute to <strong>in</strong>creased energy availability <strong>in</strong> the local<br />
rural network.<br />
Improvement <strong>in</strong> voltage profile<br />
Boost to Cottage, Horticultural and Agro Industries<br />
Energy for light<strong>in</strong>g homes<br />
Contribute to Socio – Economic <strong>Development</strong><br />
47