ATW Corporate Overview -


ATW Corporate Overview -

Assembly & Test Worldwide (ATW)

provides customers with solutions based

upon focused specialties for a broad range

of equipment needs, including assembly,

test, metalworking, and material handling.

ATW is a group of companies that have

focused their resources and become

leaders in their unique specialties.

The powerful effect of combining these

synergistic competencies, as noted below,

provides the highest value and lowest risk

possible. This approach, although tried by

many, has succeeded at ATW as evidenced

by the number of repeat customers who

select us project after project.

ATW Core Competencies:

Design and Build of Assembly

and Test Systems

– Cycle times – from less than a second

to minutes

– Product weights – from ounces to tons

– Product sizes – from cubic millimeters

to cubic feet

– Products – all types, from consumer

products to diesel engines

Product Testing – From Leak Test to

Functional Test to Laboratory Test

Material Handling Systems

Simultaneous Engineering – Process

and Product Development

Lean Manufacturing Expertise

Machine Replication – Build to Print

Design & Build of Custom Machines

Stamping Dies & Fixtures

Automated Welding Systems

Data Handling Software

System Installation/


System Integration –


Total Systems Responsibility

Excellent Project Management for:

– Meeting or exceeding


– On-time delivery

– On-schedule production start-up

ATW Engineering


Mechanical Engineering

Controls Engineering

Software Engineering

Process Design Assistance

Design for Assembly

Design for Manufacturing

Manual Work Loop Analysis

FMEA’s and PFMEA’s

Reliability & Maintainability (R&M)

Lean Processing

© 2008, Assembly & Test Worldwide

Overview of Assembly & Test Worldwide


Assembly . . . Lean Manual Cells ➟ Highly Automated Systems

Vast experience and capability in applications requiring

ultra-fast speeds and/or tight tolerances to the most

heavy-duty requirements.

Standard modules (PRISM and/or BODINE) to configure

custom, flexible high-speed assembly systems

Proven design libraries allow for efficient implementation

of concepts configured to your exact requirements

Broad transport chassis integration experience to

accommodate any process, from conveyors to rotary

dials to overhead monorail product handling systems

Process verification technologies of all kinds have been

developed and applied for a wide range of process

points and end-of-line requirements

Test . . . Lab ➟ IPV ➟ Final

Since the 1960’s, we’ve developed and/or

integrated various test technologies for a

wide range of requirements, including:

Lab – Design, build, and support of all

types of environmental, performance,

in-application, and endurance laboratory

testers. State-of-the-art fault detection

and monitoring systems are standard

at ATW.

IPV– In-Process Verification stations

provide timely discovery of defects to

minimize repair or scrap costs. ATW stations

vary from simple part presence

. . . to leak test . . . to internal defects.

Standard test monitoring and data

collection (OSCAR) software have been

developed and used extensively in many

industrial applications.

Final – Functional testers, on either an

audit or 100% post-assembly basis, verify

product capabilities. Technologies to

verify both mechanical and electrical

systems, including NVH, are integrated

and proven-out for every project. One

example of ATW’s industry-leading

technology is the Advanced Cold Test

(ACT) for timely identification of engine


Overview of Assembly & Test Worldwide

Material Handling and LogiTrack AEM

Complete Complete integrated integrated material material handling handling systems systems

include include LogiTrack LogiTrack Automated Automated Electrified Electrified Monorail Monorail

(AEM) (AEM) and and other other reliable reliable methods methods of of conveyance.


LogiTrack LogiTrack AEM AEM systems systems offer offer major major benefits: benefits:

Standard Standard modular modular components components provide provide building building

blocks blocks to to design design tailor-made, tailor-made, custom custom solutions solutions

quickly quickly with with minimal minimal engineering engineering effort effort

Clean, Clean, quiet, quiet, fast, fast, and and smooth smooth transport transport for for

manual manual and and automatic automatic interfaces interfaces

Excellent Excellent operator operator ergonomic ergonomic interfaces interfaces

Energy Energy efficient efficient systems systems with with quick quick line line

recovery recovery

Build to Print

Projects in the build to print segment of our

business can be single-machine or multiple-machine

programs, and range from less than $100,000 to more

than $120 million. We have

a unique ability to decipher customer prints

to meet your individual needs, and through

our significant experience, we have a formal

process that allows us to track and document

changes on the fly.

Custom Processes & Equipment

Stamping Dies & Fixtures

Versatile experiences in a variety of industries make

this a unique capability at ATW. Included in this

competency is everything from a true startto-finish

development of requirements for

new processes and equipment . . . to the

design and building of equipment for an

existing process . . . to re-designing and

modifying existing equipment for a new

product or project. Metalworking

processes of all types are a specialty.

However, products from rubber, glass, or even

bio-degradable composite materials are also within

our process and equipment development capabilities.

Projects ranging from stand-alone machines to integrated

systems make ATW a single-stop, full-range

source for your custom equipment needs.

ATW provides the optimum tooling

solution and the best die package

in the market for your progressive,

transfer, and single-hit die projects.

Our experienced tooling engineers use

Unigraphics 3D simulation software to

ensure a comprehensive design with

reliable performance. Our dies are come. We service various

manufactured with true craftsmanship industries, including Appliance,

to provide rugged, well-built tools that HVAC, Heavy Truck, Automotive,

your press operators and maintenance Agricultural, and Electrical

toolmakers will appreciate for years to & Lighting.


ATW Divisions

& Subsidiaries

Dayton, OH, USA

+1 937-222-3030

Lake Zurich, IL, USA

+1 847-438-1009

Lebanon, MO, USA

+1 417-532-2141

Livonia, MI, USA

+1 734-522-1900

Saginaw, MI, USA

+1 989-791-6400

Shelton, CT, USA

+1 203-712-1900

Coimbatore India


Neuwied Germany


Porto Alegre Brazil


Shanghai China


ATW . . . Your

Exceptional Team

Select Group of Professional Managers

– Career Machine Tool Group

Highly Qualified Project Managers

– Customized Project Management System

Engineering Expertise

– Mechanical

– Controls

– Software

Manufacturing Capabilities

– Toolmaker Based

– Reputation for Quality

Application of Proven Technology

– Solution Driven

Take the Next Step.

Please contact us today to discuss

your application and explore

profitable possibilities.

ATW 939A-2 PAT-3M-205

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