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Tubes and Pipes for Boilers and Headers - INTERPIPE

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<strong>Tubes</strong> <strong>and</strong> <strong>Pipes</strong><br />

<strong>for</strong> <strong>Boilers</strong><br />

<strong>and</strong> <strong>Headers</strong>


Introduction<br />

Welcome to Interpipe’s product catalogue <strong>for</strong> tubes <strong>and</strong> pipes <strong>for</strong> boilers,<br />

headers <strong>and</strong> high temperature services.<br />

Interpipe is a leading producer of steel pipes <strong>and</strong> one of the fastest growing companies<br />

in the steel sector with a wide range of products covering many different sectors.<br />

Our seamless steel pipes are in use around the world covering applications in machine<br />

building, power engineering <strong>and</strong> aircraft building.<br />

Our integrated business model gives us the opportunity to control the complete<br />

manufacturing process from the quality of the steel to end product testing.<br />

Our products are certifi ed according to a number of international quality st<strong>and</strong>ards –<br />

including DIN, EN, NFA, ASTM <strong>and</strong> GOST.<br />

By working in close partnership with our customers we are able to anticipate <strong>and</strong><br />

respond to their ever changing needs <strong>and</strong> to develop products that answer those<br />

new requirements.<br />

Through our manufacturing network <strong>and</strong> trading companies all over the world we aim<br />

to deliver the best services to our customers in more than 75 countries around the<br />

world. In addition to Europe, we now operate an international sales network of offi ces<br />

as diverse as Russia, Kazakhstan, Dubai <strong>and</strong> the USA.<br />

At Interpipe we believe in long-term partnerships with our customers <strong>and</strong> we are<br />

committed to contribute to their operational success by providing them with quality<br />

products <strong>and</strong> superior customer service.<br />

3


Contents<br />

TUBES AND PIPES FOR BOILERS, HEADERS<br />

AND HIGH TEMPERATURE SERVICES<br />

Seamless tubes <strong>for</strong> boilers <strong>and</strong> high temperature services ....................................................................................................... 6<br />

ASTM A/ASME SA 106, ASTM A/ASME SA 192, ASTM A/ASME SA 210, EN 10216, (DIN 17175) ............................................7<br />

EN 10216 Boiler tubes ...................................................................................................................................................................... 8<br />

ASTM A/ASME SA 106, EN 10216, (DIN 17175) Seamless pipes <strong>for</strong> headers <strong>and</strong> high temperature services ..................... 9<br />

EN 10216 Header pipes ...................................................................................................................................................................10<br />

5


Seamless tubes <strong>and</strong> pipes <strong>for</strong> boilers,<br />

headers <strong>and</strong> high temperature services<br />

Interpipe NIKO TUBE is an Interpipe member production facility located in Nikopol, Ukraine.<br />

Interpipe NIKO TUBE operates 41/2” continuous m<strong>and</strong>rel mill <strong>and</strong> 14” plug mill.<br />

All products are manufactured according to the most exacting quality st<strong>and</strong>ards. Interpipe NIKO TUBE gained<br />

recognition in a variety of fi elds, including oil <strong>and</strong> gas, mechanical, chemical <strong>and</strong> petrochemical industries <strong>and</strong>,<br />

last but not least, the power generation industry.<br />

Interpipe NIKO TUBE meets customer dem<strong>and</strong>s with a wide range of carbon <strong>and</strong> alloy steel.<br />

Seamless boiler tubes <strong>and</strong> header pipes are manufactured in accordance with all major international st<strong>and</strong>ards.<br />

The mill is ISO 9001 certifi ed. Quality control procedures are applied throughout the whole manufacturing process<br />

<strong>and</strong> our steel is sourced only from certifi ed suppliers.<br />

6<br />

BOILERS TUBES HEADER PIPES<br />

Product Specifi cation Grades Product Specifi cation Grades<br />

Carbon<br />

Alloy<br />

ASTM A 106<br />

ASTM A 192<br />

ASTM A 210<br />

EN 10216<br />

(DIN 17175)<br />

ASTM A 335<br />

ASTM A 209<br />

ASTM A 213<br />

EN 10216<br />

(DIN 17175)<br />

Lengths<br />

- fi xed length within the r<strong>and</strong>om lengths range<br />

- tolerances on fi xed lenghts: +10/-0 mm<br />

<strong>for</strong> boiler tubes <strong>and</strong> +50/-0 mm <strong>for</strong> header pipes<br />

- maximum length up to 24 m<br />

A, B, C<br />

carbon steel<br />

A1, C<br />

P195GH, P235GH, P265GH<br />

ST 35.8, ST 45.8<br />

T1, T2, T11, T12, T22<br />

T1, T1a, T1b<br />

T2, T11, T12, T22<br />

16Mo3, 10CrMo5-5, 13CrMo4-5,<br />

10CrMo9-10, 11CrMo9-10<br />

15Mo3, 13CrMo4-4, 10CrMo9-10<br />

Protection<br />

- unprotected<br />

- if required, the tubes can be delivered with plastic caps at both ends<br />

- protection <strong>for</strong> sea transport on request<br />

Marking<br />

Marking is done according to material st<strong>and</strong>ard or as per customer request<br />

- tubes can be stenciled on ends or over entire length<br />

<strong>and</strong> die-stamped on one or both ends<br />

Delivery<br />

In hexagonal bundles tied with steel strip.<br />

Bundles weight up to 5000 kg (11000 lbs)<br />

Weight tolerances: + 5%<br />

Mill test certifi cates<br />

Product are supplied with 3.1 test certifi cates, ace. to EN 10204.<br />

Certifi cate ace. to 3.2 can be agreed at the time of ordering.<br />

Mill’s certifi cation<br />

Interpipe NIKO TUBE is ISO 9001 certifi ed. Interpipe NIKO TUBE is qualifi ed<br />

by International accredited inspection bodies of TUV ace. to DIN 17175,<br />

EN 10216 <strong>and</strong> equivalent national st<strong>and</strong>ards.<br />

Carbon<br />

Alloy<br />

ASTM A 106<br />

EN 10216<br />

(DIN 17175)<br />

ASTM A 335<br />

EN 10216<br />

(DIN 17175)<br />

EN ISO 9001 : 2000<br />

Interpipe NIKO TUBE<br />

Certifi cate Reg.No. 78 100 3536<br />

Valid until 2008-06-28<br />

OHSAS 18001:1999<br />

Interpipe NIKO TUBE<br />

Certifi cate Reg.No. 199229<br />

Valid until 2009-12-06<br />

A,B,C<br />

P195GH, P235GH, P265GH<br />

T 35.8, ST 45.8<br />

P1, P2, P11, P12, P22<br />

16Mo3,10CrMo5-5<br />

15Mo3<br />

ISO 14001:2004<br />

Interpipe NIKO TUBE<br />

Certifi cate Reg.No. 179043<br />

Valid until 2008-07-21<br />

Interpipe NIKO TUBE<br />

Certifi cate Reg.No.<br />

07-202-3537-WZ-0583-07<br />

Valid until 2010-03<br />

ISO 9001:2000<br />

Interpipe NIKO TUBE<br />

Certifi cate Reg.No. RU-05.361.026<br />

Valid until 2008-12-02


Seamless tubes <strong>for</strong> boilers <strong>and</strong> high temperature services<br />

Carbon steel: ASTM A/ASME SA 106, ASTM A/ASME SA 192,<br />

ASTM A/ASME SA 210, EN 10216, (DIN 17175)<br />

Alloy steel: ASTM A/ASME SA 209, ASTM A/ASME SA 213,<br />

ASTM A/ASME SA 335, EN 10216, (DIN 17175)<br />

End uses: construction of boilers, pipelines <strong>and</strong> equipments <strong>for</strong> high temperature <strong>and</strong> pressure services<br />

Dimensions<br />

NPS<br />

Outside Diameter<br />

IN mm<br />

Wall thickness<br />

IN mm<br />

Weight<br />

Ib/ft kg/m<br />

Weight class Schedule No<br />

0.109 2.77 1.40 2.09 10<br />

1” 1.315 33.4<br />

0.114 2.90 1.46 2.18 30<br />

0.133 3.38 1.68 2.50 STD 40<br />

0.109 2.77 1.81 2.69 10<br />

1 ¼ ” 1.660 42.2<br />

0.117 2.97 1.93 2.87 30<br />

0.140 3.56 2.27 3.39 STD 40<br />

0.109 2.77 2.08 3.11 10<br />

1 ½ ” 1.900 48.3<br />

0.125 3.18 2.37 3.54 30<br />

0.145 3.68 2.72 4.05 STD 40<br />

0.125 3.18 3.00 4.48 30<br />

0.141 3.58 3.36 5.01<br />

2” 2.375 60.3<br />

0.154<br />

0.172<br />

3.91<br />

4.37<br />

3.65<br />

4.05<br />

5.44<br />

6.03<br />

STD 40<br />

0.188 4.78 4.39 6.54<br />

0.218 5.54 5.02 7.48 XS 80<br />

0.120 3.05 3.53 5.26 10<br />

0.125 3.18 3.67 5.48<br />

0.141 3.58 4.12 6.13<br />

0.156 3.96 4.53 6.74<br />

2 ½ ” 2.875 73.0<br />

0.172<br />

0.188<br />

4.37<br />

4.78<br />

4.97<br />

5.40<br />

7.40<br />

8.04 30<br />

0.203 5.16 5.79 8.63 STD 40<br />

0.216 5.49 6.13 9.14<br />

0.250 6.35 7.01 10.44<br />

0.276 7.01 7.66 11.41 XS 80<br />

0.120 3.05* 4.33 6.46 10<br />

0.125 3.18 4.51 6.72<br />

0.141 3.58 5.06 7.53<br />

0.156 3.96 5.57 8.30<br />

3” 3.500 88.9<br />

0.172<br />

0.188<br />

4.37<br />

4.78<br />

6.11<br />

6.65<br />

9.11<br />

9.92 30<br />

0.216 5.49 7.58 11.29 STD 40<br />

0.250 6.35 8.68 12.93<br />

0.281 7.14 9.66 14.40<br />

0.300 7.62 10.25 15.27 XS 80<br />

0.141 3.58 5.81 8.65<br />

0.156 3.96 6.40 9.54<br />

0.172 4.37 7.03 10.48<br />

3 ½ ” 4.000 101.6<br />

0.188<br />

0.226<br />

4.78<br />

5.74<br />

7.65<br />

9.11<br />

11.41<br />

13.57 STD<br />

30<br />

40<br />

0.250 6.35 10.01 14.92<br />

0.281 7.14 11.16 16.63<br />

0.318 8.08 12.50 18.64 XS 80<br />

4” 4.500 114.3<br />

0.156 3.96 7.24 10.78<br />

0.172 4.37 7.95 11.85<br />

0.188 4.78 8.66 12.91 30<br />

0.203 5.16 9.32 13.89<br />

0.219 5.56 10.01 14.91<br />

0.237 6.02 10.79 16.08 STD 40<br />

0.250 6.35 11.35 16.91<br />

0.281 7.14 12.66 18.87<br />

7


Boiler tubes<br />

Carbon steel: EN 10216 (test category 1 <strong>and</strong> 2)<br />

Alloy steel: EN 10216 (test category 1 <strong>and</strong> 2)<br />

8<br />

Dimensions<br />

Outside<br />

Diameter<br />

mm<br />

Wall thickness<br />

2.6 2.9 3.2 3.6 4.0 4.5 5.0 5.5 6.3 7.1 8.0<br />

Weight kg/m<br />

31.8 1.87 2.07 2.26 2.50 2.74 3.03 - - - - -<br />

33.7 1.99 2.20 2.41 2.67 2.93 3.24 - - - - -<br />

38.0 2.26 2.51 2.75 3.05 3.35 3.72 - - - - -<br />

42.4 2.55 2.82 3.09 3.44 3.79 4.21 - - - - -<br />

44.5 2.68 2.98 3.26 3.63 4.00 4.44 - - - - -<br />

48.3 2.93 3.25 3.56 3.97 4.37 4.86 - - - - -<br />

51.0 3.03 3.44 3.77 4.21 4.64 5.16 5.67 6.17 - - -<br />

54.0 - - - 4.47 4.93 5.49 6.04 6.58 - - -<br />

57.0 - - - 4.74 5.23 5.83 6.41 6.99 7.88 - -<br />

60.3 - - - 5.03 5.55 6.19 6.82 7.43 8.39 - -<br />

63.5 - - - 5.32 5.87 6.55 7.21 7.87 8.89 - -<br />

70.0 - - - 5.90 6.51 7.27 8.01 8.75 9.90 - -<br />

73.0 - - - 6.16 6.81 7.60 8.38 9.16 10.36 - -<br />

76.1 - - - 6.44 7.11 7.95 8.77 9.58 10.84 12.08 -<br />

82.5 - - - 7.00 7.74 8.66 9.56 10.44 11.84 13.20 14.70<br />

88.9 - - - 7.57 8.38 9.37 10.35 11.31 12.83 14.32 15.96<br />

101.6 - - - 8.70 9.63 10.78 11.91 13.03 14.81 16.55 18.47<br />

108.0 - - - - 10.26 11.49 12.70 13.90 15.80 17.67 19.73<br />

114.3 - - - - 10.88 12.19 13.48 14.76 16.78 18.77 -


Seamless pipes <strong>for</strong> headers <strong>and</strong> high temperature services<br />

Carbon steel: ASTM A/ASME SA 106, EN 10216, (DIN 17175)<br />

Alloy steel: ASTM A/ASME SA 335, EN 10216, (DIN 17175)<br />

End uses: construction of headers, pipelines <strong>and</strong> equipments <strong>for</strong> high temperature <strong>and</strong> pressure services<br />

Dimensions<br />

NPS<br />

Outside Diameter<br />

in mm<br />

Wall thicknei<br />

in mm<br />

Weight<br />

Ib/ft kg/m<br />

Weight class Schedule No<br />

0.250 6.35 17.02 25.36<br />

0.280 7.11 18.97 28.26 STD 40<br />

0.312 7.92 21.04 31.32<br />

0.344 8.74 23.08 34.39<br />

0.375 9.53 25.03 37.31<br />

6” 6.625 168.3<br />

0.432<br />

0.500<br />

10.97<br />

12.70<br />

28.57<br />

32.71<br />

42.56<br />

48.73<br />

XS 80<br />

0.562 14.27 36.59 54.20 120<br />

0.625 15.88 40.05 59.69<br />

0.719 18.26 45.35 67.56 160<br />

0.750 19.05 47.06 70.11<br />

0.864 21.95 53.16 79.22 XXS<br />

0.277 7.04 24.70 36.81 30<br />

0.312 7.92 27.70 41.24<br />

0.322 8.18 28.55 42.55 STD<br />

0.344 8.74 30.42 45.34<br />

0.575 9.53 33.04 49.25<br />

0.406 10.31 35.64 53.08 60<br />

0.438 11.13 38.30 57.08<br />

0.500 12.70 43.39 64.64 XS 80<br />

8” 8.625 219.1<br />

0.562 14.27 48.40 72.08<br />

0.594 15.09 50.95 75.92 100<br />

0.625 15.88 53.40 79.58<br />

0.719 18.26 60.71 90.44 120<br />

0.750 19.05 63.08 93.98<br />

0.812 20.62 67.76 100.92 140<br />

0.875 22.23 72.42 107.92 XXS<br />

0.906 23.01 74.69 111.27 160<br />

1.000 25.40 81.44 121.33<br />

0.279 7.09 31.20 46.51<br />

0.307 7.80 34.24 51.03 30<br />

0.344 8.74 38.23 56.98<br />

0.365 9.27 40.48 60.31 STD 40<br />

0.438 11.13 48.24 71.90<br />

0.500 12.70 54.74 81.55 XS 60<br />

0.562 14.27 61.15 91.08<br />

0.594 15.09 64.43 96.01 80<br />

10” 10.750 273.0<br />

0.625 15.88 67.58 100.73<br />

0.719 18.26 77.03 114.75 100<br />

0.812 20.62 86.18 128.38<br />

0.844 21.44 89.29 133.06 120<br />

0.875 22.23 92.28 137.52<br />

0.938 23.83 98.30 146.48<br />

1.000 25.40 104.13 155.15 XXS 140<br />

1.125* 28.58* 115.64 172.33 160<br />

1.250* 31.75* 126.83 188.97<br />

0.312 7.92 41.45 61.71<br />

0.330 8.38 43.77 65.20 30<br />

0.344 8.74 45.58 67.93<br />

0.375 9.53 49.56 73.88 STD<br />

0.406 10.31 53.52 79.73 40<br />

0.438 11.13 57.59 85.84<br />

0.500 12.70 65.42 97.46 XS<br />

0.562 14.27 73.15 108.96 60<br />

0.625 15.88 80.93 120.62<br />

12” 12.750 323.8<br />

0.688 17.48 88.63 132.08 80<br />

0.750 19.05 96.12 143.21<br />

0.812 20.62 103.53 154.21<br />

0.844 21.44 107.32 159.91 100<br />

0.875 22.23 110.97 165.37<br />

0.938 23.83 118.33 176.33<br />

1.000 25.40 125.49 186.97 XXS 120<br />

1.062* 26.97* 132.57 197.48<br />

1.125* 28.58* 139.67 208.14 140<br />

* upon request<br />

1.250* 31.75* 153.53 228.74<br />

9


Header pipes - EN 10216 (test category 1 <strong>and</strong> 2)<br />

10<br />

Dimensions<br />

Outside<br />

Diameter,<br />

mm<br />

Wall thickness<br />

7.0 7.5 8.0 8.5 9.0 9.5 10.0 11.0 12.0 13.0<br />

Weight kg/m<br />

146.0 - - 27.23 28.82 30.41 31.98 33.54 36.62 39.66 42.64<br />

152.0 25.03 26.73 28.41 30.08 31.74 33.39 35.05 38.25 41.43 44.56<br />

159.0 26.24 28.02 29.79 31.55 33.29 35.05 36.75 40.15 43.50 46.81<br />

168.0 27.79 29.69 31.57 33.44 35.29 37.13 38.97 42.59 46.17 49.69<br />

180.0 29.87 31.91 33.93 35.95 37.95 39.95 41.93 45.85 49.72 53.54<br />

194.0 - - 36.70 38.89 41.06 43.23 45.38 49.64 53.86 58.03<br />

203.0 - - 38.47 40.77 43.06 45.33 47.60 52.09 46.52 60.91<br />

219.0 - - 41.63 44.13 46.61 49.08 51.54 56.43 61.26 66.04<br />

245.0 - - - - 52.38 55.17 57.95 63.48 68.95 74.38<br />

273.0 - - - - - - - 71.07 77.24 83.36<br />

325.0 - - - - - - - 85.18 92.63 100.03<br />

Outside<br />

Diameter<br />

mm<br />

Wall thickness<br />

14.0 15.0 16.0 17.0 18.0 19.0 20.0 22.0 24.0 25.0<br />

Weight kg/m<br />

146.0 45.57 48.46 51.30 54.08 56.82 - - - - -<br />

152.0 47.65 50.68 53.66 56.60 59.48 62.32 65.11 - - -<br />

159.0 50.06 53.27 56.43 59.53 62.59 65.60 68.56 - - -<br />

168.0 53.17 56.60 59.98 63.31 66.59 69.82 73.00 79.21 85.23 88.16<br />

180.0 57.31 61.04 64.71 68.34 71.91 75.44 78.92 85.72 92.33 95.56<br />

194.0 62.15 66.22 70.24 74.21 78.13 82.00 85.82 93.32 100.62 104.20<br />

203.0 65.25 69.55 73.79 77.98 82.12 86.22 90.26 98.20 105.95 109.74<br />

219.0 70.78 75.46 80.10 84.69 89.23 93.71 98.15 106.88 115.42 119.61<br />

245.0 79.76 85.08 90.36 95.59 100.77 105.90 110.98 120.99 130.80 135.64<br />

273.0 89.42 95.44 101.41 107.33 113.20 119.02 124.79 136.18 147.38 152.90<br />

325.0 107.38 114.68 121.93 129.13 136.28 143.38 150.44 164.39 178.16 184.96<br />

Outside<br />

Diameter<br />

mm<br />

Wall thickness<br />

26.0* 28.0* 30.0* 32.0* 34.0* 35.0* 36.0* 38.0* 40.0* 42.0* 45.0*<br />

Weight kg/m<br />

152.0 - - - - - - - - - - -<br />

159.0 - - - - - - - - - - -<br />

168.0 91.05 96.67 - - - - - - - - -<br />

180.0 98.75 104.96 110.98 116.80 - - - - - - -<br />

194.0 107.72 114.63 121.34 127.85 - - - - - - -<br />

203.0 113.49 120.84 127.99 134.95 141.71 - - - - - -<br />

219.0 123.75 131.89 139.83 145.57 155.12 158.82 162.47 - - - -<br />

245.0 140.42 149.84 159.07 168.09 176.92 181.26 185.55 193.99 202.22 - -<br />

273.0 158.38 169.18 179.78 190.19 200.40 205.43 210.41 220.23 229.85 239.27 253.03<br />

325.0 191.72 205.09 218.25 231.23 244.00 250.31 256.58 268.96 281.14 293.13 310.74<br />

* upon request


05|03|2008<br />

11


12<br />

Interpipe<br />

1-a, Pisarzhevskogo str. 49600<br />

Dnepropetrovsk, Ukraine<br />

Phone +380 562 333-963, 389-628<br />

Fax +380 562 389-482, 389-580<br />

info@interpipe.biz<br />

www.interpipe.biz

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