E-Line KAM / KAP - EAE Elektrik

KAM 25-32 A Lighting Busbar System 

KAP 40-63 A Plug-in Busbar Distribution System

IEC 60439-2 s 

T E 

EAE Elektrik A.Ş. 

Akcaburgaz Mahallesi, 

119. Sokak, No:10 34510 

Esenyurt-Istanbul-TURKEY 

Tel: +90 (212) 866 20 00 

Fax: +90 (212) 886 24 20 

www.eae.com.tr 

ME 04 

O 

R 

I 

N 

M 

E 

NTAL 

M 

A 

N 

ISO 

9001 

14001 

Catalogue 06-Eng. / Rev 07 500 Pcs. 23/01/2013 

ATA LTD. / A.C.E./ www.atamatbaa.net 

EAE has full right to make any revisions or changes on this catalogue without any prior notice. 

V 

N 

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N 

A 

Y 

T 

I 

L 

A 

U 

Q 

A 

G 

E 

M 

E 

N 

T 

S 

Y 

S 

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M 

S

E-LINE KX 

Compact Busbar Distribution System 

630...6300 A 

E-LINE KB 

Compact Busbar Distribution System 

800...6300 A 

E-LINE KO 

Plug-in Busbar Distribution System 

160...800A 

E-LINE MK 

Small Power Plug-in Busbar Distribution System 

100-160-225A 

E-LINE KAP 

Plug-in Busbar Distribution System 

40-63A 

E-LINE DL 

Multi-Conductor Lighting Busbar System 

25-32-40A 

E-LINE KAM 

Lighting Busbar System 

25-32-40A 

E-LINE TB 

Multi Conductor Trolley Busbar System 

35...250A 

E-LINE DK 

Underfloor Ducting Systems 

E-LINE DKY 

Raised Floor Energy Distribution Systems 

25...63A 

E-LINE UK 

Cable 

Tray Systems

2-3 

4 

5 

6 

7 

8 

9 

10 

11 

12-13 

14 

15 

16

ELINEKAM/KAP General Description 

General Characteristics 

The housing is constructed in pregalvanised sheet 

metal which provides a substantial earth path. The 

housing gives to the line a very high mechanical 

strength, particularly suitable for industrial 

application and applications in severe climatic 

conditions. The conductors are in electrolytic 

copper, tin plated and insulated along their full 

length (except at tap off positions) with a self 

extinguishing plastic sleeve. 2 and 4 conductor 

versions are standard ,with 3 or 5 conductor versions 

supplied upon request. Each 3 m standard straight 

length is provided with 4 tap off points at 75 cm 

distance on one side of the trunking. 

N 

375 750 

3000 

750 750 375 

0 0 0 0 

Feeder Units 

Feeder units are available for installing at either end 

of the system or as a centre feed unit. 

The feeder units are IP55 as standard, and will 

accept supply cables up to ø16mm. The feeder units 

are supplied in kits including end closure and joint 

cover. 

L3 

L2 

L1 

KAM and KAP Busbar Systems 

KAM and KAP are busbar trunking systems, for 

lighting (KAM) and small Power (KAP), designed and 

certified in full compliance with international 

standards IEC 60439-1 and 2 and IEC 60529. Both 

systems have been tested and certified at the CESI 

Institute in accordance with the full type test cycle 

stated in the relevant IEC codes. 

Joint 

The joint is a fast locking type with a single screw. 

The joint contacts are silver plated and highly 

oversized in comparison with the nominal current to 

bear in total safety possible short term current 

peaks. The joint is further reinforced with tightening 

springs which ensures the proper contact pressure 

between the conductors. The joint provides 

continuity of the housing when used as the earth 

conductor. 

Tap Off Plugs 

standard modular MCB's. 

2 3 

E L E K T R İ K 

Tap off plugs are available in ratings from 10A to 32A. The plugs are manufactured in a 

self extinguishing material. The contacts for the phase and neutral conductors are 

silver plated copper to provide the best conductivity and resistance to corrosion. The 

tapping units for the KAM and KAP busbar systems have different plug-in 

configurations and are not interchangeable. All plugs are equipped with a separate 

earth contact and is the first to make and and the last to break. The plugs have been 

tested at CESI Laboratories for 50 connection disconnection duty cycles. The tapping 

units when plugged into the system provides both a good contact with the main 

conductors and a secure fixing of the plug on the housing. 

10A Tap Off Plugs (Only for KAM) 

KAM 10B are single phase plugs, with fixed phase, without fuses, prewired with cable, 

cross section 3x1.5 mm² and length 1m. They can be supplied with different length 

cable on request. 

16A Tap Off Plugs 

KAM 16 K and KAP 16 K are single phase plugs with fixed phase, available with or 

without fuse holders. A three phase version is also available, and can be used as a 

phase selectable unit for single phase operations. They can be wired with cables up to 

a maximum of Ø11 mm. 

32A Tap Off Box (Only For KAP) 

KAP 32 is a three-phase tap off box, available with fuse holder or with DIN rail to accept

4 

ELINEKAM/KAP Order Code System 

Busbar Type 

KAM 

KAP 

IP 55 0 

Number of 

Conductors 

2 wire 

3 wire 

4 wire 

5 wire 

Busbar 

Rated Current 

25A 

32A 

40A 

63A 

Conductor Configuration 

Code 

2 

3 

4 

5 

Busbar 

Code 

02 

03 

04 

06 

Busbar Code 

KAM 02 0 5 - B - S T D 

Configuration 

L2, N, PE(Housing) 

L2, N, PE+Housing 

L1, L2, L3, N, PE(Housing) 

L1, L2, L3, N, PE+Housing 

BUSBAR TYPE 

BUSBAR CODE 

PROTECTION DEGREE 

CONDUCTOR CONFIGURATION 

UNPAINTED / PAINTED 

COMPONENT 

Components 


Standard Length STD 

Special Length X 

Flexible Elbow FD 

Feeder Box BB 

End Feeder Box BS 

Central Feeder Box BO 

Protection Degree UNPAINTED 

PAINTED 

- 

B

ELINEKAM/KAP Technical Characteristics 

Rated Current 

Standards 

Rated Insulation Voltage 

Rated Frequency 

Protection Degree 

Short-Circuit (Peak) 

Short-Circuit (1 sec) 

Short Circuit(Peak)Tested 1 msec. 

Resistance 

Reactance 

Impedance 

Fault Resistance 

Fault Reactance 

Fault Impedance 

Joule Losses At In 

L1, L2, L3, N (Cross Section) 

PE (Housing) 

PE (Conductor) 

Weight (4 Conductors) 

Weight (5 Conductors) 

R 

X 

Z 

R 

X 

Z 

20 

L 

0 

0 

0 

V 

Hz 

kA 

kA 

kA 

m W / m 

m W / m 

m W / m 

m W / m 

m W / m 

m W / m 

W / m 

mm 

mm 

mm 

rms 

2 

2 

2 

kg/m 

kg/m 

Voltage Drop Calculation 

KAM 02 KAM 03 KAP 04 KAP 06 

A 25 32 40 63 

IEC 439 1-2 

690 

50/60 

IP 55 

5 

2.27 

21 

5.31 

1.37 

5.49 

8.58 

1.53 

8.69 

3.23 

3.20 

18.30 

3.20 

1.13 

1.17 

DU= 

a. I.2L (R.cos j+X.sinj).10 

DU= 

a. Ö 3.I.L (R.cosj 

+X.sinj).10 

-3 

-3 

V 

V 

690 690 690 

6 

2.72 

21 

4.67 

1.11 

4.80 

7.60 

1.22 

7.69 

4.66 

4.00 

18.30 

4.00 

1.17 

1.19 

7.5 

3.4 

21 

1.70 

0.69 

1.84 

3.48 

0.90 

3.59 

2.68 

6.00 

18.30 

The maximum permitted load for the support of light fittings of the system is 15 kg. concentrated or 

20 kg. distributed for a recommended support span of every 2 meters without any deformation of 

the housing. 

Voltage drop of a busbar system can be calculated with the following formula taking into account the “a” 

load distribution constant. 

For single phase; 

For three phase ; 

Load Distribution Constant 

D D D 

D 

D 

D 

D 

D 

D 

D 

D 

D 

D 

Load concentrated at the 

end of line. Line fed from 

one end of the line. 

Distributed load. Line fed 

from one end of the line. 

Distributed load. Line fed 

from both ends of the line. 

a 

1.00 

0.50 

0.25 

6.00 

1.33 

1.41 

DU 

= Voltage Drop 

I = Rated Current 

L = Length of Line 

a = Load Distribution Constant 

R = Resistance 

m W m 

X = Reactance 

V 

A 

mt 

m W m 

9 

4 

21 

1.45 

0.14 

1.45 

3.22 

0.49 

3.26 

5.68 

12.50 

18.30 

6.00 

1.42 

1.48 


5

6 

ELINEKAM 25/32 

Standard Elements 

Standard Busbars 

Current (A) D e s c r i p t i o n 

25 

32 

KAM 0205 Standard Busbar 








55 

Conductors 

5 

4 

3 

2 

5 

4 

3 

2 

3000 

375 750 

750 750 375 

0 0 0 0 

35 

L3 

L2 

L1 

N 

Phase Order Code 

L1, L2, L3, N, (PE+Housing) 

L1, L2, L3, N, (+Housing) 

L2, N, (PE+Housing) 

L2, N, (+Housing) 





*Special straight length busbars are manufactured as standard as 1 m., 1,5 m. and 2 m. 

96402 

96400 

96373 

96372 

96406 

96404 

96375 

96374 

E L E K T R İ K



Feeder Box* 


25 

32 

End Feeder Box* 

25 

32 

25 

32 

25 

32 

KAM 0205 BB 

Feeder Box 

KAM 0305 BB 

Feeder Box 


Central Feeder Box* 

KAM 0205 BS 

End Feeder Box 

KAM 0305 BS 



Flexible Elbow 

KAM 0205 BO 

Central Feeder Box 

KAM 0305 BO 



KAM 0205-FD 


KAM 0305-FD 


KAM 0205 
































* With PE Conductor and M25 Gland as standard. 

End Closer is supplied together with the feeder unit. 

Busbars Order Code 

96408 

96409 


96410 

96411 


96412 

96413 


35925 

35924 

108 

108 

75 

160 

160 

565 


200 75 60 

Feeder Box 

M25 

200 60 




M25 

165 

70 

7

8 


Tap Off Plugs 

Tap Off Plugs 


Cable Length Phase Properties 

10 

16 

16 

KAM 10 B 

Tap Off Plugs 

KAM 10 - B Tap Off Plug L1* 



* Plugs with different length cable available upon request. 

KAM 16 - FS Tap Off Plug L1 




KAM 16 - K Tap Off Plug L1 




KAM 16 FS 

KAM 16 K 

66 

1 m. TTR Cable 



74 

- 

- 

- 

- 

- 

- 

- 

105 

68 

L1, N, PE 

L2, N, PE 

L3, N, PE 

L1, N, PE 

L2, N, PE 

L3, N, PE 

L1, L2, L3, N, PE 

L1, N, PE 

L2, N, PE 

L3, N, PE 

L1, L2, L3, N, PE 

With Black Cover 

With Yellow Cover 

With Blue Cover 

Current (A) D e s c r i p t i o n Cable Length Phase Properties 

With 5x20 fuse 

holders. Max 

diameter of feeder 

cable is ø11mm. 

Without Fuses. 

Max diameter 

of feeder cable 

is ø11mm. 

66921 

66920 

66919 

67696 

67695 

67694 

67693 

67700 

67699 

67698 

67697 

48 

40 


Order Code 

22 

Order Code 

40

ELINEKAP 40/63 


Standard Busbars 


Conductors Phase 

40 

63 

KAP 0405 Standard Busbar 








55 

5 

4 

3 

2 

5 

4 

3 

2 

3000 

375 750 

750 750 375 

0 0 0 0 

35 

L1 

L2 

L3 

N 









Order Code 

96418 

96416 

96426 

96427 

96422 

96420 

96424 

96425 


9

10 



Feeder Box* 


40 

63 

End Feeder Box* 

40 

63 

40 

63 

40 

63 

KAP 0405 BB 

Feeder Box 

KAP 0605 BB 

Feeder Box 


Central Feeder Box* 

KAP 0405 BS 


KAP 0605 BS 




KAP 0405 BO 


KAP 0605 BO 



KAP 0405-FD 


KAP 0605-FD 


KAP 0405 
































* With PE Conductor and Special EAE Gland M32 as standard. 


96441 

96443 


96444 

96447 


95878 

95881 


35923 

35922 

108 

108 

75 

160 

160 

565 


200 75 60 

Feeder Box 

M32 

200 60 




M32 

165 

70


Tap Off Plugs 

Tap Off Plugs 


Phase Properties 

16 

16 

Tap Off Plugs 

32 

KAP 16 - FS Tap Off Plug L1 




KAP 16 - K Tap Off Plug L1 




KAP 16 FS 

KAP 16 K 


KAP 32 FS 

113 

66 

113 

L1, N, PE 

L2, N, PE 

L3, N, PE 

L1, L2, L3, N, PE 

L1, N, PE 

L2, N, PE 

L3, N, PE 

L1, L2, L3, N, PE 


Phase Properties 

KAP 32-Empty Tap Off Box* 

KAP 32-Tap Off Box 10x38 fuse holders 

* Tap off box can be fitted with MBC's of different ratings and brands. 

L1, L2, L3, N, PE 

L1, L2, L3, N, PE 

228 

228 

105 

5 x 20 Fuse holders. 

Max diameter of feeder 

cable is ø 11 mm. 

Without Fuses 



10 x 38 Fuse holders 



Order Code 

66928 

66927 

66926 

66929 

66924 

66923 

66922 

66925 

96473 

96470 

125 

48 

92 

40 

Order Code 

90 

53 


11

12 

ELINEKAM/KAP Fixing and IP Accessories 

Fixing and IP Accessories 

D e s c r i p t i o n 

KA - TP Lighting fixture fixing unit 



KA-TPL Fixing unit “L” type 



KAM - KAP Fixing Unit 

1 

Order Code 

98525 

Order Code 

98698 

Order Code 

74031 

80 

37 

95 

ø 7,5 

KA - TP 

ø 9 

40 

30 

KA - TPL 

ø 12 

35 

To Ceiling 

To Floor 

2 3 

To Wall 

E L E K T R İ K

ELINEKAM/KAP Fixing and IP Accessories 

Fixing unit “U” type 

KA - TPU TPU Fixing unit “U” type 

Side Wall Support 

KA-TD Side Wall Support 

Joint Support 




KAM-KAP Mechanical Joint Support 

Order Code 

98699 

Order Code 

96449 

Order Code 

98707 

20 

ø 7,5 

20 

40 

KA - TPU 

115 

55 

ø 7,5 

60 

25 

KA-TD Side Wall Support 

ø 7 

ø 8 

Mechanical Joint Support 

ø 7 

56 

15 

17 


13

14 

ELINEKAM/KAP Certificates 

E L E K T R İ K

ELINEKAM/KAP Declaration 

CE DECLARATION OF CONFORMITY 

Product Group 

Manufacturer 

Standard : 

E-Line KAM-KAP Busbar Energy Distribution System 

EAE Elektrik Asansor End. Insaat San. ve Tic. A.S. 

This is to attest, under our sole responsibility, that the aforementioned products conforms with 

the determined regulations,guidelines and the below standards. 

IEC 60439-1 

IEC 60439-2 

CE - Directive 

2006/95/EC “Low Voltage Directive” 

Type Tests include verification of; 

1- Temperature-rise Limits (8.2.1) 

2- Dielectric Properties (8.2.2) 

3- Short-circuit Strength (8.2.3) 

4- The Effectiveness of The Protective 

Date 

Circuit (8.2.4) 

31.10.2005 

Akcaburgaz Mahallesi, 119. Sokak, 

No:10 34510 Esenyurt-Istanbul 


5- Clearances and Creepage Distances (8.2.5) 

6- Mechanical Operation (8.2.6) 

7- Degree of Protection (8.2.7) 

8- The Resistance of Insulating Materials to 

Abnormal Heat and Fire (8.2.9) 

9- Structural Strength (8.2.10) 

10- Crushing Resistance (8.2.12) 

11- Resistance of Insulating Materials 

to Abnormal Heat (8.2.13) 

12- Resistance to Flame Propagation (8.2.14) 

13- Fire Resistance in Building 

Penetration (8.2.15) 

EAE Elektrik Asansor End. Insaat San. ve Tic. A.S. 

Akcaburgaz Mahallesi, 119. Sokak, No:10 34510 Esenyurt-Istanbul 

Tel: +90 (212) 866 20 00 Fax: +90 (212) 886 24 20 www.eae.com.tr 

EAE Elektrik A.S. 


15

16 

ELINEKAM/KAP Product Overview 

1- 

2- 

25A - 63A PLUG-IN BUSBAR SYSTEMS 

PRODUCT OVERVIEW 

(E-Line KAM / KAP) 

3- The rated insulation voltage of the system shall be 630 V. 

4- On a three meter standard length there shall be four plug-in points. 

5- 

6- There shall be insulator supports at the plug-in points. 

7- The conductors shall be of electrolytic copper and continuously tin plated. 

8- 

9- 


10- IP Protection degree of the busbars shall be 55. 

11- 

12- 

The busbar sytem shall have rated current levels between 25A and 63A and 

shall have copper conductors. 

Plug-in busbar system shall have one of the following conductor number and 

configurations; 

a) 2 conductors : L1 / N / Housing (Earthing) 

b) 3 conductors : L1 / N / PE + Housing (PE conductor and housing are connected) 

c) 4 conductors : L1 / L2 / L3 / N / Housing (Earthing) 

d) 5 conductors : L1 / L2 / L3 / N / PE + Housing (PE conductor and housing are connected) 

Housing shall be used as earth conductor. 

The conductors in the housing shall be continuously insulated and only peeled off 

on the plug-in points to create contact area. 

Each current rating of the busbar system shall have a type test report according to 

IEC 60439/2. The type test reports shall be from an internationally accepted third 

party laboratory. 

Joint of the busbar shall slide into each other; joint contacts shall be silver plated. 

To ensure a safe joint contact there shall be springs on both sides of joint 

contacts. 

The housing of the busbar shall be manufactured of 0,50 mm thick galvanised 

sheet metal. 

Contacts of the tap offs shall be off jawed structure, which touches the conductors 

on both sides. The contacts shall also have springs. 

13- Manufacturing facility of busbar systems shall have ISO 9001 and ISO 14001 certification. 

E L E K T R İ K

E-Line KAM / KAP - EAE Elektrik

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