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Diag unit 20 2900 70 5060 EN.pdf - Espar

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Vehicle heaters | TECHniCal DoCumEnTaTion<br />

oPEraTinG inSTruCTionS<br />

DiaGnoSTiC uniT<br />

En<br />

<strong>Diag</strong>nostic <strong>unit</strong><br />

order no. 22 1545 89 00 00<br />

The diagnostic <strong>unit</strong> is solely used to read out, display and delete faults<br />

stored in the heater's electronic control box.<br />

The electronic control box can store up to 5 faults (exception: auxiliary<br />

heater D 3 W Z).<br />

The current fault is displayed as "aF" and a 2-digit number and is<br />

always written in memory location F1.<br />

The stored faults "F1" to "F5" can be queried.<br />

usability of the <strong>Diag</strong>nostic <strong>unit</strong><br />

The diagnostic <strong>unit</strong> can be used together with the corresponding<br />

adapter cable for the following heaters:<br />

air heaters adapter cable order no.<br />

airtronic / airtronic m / airtronic l 22 1000 31 86 00<br />

B / D 1 l Cc, B / D 3 l Cc, B / D 3 l Pc 22 1000 30 69 00<br />

B / D 1 l C, B / D 3 l C, B / D 3 l P, B / D 5 l C 22 1000 30 <strong>20</strong> 00<br />

(it is only possible to connect the adapter cable and the diagnostic<br />

<strong>unit</strong> to heaters with a black, 8-pin connector housing, attached to the<br />

"operation" lead harness)<br />

Water heaters<br />

Hydronic 22 1000 31 63 00<br />

Hydronic ii / Hydronic ii C 22 1000 33 78 00<br />

D 9 W / Hydronic 10 22 1000 31 83 00<br />

Hydronic 10, control box with integrated connector 22 1000 32 52 00<br />

Hydronic m ii 22 1000 33 44 00<br />

Hydronic 16 / 24 / 30 / 35 22 1000 31 66 00<br />

backwards control button<br />

forwards control button<br />

activation button<br />

confirmation button<br />

22 1545 89 00 01 12.<strong>20</strong>11 Subject to change without notice © J. Eberspächer GmbH & Co. KG Printed in Germany<br />

J. Eberspächer GmbH & Co. KG<br />

Eberspächerstraße 24<br />

73730 Esslingen<br />

Phone +49 (0)711 939-00<br />

Fax +49 (0)711 939-0643<br />

info@eberspaecher.com<br />

www.eberspaecher.com


2 | Vehicle Heaters – Technical Documentation<br />

connect <strong>Diag</strong>nostic <strong>unit</strong><br />

air heaters<br />

Disconnect the plug-in connection in the "Heater / Cable harness"<br />

cable loom.<br />

Connect the adapter cable to the "Heater" cable loom and to the<br />

cable harness.<br />

Connect the 6-pin push-on sleeve housing of the adapter cable with<br />

the 6-pin tab connector housing of the diagnostic <strong>unit</strong>.<br />

Please note!<br />

Before starting the diagnosis, the controller of all air heaters operated<br />

with a control <strong>unit</strong> or a mini-controller must be set to max. heat<br />

output.<br />

Water heaters<br />

hydronic<br />

Disconnect the plug-in connection in the "Heater / Cable harness"<br />

cable loom.<br />

Connect the adapter cable to the "Heater" cable loom and to the<br />

cable harness.<br />

Select heater type "Parking heater" or "auxiliary heater" at the<br />

changeover switch.<br />

Connect the 6-pin push-on sleeve housing of the adapter cable with<br />

the 6-pin tab connector housing of the diagnostic <strong>unit</strong>. Start the vehicle<br />

engine also if an auxiliary heater is installed.<br />

hyDronic ii / hyDronic ii c<br />

Disconnect the "<strong>Diag</strong>nosis" plug-in connection in the "Heater" cable<br />

loom.<br />

Connect the 3-pin connector housing of the adapter cable to the<br />

"<strong>Diag</strong>nosis" plug-in connection.<br />

Connect the 6-pin push-on sleeve housing of the adapter cable with<br />

the 6-pin tab connector housing of the diagnostic <strong>unit</strong>.<br />

D 9 W / hydronic 10<br />

Disconnect the plug-in connection in the "operation" cable loom.<br />

Connect the adapter cable to the "operation" cable loom.<br />

Connect the 6-pin push-on sleeve housing of the adapter cable with<br />

the 6-pin tab connector housing of the diagnostic <strong>unit</strong>.<br />

hydronic M / hydronic M ii<br />

remove the "Heater" cable loom from the heater (control box).<br />

Connect the adapter cable to the heater and the cable loom.<br />

Connect the 6-pin push-on sleeve housing of the adapter cable with<br />

the 6-pin tab connector housing of the diagnostic <strong>unit</strong>.<br />

Water heaters<br />

hydronic l / hydronic l ii<br />

Disconnect both plug-in connections in the "Heater / Cable harness"<br />

cable loom.<br />

Connect both plug-in connections to the adapter cable and the cable<br />

loom.<br />

Connect the 6-pin push-on sleeve housing of the adapter cable with<br />

the 6-pin tab connector housing of the diagnostic <strong>unit</strong>.<br />

Please note!<br />

always follow the given order of steps.<br />

The test duration is limited to max. 1<strong>20</strong> minutes.<br />

The bl/ws diagnostic cable must be connected in order to perform<br />

the diagnosis. To this end, note and follow the circuit diagram in the<br />

technical description of the heater.<br />

Ensure adequate battery voltage (min. 10.5 V / min. 21 V).<br />

not only the defective component, but also a defective current path<br />

results in a fault being displayed.<br />

The fault code, fault description, cause / remedial action are<br />

described in the heater's troubleshooting.


PerforM the <strong>Diag</strong>nosis<br />

automatic detection<br />

Five seconds after the diagnostic <strong>unit</strong> has been connected to the heater<br />

using the adapter cable, the automatic detection starts to determine the<br />

type of heater to which the diagnostic <strong>unit</strong> is connected.<br />

Please note!<br />

if the automatic detection was successful, if necessary, the heater is<br />

briefly started and then switches off again.<br />

Display until the automatic detection is completed.<br />

Display<br />

if a water heater has been detected<br />

if air heaters 1l, 3l, 5l or airtronic, airtronic<br />

m, airtronic l air heaters (control box<br />

cable loom fixed, moulded) were detected.<br />

Display,<br />

if the airtronic, airtronic m, airtronic l air<br />

heaters (control box cable loom wound with<br />

cable tape) were detected.<br />

Confirm flashing symbol with<br />

possible displays:<br />

if no errors/faults exist<br />

further action –> display fault memory,<br />

delete fault memory.<br />

if errors/faults exist<br />

further actions –> display current fault and<br />

fault memory, delete fault memory.<br />

Display current fault in fault memory<br />

Simultaneously press and<br />

Display: e.g. aF : 12<br />

Display fault memory f1 – f5<br />

press or<br />

Display: e.g. F1 : <strong>20</strong><br />

Display current fault in the fault memory again<br />

Simultaneously press and<br />

Display: e.g. aF : 12<br />

Vehicle Heaters – Technical Documentation | 3<br />

Delete the fault memory and as a result, at the same time cancel<br />

the control box lock<br />

Current fault or fault F1 – F5<br />

confirm with .<br />

Confirm display dEl again with .<br />

The fault memory is deleted and the control<br />

box is unlocked.<br />

Quit <strong>Diag</strong>nosis<br />

switch off heater<br />

Press , the heater is switched off.<br />

PerforM the <strong>Diag</strong>nosis again<br />

Press , the display is activated.<br />

For further procedure, see left-hand column.


4 | Vehicle Heaters – Technical Documentation<br />

unable to PerforM the <strong>Diag</strong>nosis<br />

automatic detection was unsuccessful<br />

Display if the automatic detection was not<br />

successfully completed.<br />

Possible causes:<br />

bl/ws diagnostic cable not connected<br />

bl/ws diagnostic cable is defective<br />

–> check for continuity, short circuit and damage.<br />

Heater was not detected.

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