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HITACHI PARTS INSIGHT - Hitachi Construction Machinery

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<strong>HITACHI</strong> <strong>PARTS</strong> <strong>INSIGHT</strong><br />

<strong>HITACHI</strong> CONSTRUCTION MACHINERY (AUSTRALIA) PTY LTD www.hcma.com.au Winter 2012<br />

GENUINE <strong>HITACHI</strong>, BELL AND JOHN DEERE <strong>PARTS</strong><br />

<strong>HITACHI</strong> REMANUFACTURED<br />

COMPONENTS<br />

RE-POWER, RE-DRIVE AND RE-GEAR FOR LESS<br />

SAVE 15%<br />

SAVE ON GENUINE FILTERS,<br />

OIL AND SERVICE<br />

SEE PAGE 2<br />

BUCKET AND BLADE G.E.T<br />

EXTEND THE LIFE OF<br />

YOUR MACHINE<br />

SEE PAGE 5<br />

PROBE ANALYSIS<br />

SEE WHAT’S GOING<br />

ON INSIDE<br />

SEE PAGE 6


<strong>HITACHI</strong> <strong>PARTS</strong> <strong>INSIGHT</strong> WINTER 2012<br />

<strong>HITACHI</strong> REMAN COMPONENTS<br />

RE-POWER, RE-DRIVE & RE-GEAR WITH <strong>HITACHI</strong> REMANUFACTURED AND SERVICE EXCHANGE COMPONENTS<br />

15% SAVING ON<br />

FILTERS + OIL + SERVICE<br />

Major machinery component replacement can be both<br />

costly and time consuming. Once a component has<br />

reached the end of its life, it is more often than not<br />

discarded—but it doesn’t have to be!<br />

The <strong>Hitachi</strong> Remanufactured Program returns used<br />

components back to new in accordance with the latest<br />

factory specified standards. Stringent processes deliver<br />

quality, near new solutions at approximately 70% of the<br />

price of a new component.<br />

Undertaken in highly specialised accredited workshops,<br />

major <strong>Hitachi</strong> and Bell components are completely<br />

disassembled, thoroughly cleaned, wearing parts<br />

replaced and tested, and updated to the latest factory<br />

specification.<br />

It’s simply a question of economics—why completely<br />

replace a component that still has usable life in its<br />

The <strong>Hitachi</strong> Remanufacturing Program has over<br />

730 components in circulation across:<br />

Hydraulic Pumps<br />

Hydraulic Motors<br />

Track Adjusters<br />

Centre Joints<br />

Engines and Injectors<br />

Turbo Chargers<br />

Water Pumps<br />

major parts. During the repowering process, these<br />

component parts are inspected and quality tested to<br />

ensure they perform like new.<br />

You’ll be thinking green too, as the <strong>Hitachi</strong><br />

Remanufactured Program saves unnecessary waste<br />

going into landfill and makes the most from the current<br />

component.<br />

<strong>Hitachi</strong>, Bell and John Deere Service Exchange<br />

components are rebuilt and repaired using genuine<br />

<strong>Hitachi</strong> parts in the same factory controlled facilities<br />

with quality assured standards available across a<br />

number of product groups.<br />

<strong>Hitachi</strong>, Bell and John Deere Remanufactured and<br />

Service Exchange components feature a six month<br />

standard warranty.<br />

<strong>Hitachi</strong> Genuine Service Exchange components are<br />

available across the following product groups:<br />

Arm cylinders<br />

Boom cylinders<br />

Bucket cylinders<br />

Front idler assemblies<br />

Radiator assemblies<br />

Travel devices<br />

Swing transmissions<br />

Engines<br />

ENSURE MAXIMUM PERFORMANCE OF YOUR MACHINE AND SAVE<br />

DOES YOUR MACHINE NEED<br />

A HEALTH CHECK?<br />

Between August 1 st and October 31 st 2012 you will save 10% off the total list<br />

price of any combination of genuine fuel filters PLUS any genuine <strong>Hitachi</strong>,<br />

John Deere or Castrol Oil.<br />

If you use <strong>Hitachi</strong> genuine service in conjunction with any genuine filter and<br />

oil purchase you will save 15% on the total parts and service price.<br />

Parts and service must be delivered during the promotional period only.<br />

DISCOUNT OFFER AVAILABLE ON THE FOLLOWING COMBINATION:<br />

SAVE<br />

100%<br />

10%<br />

ON FILTERS AND OIL<br />

OR SAVE 15%<br />

WHEN INCLUDED WITH<br />

<strong>PARTS</strong> AND SERVICE<br />

DOUBLE YOUR <strong>HITACHI</strong> REMANUFACTURED AND<br />

SERVICE EXCHANGE WARRANTY<br />

NOW available across all <strong>Hitachi</strong> genuine Remanufactured and Service<br />

Exchange components.<br />

Genuine filters Genuine Oil Genuine service<br />

To increase your warranty on any <strong>Hitachi</strong> Remanufactured or Service<br />

Exchange component from 6 MONTHS TO 12 MONTHS, simply apply<br />

and be accepted for the extended warranty at the time of purchase of<br />

any Remanufactured or Service Exchange component.<br />

Offer valid from 1 st August to 31 st October 2012. Discounts are off recommended List Price. Offer cannot be used in conjunction with any other offer or discount (including Contract and FPA<br />

Customers). Images shown for illustration purposes only.<br />

1<br />

2


<strong>HITACHI</strong> <strong>PARTS</strong> <strong>INSIGHT</strong> WINTER 2012 <strong>HITACHI</strong> <strong>PARTS</strong> <strong>INSIGHT</strong> WINTER 2012<br />

<strong>PARTS</strong> SPECIALS<br />

<strong>HITACHI</strong> CONSTRUCTION MACHINERY AUSTRALIA offers a select range of genuine parts at special prices to suit<br />

mining, construction and forestry equipment. This edition features competitive pricing on select genuine parts and<br />

service. Limited time only!<br />

<strong>HITACHI</strong> EXCAVATORS UP TO 80 TONNE (EX AND ZX SERIES)<br />

BELL ARTICULATED DUMP TRUCKS<br />

<strong>HITACHI</strong> GENUINE OIL<br />

GENUINE FILTERS<br />

SAVE<br />

10%<br />

OFF TOTAL LIST PRICE<br />

For any combination of Genuine<br />

Oil and Genuine filters.<br />

CASTROL OIL<br />

GENUINE FILTERS<br />

SAVE<br />

10%<br />

OFF TOTAL LIST PRICE<br />

For any combination of Genuine<br />

Oil and Genuine filters.<br />

<strong>HITACHI</strong> GENUINE OIL<br />

GENUINE FILTERS<br />

GENUINE SERVICE<br />

SAVE<br />

15%<br />

OFF TOTAL LIST PRICE<br />

For any combination of Genuine<br />

Oil and Genuine filters and labour.<br />

CASTROL OIL<br />

GENUINE FILTERS<br />

GENUINE SERVICE<br />

SAVE<br />

15%<br />

OFF TOTAL LIST PRICE<br />

For any combination of Genuine<br />

Oil and Genuine filters and labour.<br />

<strong>HITACHI</strong> WHEEL LOADERS<br />

JOHN DEERE CONSTRUCTION AND FORESTRY EQUIPMENT<br />

<strong>HITACHI</strong> GENUINE OIL<br />

GENUINE FILTERS<br />

SAVE<br />

10%<br />

OFF TOTAL LIST PRICE<br />

For any combination of Genuine<br />

Oil and Genuine filters.<br />

JOHN DEERE<br />

GENUINE OIL<br />

GENUINE FILTERS<br />

SAVE<br />

10%<br />

OFF TOTAL LIST PRICE<br />

For any combination of Genuine<br />

Oil and Genuine filters.<br />

<strong>HITACHI</strong> GENUINE OIL<br />

GENUINE FILTERS<br />

GENUINE SERVICE<br />

SAVE<br />

15%<br />

OFF TOTAL LIST PRICE<br />

For any combination of Genuine<br />

Oil and Genuine filters and labour.<br />

JOHN DEERE<br />

GENUINE OIL<br />

GENUINE FILTERS<br />

GENUINE SERVICE<br />

SAVE<br />

15%<br />

OFF TOTAL LIST PRICE<br />

For any combination of Genuine<br />

Oil and Genuine filters and labour.<br />

Offer valid from 1 st August to 31 st October 2012. Discounts are off recommended List Price. Offer cannot be used in conjunction with any other offer or discount (including Contract and FPA<br />

Customers). Images shown for illustration purposes only.<br />

Offer valid from 1 st August to 31 st October 2012. Discounts are off recommended List Price. Offer cannot be used in conjunction with any other offer or discount (including Contract and FPA<br />

Customers). Images shown for illustration purposes only.<br />

3 4


<strong>HITACHI</strong> <strong>PARTS</strong> <strong>INSIGHT</strong> WINTER 2012 <strong>HITACHI</strong> <strong>PARTS</strong> <strong>INSIGHT</strong> WINTER 2012<br />

EXTEND THE LIFE OF YOUR MACHINE<br />

THE WINTER 2012 edition provides you with an informative guide to help you gain the maximum life out of your<br />

machine. Any excavator, skid steer loader, wheel loader or motor grader will only ever be as good as the bucket or<br />

moldboard (Grader Blade) and its GET (Ground Engaging Tools)—an often overlooked key determinant of efficiency.<br />

<strong>Construction</strong> and Mining bucket and moldboard GET<br />

condition is the first point of productivity for any machine.<br />

Inspections form a key part of preventative maintenance.<br />

If well maintained, it will lead to increased bucket or<br />

moldboard life— reducing the risk of down time. Due to these<br />

parts being a major expense for machine owners, proper<br />

assessment of change out is critical.<br />

Every bucket and moldboard is comprised of two major<br />

sections that work in harmony to get the job done quickly and<br />

effectively.<br />

Bucket and Moldboard structures<br />

The structural integrity of the bucket or moldboard must be<br />

maintained to ensure maximum life and effectiveness of its<br />

wear parts. Wear or cracking in areas such as side walls, lips<br />

and bottom of the bucket or moldboard must be inspected/<br />

monitored, and repairs carried out to ensure maximum bucket<br />

or moldboard life. In addition, regular inspection of edges,<br />

and preventive maintenance of your bucket or moldboard is<br />

crucial in reducing costly unscheduled downtime.<br />

Ground Engaging Tools (GET)<br />

As the first point of contact for the material you are handling<br />

or working in, GET are designed to absorb the impact and<br />

protect the bucket or moldboard from the abrasiveness of the<br />

materials, they ensure material flows easily and consistently<br />

into the bucket or along the width of the moldboard. GET is<br />

designed to wear, so replacement of these parts before they<br />

no longer protect key structures of the bucket or moldboard<br />

is important. <strong>Hitachi</strong> <strong>Construction</strong> <strong>Machinery</strong> Australia (HCA)<br />

offer a large range of genuine <strong>Hitachi</strong> bucket teeth, tooth<br />

adapters, lip shrouds, side wall shrouds, wear bars and bolt<br />

on sections to suit buckets for both mining and construction<br />

industries. HCA also supply John Deere grader moldboards for<br />

the construction industry.<br />

Every HCA branch can accurately assess the condition of your<br />

bucket and moldboard fitted with <strong>Hitachi</strong> or John Deere GET<br />

and provide a written report on percentage wear and potential<br />

life left, or recommend replacement and provide an obligation<br />

free quote. This information can help you plan scheduled<br />

maintenance and avoid downtime.<br />

DID YOU KNOW?<br />

THE <strong>HITACHI</strong> PROBE Program is a <strong>Hitachi</strong> backed fuel, oil and coolant testing facility that enables preventative<br />

maintenance through point in time machine fluids analysis.<br />

NATA and ISO accredited laboratory fluid testing from fully<br />

qualified chemists provide accurate and prompt sampling<br />

analysis and testing reports so that you can make better<br />

decisions on maintenance schedules, consumables change<br />

out and total machinery life.<br />

Key oil analysis benefits<br />

Extends the life of your equipment<br />

Fault cause and prevention diagnosis<br />

Condition monitoring and diagnosis for<br />

warranty purposes<br />

Reduction in unscheduled downtime and<br />

determination of optimum oil change interval<br />

Key fuel analysis benefits<br />

Correct quality of fuel for the desired use<br />

Available in kits ranging from single to eleven tests including<br />

sampler tubes and overnight courier bags, or by adding an<br />

in-line sample fitting to the line, sampling is both easy, quick,<br />

and hassle free.<br />

Key coolant analysis benefits<br />

Correct glycol content for anti-freeze/<br />

anti-boil capability<br />

Solid and dissolved contamination is not present at<br />

detrimental levels<br />

Correct protection by the various additives and<br />

corrosion inhibitors<br />

pH is maintained at correct level for<br />

system protection<br />

Correct cleanliness of the fuel particularly with CR<br />

engine operation<br />

Contamination by water is not present at<br />

dangerous levels<br />

Sulphur content is consistent with correct type<br />

Biodiesel content is to specification (Biodiesel<br />

influences storage capability)<br />

Acidity in the fuel is not present at levels which can<br />

lead to corrosion<br />

FOR MORE INFORMATION ON HOW THE <strong>HITACHI</strong> PROBE PROGRAM CAN BE A KEY PART OF YOUR CONDITION<br />

MONITORING AND PREVENTATIVE MAINTENANCE PROGRAM, CONTACT YOUR LOCAL <strong>HITACHI</strong> BRANCH.<br />

<strong>Hitachi</strong> <strong>Construction</strong> <strong>Machinery</strong> (Australia) Pty Ltd accepts no responsibility for errors or omissions of any kind. All specifications and prices quoted in this publication were correct at the time of<br />

printing. However, we reserve the right to make any change without notice.<br />

CONSTRUCTION BUCKET<br />

MOLDBOARD (GRADER BLADE)<br />

5<br />

6


<strong>HITACHI</strong> CONSTRUCTION MACHINERY (AUSTRALIA) PTY LTD<br />

Building 3, 1 Foundation Pl, Greystanes, NSW 2145<br />

Locked Bag 6726, Blacktown BC, NSW 2148<br />

T (02) 8863 4800 F (02) 8863 4899<br />

Adelaide (08) 8260 1066<br />

Albury (02) 6025 5156<br />

Brisbane (07) 3276 4500<br />

Bunbury (08) 9725 7503<br />

Canberra (02) 6239 1409<br />

Dalby (07) 4669 6716<br />

Darwin (08) 8942 7800<br />

Emerald (07) 4980 6800<br />

Kalgoorlie (08) 9021 3849<br />

Launceston (03) 6326 3435<br />

Mackay (07) 4952 6800<br />

Melbourne (03) 9791 6666<br />

Mt. Isa (07) 4749 4966<br />

Muswellbrook (02) 6541 6300<br />

Newcastle (02) 4964 4550<br />

Perth (08) 9351 5700<br />

Port Hedland (08) 9172 6800<br />

Somerton (03) 9303 6700<br />

Sydney (02) 9780 6900<br />

Tom Price (08) 9188 1470<br />

Townsville (07) 4727 5100<br />

Whyalla (08) 8260 1066<br />

www.hcma.com.au<br />

Bell and John Deere <strong>Construction</strong> and Forestry equipment is distributed by <strong>Hitachi</strong> <strong>Construction</strong> <strong>Machinery</strong> (Australia) Pty Ltd.

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