Dynamic CWK 400 D•CWK 500 D Machining Centers
Dynamic CWK 400 D•CWK 500 D Machining Centers
Dynamic CWK 400 D•CWK 500 D Machining Centers
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<strong>CWK</strong> Series<br />
<strong>Dynamic</strong><br />
<strong>CWK</strong> <strong>400</strong> D •<strong>CWK</strong> <strong>500</strong> D<br />
<strong>Machining</strong> <strong>Centers</strong>
2<br />
Progress –<br />
geared to the customer<br />
The horizontal machining centers <strong>CWK</strong> <strong>400</strong> D and <strong>CWK</strong> <strong>500</strong> D<br />
<strong>Dynamic</strong> are tailor-made to meet the demands of our customers:<br />
Even faster, even more reliable, even more exact and even more<br />
efficient. We have reduced the downtimes of the machining centers<br />
of the <strong>Dynamic</strong> series significantly for a broad range of applications<br />
for the automotive industry and in general machine building.<br />
Motor spindles and speed ranges between 15,000 rpm and 24,000 rpm<br />
provide optimum conditions for light-metal machining, without limiting<br />
the high static and dynamic stability for cast and steel machining. The<br />
machining centers of the <strong>CWK</strong> <strong>400</strong> D <strong>Dynamic</strong> series return commanding<br />
figures: Rapid traverse rates up to 100 m/min and accelerations up<br />
to 15 m/s 2 . With 82 m/min and 10 m/s 2 , the <strong>CWK</strong> <strong>500</strong> <strong>Dynamic</strong> series is<br />
no less impressive. Innovative ideas have also been implemented in the<br />
tool handling. In addition to its sophisticated tower magazines with up to<br />
240 tools, StarragHeckert has developed a new chain magazine with 60 or<br />
80 magazine locations and parallel tool orientation between magazine<br />
and main spindle. Here, too, dynamics are also here the order of the day:<br />
The follow-on tool is loaded within 1.5 s, and the chip-to-chip time has<br />
been reduced to 3.5 s ... 4 s.<br />
For all the technical progress, the ecological aspects are not neglected.<br />
The inclined-bed design and minimal quantity lubrication provide<br />
optimum conditions for dry machining. Flexible for all machining tasks,<br />
highly precise in use and economical in its results!
3<br />
<strong>CWK</strong> Series
A final product is only as good<br />
as the quality of its components.This<br />
fact is evidenced by<br />
the machining centers of the<br />
<strong>Dynamic</strong> series from Starrag-<br />
Heckert. All subassemblies<br />
comply with extremely high<br />
standards in technology and<br />
availability.<br />
1 Foundation-free erection<br />
through compact design with cross-bed<br />
and weight-reduced support frame<br />
2 Reliable and extremely fast<br />
swarf disposal<br />
from the working area thanks to inclinedbed<br />
design, swarf worm and swarf conveyor<br />
as prerequisites for dry machining<br />
3 Maximum positioning accuracy<br />
P ≤ 0.007 mm and Psmax ≤ 0.004 mm<br />
in all linear axes thanks to sectional rail<br />
roller guides<br />
4 Maximum rapid traverse rates<br />
and low control times<br />
thanks to digital a.c. servo drives with<br />
pretensioned ball screw drives<br />
Rapid traverse<br />
82 m/min, acceleration 10 m/s2 4a<br />
(option)<br />
Rapid traverse<br />
100 m/min, acceleration 15 m/s2 4b<br />
(option with <strong>Dynamic</strong> <strong>CWK</strong> <strong>400</strong> D)<br />
5 Powerful main drive<br />
in the variants with motor spindle<br />
– Drive power up to 31 kW, speed range<br />
up to 10,000 rpm, quick-release taper SK 40<br />
as the toolholder<br />
– Drive power 31 kW, speed range up to<br />
15,000 rpm, toolholder HSK-A 63<br />
– Drive power 60 kW, speed range up to<br />
24,000 rpm, toolholder HSK-A 63 or with<br />
hollow-shaft motor<br />
– Drive power up to 37 kW, torque up to<br />
350 Nm, speed range up to 10,000 rpm,<br />
quick-release taper SK 40 as the toolholder<br />
6 <strong>Dynamic</strong> pallet change within 8 or 9 s<br />
through hydraulic rotary changer<br />
4<br />
In every way a bull's eye<br />
7 Easy-to-operate, rotating loadunload<br />
station<br />
with 4 × 90° indexing for workpiece<br />
changing during the machining<br />
8 Multi-side and complete machining<br />
with NC rotary table<br />
for multiple-edge and complete machining<br />
for maximum accuracy requirements<br />
(P ≤ 9", Psmax ≤ 6"), with coupling unit for<br />
hydraulic clamping fixture<br />
7 6 10 4a 4b 11 5 4 9<br />
3 8<br />
12 2 1
9 High-performance process<br />
control and monitoring<br />
Use of the CNC continuous path control<br />
Sinumerik 840 D or, alternatively,<br />
Fanuc 16 i MB and Heidenhain iTNC 530;<br />
comprehensive control and monitoring<br />
systems<br />
10<br />
Innovative tool handling with chain<br />
magazine throughput times between 3.5 s<br />
and 4 s; parallel tool position between<br />
magazine and main spindle, drive via a.c.<br />
servo motor to reduce the loading times for<br />
the follow-on tool and to minimize the<br />
throughput times<br />
Tool handling with tower magazine,<br />
space-saving alternative to the cartridge<br />
magazine for increased tool requirements,<br />
up to 240 magazine locations with lowest<br />
space requirements and tool change parallel<br />
to the machining time<br />
11<br />
Coolant system adapted to the task<br />
in hand<br />
Wet machining with coolant supply via<br />
nozzles or through the spindle center at<br />
delivery rates up to 80 bar or dry machining<br />
with minimal quantity lubrication<br />
12<br />
Low-maintenance grease lubrication<br />
for motor spindle and table subassembly<br />
Extension to production cells and flexible<br />
manufacturing systems with rotary and<br />
linear magazines for the workholding pallets<br />
5<br />
<strong>CWK</strong> Series
StarragHeckert has achieved an<br />
optimum synthesis of economic<br />
factors and ecological aspects.<br />
The <strong>CWK</strong> <strong>400</strong> D and <strong>CWK</strong> <strong>500</strong> D<br />
achieve top grades not only<br />
for cost reduction and quality<br />
improvement, but also in terms<br />
of environment-compatible production.<br />
Compact design with cost savings<br />
The compact design of the <strong>CWK</strong> <strong>400</strong> D and<br />
<strong>CWK</strong> <strong>500</strong> D <strong>Dynamic</strong> machining centers<br />
using a cross-bed that bears all subassemblies<br />
is the prerequisite for the complete<br />
transport, the foundation-free erection and<br />
the immediate plant availability. This helps<br />
save foundation, transport and installation<br />
costs, and production can start earlier.<br />
All main assemblies provide optimum absorbing<br />
properties and feature an extremely low<br />
thermal expansion. This guarantees vibrationfree<br />
machining with high effectiveness.<br />
To provide fast and reliable swarf disposal<br />
from the working area, the machine bed has<br />
been designed as an inclined bed. The<br />
resulting avoidance of heat accumulation<br />
provides ideal conditions for dry machining<br />
Excellent process stability<br />
Optimally dimensioned sectional rail roller<br />
guides in all linear axes ensure optimum<br />
running and positioning characteristics, as<br />
well as continuous accuracy. Incremental,<br />
direct graduation-coded position measuring<br />
systems are encapsulated in aluminum<br />
housings and pressurized, protecting the<br />
measuring systems from swarf, coolant and<br />
contamination. An incremental, distancecoded,<br />
encapsulated angular measuring<br />
system is used for the NC rotary axis.<br />
Extraordinary machine accuracy<br />
In conjunction with the CNC control system,<br />
manufacturing tolerances and temperature<br />
influences can be compensated. The precision<br />
of the subassembly guides provides a<br />
position uncertainty P ≤ 0.007 mm and a<br />
position scattering Psmax ≤ 0.004 mm for all<br />
linear axes or Psmax ≤ 6" for the rotary axis.<br />
Workpiece accuracies in the IT5/IT6 class<br />
are thus realistic.<br />
6<br />
Economy and ecology –<br />
optimally linked<br />
Production without harm to the<br />
environment<br />
The technical concept of the <strong>CWK</strong> <strong>400</strong> D<br />
and <strong>CWK</strong> <strong>500</strong> D <strong>Dynamic</strong> machining centers<br />
has consistently implemented the relevant<br />
ecological requirements.The oil-loss lubrication<br />
is now a thing of the past. The maintenance<br />
work required is reduced to a minimum thanks<br />
to grease lubrication for the main spindle<br />
and for the table subassembly, alongside<br />
central lubrication for the ballscrews and for<br />
the sectional rail guides.<br />
Absolute sealing against the shop floor prevents<br />
the ingression of coolant and hydraulic<br />
oil. This has been achieved by a machine<br />
bed bearing and hermetically sealing all<br />
functional subassemblies.
Machine in cross-bed design with<br />
inclined bed<br />
<strong>CWK</strong> <strong>400</strong> D in the variant with fire-protection<br />
kit for machining with cutting oil<br />
The coolant preparation without fleece using<br />
a vacuum slotted screen and return flow filter<br />
for the high-pressure circuit prevent the<br />
extensive disposal of special waste.<br />
Fast and reliable swarf disposal from the working area<br />
to prevent heat accumulation<br />
Matched to the material to be cut, variants<br />
with vacuum rotary filter or gravity filter can be<br />
delivered as options.<br />
A wave shower providing a coolant delivery<br />
rate of 70 l/min, which has been integrated<br />
into the working area, and a flushing gun at<br />
the load-unload station, as well as an emission<br />
extraction system, have been integrated into<br />
the machining centers, last but not least for<br />
reasons of ecology and user-friendliness.<br />
Specially for the machining of magnesium<br />
alloys, the machining centers are equipped<br />
with a fire-protection kit consisting of a fire<br />
extinguishing system, explosion protection<br />
and extraction.<br />
7<br />
<strong>CWK</strong> Series
The total workpiece machining<br />
time is influenced significantly<br />
by the downtimes. A further<br />
reduction of the downtimes was<br />
one of the main tasks addressed<br />
when developing the machining<br />
centers of the <strong>Dynamic</strong> series.<br />
For example, it was possible to<br />
achieve above-average reductions<br />
in the proportional downtime<br />
of the main and feed drives,<br />
as well as of the tool and workpiece<br />
handling.<br />
Powerful main drive<br />
The high-dynamic response of the main<br />
drive is the most important feature of the<br />
<strong>CWK</strong> <strong>400</strong> D and <strong>CWK</strong> <strong>500</strong> D <strong>Dynamic</strong>. The<br />
weight-reduced and grease-lubricated motor<br />
spindle feature speeds up to 15,000 rpm or<br />
24,000 rpm at outputs up to 31 kW.<br />
Even for heavy cutting, StarragHeckert<br />
offers an appropriate solution. A hollowshaft<br />
motor provides outputs of 37 kW at<br />
torques of 350 Nm. The prerequisites for<br />
wet machining are ideal. The coolant can be<br />
supplied either via adjustable external ball<br />
nozzles or through spindle and tool center.<br />
A delivery rate of a maximum of 80 bar<br />
guarantees complete swarf removal on core<br />
drilling. Coolant temperature stabilization and<br />
temperature compensation of the axial spindle<br />
extension have a very positive influence on<br />
the machine accuracy.<br />
The minimal quatity lubrication provides<br />
ideal results for dry machining.<br />
The <strong>CWK</strong> <strong>400</strong> D and <strong>CWK</strong> <strong>500</strong> D <strong>Dynamic</strong> provide<br />
optimum prerequisites for the light-metal machining<br />
of motor parts<br />
Clamping and releasing the tools are carried<br />
out quickly and reliably thanks to the use of a<br />
HSK-A 63 hollow-shaft taper or a SK 40<br />
quick-release taper as the toolholder, with a<br />
hydraulic cylinder and a Belleville spring<br />
washer package. Blowing out of the spindle<br />
taper and of the internal coolant bores of the<br />
tools during the automatic tool change, with<br />
8<br />
Making downtimes reduction<br />
our main task<br />
tool taper flushing as an option, prevent<br />
contamination, ruling out any negative<br />
influence on the machining quality.<br />
<strong>Dynamic</strong> feed drive<br />
Digital a.c. feed drives and pretensioned ball<br />
screw drives ensure short positioning times,<br />
minimum setting times, maximum rapid<br />
traverse rates and a high stability in the<br />
feed drive range. They are the cost-saving<br />
alternative to linear drives and reduce the<br />
downtimes to well below average thanks<br />
to rapid traverse rates ranging between<br />
40 m/min and 100 m/min and accelerations<br />
up to 15 m/s2 .<br />
Optimum working conditions thanks to coolant<br />
supply through spindle center and external nozzles
Fast and safe pallet changer<br />
The pallet change is reliable, easy to operate<br />
and outstandingly fast. The workholding<br />
pallets are loaded/unloaded within 8 ... 9 s<br />
using a hydraulically operated rotary changer.<br />
The workpieces are loaded, reloaded and<br />
unloaded on the load-unload station during<br />
the machining.<br />
Pallet change in ≤ 8 s (<strong>CWK</strong> <strong>400</strong> D) and<br />
≤ 9 s (<strong>CWK</strong> <strong>500</strong> D) using a hydraulic rotary changer<br />
The rotatable variant of the load-unload station<br />
with 4 × 90° indexing in the standard variant<br />
considerably increases the ease of operation.<br />
Complete machining is provided by the NC<br />
rotary table. The pallet changer is designed<br />
to meet outstanding quality requirements,<br />
providing a position uncertainty P ≤ 9" and a<br />
position scattering Psmax ≤ 6". For hydraulic<br />
workpiece clamping devices, the NC rotary<br />
table can be extended optionally with a<br />
coupling device and various pressure stages.<br />
9<br />
<strong>CWK</strong> Series
Having the right tool at the<br />
exact working position automatically<br />
and in next to no time<br />
– this is what distinguishes<br />
state-of-the-art tool magazine<br />
systems. Large storage capacity,<br />
reduced setting-up times,<br />
low space requirements and<br />
straightforward operation are<br />
also in demand. The tool handling<br />
of the <strong>Dynamic</strong> machining<br />
centers meets all these requirements.<br />
Sophisticated chain magazine<br />
The tool handling has been ideally matched<br />
with the machining task. Whether a variant<br />
with chain magazine for 60 or 80 tools or a<br />
tower magazine for 120 or 240 tools – the<br />
chip-to-chip time with increased rapid<br />
traverse rates only amounts to just 3.5 s ... 4 s<br />
for tools 10 kg in weight, 160 mm in diameter<br />
and up to 350 mm or <strong>400</strong> mm in length. The<br />
double-arm gripper is arranged outside the<br />
working area, thus being free from any<br />
influence of coolant and swarf.<br />
The increased peripheral speed of the<br />
chain magazine reduces the loading time of<br />
the follow-on tool to 1.5 s – an aspect of<br />
great advantage in light-metal machining in<br />
particular.<br />
The spindle-parallel arrangement of the tools in the<br />
chain magazine provides throughput times of 3.5 s<br />
10<br />
Highest innovation<br />
in the tool change<br />
Tried and tested tower magazine<br />
Low erection area required<br />
– Maximum tool density at the tool tower,<br />
only 0.25 m2 erection area/tower = 60 tools<br />
Reduced setting-up times<br />
– Manual tool change in the tower<br />
magazine during the machining and<br />
during the automatic tool change process<br />
– Each tool can be changed in its location<br />
– Full occupation of the tower magazine<br />
without leaving free adjacent locations<br />
Reduced tool change times<br />
– Maximum dynamic response when<br />
handling the tool thanks to simultaneous<br />
tool feeder movement and tower rotary<br />
motion<br />
– Traversing velocity of the tool feeder<br />
100 m/min
<strong>Dynamic</strong> tool change between main<br />
spindle and tower magazine<br />
Increased functional safety and safety at<br />
work<br />
– The tools in the tower magazine, which are<br />
arranged in parallel, minimize the movements<br />
during the tool change<br />
– Keyed connection at the tool gripper during<br />
the tool change process<br />
– Fixed location coding to prevent crashes<br />
Optimum work sequences<br />
– Variable tool feeding strategies for the<br />
tower magazines, e.g.:<br />
– acc. to the technological order<br />
– acc. to the assignment of the tools to tower<br />
or toolholder comb<br />
– taking into account the assignment of<br />
replacement tools<br />
– process-related tooling<br />
Ease of operation<br />
– Display of the tool sequence on the screen<br />
to prevent program interruptions<br />
– Saving of the tool data with all operator<br />
actions<br />
– Safe and easy manual tool change<br />
– Safe visual tool cutting edge monitoring<br />
for all tools<br />
– Tool identification with transfer of the tool<br />
data to the 2nd NC operator panel at the<br />
magazine (option)<br />
11<br />
<strong>CWK</strong> Series
Even minimal expenditure for<br />
add-on equipment already provides<br />
great benefits in production.<br />
A combined clamping/<br />
swinging fixture reduces the<br />
number of workpiece clampings,<br />
resulting in reduced unit costs. Sophisticated CNCs<br />
for all requirements<br />
Intelligent CNCs<br />
StarragHeckert also offers a high level of<br />
flexibility in the field of computerized numerical<br />
control systems. In line with the customer's<br />
wishes and the particular manufacturing<br />
task, the machining centers can be equipped<br />
with state-of-the-art CNCs, such as Sinumerik<br />
840 D, Fanuc 16 i MB or Heidenhain<br />
iTNC 530: These CNCs, in conjunction with<br />
an integrated PLC and the digital SIMODRIVE<br />
611 D or ALPHA drives, are designed for<br />
excellent machining accuracy and productivity.<br />
Comprehensive control options, such as spline<br />
interpolation, shaping, milling of cylinder paths,<br />
in conjunction with a handheld unit with electronic<br />
handwheel and a moldmaking package<br />
extend the range of applications and enhance<br />
the ease of operation.<br />
Clearly laid-out main control station<br />
with CNC operator panel front<br />
12<br />
Online<br />
Documentation<br />
Company Information<br />
Excellence in service and diagnostics<br />
Designed to enhance machine availability,<br />
reduce maintenance costs and provide fast<br />
error diagnostics - the HECVIEW modular<br />
service software solution. It represents an<br />
extension to the existing visualization and is<br />
based on existing systems using standard<br />
programs. The virtual machine documentation<br />
comprises six possible modules:<br />
The "Online Documentation" module<br />
● Transport, installation and start-up guides<br />
● Operator's guide<br />
● Programming guide<br />
● Service and maintenance guide<br />
● Spare parts lists<br />
● Vendor subassembly guides<br />
● Components lists<br />
● Electrical circuit diagrams, hydraulic and<br />
pneumatic diagrams<br />
● Assembly drawings<br />
The "Company" module<br />
● Addresses<br />
● Contacts<br />
Service and<br />
Maintenance Functions<br />
Expanded<br />
Diagnosis<br />
eMail and SMS<br />
Functions<br />
The error location is specified<br />
Data Recorder<br />
and Statistics<br />
The module to be tested is displayed<br />
open switchboard<br />
The appropriate location in the circuit diagram is displayed
The "Service & Maintenance Functions"<br />
module<br />
● Maintenance task<br />
● Responsibilities<br />
● Maintenance period<br />
● Required parts/material<br />
● Possibility of acknowledgement,<br />
maintenance record<br />
● Link to the Service & Maintenance guide<br />
The "Expanded Diagnosis" module<br />
● Error numbers with text and description in<br />
the database<br />
● The operator is granted access to the<br />
expanded error diagnosis via the relevant<br />
error number and a designated softkey in<br />
the control system software<br />
● The database is linked with corresponding<br />
circuit diagrams, illustrations, information<br />
and functions<br />
● Typical error sources are visualized<br />
specifying the error location and appropriate<br />
remedies for their rectification<br />
The "eMail and SMS Functions" module<br />
● Free definition of the events triggering an<br />
e-mail or a short message<br />
● Address management with user-defined<br />
assignment of the messages to be sent<br />
The "Data Recorder & Statistics" module<br />
● Long-term recording of machine data to<br />
reveal weak points and permit rapid<br />
counteractions in case of faults<br />
● Saving of errors, operating states, limit<br />
value violations, spindle powers,vibrations<br />
and manual functions carried out<br />
13<br />
<strong>CWK</strong> Series
StarragHeckert possesses the<br />
know-how and the experience<br />
required for the planning and<br />
production of manufacturing<br />
cells and flexible manufacturing<br />
systems for unmanned<br />
operation. The company produced<br />
one of the first flexible<br />
manufacturing systems in the<br />
world already 30 years ago.<br />
Pallet rotary magaziner<br />
Compact in design and thus economical<br />
on space, the rotary magazine possesses<br />
6 magazine locations and 1 load-unload<br />
station. It is driven by an a.c. servo motor.<br />
To facilitate operation, the integrated loadunload<br />
station can be both rotated and<br />
indexed for workpiece setting-up work.<br />
The workholding pallets are loaded quickly<br />
and reliably from the load-unload station into<br />
the rotary magazine following the rotary<br />
changer principle.<br />
The same principle of functioning is used for<br />
loading from the magazine directly into the<br />
working area of the <strong>CWK</strong> <strong>400</strong> D and <strong>CWK</strong><br />
<strong>500</strong> D <strong>Dynamic</strong>. The CNC of the machine<br />
controls the rotary magazine and handles<br />
the pallet management.<br />
Unmanned manufacturing using pallet rotary magazines<br />
Cost-effective and compact-designed<br />
pallet linear magazine<br />
The magazine is a compact transfer unit in<br />
the form of a container. The modules pallet<br />
transfer system, load-unload station for<br />
setting-up work and 10 magazine locations<br />
in 2 tiers for intermediate storing of the<br />
pallets are already installed and adjusted.<br />
Extensive mounting work at the site of<br />
installation is not required. The reduced<br />
installation time and the low space requirements<br />
make this magazine form a costeffective<br />
and space-saving alternative.<br />
14<br />
Flexible manufacturing is expandable<br />
Pallet linear magazine<br />
This storage system is equipped with a larger<br />
number of magazine locations and load-unload<br />
stations. The magazine locations are arranged<br />
in space-saving fashion in any number in 3<br />
tiers. The automatic transfer between load-unload<br />
station, magazine location and machining<br />
center is provided by the pallet transfer trolley.<br />
High traversing rates, and short approach and<br />
braking times of the transfer trolley provide for<br />
fast setting-up times. The independent NC of<br />
the transfer trolley further enhances the ease<br />
of operation and simplifies setting-up. The<br />
cross-feeding device on the trolley ensures<br />
transfer and acceptance of the pallets on both<br />
sides, thus ensuring a high flexibility in the cell<br />
design. The setting-up work at the load-unload<br />
station is performed quickly, safely and under<br />
favourable ergonomic conditions. For clamping,<br />
reclamping and removing the workpieces, for<br />
re-equipping the fixtures, as well as for simple<br />
measuring operations, the load-unload station<br />
can be rotated and features 4 × 90° indexing.<br />
<strong>CWK</strong> <strong>500</strong> D <strong>Dynamic</strong> with compact linear magazine
Direct tool breakage monitoring at the breakage<br />
indicator<br />
Unmanned flexible manufacturing systems<br />
StarragHeckert is also a competent partner<br />
in systems business. The <strong>CWK</strong> <strong>400</strong> D and<br />
the <strong>CWK</strong> <strong>500</strong> D <strong>Dynamic</strong> possess sophisticated<br />
interfaces for automatic workpiece<br />
and information flow, thus providing optimum<br />
prerequisites for extension into flexible<br />
manufacturing systems.<br />
Process-oriented control and monitoring<br />
systems<br />
Comprehensive control and monitoring<br />
systems are offered as prerequisites for<br />
unmanned production and to limit the<br />
extent of control work to be performed<br />
manually. These systems also include tool<br />
life and workpiece count monitoring.<br />
The wear at the tool edges is monitored<br />
through the capacity utilization monitoring<br />
of the main drive. To avoid excessive<br />
speeds, the speed specified for each tool<br />
in the tool list is checked continuously.<br />
The direct tool breakage monitoring is<br />
provided using a breakage indicator with<br />
pneumatic cylinder. A 3D sensing probe<br />
monitors the machining quality and zeros<br />
the workpieces, measures the stock<br />
allowances and performs the cut segmentation<br />
quickly and reliably.<br />
The ARTIS tool and process monitoring<br />
integrated into the control system determines<br />
the wear and breakage on the tool and<br />
monitors the machine drives.<br />
To optimize the tool life and the machining<br />
time through adaptation of the feedrate, it<br />
is advantageous to integrate an ARTIS<br />
adaptive control system.<br />
Add-on equipment to increase the range<br />
of efficiency<br />
The objective of state-of-the-art manufacturing<br />
technology is to machine a workpiece<br />
completely with a minimum number of<br />
clampings.The combined clamping/swinging<br />
fixture is a successful step in this direction.<br />
For example, a complete finishing is achieved<br />
in only one clamping position. The hydraulic<br />
fixture ensures safe and fast clamping of the<br />
workpieces with bearing monitoring and<br />
surface contact check, as well as precise<br />
turning of the workpiece to the desired position.<br />
The elimination of reclamping work and the<br />
resulting errors increases the process reliability,<br />
improves the machining quality and<br />
simplifies setting up.<br />
15<br />
<strong>CWK</strong> Series
Working area<br />
<strong>CWK</strong> <strong>400</strong> D <strong>Dynamic</strong> <strong>CWK</strong> <strong>500</strong> D <strong>Dynamic</strong><br />
a mm <strong>400</strong> × <strong>400</strong> <strong>500</strong> × <strong>500</strong><br />
b (option) mm (<strong>500</strong> × <strong>400</strong>) (630 × <strong>500</strong>)<br />
c mm 700 800<br />
d mm R 740 R 850<br />
e/ longitud. travel mm ± 325 ± 375<br />
f/ vertical travel mm 650 750<br />
g/ cross travel mm 650 700<br />
h mm 385 450<br />
i mm 50 100<br />
j mm 95 with motor spindle 95 with motor spindle<br />
mm (80 with hollow-shaft motor)<br />
k mm 30 80<br />
l mm 150 ± 0,013 200 ± 0,013<br />
m mm 50 100<br />
n mm R 350 R 383<br />
p mm 750 900<br />
q/q 1 mm 700/315 800/380<br />
r mm 30 80<br />
s mm 650 750<br />
Values in brackets = special design<br />
16
Machine sections<br />
1 Working area<br />
2 Pallet change<br />
3 Tool change, chain and<br />
Tower magazine (240 locations)<br />
4 Manual loading station for tools<br />
5 Service door<br />
6 Operator panel of CNC<br />
7 Electrical cabinet<br />
8 Coolant reservoir<br />
9 Swarf conveyor<br />
10 Working area protection<br />
11 Load-unload station<br />
12 Load-unload station safety device<br />
13 Master switch<br />
14 Rotary magazine with 6 pallet locations<br />
E Power supply connection<br />
P Compressed air supply connection<br />
Main operating point<br />
Operating point<br />
Space requirements<br />
<strong>CWK</strong> <strong>400</strong> D and <strong>CWK</strong> <strong>500</strong> D <strong>Dynamic</strong><br />
with chain magazine<br />
F<strong>CWK</strong> <strong>400</strong> D and F<strong>CWK</strong> <strong>500</strong> D <strong>Dynamic</strong><br />
with chain magazine<br />
<strong>CWK</strong> <strong>400</strong> D and <strong>CWK</strong> <strong>500</strong> D <strong>Dynamic</strong><br />
with tower magazine, 240 locations<br />
F<strong>CWK</strong> <strong>400</strong> D and F<strong>CWK</strong> <strong>500</strong> D <strong>Dynamic</strong><br />
with tower magazine, 240 locations<br />
17
18<br />
Technical data<br />
<strong>CWK</strong> <strong>400</strong> D <strong>Dynamic</strong> <strong>CWK</strong> <strong>500</strong> D <strong>Dynamic</strong><br />
NC rotary table<br />
Clamping area/hole pallet DIN 55201 mm <strong>400</strong> × <strong>400</strong> (<strong>500</strong> × <strong>400</strong>) <strong>500</strong> × <strong>500</strong> (630 × <strong>500</strong>)<br />
Input and display resolution deg 0,001 0,001<br />
Max. load kp <strong>400</strong> <strong>500</strong><br />
Max. speed rpm 100 100<br />
Interference range diameter<br />
Automatic pallet change<br />
mm 700 800<br />
Number of changeable pallets 2 2<br />
Max. pallet change time<br />
Distances traversed<br />
s 8 9<br />
Support frame longitudinal travel X mm 650 750<br />
Slide rest vertical travel Y mm 650 750<br />
Table cross travel Z<br />
Workspindle/motor spindle<br />
mm 650 700<br />
Drive power, 100 % c.d.f. kW 19 19<br />
Drive power, 40 % c.d.f. kW 31 31<br />
Torque, 100 % c.d.f. Nm 165 165<br />
Torque, 40 % c.d.f. Nm 200 200<br />
Toolholder HSK-A 63 (SK 40) HSK-A 63 (SK 40)<br />
Speed range rpm 50...15 000 (24 000)* (10 000) 50...15 000 (24 000)* (10 000)<br />
Diameter in the front bearing<br />
Increased drive power/hollow-shaft motor (option)<br />
mm 75 75<br />
Drive power, 100 % c.d.f. kW 24 24<br />
Drive power, 40 % c.d.f. kW 37 37<br />
Torque, 100 % c.d.f. Nm 230 230<br />
Torque, 40 % c.d.f.<br />
Automatic tool change<br />
Chain magazine<br />
Nm 350 350<br />
Magazine locations 60 (80) 60 (80)<br />
Max. tool diameter mm 160 160<br />
Max. tool length mm 350 <strong>400</strong><br />
Max. tool weight kg 10 10<br />
Max. breakdown torque Nm 10 10<br />
Max. throughput time<br />
Tower magazine (option)<br />
s 5 (4/3,5) 6 (4)<br />
Magazine locations<br />
Further data analogously to chain magazine<br />
Traversing rate<br />
120/240 120/240<br />
Feed range, stepless m/min 1...40 (82/100) 1...40 (82)<br />
Rapid traverse rate m/min 40 (82/100) 40 (82)<br />
Acceleration m/s2 Coolant system<br />
Supply through the spindle center<br />
7 (10) (15/15/12) 7 (10)<br />
Delivery rate l/min 30/27/24 30/27/24<br />
Pressure<br />
Supply via nozzles<br />
bar 30/40/50/ (80) 30/40/50/ (80)<br />
Delivery rate l/min 50 50<br />
Pressure bar 2 2<br />
Coolant reservoir<br />
Machine accuracy to VDI - DGO 3441<br />
Linear axes X, Y and Z<br />
l 900 900<br />
Position uncertainty P mm ≤ 0,007 ≤ 0,007<br />
Position variation Psmax<br />
NC rotary table<br />
mm ≤ 0,004 ≤ 0,004<br />
Position uncertainty P sec ≤ 9 ≤ 9<br />
Position variation Psmax sec ≤ 6 ≤ 6<br />
Net weight kg 12 800 15 000<br />
CNC Sinumerik 840 D Sinumerik 840 D<br />
alternatively Fanuc 16 i MB Fanuc 16 i MB<br />
Heidenhain iTNC 530** Heidenhain iTNC 530**<br />
Rotary magazine (option)<br />
Number of magazine locations 6 6<br />
Load-unload station, variant dreh- und 4 × 90° indexierbar dreh- und 4 × 90° indexierbar<br />
Number of pallets in the entire system, max. 8 8<br />
Linear magazine (option)<br />
NC transfer trolley railborne, with cross conveyor and lifting device<br />
Load-unload station rotating and indexing 4 × 90° rotating and indexing 4 × 90°<br />
Magazine locations, design 3 tiers 3 tiers<br />
Number as required as required<br />
Compact-designed linear magazine (option)<br />
NC transfer trolley railborne, with cross conveyor and lifting device<br />
Load-unload station rotating and indexing 4 × 90° rotating and indexing 4 × 90°<br />
Load-unload stations, design 2 tiers 2 tiers<br />
Number 10 10<br />
Number of pallets in the entire system, max. 10 10<br />
* 60kW/66 Nm at 40 % c.d.f.,<br />
** Restrictions only with option<br />
Values in brackets = special design
Customer utility value as a challenge<br />
StarragHeckert – a successful name in the machine tool industry, pursues a clear<br />
goal in all its developments: To offer you, our customer, a machining center which<br />
meets not only the technical requirements of today, but also those of tomorrow.<br />
We can offer you a broad range of single and multi-spindle, three to five-axis<br />
machining centers, especially for the market segments automotive industry, toolmaking<br />
and moldmaking, general machine building, aircraft construction and power<br />
engineering.<br />
Your benefit is efficient machining of your workpieces using ultramodern machine<br />
tools. Complete solutions from a single source – that is our challenge!<br />
19<br />
<strong>CWK</strong> Series
Printed in Germany · 04/04 · 007/V · Subject to change without prior notice · All indications made in this brochure are deemed to be contractually guaranteed if they are confirmed by us expressively and separately in writing.<br />
StarragHeckert Technology GmbH<br />
Otto-Schmerbach-Strasse 15/17<br />
D-09117 Chemnitz<br />
Phone +49 371 836-2300<br />
Fax +49 371 836-2398<br />
marketing@de.starragheckert.com<br />
www.starragheckert.com