機電整合研究所 碩士學位論文
機電整合研究所 碩士學位論文
機電整合研究所 碩士學位論文
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<strong>機電整合研究所</strong><br />
碩士學位論文<br />
形狀記憶合金螺旋彈簧在雙向形狀記憶<br />
效應下之機械行為<br />
Mechanical Behavior of A SMA Helical<br />
Spring with Two-way Shape Memory Effect<br />
研究生:樂美辰<br />
指導教授:李春穎<br />
中華民國九十九年七月
摘 要<br />
論文名稱:形狀記憶合金螺旋彈簧在雙向形狀記憶效應下之機械行為<br />
校所別:國立台北科技大學 <strong>機電整合研究所</strong><br />
i<br />
頁數:54<br />
畢業時間:九十八學年度第二學期 學位:碩士<br />
研究生:樂美辰 指導教授:李春穎 教授<br />
關鍵詞:形狀記憶合金、雙向形狀記憶效應、Brinson 理論模型<br />
本研究為探討形狀記憶合金螺旋彈簧在雙向形狀記憶效應下之機械行為。<br />
當螺旋彈簧經由控制電流給予其焦耳熱進行溫度調變,並在設定之固定長度下,<br />
量測控制電流、溫度與力量間的關係。在單獨記憶合金線材之軸向拉伸負載下,<br />
藉由量測應力及電阻與電流間斜率的改變得知其相變化的發生,並找出相關之材<br />
料模型參數。最後藉由 Brinson 之材料理論模型與螺旋彈簧理論公式的結合,將<br />
記憶合金彈簧在不同變形長度與控制溫度下之理論值與實際量測結果進行比對<br />
及討論。當溫度增加時,彈簧產生的應力在固定的控制長度下會增加,但其是以<br />
非線性的變化達到飽和的沃斯田體相。如果彈簧的控制長度增加時,其在固定溫<br />
度下的負載也會增加,但其負載曲線的斜率並不會維持不變,因此我們推斷其是<br />
受到了應力所引發的麻田散體相變化,因而導致負載曲線的斜率下降。且經由螺<br />
旋彈簧的理論公式的比較下,其量測的結果與理論推導的結果得出了良好的正確<br />
性。
ABSTRACT<br />
Title:Mechanical Behavior of A SMA Helical Spring with Two-way Shape Memory<br />
Effect<br />
School:National Taipei University of Technology<br />
Department:Institute of Mechatronic Engineering<br />
ii<br />
Pages:54<br />
Time:July, 2010 Degree:Master<br />
Researcher:Mei-Chen Yueh Advisor:Chun-Ying Lee<br />
Keywords:SMA, Two-way SME and Brinson model<br />
In this paper, the processes of making SMA (Shape Memory Alloy) helical<br />
springs and training them to be of the two-way SME (Shape Memory Effect) were<br />
presented. The helical spring was activated by controlling the electric current<br />
applied via the Joule heating. The relationship between the applied current and the<br />
resulted temperature was measured. By fixing the SMA spring in certain lengths, the<br />
resulting actuation force of the spring upon different current levels were investigated.<br />
With the variation of the slope in these load-current and load-temperature diagrams,<br />
the rate of phase transformation in the SMA springs could be inferred. The<br />
governing equation of the helical spring in axial loading was also derived by using<br />
Brinson model. The comparison between the measurement and theoretical modeling<br />
was conducted and discussed. When the temperature was raised, the loading on the<br />
spring with controlled fixed length increased. However, the increase of the spring<br />
force was nonlinear and became saturated as the temperature was above the finish<br />
point of the austenite transformation. If the controlled length increased, then the<br />
loading increased at the fixed temperature. The slope of the loading curve, i.e. the<br />
spring constant, was not always constant due to the possible stress induced martensitic<br />
transformation. The transformation tended to lower the slope of the loading curve.
By the theoretical formulation in the helical spring, the comparison between the<br />
measured results and the computational results showed good correlation.<br />
iii
Acknowledgment<br />
Above all, I would like to thank my advisor, Prof. Chun-Ying Lee (李春穎), for<br />
his guidance and encouragement during my research and study at National Taipei<br />
University of Technology. His knowledge and enthusiasm in research had motivated<br />
me and all his advisees. During his working time, he was always thorough and<br />
willing to discuss any problem for his students. Finally, I deeply thank his help in<br />
guidance and suggestion for the modification of this thesis; otherwise, it would not be<br />
achieved.<br />
All my colleagues at Smart Material and Design Laboratory inspired me so<br />
much either in the research or in my daily life; I deeply thank them to accompany me<br />
during these two years no matter what we did. I would like to very thank Jian-Jhang<br />
Chen (陳建彰) for his friendship and help during my research and daily life.<br />
Furthermore, I greatly thank my girlfriend-Sharon Wu who has provided me the<br />
spiritual support for last two years. It is not only in my research, also especially<br />
during my leisure time. I also thank my family, no matter what they always support<br />
me, which include money and soul.<br />
The author gratefully acknowledges the financial support from the Ministry of<br />
Economic Affairs under Project No. 98-EC-17-A-16-S1-127. The DSC analysis of<br />
the SMA wire performed by Dr. F. J. Chen, Department of Materials Science and<br />
Engineering, National Taiwan University is specially acknowledged.<br />
iv
Contents<br />
摘要……………………………………………………………………………………i<br />
ABSTRACT…………………………………………………………………………..ii<br />
Acknowledgment……………………………………………………………………..iv<br />
Contents……………………………………………………………………………......v<br />
List of Tables………………………………………………………….……………vi<br />
List of Figures…………………………………………………………….…………vii<br />
Chapter 1 INTRODUCTION………………………………………………….………1<br />
1.1 Introduction of Shape Memory Alloys…………………………………….1<br />
1.1.1 The Applications of SMA Helical Springs………………………..…2<br />
1.1.2 The History of SMA………………………………………………….3<br />
1.2 Motivation of This Study…………………………………………………..3<br />
1.3 Structure of This Thesis……………………………………………………4<br />
Chapter 2 LITERATURE REVIEW……………………………………...…………..5<br />
2.1 Characteristics of SMA……………………………………………………..6<br />
2.2 Brinson’s Model…………………………………………………………….7<br />
2.3 Training of Shape Memory Alloy…………………………………………...9<br />
Chapter 3 THEORETICAL FORMULATION……………………………………....11<br />
Chapter 4 EXPERIMENTAL……………………………………………...…………17<br />
4.1 DSC Analysis……………………………………………………………17<br />
4.2 Shape Memory Training…………………………………………………..18<br />
4.3 Experimental for Mechanical Property Measurement of SMA Springs…...21<br />
Chapter 5 RESULT AND DISCUSSION…………………………………………….26<br />
5.1 SMA Wire………………………………………………………………….26<br />
5.2 SMA Helical Spring……………………………………………………...30<br />
5.3 The Measurements from the Other ‘Twins’ Spring……………………..39<br />
Chapter 6 CONCLUSIONS……………………………………...…………………..49<br />
6.1 Training and Measuring the SMA Helical Spring………………………….49<br />
6.2 Combination of the Brinson’s Model and the Theoretical Formulation….50<br />
6.3 Future Works…………………………………………………………………50<br />
REFERENCES……………………………………………………………………….51<br />
Writer Introduction…………………………………………………………………...55<br />
v
List of Tables<br />
Table 1 The parameters of the SMA wire used in predicting the mechanical behavior<br />
of the SMA helical spring…………………………………………………22<br />
Table 2 The total parameters of the SMA wire used in predicting the mechanical<br />
behavior of the SMA helical spring…………………………………….....30<br />
Table 3 The updated parameters of the SMA wire used in predicting the mechanical<br />
behavior of the SMA helical spring with the changed Young’s modulus of<br />
the martensite……………………………………………………………...34<br />
Table 4 The updated parameters of the SMA wire used in predicting the mechanical<br />
behavior of the SMA helical spring with the Young’s modulus at austenite<br />
being 30 GPa……………………………………………………………....36<br />
Table 5 The updated parameters of the SMA wire used in predicting the mechanical<br />
behavior of the SMA helical spring with the Young’s modulus at austenite<br />
being 45 GPa………………………………………………………………37<br />
Table 6 The updated parameters of the SMA wire used in predicting the mechanical<br />
behavior of the SMA helical spring with the changed free lengths at phase<br />
of martensite and austenite………………………………………………..39<br />
Table 7 The revised parameters of the SMA wire used in predicting the mechanical<br />
behavior of the SMA helical spring with the changed lengths at phase of<br />
martensite and austenite…………………………………………………47<br />
vi
List of Figures<br />
Figure 1 The transformation from austenite to martensite phase and the shape<br />
memory effect……………………………………………………………..2<br />
Figure 2 Critical stress-temperature phase diagram for SMA transformation.<br />
Critical stresses for conversion of twins and austenite-martensite<br />
transformations are functions of temperature……………………………..9<br />
Figure 3 The schematic diagram of the relactionship between the torque, the axial<br />
force and the radius in the SMA helical spring………………………….12<br />
Figure 4 The schematic diagram of the right and front view in the SMA wire…….13<br />
Figure 5 Result of the DSC analysis for a SMA wire. The lowest and highest heat<br />
fluxes have been measured………………………………………………18<br />
Figure 6 Processes of training one-way SMA helical spring………………………19<br />
Figure 7 Processes of training the two-way SMA helical spring with two-way<br />
SME……………………………………………………………………...20<br />
Figure 8 Result of the DSC analysis for the SMA spring. The lowest and highest<br />
heat fluxes have been measured………………………………………....21<br />
Figure 9 The schematic configuration of our system. The displacement of the sliding<br />
block between the two SMA helical springs was controlled by applying<br />
current to the actuator SMA spring……………………………………23<br />
Figure 10 The schematic diagram of the experimental setup for measuring the<br />
mechanical behavior of the SMA spring in different controlled<br />
temperatures……………………………………………………………..25<br />
Figure 11 The photographs of the experimental setup for measuring the mechanical<br />
behavior of the SMA spring in different controlled temperatures……….25<br />
vii
Figure 12 The temperature-current diagram of the SMA wire in heating or<br />
cooling…………………………………………………………………27<br />
Figure 13 The load-temperature diagram of the SMA wire with heating and<br />
cooling…………………………………………………………………...28<br />
Figure 14 The load-temperature diagram of the SMA wire with heating and cooling<br />
for higher stress….………………………………………………………28<br />
Figure 15 The temperature-current diagram of the SMA helical spring at 55 mm and<br />
60 mm……………………………………………………………………31<br />
Figure 16 The load-temperature diagram of the SMA helical spring at 55 mm and 60<br />
mm………….……………………………………………………………32<br />
Figure 17 The measured and predicted load-temperature results of the SMA helical<br />
spring……….……………………………………………………………33<br />
Figure 18 The stress-strain diagram of the SMA wire under room tepmerature…...34<br />
Figure 19 The updated measured and predicted load-temperature results of the SMA<br />
helical spring.……………………………………………………………35<br />
Figure 20 The updated measured and predicted load-temperature results of the SMA<br />
helical spring with the Young’s modulus at austenite being 30 GPa…….36<br />
Figure 21 The updated measured and predicted load-temperature results of the SMA<br />
helical spring with the Young’s modulus at austenite being 45 GPa…….37<br />
Figure 22 The adjusted measured and predicted load-temperature results of the SMA<br />
helical spring…………………………………………………………….38<br />
Figure 23 The length-temperature diagram of the SMA helical spring at free<br />
deformation………………………………………………………………40<br />
Figure 24 The experimental load-temperature diagram of the SMA helical spring at<br />
55 mm and 60 mm…………………………………………………….…41<br />
Figure 25 The computational load-temperature diagram of the SMA helical spring in<br />
viii
the Young’s modulus at austenite is 30 GPa at 55 mm and 60 mm……...42<br />
Figure 26 The computational load-temperature diagram of the SMA helical spring in<br />
the Young’s modulus at austenite is 45 GPa at 55 mm and 60 mm……...42<br />
Figure 27 The comparison of the measured and predicted load-temperature results<br />
of the SMA helical spring………………………………………………43<br />
Figure 28 The adjusted measured results in comparison with the predicted results of<br />
the SMA helical spring.…………………………………………………44<br />
Figure 29 The computational load-length diagram of the SMA helical spring in the<br />
five certain lengths…………………………………………………….45<br />
Figure 30 The measured load-length diagram of the SMA helical spring in the five<br />
certain lengths………………...………………………………………….46<br />
Figure 31 The revised computational load-length diagram of the SMA helical spring<br />
in the five certain lengths..………………………………………………48<br />
ix
Chapter 1<br />
INTRODUCTION<br />
1.1 Introduction of Shape Memory Alloys<br />
Shape Memory Alloys (SMAs) have been a popular smart material nowadays.<br />
They can be used in many kinds of applications such as medicine [1], biomechanics,<br />
mechanism [2, 3], and structure, etc. Especially, SMAs have been proposed for use<br />
in applications which require large shape changes or large force generation [4]. The<br />
SMA is able to memorize its original shape after it has been deformed, by heating<br />
above the temperature of the phase transformation. With these characteristics, the<br />
SMA wire can be fabricated into helical springs by going through some of the training<br />
steps (it will be talked about in Chapter 4). The SMA helical springs can then be<br />
applied in the situation where the actuation with large force and/or displacement is<br />
required. Figure 1 shows the cycle of the phase transformation from austenite to<br />
martensite after loading, heating, and the return from austenite to twinned martensite<br />
under consequent cooling without loading.<br />
1
Fig. 1 The transformation from austenite to martensite phase and the shape memory<br />
effect [5].<br />
For this reason, the research in this paper will fabricate the SMA helical spring and<br />
measure its properties. Some of the potential applications of the helical spring will<br />
be mentioned in next section.<br />
1.1.1 The Applications of SMA Helical Springs<br />
Lee and coworkers made a micro-robot, which actuates like an earthworm,<br />
using the two-way SMA helical springs to move it by controlling the applied current<br />
[3]. Maeda et al. designed the active endoscope with SMA helical springs to control<br />
its curvy directions [6]. Haga and coworkers also used the SMA helical springs to<br />
2
activate the outer tube of the catheter stiffened by the stainless liner coil where the<br />
connection between the two coils was by electroplating [7]. Zhu and coworkers<br />
proposed the use of SMA springs in the semi-active suspension system for vehicles<br />
[8].<br />
1.1.2 The History of SMA<br />
The first reported discovery of the shape memory effect was in the 1930s.<br />
According to Otsuka and Wayman (1998) [9], Ölander discovered the pseudoelastic<br />
behavior of the Au-Cd alloy in 1932 [10]. Greninger & Mooradian (1938) observed<br />
the formation and disappearance of a martensitic phase by decreasing and increasing<br />
the temperature of a Cu-Zn alloy [11]. The basic phenomenon of the memory effect<br />
governed by the thermoelastic behavior of the martensite phase was widely reported a<br />
decade later by Kurdjumov & Khandros (1949) and also by Chang & Read (1951) [12,<br />
13]. The nickel-titanium alloys were first developed in 1962~63 by the US Naval<br />
Ordnance Laboratory and commercialized under the trade name Nitinol (an acronym<br />
for Nickel Titanium Naval Ordnance Laboratories). Their remarkable properties<br />
were discovered by accident. A sample that was bent out of shape many times was<br />
presented at a laboratory management meeting. One of the associate technical<br />
directors, Dr. David S. Muzzey, decided to see what would happen if the sample was<br />
subjected to heat and held his pipe lighter underneath it. To everyone's amazement<br />
the sample stretched back to its original shape. To date, it is fair to say that<br />
NiTi-based SMAs have the best memory and superelasticity properties of all the<br />
known polycrystalline SMAs [14].<br />
1.2 Motivation of This Study<br />
3
According to the applications mentioned above, the SMA helical spring<br />
could be used in many fields like the micro-robots in mechanism, the active<br />
endoscopes in medicine, the semi-active suspension system in automobile, etc. The<br />
mechanical characteristics of the SMA helical spring upon the activation of thermal<br />
energy were essential in the design of the devices. Therefore, the research in this<br />
study would try to set up a formulation, which combines Brinson’s model (it will be<br />
mentioned in next chapter) with theoretical formulation on the helical spring (Chapter<br />
3). It could be used to simulate the result of the motion control either in the<br />
endoscopes or the micro-robots and others by the input of the basic system parameters.<br />
The formulation derived herein would facilitate the engineers in the design<br />
incorporating the SMA helical spring actuators.<br />
1.3 Structure of This Thesis<br />
The contents of this thesis were separated into six chapters as following:<br />
Chapter 1: Introduce the characteristics and history of SMA, and why the SMA<br />
helical spring would be used in this research.<br />
Chapter 2: Review the previous literatures about the phase transformation of SMA;<br />
and describe the Brinson’s model which determines the volume fraction of<br />
martensite phase in the SMA under the influence of stress and temperature.<br />
Chapter 3: Present the theoretical formulation of the SMA helical spring subjected to<br />
axial loading.<br />
Chapter 4: Describe our experimental setup and how to train the SMA helical spring<br />
to be with one-way and two-way SME.<br />
4
Chapter 5: The experimental results and discussion will be presented in this chapter.<br />
In addition, the measured results and computational results will be<br />
compared with each other.<br />
Chapter 6: The conclusions and future works will be described in this chapter.<br />
5
Chapter 2<br />
LITERATURE REVIEW<br />
This chapter describes the basic characteristics of the NiTi SMA and reviews<br />
the phase transformation formulation in Brinson’s model. The methodology for<br />
training the SMA component from previous literature is also briefly presented.<br />
2.1 Characteristics of SMA<br />
The behavior of SMA is due to a reversible thermoelastic crystalline phase<br />
transformation between a high symmetry parent phase (austenite) and a low symmetry<br />
product phase (martensite); the phase transformation will occur by the activation of<br />
both stress and temperature [4]. For the past few decades, much of the experimental<br />
work on various NiTi alloy systems has been undertaken to understand the<br />
mechanism of their shape memory phenomena. These phenomena include the<br />
thermally induced one-way memory effect, the two-way memory effect (TWME), the<br />
stress-assisted two-way memory effect (SATWME) and pseudoelasticity [15]. The<br />
NiTi family of alloys can withstand large stresses and can recover strains near 8% for<br />
low cycle use or up to about 2.5% strain for high cycle use [14]. In the Brinson’s<br />
model, the martensite volume fraction can be separated into stress-induced and<br />
temperature-induced components (Equation 1). In the stress-free state, a SMA<br />
material can be considered to have four transition temperatures, typically designated<br />
as Mf, Ms, As, Af: Martensite Finish, Martensite Start, Austenite Start, Austenite Finish<br />
[17]. According to the critical stress-temperature phase diagram (Figure 2), if the<br />
stress is higher than the critical stress, the stress-induced martensite (‘detwinned’<br />
6
martensite) will be produced. If the temperature is lower than the Ms, the<br />
temperature-induced martensite (twinned martensite) will be produced. Additionally,<br />
an intermediate phase (R phase) often appears during cooling, having its own start<br />
temperature (Rs) and finish temperature (Rf), before the transformation proceeds to<br />
martensite at lower temperature [14].<br />
2.2 Brinson’s Model<br />
The total volume fraction of martensite phase in the SMA can be written as<br />
where and are the components of martensite due to applied stress and<br />
applied temperature, respectively. These components can be described by four<br />
sections shown below (Figure 1). For the conversion to detwinned martensite, they<br />
are given at the following sections:<br />
1. For and<br />
2. For and<br />
7<br />
(1)<br />
(2)<br />
) (3)<br />
(4)
3. Where, if and<br />
else<br />
For the conversion to austenite, these variables are defined as following:<br />
4. For and<br />
In the above equations, the notations and definitions of all the parameters in the model<br />
followed those presented by Brinson [4, 16 and 17].<br />
8<br />
(5)<br />
(6)<br />
(7)<br />
(8)<br />
(9)<br />
(10)
Fig. 2 Critical stress-temperature phase diagram for SMA transformation. Critical<br />
stresses for conversion of twins and austenite-martensite transformations are functions<br />
of temperature.<br />
2.3 Training of Shape Memory Alloy<br />
Wang et al. [18] had proposed a way for training the SMA helical springs with<br />
two-way SME. According to Wang’s work, the mean diameter of the spring was 4.5<br />
mm, the pitch of the spring was 0.1 mm and the active turns of the spring were 10.<br />
The springs were fastened on the jig and annealing heat-treated. The TiNi alloy<br />
springs were heat-treated at 450 ℃ for 1 hour and TiNiCu alloy springs at 500 ℃<br />
for 1 hour, followed by air-cooling. The spring was dipped into 25 ℃ water to<br />
ensure that the deformation proceeded at the expected state; the spring was extended<br />
until the pitch reached 12 mm at thermomechanical training temperature. The force<br />
was then relaxed and the springs were dipped in 100 ℃ water, which was higher<br />
than the austensite finished temperature (Af). Subsequently, the spring contracted as<br />
a result of reverse martensitic transformation and the length of the spring was<br />
recorded. Finally, the spring was dipped into 25 ℃ water and the length of the<br />
9
spring was also measured.<br />
Wada and Liu [15] used a near equiatomic NiTi wire with diameter = 0.185 mm,<br />
supplied by Nitinol Device and Components, USA. As-received specimens were<br />
annealed at 580 ℃ for 30 minutes in air, followed by air-cooling to room<br />
temperature (approximately 20 ℃). Subsequent to pre-straining, specimen was<br />
reloaded to 200 MPa at which stress was held constant to develop SATWME and later<br />
the TWME via release of constrained stress under stress-free thermal cycling. The<br />
influence of partial reverse transformation on the SATWME and TWME was<br />
characterized by undergoing one and half cycle of constrained thermal cycling (i.e. by<br />
the sequence of heating-cooling-heating) followed by one cycle of stress-free cooling<br />
and heating.<br />
Shaw and coworkers [14] mentioned that the transformation temperature of a<br />
Nitinol alloy can be tailored by the supplier anywhere from cryogenic temperatures to<br />
as high as about 100 ℃ by small changes in chemistry, by aging heat treatment in<br />
the range of 350-500 ℃, and by thermomechanical processing (cold work developed<br />
during wire drawing and/or cyclic loading performed by certain suppliers).<br />
10
Chapter 3<br />
THEORETICAL FORMULATION<br />
This chapter describes some of the basic formulas used for theoretical<br />
formulation on the helical spring, which will be employed for our computational<br />
study presented in the Chapter 5.<br />
For a linear elastic helical spring composed of SMA wire and subjected to an<br />
axial loading, the theoretical formulation of its mechanical behavior is presented as<br />
follows. Some researchers as Lee and his coworkers [19-23] had derived the related<br />
theoretical formulation already. The resultant torque T on the cross-section of the<br />
helical spring due to the axial load F can be written as Eq. (11), which is shown in<br />
free-body diagram of Fig. 3. F is the axial force on the spring and R denotes the<br />
mean radius of the helical spring.<br />
11<br />
(11)
Fig. 3 The schematic diagram of the relactionship between the torque, the axial force<br />
and the radius in the SMA helical spring.<br />
If the deformation of the wire due to the transverse shear and axial reactions is<br />
negligible comparing with the torsion reaction, the relationship between the total axial<br />
deformation on the spring and the angle of twist of the spring wire can be written as<br />
Eq. (12). Herein, represents the extension of the helical spring.<br />
In Eqs. (13) to (15), the following notations are used: L the length of the SMA wire, r<br />
the radius of the spring wire, N the coil numbers, the angle of twist, and the<br />
shearing strain. Among them, the relationship between the angle of twist and the<br />
maximum shear strain of the wire is shown in Fig. 4. Thereby, the wire length<br />
multiplied by the shear strain is equal to the arc length , which is equal to the<br />
radius of the wire multiplied by the angle of twist .<br />
12<br />
(12)
Rearranging the above equation, the shear strain can be written as:<br />
In the above equations, the length of the wire in the helical spring can be calculated<br />
by<br />
L <br />
where p is the axial pitch of the helical spring.<br />
13<br />
(13)<br />
(14)<br />
2 2<br />
N ( 2<br />
R)<br />
p<br />
(15)<br />
Fig. 4 The schematic diagram of the right and front view in the SMA wire.<br />
By using the formulas from Strength of Materials, the angle of twist and shear stress<br />
of circular rod subjected to uniform torsion can be obtained as Eq. (16) and (17). In<br />
these equations, the following nomenclatures are adopted: G the shear modulus of<br />
elasticity, J the polar moment of inertia, T the torque, the radial coordinate from<br />
the center of the spring wire, and the corresponding shearing stress.
Substituting Eqs. (16) and (17) into Eq. (14), we can write the shear strain at radius <br />
inside the wire:<br />
If the influence of the spiral curvature on the spring wire could be neglected such that<br />
the spring wire could be presumed as a straight one, the shearing strain at the outmost<br />
radius could be written as Eq. (19).<br />
Therefore, the shear strain at radius from the center of the SMA wire could be<br />
written as the Eq. (20).<br />
For the SMA materials subjected to simple shear, the constitutive equation proposed<br />
by Brinson can be retrofitted as<br />
14<br />
(16)<br />
(17)<br />
(18)<br />
(19)<br />
(20)
The phase transformation coefficient is a convection constant which is related to<br />
the uni-axial normal loading characteristic on the material. It could be written as the<br />
Eq. (22)<br />
15<br />
(21)<br />
(22)<br />
is the largest allowable permanent strain of the SMA materials, is the elastic<br />
modulus and is the volume fraction of martensite phase. Assume that the material<br />
is all isotropic in nature, and then Eq. (23) could be applied. Wherein is the<br />
Poisson’s ratio.<br />
The phase transformation dynamics of the SMA materials, which is controlled by the<br />
applied temperature and the normal stress, is assumed to follow the Brinson’s model<br />
in this study. The Brinson’s model has been described previously in Eq. (2) to (10).<br />
(23)<br />
For the simple shear, the equivalent normal stress can be found by using<br />
distortion energy criterion .<br />
At applied temperature and stress, the<br />
Brinson’s model is employed to find the volume fraction of the martensite phase. By<br />
denoting and as the shear modulus of the martensite and austenite phase,<br />
respectively, the equivalent shear modulus of the SMA can be obtained by using<br />
rule-of-mixture:
If the total axial deformation and temperature of the spring could be known, the<br />
shearing strain at the radius<br />
is calculated from the Eq. (20). Substituting the<br />
into the Eq. (21) and the Brinson’s model, the shearing stress could be found. As<br />
the resultant torque of the internal shear stress of the SMA wire should be in<br />
equilibrium with the applied loading, the total torque on the cross-section could be<br />
found by the integration of the shearing stress and the moment arm as in Eq. (25).<br />
An analytical form of the above integration cannot be found due to the complicated<br />
phase transformation dynamics. For this reason, a numerical integration using the<br />
Gaussian quadrature was adopted to compute the torque T in this research. With the<br />
computed torque, the corresponding axial force F could be found from Eq. (11).<br />
16<br />
(24)<br />
(25)
Chapter 4<br />
EXPERIMENTAL<br />
This chapter describes the way to train the one-way SMA helical spring further<br />
into the one with two-way SME. The schematic configuration of our system and the<br />
experimental setup for measuring the mechanical behavior of the SMA spring either<br />
in controlled temperatures or controlled lengths will be addressed.<br />
4.1 DSC Analysis<br />
A SMA wire with diameter of 0.8 mm was used in this experiment which was<br />
distributed by King-Yi-Cheng Enterprise Co. Taiwan. The EDS (Energy Dispersive<br />
Spectrometry) analysis showed the compositions of the SMA wire are 40.13 at% in<br />
Nickel and 59.87 at% in Titanium. The DSC (Differential Scanning Calorimetry)<br />
analysis of the SMA wire has been performed before it was used. The controlled<br />
heat and cooling rates were 10℃/min. According to the result of the DSC analysis<br />
(Figure 5), the lowest heat flow occurred at the temperature of 46.4 ℃; it means that<br />
the largest phase transformation was happened at this temperature during heating. In<br />
terms of this, the temperature range from 25 ℃ (As) to 61.2 ℃ (Af) has shown to be<br />
the total phase transformation from martensite to austenite. Then, during the cooling<br />
process two localized highest heat flows were encountered at the temperature of 37.1<br />
℃ and -14.5 ℃. The temperature range from 58.7 ℃ (Rs) to 21.9 ℃ (Rf) is believed<br />
to be the austenite to R-phase transformation and the one from 9.2 ℃ (Ms) to -49.9 ℃<br />
(Mf) should be the further transformation to martensite.<br />
17
Fig. 5 Result of the DSC analysis for a SMA wire. The lowest and highest heat<br />
fluxes have been measured.<br />
4.2 Shape Memory Training<br />
Before training the SMA wire into helical spring, some of the mechanical<br />
properties of this SMA wire have to be measured. The mechanical responses of the<br />
SMA wire under uni-axial tension were measured at different temperatures. These<br />
experiments will be mentioned in the latter result and discussion. With these<br />
mechanical properties, the parameters in the Brinson’s model can be obtained.<br />
Therefore, the theoretical calculation on the performance of the SMA helical spring could<br />
be conducted with the formulation presented in the previous chapter.<br />
The processes of training the helical spring are shown in Fig. 6. At first, the<br />
18
SMA wire was coiled around a screw which served as the mandrel for training the<br />
memorized shape. Next, put the wound mandrel into a heat treatment furnace and<br />
raised the temperature gradually up to 450 ℃ in about two hours. The wound<br />
mandrel was kept at this temperature for 30 to 45 minutes, and then cooled down to<br />
room temperature inside the furnace. Finally, the helical spring was removed from<br />
the mandrel, which possessed one-way shape memory effect. The trained one-way<br />
SMA helical spring had the dimensions of 9-mm outside diameter and 90-mm length<br />
in this study.<br />
Fig. 6 Processes of training one-way SMA helical spring.<br />
For the design in this study, the aforementioned one-way SMA helical springs<br />
could be further trained into two-way shape memory ones. The processes of training<br />
the two-way helical spring are shown in Fig. 7. In the beginning, preparing two<br />
water baths, one was hot (temperature higher than Af) and the other was cold (iced<br />
water). In step 1, we stretched the one-way helical spring to a specific length. In<br />
step 2 and step 3, the helical spring was put into the hot water bath before it was put<br />
19
into the cold water bath for a few seconds. Then in the last step, the length of the<br />
spring was measured to check whether the length became stable with the number of<br />
training cycles. The above steps were repeat for 100 times or more so that the<br />
two-way SMA spring could be obtained. For the two-way SMA helical springs, they<br />
can be controlled to return to a range of lengths which depend on the different cool<br />
bath temperatures.<br />
Fig. 7 Processes of training the two-way SMA helical spring with two-way SME.<br />
With the processes described above, a two-way SMA helical spring had been<br />
made in this study. In order to assure that two identical SMA springs can be<br />
fabricated for the system described in the following section, the trained two-way<br />
spring was cut into two springs with equal length. Therefore, ‘Twins’ was a name<br />
20
we gave them in the following discussion.<br />
The thermal characteristics of the trained SMA spring were measured again by<br />
using DSC. The result of the DSC analysis of the SMA spring was shown in Fig. 8.<br />
It showed the similar result as that in Fig. 4 but with a little change in the<br />
temperatures of the phase transformation. According to the analysis, the lowest heat<br />
flow occurred at the temperature of 57.4 ℃. In terms of this, the phase<br />
transformation temperatures from martensite to austenite during heating were As =<br />
42.1 ℃ and Af = 65 ℃. The other phase transformation temperatures during cooling<br />
were Rs = 51.1 ℃, Rf =34.5 ℃, Ms = 5.3 ℃ and Mf = -35.3 ℃.<br />
Fig. 8 Result of the DSC analysis for the trained SMA spring. The lowest and<br />
highest heat fluxes have been measured.<br />
21
4.3 Experimental for Mechanical Property Measurement of<br />
SMA Springs<br />
Figure 9 presents the schematic diagram for the application of SMA helical<br />
springs in our system. The purpose of the design was to control the linear<br />
displacement of the sliding block between the two SMA helical springs. By<br />
controlling the applied current to each SMA spring, the position of the sliding block<br />
can be manipulated accordingly.<br />
In this study, the wire diameter of the helical springs was 0.8 mm and the outside<br />
diameter was 9 mm. The number of coils was 10 and lengths of the spring were 35.5<br />
mm at room temperature, 33.5 mm at austenite, respectively. Table 1 lists the<br />
parameters used in the computation of the mechanical performance of the SMA<br />
helical springs by the proposed theoretical formulation. dw means the wire diameter,<br />
do the outside diameter, LM the free length at martensite, and LA the free length at<br />
austenite. The computational results will be shown in the latter result and<br />
discussion.<br />
Table 1 The parameters of the SMA wire used in predicting the mechanical behavior<br />
of the SMA helical spring.<br />
dw: 0.8 mm do: 9 mm<br />
Coils: 10<br />
LM: 35.5 mm LA: 33.5 mm<br />
RF: 34.5 ℃ RS: 51.1 ℃<br />
AS: 42.1 ℃ AF: 65 ℃<br />
22
Fig. 9 The schematic configuration of our system. The displacement of the sliding<br />
block between the two SMA helical springs was controlled by applying current to the<br />
actuator SMA spring.<br />
The following nomenclatures were employed in the equations which follow:<br />
d = Length of the sliding block<br />
x0M = Free length of spring in martensite<br />
x0A = Free length of spring in austenite<br />
Δ = The length of extension<br />
L = 2x0M + 2Δ + d<br />
x = Position of the center of the sliding block<br />
23<br />
(26)<br />
(27)<br />
(28)<br />
(29)
The terms on the left-hand side of Eqns (26 to 29) are the different forces of the SMA<br />
helical springs at martensite and austenite phases, respectively.<br />
= Spring force of the left spring in martensitic phase<br />
= Spring force of the right spring in martensitic phase<br />
= Spring force of the left spring in austenitic phase<br />
= Spring force of the right spring in austenitic phase<br />
= Spring constant of the spring in martensitic phase<br />
= Spring constant of the spring in austenitic phase<br />
The schematic diagram and the photographs of the experimental setup for the<br />
testing of the system with one SMA spring are shown in Figs. 10 and 11, respectively.<br />
First of all, the system was fixed at a predetermined overall length. The current<br />
applied to the actuator SMA spring was controlled by the DC power supply. As the<br />
slider block moved to an equilibrium position, the actuating force in the system was<br />
measured by the load cell connected in series with the springs. Herein, the extension<br />
of the spring was adjusted by using micrometer. Between the load cell and the<br />
spring, we used a piece of bakelite to insulate the sensor against the applied current.<br />
Furthermore, beneath the bakelite, a roller on a guide rail was added for holding the<br />
weight of the bakelite and keeping the spring in horizontal alignment with the load<br />
cell. During the measurement, the temperature of the spring had been measured by a<br />
thermocouple.<br />
24
Fig. 10. The schematic diagram of the experimental setup for measuring the<br />
mechanical behavior of the SMA spring at different controlled temperatures.<br />
Fig. 11 The photographs of the experimental setup for measuring the mechanical<br />
behavior of the SMA spring at different controlled temperatures.<br />
25
Chapter 5<br />
RESULT AND DISCUSSION<br />
In this chapter, some of the characteristics from our SMA wire and helical<br />
springs will be presented. The results of the experiment and the computation are<br />
compared and discussed.<br />
5.1 SMA Wire<br />
The measured temperature-current diagram of the SMA wire is shown in Fig.<br />
12. The red points denote the measurements of temperature when the applied<br />
current increased while the blue points the temperature measurements when the<br />
applied current decreased after reaching 3.0 A. The result has shown that the<br />
measured temperature during heating and cooling of the wire were nearly unaffected<br />
whether the applied current was increasing or decreasing. Therefore, whatever it is<br />
heating or cooling, the difference of the wire temperature at the same current could be<br />
ignored.<br />
26
Temperature ( o C)<br />
100<br />
80<br />
60<br />
40<br />
20<br />
heating<br />
cooling<br />
0.0 0.5 1.0 1.5 2.0 2.5 3.0<br />
Current (A)<br />
Fig. 12 The temperature-current diagram of the SMA wire in heating or cooling.<br />
Figures 13 and 14 present the measured relationship between the generated load<br />
and the controlled wire temperature. According to the Brinson’s model, the higher<br />
tensile stress on SMA wire may cause the more martensite volume fraction<br />
(stress-induced martensite) at heating. Therefore, it can be seen in the<br />
load-temperature diagram that the cooling curve shifted to lower temperature<br />
comparing with the heating one at the same loading. Moreover, as the temperature<br />
decreased continuously, the loading on the SMA wire decreased accordingly.<br />
However, there was sharper decrement in the loading near the transformation<br />
temperature range than that at higher or lower temperatures. Figure 14 shows the<br />
similar measurement with Fig. 13 but at higher loading.<br />
27
Stress (Mpa)<br />
340<br />
320<br />
300<br />
280<br />
260<br />
240<br />
220<br />
200<br />
180<br />
160<br />
heating<br />
cooling<br />
140<br />
20 40 60 80 100<br />
Temperature ( o C)<br />
Fig. 13 The load-temperature diagram of the SMA wire with heating and cooling.<br />
Stress (Mpa)<br />
400<br />
350<br />
300<br />
250<br />
200<br />
heating<br />
cooling<br />
150<br />
20 40 60 80 100<br />
Temperature ( o C)<br />
Fig. 14 The load-temperature diagram of the SMA wire with heating and cooling for<br />
higher stress.<br />
28
In terms of these results, when the temperature is higher than the phase<br />
transformation at As (about 25 ℃) along the heating curve, the variation of the slope<br />
is increased. When the temperature is lower than the phase transformation at Rs<br />
(about 58.7 ℃) along the cooling curve, the variation of the slope is also increased.<br />
Thus, the result from the DSC is closely related to the mechanical behavior of the<br />
SMA wire under uni-axial loading. Some of the parameters were adopted from<br />
Brinson’s paper [16], e.g. DM: 26.3 GPa, DA: 67.0 GPa and εL: 0.067. The other<br />
parameters were from the results of this experiment on the SMA wire, like CM: 5.6<br />
MPa/ ℃, CA: 5.3 MPa/ ℃, σS: 86.0 MPa and σF: 167.0 MPa. Table 2 lists the total<br />
parameters including the Brinson’s and ours. DM means the Young’s modulus at<br />
martensite, DA the Young’s modulus at austenite, CM the slope of the austenite to<br />
martensite transformation, CA the slope of the martensite to austenite transformation,<br />
σS the critical stress for the start of transformation, σF the critical stress for the finish<br />
of transformation, and εL the maximum residual strain.<br />
29
Table 2 The total parameters of the SMA wire used in predicting the mechanical<br />
behavior of the SMA helical spring.<br />
dw: 0.8 mm do: 9 mm<br />
Coils: 10<br />
LM: 35.5 mm LA: 33.5 mm<br />
DM : 26.3 GPa DA: 67.0 GPa<br />
CM: 5.6 MPa/ ℃ CA: 5.3 MPa/ ℃<br />
σS :86.0 MPa σF: 167.0 MPa<br />
εL: 0.067<br />
5.2 SMA Helical Spring<br />
RF: 34.5 ℃ RS: 51.1 ℃<br />
AS: 42.1 ℃ AF: 65 ℃<br />
Similar measurements were conducted for the SMA helical spring as for the<br />
SMA wire. The temperature-current diagram of the two-way SMA helical spring is<br />
shown in Fig 15. The helical spring was tested at two fixed total lengths of 55 mm<br />
and 60 mm, respectively. As the results show, when the lengths of the spring<br />
lengthened to the 55 mm and the 60 mm, the relationship between the resulted<br />
temperature and the applied current didn’t have any significant difference. This<br />
result is quite similar to that of Fig. 12. Consequently, comparing the temperature<br />
with the current, the influence due to the lengths of the helical spring could nearly be<br />
ignored.<br />
30
Temperature ( o C)<br />
90<br />
80<br />
70<br />
60<br />
50<br />
40<br />
30<br />
55 mm<br />
60 mm<br />
20<br />
0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6<br />
Current (A)<br />
Fig. 15 The temperature-current diagram of the SMA helical spring at 55 mm and 60<br />
mm.<br />
Figure 16 shows the result of the load-temperature diagram of the helical spring.<br />
By observing the variation of the slope in these two curves, the largest slope happened<br />
at the applied current of 1.4 A to 1.6 A for the 60-mm spring; but it occurred at 1.2 A<br />
to 1.4 A for the 55-mm spring. It is noted that the phase transformation from<br />
martensite to austenite occurred at higher applied current, i.e. at higher temperature<br />
according to Fig. 16, which is consistent with the trend in the phase diagram of the<br />
Brinson’s model shown in Fig. 2.<br />
31
Load (N)<br />
5<br />
4<br />
3<br />
2<br />
1<br />
0<br />
55 mm<br />
60 mm<br />
30 40 50 60 70 80<br />
Temperature ( o C)<br />
Fig. 16 The load-temperature diagram of the SMA helical spring at 55 mm and 60<br />
mm.<br />
With the measured results from the SMA helical spring, we can compute the<br />
mechanical behavior by using the theoretical formulation, which has been shown in<br />
Fig. 17. The other parameters of the SMA wire employed in the theoretical<br />
prediction were listed in Table 2. By combining the theoretical formulation with the<br />
Brinson’s model, the yellow and green points are the results of the computation. The<br />
blue and red points are the measured results from the Fig. 16. In these results, the<br />
inaccuracy between the computational results and measured results might be indebted<br />
to the error of resulted temperature when the helical spring was measured.<br />
32
Load (N)<br />
5<br />
4<br />
3<br />
2<br />
1<br />
55 mm<br />
60 mm<br />
55 mm (computation)<br />
60 mm (computation)<br />
30 40 50 60 70 80<br />
Temperature ( o C)<br />
Fig. 17 The measured and predicted load-temperature results of the SMA helical<br />
spring.<br />
After the Young’s modulus of the martensite had been measured from our SMA<br />
wire, which can be found from the stress-strain curve shown in Fig. 18. Then, the<br />
Young’s modulus of the martensite would be changed from 26.3 GPa to 23.1 GPa in<br />
later theoretical predictions. The updated parameters are listed in Table 3.<br />
Accordingly, the updated computational result was reexamined with the measured<br />
result which is shown in Fig. 19. It is seen that the difference between the prediction<br />
and measurement was improved especially at the low temperature region.<br />
33
Stress (Mpa)<br />
200<br />
150<br />
100<br />
50<br />
extention<br />
relaxation<br />
0<br />
0.000 0.002 0.004 0.006 0.008 0.010 0.012 0.014 0.016<br />
Strain<br />
Fig. 18 The stress-strain diagram of the SMA wire under room tepmerature.<br />
Table 3 The updated parameters of the SMA wire used in predicting the mechanical<br />
behavior of the SMA helical spring with the changed Young’s modulus of the<br />
martensite.<br />
dw: 0.8 mm do: 9 mm<br />
Coils: 10<br />
LM: 35.5 mm LA: 33.5 mm<br />
DM : 23.1 GPa DA: 67.0 GPa<br />
CM: 5.6 MPa/ ℃ CA: 5.3 MPa/ ℃<br />
σS :63.1 MPa σF: 176.0 MPa<br />
εL: 0.067<br />
RF: 34.5 ℃ RS: 51.1 ℃<br />
AS: 42.1 ℃ AF: 65 ℃<br />
34
Load (N)<br />
5<br />
4<br />
3<br />
2<br />
1<br />
55 mm (computation)<br />
60 mm (computation)<br />
55 mm<br />
60 mm<br />
30 40 50 60 70 80<br />
Temperature ( o C)<br />
Fig. 19 The updated measured and predicted load-temperature results of the SMA<br />
helical spring.<br />
Nevertheless, with the tensile test conducted in this study, the Young’s modulus<br />
at austenite in our SMA wire should be smaller than that used in the Brinson’s.<br />
Therefore, the Young’s modulus at austenite in later experiment was changed to 30<br />
GPa and 45 GPa. Tables 4 and 5 show the adjusted parameters of the Young’s<br />
moduli at austenite. Figs. 20 and 21 present the comparison of measured results and<br />
computational results, respectively. According to these results, the computational<br />
result with DA = 45 GPa is closer correlation with the measured one than DA = 30<br />
GPa.<br />
Table 4 The updated parameters of the SMA wire used in predicting the mechanical<br />
behavior of the SMA helical spring with the Young’s modulus at austenite being 30<br />
35
GPa.<br />
Load (N)<br />
5<br />
4<br />
3<br />
2<br />
1<br />
dw: 0.8 mm do: 9 mm<br />
Coils: 10<br />
LM: 35.5 mm LA: 33.5 mm<br />
DM : 23.1 GPa DA: 30 GPa<br />
CM: 5.6 MPa/ ℃ CA: 5.3 MPa/ ℃<br />
σS :63.1 MPa σF: 176.0 MPa<br />
εL: 0.067<br />
RF: 34.5 ℃ RS: 51.1 ℃<br />
AS: 42.1 ℃ AF: 65 ℃<br />
55 mm (computation)<br />
60 mm (computation)<br />
55 mm<br />
60 mm<br />
30 40 50 60 70 80 90<br />
Temperature ( o C)<br />
Fig. 20 The updated measured and predicted load-temperature results of the SMA<br />
helical spring with the Young’s modulus at austenite being 30 GPa.<br />
36
Table 5 The updated parameters of the SMA wire used in predicting the mechanical<br />
behavior of the SMA helical spring with the Young’s modulus at austenite being 45<br />
GPa.<br />
Load (N)<br />
5<br />
4<br />
3<br />
2<br />
1<br />
dw: 0.8 mm do: 9 mm<br />
Coils: 10<br />
LM: 35.5 mm LA: 33.5 mm<br />
DM : 23.1 GPa DA: 45 GPa<br />
CM: 5.6 MPa/ ℃ CA: 5.3 MPa/ ℃<br />
σS :63.1 MPa σF: 176.0 MPa<br />
εL: 0.067<br />
RF: 34.5 ℃ RS: 51.1 ℃<br />
AS: 42.1 ℃ AF: 65 ℃<br />
40 60 80 100<br />
Temperature ( o C)<br />
37<br />
55 mm (computation)<br />
60 mm (computation)<br />
55 mm<br />
60 mm<br />
Fig. 21 The updated measured and predicted load-temperature results of the SMA
helical spring with the Young’s modulus at austenite being 45 GPa.<br />
Since the temperature of the specimen was measured by using thermocouple<br />
which touched the surface of the specimen, the real temperature at the center of the<br />
SMA wire should be higher than the readout of the thermocouple. Although the<br />
difference in temperature might be small due to the thin wire diameter, the effect was<br />
explored. If the temperature of the measured results was adjusted slightly to higher<br />
magnitude, then the difference between the results of prediction and measurement<br />
could be further diminished. The amendatory measured results in comparison<br />
with the computational results are shown in Fig. 22.<br />
Load (N)<br />
5<br />
4<br />
3<br />
2<br />
1<br />
55 mm (computation)<br />
60 mm (computation)<br />
55 mm<br />
60 mm<br />
40 60 80 100<br />
Temperature ( o C)<br />
Fig. 22 The adjusted measured and predicted load-temperature results of the SMA<br />
helical spring.<br />
38
5.3 The Measurements from the Other ‘Twins’ Spring<br />
Next, the characteristics of the other ‘twins’ helical specimen were measured.<br />
The free lengths of the specimen at room temperature and austenite phase were 27<br />
mm and 23.5 mm, respectively. Table 6 lists the parameters of the other SMA<br />
helical spring with different free lengths at phase of martensite and austenite. Fig.<br />
23 presents the measured free lengths of this spring under heating and cooling<br />
situations. When the temperature of the specimen was slightly higher than 50 ℃ at<br />
the heating curve, the spring was nearly at austenite phase. When it was at cooling<br />
curve, the extension of the specimen length minutely lagged that at the heating curve.<br />
Table 6 The updated parameters of the SMA wire used in predicting the mechanical<br />
behavior of the SMA helical spring with the changed free lengths at phase of<br />
martensite and austenite.<br />
dw: 0.8 mm do: 9 mm<br />
Coils: 10<br />
LM: 27 mm LA: 23.5 mm<br />
DM : 23.1 GPa DA: 45 GPa<br />
CM: 5.6 MPa/ ℃ CA: 5.3 MPa/ ℃<br />
σS :63.1 MPa σF: 176.0 MPa<br />
εL: 0.067<br />
RF: 34.5 ℃ RS: 51.1 ℃<br />
AS: 42.1 ℃ AF: 65 ℃<br />
39
Length (mm)<br />
27<br />
26<br />
25<br />
24<br />
23<br />
20 40 60 80 100<br />
Temperature ( o C)<br />
Fig. 23 The length-temperature diagram of the SMA helical spring at free<br />
deformation.<br />
40<br />
heating<br />
cooling<br />
Then, the Young’s moduli of the SMA wire at austenite phase, which have been<br />
adjusted to 30 GPa and 45 GPa as shown in Tables 4 and 5, were employed again in<br />
the theoretical computation. Figure 24 shows the experimental results of the<br />
load-temperature curves at spring lengths of 55 mm and 60 mm. The predictions<br />
under similar loading situations were performed and Figs. 25 and 26 present the<br />
associate results of the load-temperature curves at DA = 30 GPa and 45 GPa,<br />
respectively. The comparison between the measured result and computational result<br />
are shown in Fig. 27. If the measured temperatures were adjusted according to the<br />
argument mentioned previously, then the results of the comparison would be changed<br />
in Fig. 28. Therefore, the real temperature of our experimental results should be<br />
higher than the measured temperature as we thought before.
Load (N)<br />
6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
0<br />
heating (55 mm)<br />
cooling (55 mm)<br />
heating (60 mm)<br />
cooling (60 mm)<br />
30 40 50 60 70 80<br />
Temperature ( o C)<br />
Fig. 24 The experimental load-temperature diagram of the SMA helical spring at 55<br />
mm and 60 mm.<br />
Load (N)<br />
4.0<br />
3.5<br />
3.0<br />
2.5<br />
2.0<br />
1.5<br />
1.0<br />
heating (55 mm)<br />
cooling (55 mm)<br />
heating (60 mm)<br />
cooling (60 mm)<br />
40 60 80 100<br />
Temperature ( o C)<br />
41
Fig. 25 The computational load-temperature diagram of the SMA helical spring in the<br />
Young’s modulus at austenite is 30 GPa at 55 mm and 60 mm.<br />
Load (N)<br />
6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
heating (55 mm)<br />
cooling (55 mm)<br />
heating (60 mm)<br />
cooling (60 mm)<br />
40 60 80 100 120<br />
Temperature ( o C)<br />
Fig. 26 The computational load-temperature diagram of the SMA helical spring in the<br />
Young’s modulus at austenite is 45 GPa at 55 mm and 60 mm.<br />
42
Load (N)<br />
6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
0<br />
40 60 80 100 120<br />
Temperature ( o C)<br />
43<br />
heating (55 mm) (computation)<br />
cooling (55 mm) (computation)<br />
heating (60 mm) (computation)<br />
cooling (60 mm) (computation)<br />
heating (55 mm)<br />
cooling (55 mm)<br />
heating (60 mm)<br />
cooling (60 mm)<br />
Fig. 27 The comparison of the measured and predicted load-temperature results of the<br />
SMA helical spring.
Load (N)<br />
6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
0<br />
40 60 80 100 120<br />
Temperature ( o C)<br />
44<br />
heating (55 mm) (computation)<br />
cooling (55 mm) (computation)<br />
heating (60 mm) (computation)<br />
cooling (60 mm) (computation)<br />
heating (55 mm)<br />
cooling (55 mm)<br />
heating (60 mm)<br />
cooling (60 mm)<br />
Fig. 28 The adjusted measured results in comparison with the predicted results of the<br />
SMA helical spring.<br />
At isothermal temperature, the actuation force of the SMA helical spring<br />
changed with the total length. The reaction force for the selected five spring lengths<br />
at different temperatures were simulated and the results are shown in Fig. 29.<br />
According to this diagram, the phase transformation from martensite to austenite can<br />
be easily observed. At the temperatures of the 20 and 40 ℃, the spring was in<br />
martensite phase (below the austenite start 42.1 ℃, based on the DSC analysis).<br />
Therefore, the load-deformation curve of the helical spring nearly followed the<br />
Hooke's law with constant slope. At the temperature of the 60 ℃, it is between the<br />
austenite start and finish. Because of the stress-induced martensite transformation,<br />
when the length of the spring increases, the martensite volume fraction will also be<br />
increased. The result may show the more ‘martensite’ state on the longer lengths of
the spring. This phenomenon manifests as the slope of the load-deformation curve<br />
decreased at larger spring length. At the temperature of the 80 ℃, it almost reached<br />
the austenite finish (above ‘at least’ 65 ℃). Along with the lengths of the spring<br />
became longer, the phenomenon of the stress-induced martensite transformation also<br />
prevailed. When the temperature was higher than 100 ℃, the helical spring was<br />
totally in ‘austenite’ state. Therefore, it followed closely the Hooke's law again.<br />
Load (N)<br />
7<br />
6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
20 o C<br />
40 o C<br />
60 o C<br />
80 o C<br />
100 o C<br />
120 o C<br />
0<br />
45 50 55 60 65<br />
Length (mm)<br />
Fig. 29 The computational load-length diagram of the SMA helical spring in the five<br />
certain lengths.<br />
Figure 30 shows the measured results of our experiment according to loading<br />
situation depicted in Fig. 29. The curves in this diagram show the correct trend as<br />
those in Fig. 29. However, some of the activation forces were lower than the<br />
computational result. The one possibility of this discrepancy that we suspected was<br />
the ageing of the SMA wire.<br />
45
Load (N)<br />
5<br />
4<br />
3<br />
2<br />
1<br />
60 o C<br />
80 o C<br />
20 o C<br />
40 o C<br />
100 o C<br />
0<br />
45 50 55 60 65<br />
Length (mm)<br />
Fig. 30 The measured load-length diagram of the SMA helical spring in the five<br />
certain lengths.<br />
The re-measured free lengths of the helical spring after the forgoing tests were 29 mm<br />
at room temperature, 27 mm at austenite. Table 7 shows the revised parameters of<br />
the SMA helical spring with the lengths at phase of martensite and austenite. The<br />
drifting of the free length of the spring confirms the ageing effect we suspected.<br />
Hence, with the updated free lengths at these temperatures, the revised result of the<br />
helical spring had been computed and presented in Fig. 31. Comparing the new<br />
result with the original one, when the temperature reached above 60 ℃, it began to<br />
demonstrate the difference between the two results. The revised one would be a<br />
little bit closer to the measured results. It might confirm that the ageing of the SMA<br />
wire under repeated loading cycles deserves attentions in design.<br />
46
Table 7 The revised parameters of the SMA wire used in predicting the mechanical<br />
behavior of the SMA helical spring with the changed lengths at phase of martensite<br />
and austenite.<br />
Load (N)<br />
6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
dw: 0.8 mm do: 9 mm<br />
Coils: 10<br />
LM: 29 mm LA: 27 mm<br />
DM : 23.1 GPa DA: 45 GPa<br />
CM: 5.6 MPa/ ℃ CA: 5.3 MPa/ ℃<br />
σS :63.1 MPa σF: 176.0 MPa<br />
εL: 0.067<br />
RF: 34.5 ℃ RS: 51.1 ℃<br />
AS: 42.1 ℃ AF: 65 ℃<br />
20 o C<br />
40 o C<br />
60 o C<br />
80 o C<br />
100 o C<br />
120 o C<br />
0<br />
45 50 55 60 65<br />
Length (mm)<br />
47
Fig. 31 The revised computational load-length diagram of the SMA helical spring in<br />
the five certain lengths.<br />
48
Chapter 6<br />
CONCLUSIONS<br />
This chapter summarized the entire conclusions about our experiments and<br />
researches, including training the SMA helical spring with two-way SME,<br />
combination of the Brinson’s model and the theoretical formulation, comparison<br />
between the measured results and computational result, some differences between the<br />
results of the prediction and the measurement, and suggestions for future works.<br />
6.1 Training and Measuring the SMA Helical Spring<br />
In this study, a helical spring with two-way shape memory effect was fabricated.<br />
During our research, the two of helical springs called ‘twins’ had been trained and<br />
been measured, individually. Then, the mechanical behaviors of a SMA wire and a<br />
two-way SMA helical spring were measured, respectively. The generated axial load<br />
of the specimen under predetermined length and applied electric current was<br />
investigated. According to the measurement, the result of the characteristic curve<br />
was measured. When the temperature was raised, the loading on the spring with<br />
controlled fixed length increased. However, the increase of the spring force was<br />
nonlinear and became saturated as the temperature was above the finish point of the<br />
austenite transformation. If the controlled length increased, then the loading<br />
increased at the fixed temperature. The slope of the loading curve, i.e. the spring<br />
constant, was not always constant due to the possible stress induced martensitic<br />
transformation. The transformation tended to lower the slope of the loading curve.<br />
49
6.2 Combination of the Brinson’s Model and the Theoretical<br />
Formulation<br />
By the theoretical formulation in the helical spring, the mechanical load at<br />
different temperatures and extension displacements were computed. The program of<br />
the Brinson’s model and the theoretical formulation’s combination was established.<br />
The comparison between the measured results and the computational results showed<br />
good correlation.<br />
6.3 Future Works<br />
However, some differences between the results of the prediction and the<br />
measurement were observed. The reasons could be indebted to:<br />
1. the selected range of the phase transformation in the specific temperatures, or<br />
2. the ageing of the SMA wire under repeated loading cycles,<br />
3. the errors of the measured and selected Young’s modulus or other parameters in<br />
our theoretical formulation.<br />
Therefore, the future works of this research can seek for the improvement on the<br />
difference between the predicted curves and measured curves, and alleviate the ageing<br />
effect for repeated loading cycles in the SMA helical spring. A more elaborate<br />
tensile testing machine on the SMA wire can be built to measure the<br />
loading-extension curve at well controlled temperature environment. This can<br />
determine all the parameters needed in the theoretical formulations.<br />
50
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[12] G. V. Kurdjumov and L. G. Khandros, “First Reports of the Thermoelastic<br />
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S.S.S.R., 56, 1949, pp. 221-213.<br />
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47-52.<br />
[14] J. A. Shaw, C. B. Churchill, M. A. Iadicola, “Tips and Tricks for<br />
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Calorimetry and Basic Phenomena,” Experimental Techniques 32(5), 2008,<br />
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Journal of Alloys and Compounds 499, 2008, pp. 125-128.<br />
[16] L. C. Brinson, A. Bekker, and S. Hwang, “Deformation of Shape Memory<br />
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Alloys Due to Thermo-induced Transformation,” Journal of Intelligent Material<br />
Systems and Structures, Vol. 7-January 1996, pp. 97-107.<br />
[17] H. Prahlad, I. Chopra, “Comparative Evaluation of Shape Memory Alloy<br />
Constitutive Models with Experimental Data,” Journal of Intelligent Material<br />
and Structures, Vol. 12-June 2001, pp. 383-395.<br />
[18] Z. G. Wang, X. T. Zu, J. Y. Dai, P. Fu, X. D. Feng, “Effect of<br />
Thermomechanical Training Temperature on the Two-way Shape Memory<br />
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57, 2003, pp.1501-1507.<br />
[19] C.Y. Lee, C.S. Lin and H.C. Zhao, “Dynamic Characteristics of Platform with<br />
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[20] C. Y. Lee, H. C. Zhuo, and C. W. Hsu, “Lateral Vibration of A Composite<br />
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[21] 許家維,形狀記憶合金螺旋彈簧用於半主動懸吊平台減振之研究,大葉大<br />
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[22] 楊子弘,混成形狀記憶螺旋彈簧用於半主動懸吊平台減振之研究,大葉大<br />
學機械與自動化工程學系碩士論文,2009。<br />
[23] F. M. Davidson, C. Liang, “Investigation of Torsional Shape Memory Alloy<br />
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53
Name: Mei-Chen Yueh<br />
Birthday: August 6, 1985<br />
Birth place: Miao Li, Taiwan<br />
Education:<br />
Writer Introduction<br />
Bachelor degree: Power Mechanical Engineering, National Formosa University<br />
Master’s degree: Institute of Mechatronic Engineering, National Taipei University<br />
Mobile phone: 0918628500<br />
E-mail: charlieyueh@hotmail.com<br />
54