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Dynamic CWK 400 D•CWK 500 D Machining Centers

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<strong>CWK</strong> Series<br />

<strong>Dynamic</strong><br />

<strong>CWK</strong> <strong>400</strong> D •<strong>CWK</strong> <strong>500</strong> D<br />

<strong>Machining</strong> <strong>Centers</strong>


2<br />

Progress –<br />

geared to the customer<br />

The horizontal machining centers <strong>CWK</strong> <strong>400</strong> D and <strong>CWK</strong> <strong>500</strong> D<br />

<strong>Dynamic</strong> are tailor-made to meet the demands of our customers:<br />

Even faster, even more reliable, even more exact and even more<br />

efficient. We have reduced the downtimes of the machining centers<br />

of the <strong>Dynamic</strong> series significantly for a broad range of applications<br />

for the automotive industry and in general machine building.<br />

Motor spindles and speed ranges between 15,000 rpm and 24,000 rpm<br />

provide optimum conditions for light-metal machining, without limiting<br />

the high static and dynamic stability for cast and steel machining. The<br />

machining centers of the <strong>CWK</strong> <strong>400</strong> D <strong>Dynamic</strong> series return commanding<br />

figures: Rapid traverse rates up to 100 m/min and accelerations up<br />

to 15 m/s 2 . With 82 m/min and 10 m/s 2 , the <strong>CWK</strong> <strong>500</strong> <strong>Dynamic</strong> series is<br />

no less impressive. Innovative ideas have also been implemented in the<br />

tool handling. In addition to its sophisticated tower magazines with up to<br />

240 tools, StarragHeckert has developed a new chain magazine with 60 or<br />

80 magazine locations and parallel tool orientation between magazine<br />

and main spindle. Here, too, dynamics are also here the order of the day:<br />

The follow-on tool is loaded within 1.5 s, and the chip-to-chip time has<br />

been reduced to 3.5 s ... 4 s.<br />

For all the technical progress, the ecological aspects are not neglected.<br />

The inclined-bed design and minimal quantity lubrication provide<br />

optimum conditions for dry machining. Flexible for all machining tasks,<br />

highly precise in use and economical in its results!


3<br />

<strong>CWK</strong> Series


A final product is only as good<br />

as the quality of its components.This<br />

fact is evidenced by<br />

the machining centers of the<br />

<strong>Dynamic</strong> series from Starrag-<br />

Heckert. All subassemblies<br />

comply with extremely high<br />

standards in technology and<br />

availability.<br />

1 Foundation-free erection<br />

through compact design with cross-bed<br />

and weight-reduced support frame<br />

2 Reliable and extremely fast<br />

swarf disposal<br />

from the working area thanks to inclinedbed<br />

design, swarf worm and swarf conveyor<br />

as prerequisites for dry machining<br />

3 Maximum positioning accuracy<br />

P ≤ 0.007 mm and Psmax ≤ 0.004 mm<br />

in all linear axes thanks to sectional rail<br />

roller guides<br />

4 Maximum rapid traverse rates<br />

and low control times<br />

thanks to digital a.c. servo drives with<br />

pretensioned ball screw drives<br />

Rapid traverse<br />

82 m/min, acceleration 10 m/s2 4a<br />

(option)<br />

Rapid traverse<br />

100 m/min, acceleration 15 m/s2 4b<br />

(option with <strong>Dynamic</strong> <strong>CWK</strong> <strong>400</strong> D)<br />

5 Powerful main drive<br />

in the variants with motor spindle<br />

– Drive power up to 31 kW, speed range<br />

up to 10,000 rpm, quick-release taper SK 40<br />

as the toolholder<br />

– Drive power 31 kW, speed range up to<br />

15,000 rpm, toolholder HSK-A 63<br />

– Drive power 60 kW, speed range up to<br />

24,000 rpm, toolholder HSK-A 63 or with<br />

hollow-shaft motor<br />

– Drive power up to 37 kW, torque up to<br />

350 Nm, speed range up to 10,000 rpm,<br />

quick-release taper SK 40 as the toolholder<br />

6 <strong>Dynamic</strong> pallet change within 8 or 9 s<br />

through hydraulic rotary changer<br />

4<br />

In every way a bull's eye<br />

7 Easy-to-operate, rotating loadunload<br />

station<br />

with 4 × 90° indexing for workpiece<br />

changing during the machining<br />

8 Multi-side and complete machining<br />

with NC rotary table<br />

for multiple-edge and complete machining<br />

for maximum accuracy requirements<br />

(P ≤ 9", Psmax ≤ 6"), with coupling unit for<br />

hydraulic clamping fixture<br />

7 6 10 4a 4b 11 5 4 9<br />

3 8<br />

12 2 1


9 High-performance process<br />

control and monitoring<br />

Use of the CNC continuous path control<br />

Sinumerik 840 D or, alternatively,<br />

Fanuc 16 i MB and Heidenhain iTNC 530;<br />

comprehensive control and monitoring<br />

systems<br />

10<br />

Innovative tool handling with chain<br />

magazine throughput times between 3.5 s<br />

and 4 s; parallel tool position between<br />

magazine and main spindle, drive via a.c.<br />

servo motor to reduce the loading times for<br />

the follow-on tool and to minimize the<br />

throughput times<br />

Tool handling with tower magazine,<br />

space-saving alternative to the cartridge<br />

magazine for increased tool requirements,<br />

up to 240 magazine locations with lowest<br />

space requirements and tool change parallel<br />

to the machining time<br />

11<br />

Coolant system adapted to the task<br />

in hand<br />

Wet machining with coolant supply via<br />

nozzles or through the spindle center at<br />

delivery rates up to 80 bar or dry machining<br />

with minimal quantity lubrication<br />

12<br />

Low-maintenance grease lubrication<br />

for motor spindle and table subassembly<br />

Extension to production cells and flexible<br />

manufacturing systems with rotary and<br />

linear magazines for the workholding pallets<br />

5<br />

<strong>CWK</strong> Series


StarragHeckert has achieved an<br />

optimum synthesis of economic<br />

factors and ecological aspects.<br />

The <strong>CWK</strong> <strong>400</strong> D and <strong>CWK</strong> <strong>500</strong> D<br />

achieve top grades not only<br />

for cost reduction and quality<br />

improvement, but also in terms<br />

of environment-compatible production.<br />

Compact design with cost savings<br />

The compact design of the <strong>CWK</strong> <strong>400</strong> D and<br />

<strong>CWK</strong> <strong>500</strong> D <strong>Dynamic</strong> machining centers<br />

using a cross-bed that bears all subassemblies<br />

is the prerequisite for the complete<br />

transport, the foundation-free erection and<br />

the immediate plant availability. This helps<br />

save foundation, transport and installation<br />

costs, and production can start earlier.<br />

All main assemblies provide optimum absorbing<br />

properties and feature an extremely low<br />

thermal expansion. This guarantees vibrationfree<br />

machining with high effectiveness.<br />

To provide fast and reliable swarf disposal<br />

from the working area, the machine bed has<br />

been designed as an inclined bed. The<br />

resulting avoidance of heat accumulation<br />

provides ideal conditions for dry machining<br />

Excellent process stability<br />

Optimally dimensioned sectional rail roller<br />

guides in all linear axes ensure optimum<br />

running and positioning characteristics, as<br />

well as continuous accuracy. Incremental,<br />

direct graduation-coded position measuring<br />

systems are encapsulated in aluminum<br />

housings and pressurized, protecting the<br />

measuring systems from swarf, coolant and<br />

contamination. An incremental, distancecoded,<br />

encapsulated angular measuring<br />

system is used for the NC rotary axis.<br />

Extraordinary machine accuracy<br />

In conjunction with the CNC control system,<br />

manufacturing tolerances and temperature<br />

influences can be compensated. The precision<br />

of the subassembly guides provides a<br />

position uncertainty P ≤ 0.007 mm and a<br />

position scattering Psmax ≤ 0.004 mm for all<br />

linear axes or Psmax ≤ 6" for the rotary axis.<br />

Workpiece accuracies in the IT5/IT6 class<br />

are thus realistic.<br />

6<br />

Economy and ecology –<br />

optimally linked<br />

Production without harm to the<br />

environment<br />

The technical concept of the <strong>CWK</strong> <strong>400</strong> D<br />

and <strong>CWK</strong> <strong>500</strong> D <strong>Dynamic</strong> machining centers<br />

has consistently implemented the relevant<br />

ecological requirements.The oil-loss lubrication<br />

is now a thing of the past. The maintenance<br />

work required is reduced to a minimum thanks<br />

to grease lubrication for the main spindle<br />

and for the table subassembly, alongside<br />

central lubrication for the ballscrews and for<br />

the sectional rail guides.<br />

Absolute sealing against the shop floor prevents<br />

the ingression of coolant and hydraulic<br />

oil. This has been achieved by a machine<br />

bed bearing and hermetically sealing all<br />

functional subassemblies.


Machine in cross-bed design with<br />

inclined bed<br />

<strong>CWK</strong> <strong>400</strong> D in the variant with fire-protection<br />

kit for machining with cutting oil<br />

The coolant preparation without fleece using<br />

a vacuum slotted screen and return flow filter<br />

for the high-pressure circuit prevent the<br />

extensive disposal of special waste.<br />

Fast and reliable swarf disposal from the working area<br />

to prevent heat accumulation<br />

Matched to the material to be cut, variants<br />

with vacuum rotary filter or gravity filter can be<br />

delivered as options.<br />

A wave shower providing a coolant delivery<br />

rate of 70 l/min, which has been integrated<br />

into the working area, and a flushing gun at<br />

the load-unload station, as well as an emission<br />

extraction system, have been integrated into<br />

the machining centers, last but not least for<br />

reasons of ecology and user-friendliness.<br />

Specially for the machining of magnesium<br />

alloys, the machining centers are equipped<br />

with a fire-protection kit consisting of a fire<br />

extinguishing system, explosion protection<br />

and extraction.<br />

7<br />

<strong>CWK</strong> Series


The total workpiece machining<br />

time is influenced significantly<br />

by the downtimes. A further<br />

reduction of the downtimes was<br />

one of the main tasks addressed<br />

when developing the machining<br />

centers of the <strong>Dynamic</strong> series.<br />

For example, it was possible to<br />

achieve above-average reductions<br />

in the proportional downtime<br />

of the main and feed drives,<br />

as well as of the tool and workpiece<br />

handling.<br />

Powerful main drive<br />

The high-dynamic response of the main<br />

drive is the most important feature of the<br />

<strong>CWK</strong> <strong>400</strong> D and <strong>CWK</strong> <strong>500</strong> D <strong>Dynamic</strong>. The<br />

weight-reduced and grease-lubricated motor<br />

spindle feature speeds up to 15,000 rpm or<br />

24,000 rpm at outputs up to 31 kW.<br />

Even for heavy cutting, StarragHeckert<br />

offers an appropriate solution. A hollowshaft<br />

motor provides outputs of 37 kW at<br />

torques of 350 Nm. The prerequisites for<br />

wet machining are ideal. The coolant can be<br />

supplied either via adjustable external ball<br />

nozzles or through spindle and tool center.<br />

A delivery rate of a maximum of 80 bar<br />

guarantees complete swarf removal on core<br />

drilling. Coolant temperature stabilization and<br />

temperature compensation of the axial spindle<br />

extension have a very positive influence on<br />

the machine accuracy.<br />

The minimal quatity lubrication provides<br />

ideal results for dry machining.<br />

The <strong>CWK</strong> <strong>400</strong> D and <strong>CWK</strong> <strong>500</strong> D <strong>Dynamic</strong> provide<br />

optimum prerequisites for the light-metal machining<br />

of motor parts<br />

Clamping and releasing the tools are carried<br />

out quickly and reliably thanks to the use of a<br />

HSK-A 63 hollow-shaft taper or a SK 40<br />

quick-release taper as the toolholder, with a<br />

hydraulic cylinder and a Belleville spring<br />

washer package. Blowing out of the spindle<br />

taper and of the internal coolant bores of the<br />

tools during the automatic tool change, with<br />

8<br />

Making downtimes reduction<br />

our main task<br />

tool taper flushing as an option, prevent<br />

contamination, ruling out any negative<br />

influence on the machining quality.<br />

<strong>Dynamic</strong> feed drive<br />

Digital a.c. feed drives and pretensioned ball<br />

screw drives ensure short positioning times,<br />

minimum setting times, maximum rapid<br />

traverse rates and a high stability in the<br />

feed drive range. They are the cost-saving<br />

alternative to linear drives and reduce the<br />

downtimes to well below average thanks<br />

to rapid traverse rates ranging between<br />

40 m/min and 100 m/min and accelerations<br />

up to 15 m/s2 .<br />

Optimum working conditions thanks to coolant<br />

supply through spindle center and external nozzles


Fast and safe pallet changer<br />

The pallet change is reliable, easy to operate<br />

and outstandingly fast. The workholding<br />

pallets are loaded/unloaded within 8 ... 9 s<br />

using a hydraulically operated rotary changer.<br />

The workpieces are loaded, reloaded and<br />

unloaded on the load-unload station during<br />

the machining.<br />

Pallet change in ≤ 8 s (<strong>CWK</strong> <strong>400</strong> D) and<br />

≤ 9 s (<strong>CWK</strong> <strong>500</strong> D) using a hydraulic rotary changer<br />

The rotatable variant of the load-unload station<br />

with 4 × 90° indexing in the standard variant<br />

considerably increases the ease of operation.<br />

Complete machining is provided by the NC<br />

rotary table. The pallet changer is designed<br />

to meet outstanding quality requirements,<br />

providing a position uncertainty P ≤ 9" and a<br />

position scattering Psmax ≤ 6". For hydraulic<br />

workpiece clamping devices, the NC rotary<br />

table can be extended optionally with a<br />

coupling device and various pressure stages.<br />

9<br />

<strong>CWK</strong> Series


Having the right tool at the<br />

exact working position automatically<br />

and in next to no time<br />

– this is what distinguishes<br />

state-of-the-art tool magazine<br />

systems. Large storage capacity,<br />

reduced setting-up times,<br />

low space requirements and<br />

straightforward operation are<br />

also in demand. The tool handling<br />

of the <strong>Dynamic</strong> machining<br />

centers meets all these requirements.<br />

Sophisticated chain magazine<br />

The tool handling has been ideally matched<br />

with the machining task. Whether a variant<br />

with chain magazine for 60 or 80 tools or a<br />

tower magazine for 120 or 240 tools – the<br />

chip-to-chip time with increased rapid<br />

traverse rates only amounts to just 3.5 s ... 4 s<br />

for tools 10 kg in weight, 160 mm in diameter<br />

and up to 350 mm or <strong>400</strong> mm in length. The<br />

double-arm gripper is arranged outside the<br />

working area, thus being free from any<br />

influence of coolant and swarf.<br />

The increased peripheral speed of the<br />

chain magazine reduces the loading time of<br />

the follow-on tool to 1.5 s – an aspect of<br />

great advantage in light-metal machining in<br />

particular.<br />

The spindle-parallel arrangement of the tools in the<br />

chain magazine provides throughput times of 3.5 s<br />

10<br />

Highest innovation<br />

in the tool change<br />

Tried and tested tower magazine<br />

Low erection area required<br />

– Maximum tool density at the tool tower,<br />

only 0.25 m2 erection area/tower = 60 tools<br />

Reduced setting-up times<br />

– Manual tool change in the tower<br />

magazine during the machining and<br />

during the automatic tool change process<br />

– Each tool can be changed in its location<br />

– Full occupation of the tower magazine<br />

without leaving free adjacent locations<br />

Reduced tool change times<br />

– Maximum dynamic response when<br />

handling the tool thanks to simultaneous<br />

tool feeder movement and tower rotary<br />

motion<br />

– Traversing velocity of the tool feeder<br />

100 m/min


<strong>Dynamic</strong> tool change between main<br />

spindle and tower magazine<br />

Increased functional safety and safety at<br />

work<br />

– The tools in the tower magazine, which are<br />

arranged in parallel, minimize the movements<br />

during the tool change<br />

– Keyed connection at the tool gripper during<br />

the tool change process<br />

– Fixed location coding to prevent crashes<br />

Optimum work sequences<br />

– Variable tool feeding strategies for the<br />

tower magazines, e.g.:<br />

– acc. to the technological order<br />

– acc. to the assignment of the tools to tower<br />

or toolholder comb<br />

– taking into account the assignment of<br />

replacement tools<br />

– process-related tooling<br />

Ease of operation<br />

– Display of the tool sequence on the screen<br />

to prevent program interruptions<br />

– Saving of the tool data with all operator<br />

actions<br />

– Safe and easy manual tool change<br />

– Safe visual tool cutting edge monitoring<br />

for all tools<br />

– Tool identification with transfer of the tool<br />

data to the 2nd NC operator panel at the<br />

magazine (option)<br />

11<br />

<strong>CWK</strong> Series


Even minimal expenditure for<br />

add-on equipment already provides<br />

great benefits in production.<br />

A combined clamping/<br />

swinging fixture reduces the<br />

number of workpiece clampings,<br />

resulting in reduced unit costs. Sophisticated CNCs<br />

for all requirements<br />

Intelligent CNCs<br />

StarragHeckert also offers a high level of<br />

flexibility in the field of computerized numerical<br />

control systems. In line with the customer's<br />

wishes and the particular manufacturing<br />

task, the machining centers can be equipped<br />

with state-of-the-art CNCs, such as Sinumerik<br />

840 D, Fanuc 16 i MB or Heidenhain<br />

iTNC 530: These CNCs, in conjunction with<br />

an integrated PLC and the digital SIMODRIVE<br />

611 D or ALPHA drives, are designed for<br />

excellent machining accuracy and productivity.<br />

Comprehensive control options, such as spline<br />

interpolation, shaping, milling of cylinder paths,<br />

in conjunction with a handheld unit with electronic<br />

handwheel and a moldmaking package<br />

extend the range of applications and enhance<br />

the ease of operation.<br />

Clearly laid-out main control station<br />

with CNC operator panel front<br />

12<br />

Online<br />

Documentation<br />

Company Information<br />

Excellence in service and diagnostics<br />

Designed to enhance machine availability,<br />

reduce maintenance costs and provide fast<br />

error diagnostics - the HECVIEW modular<br />

service software solution. It represents an<br />

extension to the existing visualization and is<br />

based on existing systems using standard<br />

programs. The virtual machine documentation<br />

comprises six possible modules:<br />

The "Online Documentation" module<br />

● Transport, installation and start-up guides<br />

● Operator's guide<br />

● Programming guide<br />

● Service and maintenance guide<br />

● Spare parts lists<br />

● Vendor subassembly guides<br />

● Components lists<br />

● Electrical circuit diagrams, hydraulic and<br />

pneumatic diagrams<br />

● Assembly drawings<br />

The "Company" module<br />

● Addresses<br />

● Contacts<br />

Service and<br />

Maintenance Functions<br />

Expanded<br />

Diagnosis<br />

eMail and SMS<br />

Functions<br />

The error location is specified<br />

Data Recorder<br />

and Statistics<br />

The module to be tested is displayed<br />

open switchboard<br />

The appropriate location in the circuit diagram is displayed


The "Service & Maintenance Functions"<br />

module<br />

● Maintenance task<br />

● Responsibilities<br />

● Maintenance period<br />

● Required parts/material<br />

● Possibility of acknowledgement,<br />

maintenance record<br />

● Link to the Service & Maintenance guide<br />

The "Expanded Diagnosis" module<br />

● Error numbers with text and description in<br />

the database<br />

● The operator is granted access to the<br />

expanded error diagnosis via the relevant<br />

error number and a designated softkey in<br />

the control system software<br />

● The database is linked with corresponding<br />

circuit diagrams, illustrations, information<br />

and functions<br />

● Typical error sources are visualized<br />

specifying the error location and appropriate<br />

remedies for their rectification<br />

The "eMail and SMS Functions" module<br />

● Free definition of the events triggering an<br />

e-mail or a short message<br />

● Address management with user-defined<br />

assignment of the messages to be sent<br />

The "Data Recorder & Statistics" module<br />

● Long-term recording of machine data to<br />

reveal weak points and permit rapid<br />

counteractions in case of faults<br />

● Saving of errors, operating states, limit<br />

value violations, spindle powers,vibrations<br />

and manual functions carried out<br />

13<br />

<strong>CWK</strong> Series


StarragHeckert possesses the<br />

know-how and the experience<br />

required for the planning and<br />

production of manufacturing<br />

cells and flexible manufacturing<br />

systems for unmanned<br />

operation. The company produced<br />

one of the first flexible<br />

manufacturing systems in the<br />

world already 30 years ago.<br />

Pallet rotary magaziner<br />

Compact in design and thus economical<br />

on space, the rotary magazine possesses<br />

6 magazine locations and 1 load-unload<br />

station. It is driven by an a.c. servo motor.<br />

To facilitate operation, the integrated loadunload<br />

station can be both rotated and<br />

indexed for workpiece setting-up work.<br />

The workholding pallets are loaded quickly<br />

and reliably from the load-unload station into<br />

the rotary magazine following the rotary<br />

changer principle.<br />

The same principle of functioning is used for<br />

loading from the magazine directly into the<br />

working area of the <strong>CWK</strong> <strong>400</strong> D and <strong>CWK</strong><br />

<strong>500</strong> D <strong>Dynamic</strong>. The CNC of the machine<br />

controls the rotary magazine and handles<br />

the pallet management.<br />

Unmanned manufacturing using pallet rotary magazines<br />

Cost-effective and compact-designed<br />

pallet linear magazine<br />

The magazine is a compact transfer unit in<br />

the form of a container. The modules pallet<br />

transfer system, load-unload station for<br />

setting-up work and 10 magazine locations<br />

in 2 tiers for intermediate storing of the<br />

pallets are already installed and adjusted.<br />

Extensive mounting work at the site of<br />

installation is not required. The reduced<br />

installation time and the low space requirements<br />

make this magazine form a costeffective<br />

and space-saving alternative.<br />

14<br />

Flexible manufacturing is expandable<br />

Pallet linear magazine<br />

This storage system is equipped with a larger<br />

number of magazine locations and load-unload<br />

stations. The magazine locations are arranged<br />

in space-saving fashion in any number in 3<br />

tiers. The automatic transfer between load-unload<br />

station, magazine location and machining<br />

center is provided by the pallet transfer trolley.<br />

High traversing rates, and short approach and<br />

braking times of the transfer trolley provide for<br />

fast setting-up times. The independent NC of<br />

the transfer trolley further enhances the ease<br />

of operation and simplifies setting-up. The<br />

cross-feeding device on the trolley ensures<br />

transfer and acceptance of the pallets on both<br />

sides, thus ensuring a high flexibility in the cell<br />

design. The setting-up work at the load-unload<br />

station is performed quickly, safely and under<br />

favourable ergonomic conditions. For clamping,<br />

reclamping and removing the workpieces, for<br />

re-equipping the fixtures, as well as for simple<br />

measuring operations, the load-unload station<br />

can be rotated and features 4 × 90° indexing.<br />

<strong>CWK</strong> <strong>500</strong> D <strong>Dynamic</strong> with compact linear magazine


Direct tool breakage monitoring at the breakage<br />

indicator<br />

Unmanned flexible manufacturing systems<br />

StarragHeckert is also a competent partner<br />

in systems business. The <strong>CWK</strong> <strong>400</strong> D and<br />

the <strong>CWK</strong> <strong>500</strong> D <strong>Dynamic</strong> possess sophisticated<br />

interfaces for automatic workpiece<br />

and information flow, thus providing optimum<br />

prerequisites for extension into flexible<br />

manufacturing systems.<br />

Process-oriented control and monitoring<br />

systems<br />

Comprehensive control and monitoring<br />

systems are offered as prerequisites for<br />

unmanned production and to limit the<br />

extent of control work to be performed<br />

manually. These systems also include tool<br />

life and workpiece count monitoring.<br />

The wear at the tool edges is monitored<br />

through the capacity utilization monitoring<br />

of the main drive. To avoid excessive<br />

speeds, the speed specified for each tool<br />

in the tool list is checked continuously.<br />

The direct tool breakage monitoring is<br />

provided using a breakage indicator with<br />

pneumatic cylinder. A 3D sensing probe<br />

monitors the machining quality and zeros<br />

the workpieces, measures the stock<br />

allowances and performs the cut segmentation<br />

quickly and reliably.<br />

The ARTIS tool and process monitoring<br />

integrated into the control system determines<br />

the wear and breakage on the tool and<br />

monitors the machine drives.<br />

To optimize the tool life and the machining<br />

time through adaptation of the feedrate, it<br />

is advantageous to integrate an ARTIS<br />

adaptive control system.<br />

Add-on equipment to increase the range<br />

of efficiency<br />

The objective of state-of-the-art manufacturing<br />

technology is to machine a workpiece<br />

completely with a minimum number of<br />

clampings.The combined clamping/swinging<br />

fixture is a successful step in this direction.<br />

For example, a complete finishing is achieved<br />

in only one clamping position. The hydraulic<br />

fixture ensures safe and fast clamping of the<br />

workpieces with bearing monitoring and<br />

surface contact check, as well as precise<br />

turning of the workpiece to the desired position.<br />

The elimination of reclamping work and the<br />

resulting errors increases the process reliability,<br />

improves the machining quality and<br />

simplifies setting up.<br />

15<br />

<strong>CWK</strong> Series


Working area<br />

<strong>CWK</strong> <strong>400</strong> D <strong>Dynamic</strong> <strong>CWK</strong> <strong>500</strong> D <strong>Dynamic</strong><br />

a mm <strong>400</strong> × <strong>400</strong> <strong>500</strong> × <strong>500</strong><br />

b (option) mm (<strong>500</strong> × <strong>400</strong>) (630 × <strong>500</strong>)<br />

c mm 700 800<br />

d mm R 740 R 850<br />

e/ longitud. travel mm ± 325 ± 375<br />

f/ vertical travel mm 650 750<br />

g/ cross travel mm 650 700<br />

h mm 385 450<br />

i mm 50 100<br />

j mm 95 with motor spindle 95 with motor spindle<br />

mm (80 with hollow-shaft motor)<br />

k mm 30 80<br />

l mm 150 ± 0,013 200 ± 0,013<br />

m mm 50 100<br />

n mm R 350 R 383<br />

p mm 750 900<br />

q/q 1 mm 700/315 800/380<br />

r mm 30 80<br />

s mm 650 750<br />

Values in brackets = special design<br />

16


Machine sections<br />

1 Working area<br />

2 Pallet change<br />

3 Tool change, chain and<br />

Tower magazine (240 locations)<br />

4 Manual loading station for tools<br />

5 Service door<br />

6 Operator panel of CNC<br />

7 Electrical cabinet<br />

8 Coolant reservoir<br />

9 Swarf conveyor<br />

10 Working area protection<br />

11 Load-unload station<br />

12 Load-unload station safety device<br />

13 Master switch<br />

14 Rotary magazine with 6 pallet locations<br />

E Power supply connection<br />

P Compressed air supply connection<br />

Main operating point<br />

Operating point<br />

Space requirements<br />

<strong>CWK</strong> <strong>400</strong> D and <strong>CWK</strong> <strong>500</strong> D <strong>Dynamic</strong><br />

with chain magazine<br />

F<strong>CWK</strong> <strong>400</strong> D and F<strong>CWK</strong> <strong>500</strong> D <strong>Dynamic</strong><br />

with chain magazine<br />

<strong>CWK</strong> <strong>400</strong> D and <strong>CWK</strong> <strong>500</strong> D <strong>Dynamic</strong><br />

with tower magazine, 240 locations<br />

F<strong>CWK</strong> <strong>400</strong> D and F<strong>CWK</strong> <strong>500</strong> D <strong>Dynamic</strong><br />

with tower magazine, 240 locations<br />

17


18<br />

Technical data<br />

<strong>CWK</strong> <strong>400</strong> D <strong>Dynamic</strong> <strong>CWK</strong> <strong>500</strong> D <strong>Dynamic</strong><br />

NC rotary table<br />

Clamping area/hole pallet DIN 55201 mm <strong>400</strong> × <strong>400</strong> (<strong>500</strong> × <strong>400</strong>) <strong>500</strong> × <strong>500</strong> (630 × <strong>500</strong>)<br />

Input and display resolution deg 0,001 0,001<br />

Max. load kp <strong>400</strong> <strong>500</strong><br />

Max. speed rpm 100 100<br />

Interference range diameter<br />

Automatic pallet change<br />

mm 700 800<br />

Number of changeable pallets 2 2<br />

Max. pallet change time<br />

Distances traversed<br />

s 8 9<br />

Support frame longitudinal travel X mm 650 750<br />

Slide rest vertical travel Y mm 650 750<br />

Table cross travel Z<br />

Workspindle/motor spindle<br />

mm 650 700<br />

Drive power, 100 % c.d.f. kW 19 19<br />

Drive power, 40 % c.d.f. kW 31 31<br />

Torque, 100 % c.d.f. Nm 165 165<br />

Torque, 40 % c.d.f. Nm 200 200<br />

Toolholder HSK-A 63 (SK 40) HSK-A 63 (SK 40)<br />

Speed range rpm 50...15 000 (24 000)* (10 000) 50...15 000 (24 000)* (10 000)<br />

Diameter in the front bearing<br />

Increased drive power/hollow-shaft motor (option)<br />

mm 75 75<br />

Drive power, 100 % c.d.f. kW 24 24<br />

Drive power, 40 % c.d.f. kW 37 37<br />

Torque, 100 % c.d.f. Nm 230 230<br />

Torque, 40 % c.d.f.<br />

Automatic tool change<br />

Chain magazine<br />

Nm 350 350<br />

Magazine locations 60 (80) 60 (80)<br />

Max. tool diameter mm 160 160<br />

Max. tool length mm 350 <strong>400</strong><br />

Max. tool weight kg 10 10<br />

Max. breakdown torque Nm 10 10<br />

Max. throughput time<br />

Tower magazine (option)<br />

s 5 (4/3,5) 6 (4)<br />

Magazine locations<br />

Further data analogously to chain magazine<br />

Traversing rate<br />

120/240 120/240<br />

Feed range, stepless m/min 1...40 (82/100) 1...40 (82)<br />

Rapid traverse rate m/min 40 (82/100) 40 (82)<br />

Acceleration m/s2 Coolant system<br />

Supply through the spindle center<br />

7 (10) (15/15/12) 7 (10)<br />

Delivery rate l/min 30/27/24 30/27/24<br />

Pressure<br />

Supply via nozzles<br />

bar 30/40/50/ (80) 30/40/50/ (80)<br />

Delivery rate l/min 50 50<br />

Pressure bar 2 2<br />

Coolant reservoir<br />

Machine accuracy to VDI - DGO 3441<br />

Linear axes X, Y and Z<br />

l 900 900<br />

Position uncertainty P mm ≤ 0,007 ≤ 0,007<br />

Position variation Psmax<br />

NC rotary table<br />

mm ≤ 0,004 ≤ 0,004<br />

Position uncertainty P sec ≤ 9 ≤ 9<br />

Position variation Psmax sec ≤ 6 ≤ 6<br />

Net weight kg 12 800 15 000<br />

CNC Sinumerik 840 D Sinumerik 840 D<br />

alternatively Fanuc 16 i MB Fanuc 16 i MB<br />

Heidenhain iTNC 530** Heidenhain iTNC 530**<br />

Rotary magazine (option)<br />

Number of magazine locations 6 6<br />

Load-unload station, variant dreh- und 4 × 90° indexierbar dreh- und 4 × 90° indexierbar<br />

Number of pallets in the entire system, max. 8 8<br />

Linear magazine (option)<br />

NC transfer trolley railborne, with cross conveyor and lifting device<br />

Load-unload station rotating and indexing 4 × 90° rotating and indexing 4 × 90°<br />

Magazine locations, design 3 tiers 3 tiers<br />

Number as required as required<br />

Compact-designed linear magazine (option)<br />

NC transfer trolley railborne, with cross conveyor and lifting device<br />

Load-unload station rotating and indexing 4 × 90° rotating and indexing 4 × 90°<br />

Load-unload stations, design 2 tiers 2 tiers<br />

Number 10 10<br />

Number of pallets in the entire system, max. 10 10<br />

* 60kW/66 Nm at 40 % c.d.f.,<br />

** Restrictions only with option<br />

Values in brackets = special design


Customer utility value as a challenge<br />

StarragHeckert – a successful name in the machine tool industry, pursues a clear<br />

goal in all its developments: To offer you, our customer, a machining center which<br />

meets not only the technical requirements of today, but also those of tomorrow.<br />

We can offer you a broad range of single and multi-spindle, three to five-axis<br />

machining centers, especially for the market segments automotive industry, toolmaking<br />

and moldmaking, general machine building, aircraft construction and power<br />

engineering.<br />

Your benefit is efficient machining of your workpieces using ultramodern machine<br />

tools. Complete solutions from a single source – that is our challenge!<br />

19<br />

<strong>CWK</strong> Series


Printed in Germany · 04/04 · 007/V · Subject to change without prior notice · All indications made in this brochure are deemed to be contractually guaranteed if they are confirmed by us expressively and separately in writing.<br />

StarragHeckert Technology GmbH<br />

Otto-Schmerbach-Strasse 15/17<br />

D-09117 Chemnitz<br />

Phone +49 371 836-2300<br />

Fax +49 371 836-2398<br />

marketing@de.starragheckert.com<br />

www.starragheckert.com

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