ATW Corporate Overview - Assembly-Testww.com

Assembly & Test Worldwide (ATW)
provides customers with solutions based
upon focused specialties for a broad range
of equipment needs, including assembly,
test, metalworking, and material handling.
ATW is a group of companies that have
focused their resources and become
leaders in their unique specialties.
The powerful effect of combining these
synergistic competencies, as noted below,
provides the highest value and lowest risk
possible. This approach, although tried by
many, has succeeded at ATW as evidenced
by the number of repeat customers who
select us project after project.
ATW Core Competencies:
Design and Build of Assembly
and Test Systems
– Cycle times – from less than a second
to minutes
– Product weights – from ounces to tons
– Product sizes – from cubic millimeters
to cubic feet
– Products – all types, from consumer
products to diesel engines
Product Testing – From Leak Test to
Functional Test to Laboratory Test
Material Handling Systems
Simultaneous Engineering – Process
and Product Development
Lean Manufacturing Expertise
Machine Replication – Build to Print
Design & Build of Custom Machines
Stamping Dies & Fixtures
Automated Welding Systems
Data Handling Software
System Installation/
Implementation
System Integration –
Equipment/Software
Total Systems Responsibility
Excellent Project Management for:
– Meeting or exceeding
requirements
– On-time delivery
– On-schedule production start-up
ATW Engineering
Services:
Mechanical Engineering
Controls Engineering
Software Engineering
Process Design Assistance
Design for Assembly
Design for Manufacturing
Manual Work Loop Analysis
FMEA’s and PFMEA’s
Reliability & Maintainability (R&M)
Lean Processing
© 2008, Assembly & Test Worldwide
Overview of Assembly & Test Worldwide
CORPORATE BULLETIN
Assembly . . . Lean Manual Cells ➟ Highly Automated Systems
Vast experience and capability in applications requiring
ultra-fast speeds and/or tight tolerances to the most
heavy-duty requirements.
Standard modules (PRISM and/or BODINE) to configure
custom, flexible high-speed assembly systems
Proven design libraries allow for efficient implementation
of concepts configured to your exact requirements
Broad transport chassis integration experience to
accommodate any process, from conveyors to rotary
dials to overhead monorail product handling systems
Process verification technologies of all kinds have been
developed and applied for a wide range of process
points and end-of-line requirements
Test . . . Lab ➟ IPV ➟ Final
Since the 1960’s, we’ve developed and/or
integrated various test technologies for a
wide range of requirements, including:
Lab – Design, build, and support of all
types of environmental, performance,
in-application, and endurance laboratory
testers. State-of-the-art fault detection
and monitoring systems are standard
at ATW.
IPV– In-Process Verification stations
provide timely discovery of defects to
minimize repair or scrap costs. ATW stations
vary from simple part presence
. . . to leak test . . . to internal defects.
Standard test monitoring and data
collection (OSCAR) software have been
developed and used extensively in many
industrial applications.
Final – Functional testers, on either an
audit or 100% post-assembly basis, verify
product capabilities. Technologies to
verify both mechanical and electrical
systems, including NVH, are integrated
and proven-out for every project. One
example of ATW’s industry-leading
technology is the Advanced Cold Test
(ACT) for timely identification of engine
defects.

Overview of Assembly & Test Worldwide
Material Handling and LogiTrack AEM
Complete Complete integrated integrated material material handling handling systems systems
include include LogiTrack LogiTrack Automated Automated Electrified Electrified Monorail Monorail
(AEM) (AEM) and and other other reliable reliable methods methods of of conveyance.
conveyance.
LogiTrack LogiTrack AEM AEM systems systems offer offer major major benefits: benefits:
Standard Standard modular modular components components provide provide building building
blocks blocks to to design design tailor-made, tailor-made, custom custom solutions solutions
quickly quickly with with minimal minimal engineering engineering effort effort
Clean, Clean, quiet, quiet, fast, fast, and and smooth smooth transport transport for for
manual manual and and automatic automatic interfaces interfaces
Excellent Excellent operator operator ergonomic ergonomic interfaces interfaces
Energy Energy efficient efficient systems systems with with quick quick line line
recovery recovery
Build to Print
Projects in the build to print segment of our
business can be single-machine or multiple-machine
programs, and range from less than $100,000 to more
than $120 million. We have
a unique ability to decipher customer prints
to meet your individual needs, and through
our significant experience, we have a formal
process that allows us to track and document
changes on the fly.
Custom Processes & Equipment
Stamping Dies & Fixtures
Versatile experiences in a variety of industries make
this a unique capability at ATW. Included in this
competency is everything from a true startto-finish
development of requirements for
new processes and equipment . . . to the
design and building of equipment for an
existing process . . . to re-designing and
modifying existing equipment for a new
product or project. Metalworking
processes of all types are a specialty.
However, products from rubber, glass, or even
bio-degradable composite materials are also within
our process and equipment development capabilities.
Projects ranging from stand-alone machines to integrated
systems make ATW a single-stop, full-range
source for your custom equipment needs.
ATW provides the optimum tooling
solution and the best die package
in the market for your progressive,
transfer, and single-hit die projects.
Our experienced tooling engineers use
Unigraphics 3D simulation software to
ensure a comprehensive design with
reliable performance. Our dies are come. We service various
manufactured with true craftsmanship industries, including Appliance,
to provide rugged, well-built tools that HVAC, Heavy Truck, Automotive,
your press operators and maintenance Agricultural, and Electrical
toolmakers will appreciate for years to & Lighting.
Products:
ATW Divisions
& Subsidiaries
Dayton, OH, USA
+1 937-222-3030
Lake Zurich, IL, USA
+1 847-438-1009
Lebanon, MO, USA
+1 417-532-2141
Livonia, MI, USA
+1 734-522-1900
Saginaw, MI, USA
+1 989-791-6400
Shelton, CT, USA
+1 203-712-1900
Coimbatore India
011-91-422-4214772
Neuwied Germany
011-49-2631-3820
Porto Alegre Brazil
011-55-51-21-21-9700
Shanghai China
011-86-1381-8274-070
ATW . . . Your
Exceptional Team
Select Group of Professional Managers
– Career Machine Tool Group
Highly Qualified Project Managers
– Customized Project Management System
Engineering Expertise
– Mechanical
– Controls
– Software
Manufacturing Capabilities
– Toolmaker Based
– Reputation for Quality
Application of Proven Technology
– Solution Driven
Take the Next Step.
Please contact us today to discuss
your application and explore
profitable possibilities.
ATW 939A-2 PAT-3M-205