specifications for approval samsung electronics co., ltd

SPECIFICATIONS FOR APPROVAL
To Our Valued Customer:
SAMSUNG ELECTRONICS CO., LTD
Mobile Communication Division
Customer Part No.
Xmultiple Part No. XRJH-01B-P-D51-58S
Product Description RJ45, w/LED, 10/100Mbps Magnetics,
8P8C,Shielded,Thru Hole,Right Angle
Quantity 50 pcs
Documents Included 1. Specification Drawing
2. Test Reports
3. Materials Specification
4. LED Spec
5. SGS Report
APPROVED BY
DATE
MANUFACTURER
SIGNATURE
XMULTIPLE Technologies, Inc
CUSTOMER
SIGNATURE
ASIA: 4F, No. 347. Yang Guang St., Neihu, Taipei 11475, Taiwan
886-2-2658-2298 FAX: 886-2-2627-8659
USA: 1420 Los Angeles Ave., Suite G, Simi Valley, CA 93065
(805) 579-1100 FAX: (805) 579-7800
http://www.xmultiple.com

1. SCOPE
1.1. CONTENT
This specification document defines requirements for Xmultiple XRJH Series of RJ45
Modular Jack integrated with LAN Magnetic. The specification specified herein defines
the testing of performance, quality and reliability of the XRJH series with LAN
Magnetic.
1.2. QUALIFICATION
When tests are performed on the subject product line, all inspections shall be
performed using the applicable inspection plan and product drawing.
2. APPLICABLE DOCUMENTS
The specification, standards, and procedures described herein form a part of this
document to the extent specified herein. If there is any conflict between the
requirements of this specification and the product drawing, the product drawing shall
take precedence. If there is any conflict between the requirements of this specification
and the referenced documents, this specification shall take precedence.
2.1. SPECIFICATIONS
XMULTIPLE Documents
A.XPS-4489 Test specifications
B.XTR-4489 Test report.
Federal
QQ-B-626 Brass; bar, plate, rod, strip, flat wire and special shaped sections
QQ-B-750 Bronze, phosphor; bar, plate, rod, sheet, strip, flat, wire, and structural
and Special shaped sections
QQ-N-290 Plating, nickel (electrodeposited)
Military
MIL-STD-105E Sampling procedures for inspection by attributes
MIL-STD-1344A Test methods for electrical connectors
MIL-C-39012C General specification for connectors, coaxial, radio frequency
MIL-G-45204 Gold plating (electrodeposited)
Underwriters Laboratories, Inc.
UL-std-94 Tests for flammability of plastic material for parts in devices and
appliances.
Others
FCC Rules for Registration of Telephone Equipment Part 68, Subpart F, connectors.

3. REQUIREMENTS
3.1. DESIGN AND CONSTRUCTION
Product shall be of the design, construction and physical dimensions specified on the
applicable product drawing.
3.2. MATERIALS
A. Housing: High Temp. Thermoplastic PBT UL94V-0, Black Color.
B. Contacts: T=0.35mm Thick Phosphor-Bronze Plated With 15u” Gold In Contact
Area.
C. Solder pins: T= 0.4mm Thick Brass Plated with Tin in Solder Area
D. Shield: T= 0.2mm SUS303 3/4H with Tin on Termination End
3.3. RATINGS
1. Relative Humidity: 70%±10%RH
2. Operating Temperature: 0°C To 70°C
3. Storage Temperature: -40°C To 85°C
3.4. PERFORMANCE AND TEST DESCRIPTION
The product is designed to meet the electrical, mechanical and environmental
performance requirements specified in the product drawing. Cavity Conforms to FCC
Rules and Regulations Part 68, Subpart F.
3.5 TEST REQUIREMENTS AND PROCEDURES SUMMARY
3.5.1. Appearance
N o ITEM TEST METHOD SPECIFICATION
1 Appearance
Visual, dimensional and
functional per applicable Quality
inspection plan
Applies to the
drawing (PDF)
3.5.2. Electrical
N o ITEM TEST METHOD SPECIFICATION
1 Inductance At 100KHz/0.1V, 8 mA DC BIAS. 350 µH (Min.)
2 DCR Test PIN: (J1-J2) (J3-J6) 1.2 OHMS (Max.)
3 Hi-Pot test
PIN(P1,P2,P3) To PIN(J1,J2)
PIN(P6,P7,P8) To PIN(J3,J6)
1,500VAC for 60
seconds
4 Insertion Loss At 0.3 MHZ to 100 MHz -1.0 dB (Max.)
5 Return Loss
1MHz to 30 MHz
30 MHz to 60 MHz
60 to 80 MHz
-20 dB (Min.)
-15 dB (Min.)
-10 dB (Min.)
6 Cross Talk 1 MHz to 100 MHz -30 dB (Min.)
7 CCMR 1 MHz to 100 MHz -30 dB (Min.)

3.5.3. Mechanical
N o ITEM TEST METHOD SPECIFICATION
1
Insertion force
(Mating)
Mating with the modular plug. 2.2 Kgf Max.
2
Withdrawal
force(Un-Mating)
Un-mating with the modular plug 2.2 Kgf Max.
3
Retention strength
force
Between the Jack & Plug 7.5 Kgf Min.
4 Durability
5
Vibration
6 Solderability
After 500 cycles life test. At the rate of 20~30 cycles
Per minute. (Mating and Un-mating)
Appearance Visual Control
No evidence of
damage
Inductance Ref to 3.5.2 (1) 350 µH (Min.)
DCR Test Ref to 3.5.2 (2) 1.2 OHMS (Max.)
Hi-Pot Test Ref to 3.5.2 (3)
1,500 VAC for 60
seconds
Insertion Loss Ref to 3.5.2 (4) -1.0 dB (Max.)
-20 dB (Min.)
Return Loss Ref to 3.5.2 (5) -15 dB (Min.)
-10 dB (Min.)
Cross Talk Ref to 3.5.2 (6) -30 dB (Min.)
CCMR Ref to 3.5.2 (7) -30 dB (Min.)
After follower condition test.
*Amplitude:1.5mm
*Sweep time: 10~55~10Hz in 1 minute.
*Duration: 2hour in each X.Y.Z axes.
*Measure it after putting it at normal temperature (in
the air) for 2 hours
Appearance Visual Control
No evidence of
damage
Inductance Ref to 3.5.2 (1) 350 µH (Min.)
DCR Test Ref to 3.5.2 (2) 1.2 OHMS (Max.)
Hi-Pot Test Ref to 3.5.2 (3)
1,500 VAC for 60
seconds
Insertion Loss Ref to 3.5.2 (4) -1.0 dB (Max.)
Return Loss Ref to 3.5.2 (5)
-20 dB (Min.)
-15 dB (Min.)
-10 dB (Min.)
Cross Talk Ref to 3.5.2 (6) -30 dB (Min.)
CCMR Ref to 3.5.2 (7) -30 dB (Min.)
*Solder time:5±0.5 SEC
*Solder Temperate: 235℃±5℃
More than 90%
solder

4. QUALITY ASSURANCE PROVISIONS
4.1. SAMPLE SELECTION
Modular jack test samples shall be selected at random from current production lots.
They shall be prepared for testing in accordance with current application specifications
and instruction sheets.
4.2. ACCEPTANCE
Acceptance is based on verification that the product meets the requirements of the
product drawing. Failures attributed to equipment, test setup, or operator deficiencies
shall not disqualify the product. When product failure occurs, corrective action shall be
taken and samples resubmitted for qualification. Testing to confirm corrective action is
required before resubmitted.
4.3 QUALITY CONFORMANCE INSPECTION
The applicable XMULTIPLE quality inspection plan will specify the sampling quality level
to be used.
Dimensional and functional requirements shall be in accordance with the applicable
product drawing and this specification.
Requirements:
No evidence of physical damaged.
Figure 2

TEST REPORT
ITEM RJ45 JACK, Latch Up, Integrated with 10/100
Base-T LAN Magnetic built in
TEST DATE Dec.08.2006
PART NO XRJH-01B-P-D51-58S TEST Qty 5 PCS
1. ELECTRICAL, MECHANICAL, PHYSICAL
No Test Description SPEC.
1 2
DATA
3 4 5
RESULT
1 Inductance 350 µH (Min.) 572 560 519 517 523 PASS
2 DCR Test 1.2 OHMS (Max.) 0.770 0.747 0.803 0.761 0.814 PASS
3 Hi-Pot Test 1,500 VAC for 60 seconds OK OK OK OK OK PASS
4 Insertion Loss -1.0 dB (Max.) -0.68 -0.69 -0.79 -0.76 -0.78 PASS
5 Return Loss -20 dB (Min.) -25.9 -26.2 -25.7 -25.2 -25.8 PASS
-15 dB (Min.) -18.7 -19.1 -20.5 -20.1 -19.5 PASS
-10 dB (Min.) -16.9 -16.0 -16.5 -15.9 -16.4 PASS
6 Cross Talk -30 dB (Min.) -42.6 -43.2 -40.4 -40.7 -42.3 PASS
7 CCMR -30 dB (Min.) -38.1 -36.8 -38.9 -38.3 -37.7 PASS
8 Insertion force 2.2 Kgf Max. 1.78 1.89 1.76 1.68 1.85 PASS
9 Withdrawal force 2.2 Kgf Max. 1.78 1.89 1.76 1.68 1.85 PASS
10 Retention strength
force
7.5 Kgf Min. 8.18 8.29 8.13 8.28 8.19 PASS
11 Durability Appearance No evidence of
damage
OK OK OK OK OK PASS
Inductance 350 µH (Min.) 572 560 519 517 523 PASS
DCR Test 1.2 OHMS
(Max.)
0.770 0.747 0.803 0.761 0.814 PASS
Hi-Pot Test 1,500VAC for
60 seconds
OK OK OK OK OK PASS
Insertion Loss -1.0 dB (Max.) -0.68 -0.69 -0.79 -0.76 -0.78 PASS
Return Loss -20 dB (Min.) -25.9 -26.2 -25.7 -25.2 -25.8 PASS
-15 dB (Min.) -18.7 -19.1 -20.5 -20.1 -19.5 PASS
-10 dB (Min.) -16.9 -16.0 -16.5 -15.9 -16.4 PASS
Cross Talk
-30 dB (Min.) -42.6 -43.2 -40.4 -40.7 -42.3 PASS
12 Vibration
CCMR -30 dB (Min.) -38.1 -36.8 -38.9 -38.3 -37.7 PASS
Appearance No evidence of
damage
OK OK OK OK OK PASS
Inductance 350 µH (Min.) 572 560 519 517 523 PASS
DCR Test 1.2 OHMS
(Max.)
0.770 0.747 0.803 0.761 0.814 PASS
Hi-Pot Test 1,500VAC for
60 seconds
OK OK OK OK OK PASS
Insertion Loss -1.0 dB (Max.) -0.68 -0.69 -0.79 -0.76 -0.78 PASS
Return Loss -20 dB (Min.)
-15 dB (Min.)
-10 dB (Min.)
-25.9
-18.7
-16.9
-26.2
-19.1
-16.0
-25.7
-20.5
-16.5
-25.2
-20.1
-15.9
-25.8
-19.5
-16.4
PASS
PASS
PASS
Cross Talk -30 dB (Min.) -42.6 -43.2 -40.4 -40.7 -42.3 PASS
13 Solderability More than 90% solder OK OK OK OK OK PASS

2. APPEARANCE, MATERIAL, PLATING
No Test Description
SPEC 1 2
DATA
3 4 5
RESULT
1 Resin PBT (UL 94V-0) OK OK OK OK OK PASS
2 Contact Phosphor-Bronze/Au Plated OK OK OK OK OK PASS
3 EMI Shield SUS303 3/4H 0.20mm OK OK OK OK OK PASS
Dimension Test Report
No. Dimension
1 2
DATA
3 4 5
RESULT
1 16.20±0.20 16.23 16.20 16.22 16.20 16.20 PASS
2 1.27±0.20 1.26 1.27 1.25 1.26 1.26 PASS
3 12.70±0.20 12.72 12.70 12.71 12.72 12.72 PASS
4 25.40±0.20 25.28 25.23 25.25 25.22 25.22 PASS
5 12.80±0.20 12.89 12.85 12.87 12.90 12.90 PASS
6 12.75±0.20 12.72 12.70 12.71 12.76 12.75 PASS
7 1.30±0.20 1.30 1.28 1.30 1.30 1.31 PASS
8 10.80±0.20 10.75 10.76 10.75 10.75 10.75 PASS
9 3.05±0.20 3.11 3.08 3.08 3.11 3.10 PASS
10 6.35±0.20 6.30 6.41 6.41 6.39 6.37 PASS
11 8.89±0.20 8.84 8.90 8.85 8.90 8.90 PASS
12 13.63±0.20 13.75 13.80 13.75 13.69 13.79 PASS
13 12.70±0.20 12.73 12.70 12.71 12.70 12.70 PASS
14 3.40±0.20 3.34 3.35 3.36 3.34 3.54 PASS
15 3.20±0.20 3.23 3.21 3.20 3.23 3.24 PASS
16 1.75±0.20 1.71 1.70 1.71 1.70 1.70 PASS
17 2.15±0.20 2.17 2.15 2.16 2.17 2.16 PASS
18 3.30±0.20 3.29 3.30 3.27 3.27 3.30 PASS
19 1.00±0.20 0.95 0.97 0.98 0.95 0.95 PASS
20 3.35±0.20 3.55 3.55 3.55 3.55 3.55 PASS

XMULTIPLE Asia Xmultiple USA
ASIA: 4F, No. 347. Yang Guang St., Neihu, 1420 Los Angeles Ave. #G
Taipei 11475, Taiwan Simi Valley, CA93065
Tel: +886-2-2658-2298 Tel: 1-805-5791100
FAX: +886-2-2627-8659 Fax: 1-805-5797800
http://www.xmultiple.com