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DC05 Digital Amplifier and Controller<br />

for Proportional valves of all kind<br />

and Closed Loop Systems<br />

The amplifier card DC05 is used for<br />

With or without electrical feedback<br />

transducers<br />

- proportional directional valves direct<br />

and pilot operated<br />

- proportional flow control valves<br />

- proportional pressure reducing valves<br />

- proportional pressure regulating valves<br />

Controlling of different process values by<br />

installations and systems, e.g.:<br />

- pressure<br />

- speed<br />

- position<br />

- revolutions per minute<br />

- torque<br />

- power<br />

- controlling of two pressures<br />

- cascade controlling of components<br />

Ordering example<br />

1600 mA/ 12 V<br />

for 2 solenoids (S6UP)<br />

Type:<br />

51500002 0000 016 00<br />

Technical data<br />

Parameters<br />

Supply voltage:<br />

DC (12 V on request) 18 ... 30V,<br />

residual ripple ‹10%<br />

Solenoid systems selection:<br />

0.8 A / 1.1 A / 1.3 A / 1.6 A / 2.4 A /<br />

2.7 A / 3.5 A<br />

Power input:<br />

Max. 50 VA<br />

Applicable fuse (quick):<br />

3.15 A<br />

Auxiliary voltage:<br />

±10 V, max. load 10 mA<br />

Control voltage for external<br />

recallable set point:<br />

24 V ±10%, residual ripples ≤10%,<br />

current input ≤ 20 mA each<br />

Ambient temperature:<br />

O°C ... 50°C<br />

(other range on request)<br />

Storage temperature:<br />

- 20°C ... 60°C<br />

Plug connection:<br />

DIN 41 612, 48 pol. form F gold<br />

plated<br />

EMC<br />

Protection:<br />

Burst on wires as per<br />

EN 61000-4-4<br />

HF-Field as per EN61000-4-3<br />

ESD as per EN 61000-4-2<br />

Emissions:<br />

Emissions depending on power<br />

as per EN 50011 Radiated<br />

emissions as per EN55011<br />

Dimensions<br />

Front panel/PCB:<br />

50,5 x 128,4 mm; 10 TE,<br />

3 HE / 100 x 160 mm Euro format<br />

Input signals<br />

Analog set values:<br />

1 input, differentiel 14 Bit<br />

resolution, 0...±10V<br />

1 input, single ended 14 Bit<br />

resolution, 0...±10V<br />

1 input, single ended 14 Bit<br />

resolution, 0 or 4...20 mA<br />

(R = 250 Ω)<br />

Analog feed back (sensor input):<br />

1 input, 14 Bit resolution,<br />

O...± 12 V, 0...20 mA / 4...20 mA<br />

Offset: 3..10 V,<br />

Gain: 0...14 (R= 100 Ω)<br />

1 input, 14 Bit resolution,<br />

0... ±10 V<br />

Digital inputs:<br />

8 inputs, voltage level 0 V/<br />

24 V 10 mA<br />

(S1.01 ... S1.04, ENABLE,<br />

RAMP 0, + SIGN, - SIGN)<br />

Output signals<br />

Solenoid current:<br />

2 output stages for up to 3.5 A;<br />

with over-energization and quick<br />

de-energization<br />

Analog output:<br />

1 output, 12 bit resolution,<br />

0...±10V;<br />

for controlling of subsequent<br />

electronic<br />

Monitor output:<br />

1 output, 12 Bit resolution,<br />

0...±10V; for monitoring<br />

Digital outputs:<br />

2 outputs, voltage level 0 V/24<br />

10 mA (Error, Comparator)<br />

Test jacks:<br />

Solenoid current, sensor 1,<br />

set value, Monitor and GND<br />

Auxiliary voltage:<br />

±10V, max. load 10 mA<br />

Interface<br />

RS232 with 9-pole Sub-D<br />

connector at front panel and<br />

back connector available<br />

Display and operation<br />

4 digit display, 6 buttons (Up,<br />

Down, Left, Right, Enter and Esc)<br />

Status-LED's: PW (Power),<br />

EN (Enable), ER (Error),<br />

SP1...SP4, RPO (Ramp = 0),<br />

IO1 ... IO3<br />

Frequencies and cycle times<br />

PWM Frequency:<br />

18 kHz<br />

Cycle times:<br />

Current controller 0,22 msec,<br />

inner closed loop controller<br />

0,22 msec (for valve feedback),<br />

external closed loop controller 2<br />

0,44 msec<br />

7503503.06.09.12<br />

Our policy is one of continued research and development. We therefore reserve the right to amend,<br />

without notice, the specifications given in this document.<br />

1


DC05<br />

Short description<br />

The digital amplifier DC05 features leading edge technology. This<br />

electronic device meets the industrial standards for EMC. This ensures<br />

a high interference security and low interference emission. The performance<br />

characteristics are possible through the use of the most<br />

current microprocessor technology. In additional to all control<br />

functions, the microprocessor handles closed-Ioop control.<br />

The system features are essentially determined by the software and<br />

provide reserve capacity for further developments and adaptations.<br />

The following features distinguish the DC05 series:<br />

Fully digitised amplifier and controller with the advantage of<br />

- no on-board potentiometer<br />

- no jumpers settings required<br />

- digital setting and display of all parameters<br />

- user safety when programming<br />

- no potentiometer adjustment for measurement of solenoid current<br />

Flexible and reliable system:<br />

- use of a modern 16 Bit µC<br />

- high power reserve<br />

- easy software update by use of a Flash-Eprom;<br />

adaptations and extensions can be made without change to EPROM<br />

- high reliability and safety through the use of a hardware watch-dog<br />

and reset module<br />

- variable settings for magnetic systems and sensor signals making<br />

high flexibility possible<br />

Functional use of the interface:<br />

- change of selected parameters "on-the-fly" without interference or<br />

interrupting the controller<br />

- analyzation of system performance through selection of display parameters<br />

with the PC<br />

Analog output via D/A converter for:<br />

- support for start-up and diagnosis<br />

- control of subsequent cards (controller function only)<br />

Technical features<br />

- The card is conform to the EC requirements<br />

- Differential amplifier input for set points in the range of 0 ... ±10 V,<br />

resolution 14 bit.<br />

- Additional single ended independent set point inputs, (one for the<br />

range of 0 ... ±10 V, resolution 14 bit; the other for the range of<br />

0 ... 20 mA/4 ... 20 mA , resolution 14 bit).<br />

- Integrated reference voltage supply of ±10 V (10 mA max.), to supply<br />

set point potentiometer or actual value transducer.<br />

- 4 (optional 5) recallable digital adjustable set points.<br />

- two independent analog set point inputs with 14 bit resolution and a<br />

high adjustment range (depending on input 0 ... 12 V or 0 ... 20 mA/<br />

4 ... 20 mA).<br />

- direction externally set through inputs + Sign and - Sign.<br />

- Enable signal for output stages.<br />

- Ramp=O input for fast ramp function zeroing.<br />

- Status outputs Error and Comparator.<br />

- All digital inputs and outputs are optically isolated for functional<br />

security.<br />

- Four 7-Segment displays and six buttons for easy handling and<br />

display.<br />

- Function indication through front panel by LED's.<br />

- Additional switching output (24 V, max 1 A) to directly disable safety<br />

valve.<br />

- Analog outputs to perform controller functions and / or enable<br />

subsequent electronic devices and monitoring (0 ... ±10 V, 12 bit<br />

resolution).<br />

- additional front panel test jacks for easy commissioning. Test jacks<br />

for point (SET)*1, for feedback 1 (FB1), for solenoid currents (A) and<br />

(B) and monitor input (MON) display for analog display of all<br />

parameters (±10 V, 12 bit resolution).<br />

- Serial interface RS232.<br />

2<br />

Our policy is one of continued research and development. We therefore reserve the right to amend,<br />

without notice, the specifications given in this document.<br />

7503503.06.09.12


DC05<br />

Overview DC05 cards<br />

Order No. for Base card DC05: 5150000 0000 000 00<br />

(Base card without specific pre-parameterization,<br />

suitable for the market standard proportional valves)<br />

Type survey<br />

Standard versions for 1 proportional-valve (HERION <strong>Systemtechnik</strong>)<br />

Mode Current Order No. suits HERION <strong>Systemtechnik</strong> Proportional Valve<br />

1 open loop with 2 solenoids without feedback 1600 mA 5150002 0000 016 00 S6UP (size 6) for Directional Control Valves<br />

1 open loop with 2 solenoids without feedback 800 mA 5150002 0000 008 00 S6UP (size 6) for Directional Control Valves<br />

1 open loop with 2 solenoids without feedback 2400 mA 5150003 0000 024 00 S10UP (size 10) for Directional Control Valves<br />

3 closed loop with 2 solenoids with feedback 1600 mA 5150004 0000 016 00 S6UR (size 6) for Directional Control Valves<br />

3 closed loop with 2 solenoids with feedback 2400 mA 5150005 0000 024 00 S10UR (size 10) for Directional Control Valves<br />

1 open loop with 1 solenoid without feedback 1600 mA 5150007 0000 016 00 MR6UP (size 6) for Flow Control Valves<br />

3 closed loop with 1 solenoid with feedback 1600 mA 5150008 0000 016 00 MR6UR (size 6) for Flow Control Valves<br />

1 open loop with 1 solenoid without feedback 1600 mA 5150009 0000 016 00 DBC6UP (size 6) for Pressure Relief Valves<br />

1 open loop with 1 solenoid without feedback 800 mA 5150009 0000 008 00 DBC6UP (size 6) for Pressure Relief Valves<br />

1 open loop with 1 solenoid without feedback 2400 mA 5150010 0000 024 00<br />

DBC6UP (size 6) +<br />

DBC10UP (size 10)<br />

for Pressure Relief Valves<br />

1 open loop with 1 solenoid without feedback 1600 mA 5150009 0001 016 00 DYK6UP (size 6) for Pressure Reducing Valves<br />

1 open loop with 1 solenoid without feedback 800 mA 5150009 0001 008 00 DYK6UP (size 6) for Pressure Reducing Valves<br />

Other parameterized DC05 on request.<br />

Change of operation mode and all other parameters is possible.<br />

Although the DC05 are parameterized for a specific valve it may be<br />

necessary to do a fine adjustment of the controller settings depending<br />

on your application.<br />

Accessories<br />

Name Description Order No.<br />

DC05TooI<br />

Operation and parameterize software. For handling, operation, monitoring. parameterization, storage and<br />

documentation of adjustments and parameter settings. Available in English and German with integrated online<br />

help function.<br />

free on request<br />

Interface cable<br />

Interface cable for communication between PC and DC05 for RS232; 2 connectors female 9-pole SUB-4 with<br />

approx. 4 m cable<br />

5150015<br />

Card holder KT11 48 pole with terminals (2,5 mm 2 ) for mounting of DC05 on assembly plate 5998540<br />

Commissioning unit CU/DC05<br />

19" rack built into standard housing with carriage handle. Built for one DC05 (not part of delivery volume). With<br />

power supply 220/240V AC. Input and output signals are accessible through 4mm jacks. Most signals can be<br />

simulated or generated by means of toggle switches or potentiometers.<br />

5150011<br />

Commissioning unit CU/DC05 Same as above but with power supply 110/130V AC. 5150012<br />

Other accessories on request<br />

7503503.06.09.12<br />

Our policy is one of continued research and development. We therefore reserve the right to amend,<br />

3<br />

without notice, the specifications given in this document.


DC05<br />

DC05<br />

2.3 Hardware-Block Diagram<br />

Hardware block diagram<br />

Test<br />

jacks<br />

Keypad and Display<br />

RS232<br />

A B<br />

FB1<br />

SET<br />

GND MON<br />

+<br />

-<br />

PW<br />

R0 P IO1<br />

IO2<br />

IO3<br />

S1 P SP2<br />

SP3<br />

SP<br />

4<br />

ER<br />

EN<br />

S1.01<br />

to<br />

S1.04<br />

(S1.08)<br />

+, -<br />

Enable<br />

Optionen<br />

S1.06<br />

S1.05<br />

S1.07<br />

FB1<br />

FB2<br />

Options<br />

Digital Inputs<br />

- 4 (5) Set values<br />

- + Sign<br />

- - Sign<br />

- Enable<br />

- Reserve / Options<br />

Analog Inputs<br />

(14 bit resolution<br />

- Set val. 0...+/-10 V<br />

differentiel<br />

- Set val. 0...+/-10 V<br />

single ended<br />

- Set val. 0...20 mA<br />

- Actual v. 0...+/-12 V<br />

- Actual v. 0...20 mA<br />

- Option: 2 Inputs<br />

(8 bit 0...10 V)<br />

Optocoupler<br />

Optocoupler<br />

Digital Part / Logic<br />

CPU<br />

Flash-EPROM<br />

Quartz<br />

Watch-Dog/Reset<br />

RAM-Option<br />

Digital Outputs<br />

- 1 Error<br />

- 1 Comparator<br />

- 1 break output<br />

24 V DC / 1 A<br />

- Reserve / Options<br />

Analog Outputs<br />

(12 bit resolution)<br />

- 1 Analog output<br />

0...+/- 10 V<br />

(e.g. desired val. Y)<br />

- 1 Monitor output<br />

0...+/- 10 V<br />

(display inernal<br />

values)<br />

Output stages<br />

- 2 PWM-outputs<br />

up to 3,5 A<br />

(f = 18 kHz)<br />

Error<br />

Comparator<br />

Break<br />

Options<br />

Analog output<br />

Monitor test jack<br />

I<br />

A<br />

, I<br />

B<br />

24 V DC<br />

5 V<br />

+/- 15 V<br />

+/- 10 V<br />

Reference voltages<br />

+10 V, -10 V max 10 mA<br />

4<br />

7503501.02 V1.00 Right for changes reserved Page 2.4<br />

Our policy is one of continued research and development. We therefore reserve the right to amend,<br />

without notice, the specifications given in this document.<br />

7503503.06.09.12


DC05<br />

Connection diagram for boards in operation mode 1<br />

Open loop, 1 proportional valve with 2 solenoids<br />

For applications with a proportional valve with one solenoid please use connections B- and B+<br />

DC05<br />

Open loop, 1 proportional valve with 2 solenoids<br />

For applications with a proportional valve with one solenoid please use connections B- and B+<br />

7503503.06.09.12<br />

Our policy is one of continued research and development. We therefore reserve the right to amend,<br />

5<br />

without notice, the specifications given in this document.


DC05<br />

Connection diagram for boards in operation mode 3<br />

Closed loop, 1 proportional valve with 2 solenoids and spool position feedback<br />

DC05<br />

2.9 Connection diagram for boards in operation mode 3<br />

Closed loop, 1 proportional valve with 2 solenoids and spool position feedback<br />

6<br />

Our policy is one of continued research and development. We therefore reserve the right to amend,<br />

without notice, the specifications given in this document.<br />

7503503.06.09.12


3.3 Operation modes<br />

With the use of the program parameter E00 any basic mode of operation of the amplifier card may be choosen. DC05 A<br />

change in operation modes will be used immediately. Recalling the parameters for the newly chosen mode takes<br />

only a few seconds. During this time, the display flashes.<br />

Operation modes<br />

Only the mode relevant parameter are made available.<br />

Mode Description<br />

Mode 1 Open loop, 1 proportional valve with 2 solenoids without feedback Description<br />

1 Open loop, 1 proportional valve with 2 solenoids without feedback<br />

2 Open loop, 2 proportional valves with 1 solenoid each without feedback<br />

2 Open loop, 2 proportional valves with 1 solenoid each without feedback<br />

3 3 Closed loop loop valve, valve, single, single, 1 proportional 1 proportional valve with 2 solenoids valve and with feedback 2 solenoids of spool position and feedback of spool position<br />

4 Closed loop process, single, 1 proportional valve with 2 solenoids and feedback of process value (pressure,<br />

4 velocity, Closed loop position, process, single, force, 1 proportional torque etc.) valve with 2 solenoids and feedback of process value (pressure, velocity, position, force, torque etc.)<br />

5 5 Reserved<br />

6 Closed loop valve and process, double, 1 proportional valve with 2 solenoids and feedback of spool position and<br />

6 additional Closed loop valve feedback and process, of process double, 1 proportional value (cascaded valve with 2 solenoids controller) and feedback of spool position and additional feedback of process value (cascaded controller)<br />

7 Closed loop valves, double, 2 independent proportional valve with 1 solenoid each and feedback of spool position<br />

7 Closed loop valves, double, 2 independent proportional valve with 1 solenoid each and feedback of spool position of each valve<br />

of each valve<br />

8 8 Closed loop processes, double, 2 double, independent 2 proportional independent valve with proportional 1 solenoid each valve and feedback with 1 of solenoid two independent each process and feedback values of two<br />

independent process values<br />

9 Reserved<br />

9 Reserved<br />

10 10 Controller function without without valve, control valve, of 1 control process value of 1 process value<br />

11 Controller function without valve, control of 2 process values (cascaded controller, e.g. position and velocity<br />

11 controller)<br />

Controller function without valve, control of 2 process values (cascaded controller, e.g. position and velocity controller)<br />

Mode no. 1, 4, 8, 10 and 11: preferred operation modes. Boards are available pre-adjusted and may be ordered by the order<br />

numbers shown in chapter 2.5. Boards pre-adjusted for other operation modes: please contact <strong>Herion</strong> <strong>Systemtechnik</strong>.<br />

3.4 Diagram of operation modes<br />

pQ05<br />

DC05<br />

Open loop<br />

1 Valve<br />

(Modus 1)<br />

2 Valves<br />

(Modus 2)<br />

1 Feedback<br />

system<br />

Controller<br />

without valve<br />

Valve<br />

(Modus 3)<br />

Process<br />

(Modus 4)<br />

1 Feedback<br />

systems<br />

Single<br />

(Modus 10)<br />

Cascade<br />

(Modus 11)<br />

Reserved<br />

(Modus 5)<br />

Valve /<br />

Process<br />

(Modus 6)<br />

Valve /<br />

Valve<br />

(Modus 7)<br />

Process /<br />

Process<br />

(Modus 8)<br />

Reserved<br />

(Modus 9)<br />

7503501.02 V1.00 Right for changes reserved Page 3.6<br />

7503503.06.09.12<br />

Our policy is one of continued research and development. We therefore reserve the right to amend,<br />

7<br />

without notice, the specifications given in this document.


DC05<br />

Display and keypad<br />

DC05<br />

Element<br />

Function<br />

Status LED’s<br />

3. Commissioning<br />

display of status and signals at the digital inputs and outputs<br />

± LED’s display of set point direction through polarity signs for parameters and measured values<br />

Display<br />

4-digit display of parameters and measured values<br />

3.1 Display and keypad<br />

Buttons UP, DOWN, LEFT,<br />

all operating, programming and saving may be performed with the buttons UP, DOWN, LEFT, RIGHT, ESC and ENTER<br />

RIGHT, ESC and ENTER<br />

Serial interface<br />

RS232/RS485 (optional), trough which programming and accessing parameters via PC or communications<br />

to machine, or from amplifier to amplifier<br />

Measuring and test jacks<br />

direct measurement of set point, actual value, solenoid currents and internal values via the monitor output.<br />

Use 2 mm sockets (S1.06, FB1, A, B, d1.01 ... d2.13)<br />

The electrical wiring must be checked before switching on the supply voltage. Limit switches<br />

and safety devices must be activated to avoid uncontrolled movements. Carefully follow<br />

relevant safety regulations. Suitable emergency stop measures must be taken.<br />

Status LED‘S<br />

<strong>Herion</strong><br />

<strong>Systemtechnik</strong><br />

RP0 IO1 IO2 IO3<br />

SP1 SP2 SP3 SP4<br />

Status LED’s<br />

+ / -<br />

UP<br />

DOWN<br />

PW<br />

ER<br />

EN<br />

X2<br />

+<br />

-<br />

Display<br />

4-Digit,<br />

7-Segment<br />

Interface<br />

RS232/RS485<br />

RIGHT<br />

LEFT<br />

ESC<br />

ENTER<br />

Test and diagnosis<br />

jacks for<br />

2 mm connector<br />

A B<br />

FB1<br />

SET<br />

GND MON<br />

Retention<br />

button<br />

opQ05 DC05<br />

8<br />

Our policy is one of continued research and development. We therefore reserve the right to amend,<br />

without notice, the specifications given in this document.<br />

7503503.06.09.12


I<br />

DC05<br />

DC05<br />

3.9 Software structure diagrams<br />

Software structure diagrams<br />

Mode 1; open loop, 1 valve<br />

3.9.1 Mode 1; open loop, 1 valve<br />

W<br />

Digital<br />

W<br />

Digital<br />

S1.08<br />

W<br />

Auxilary<br />

+<br />

c onst. rise<br />

E08<br />

C1.05 C1.02<br />

1<br />

0<br />

+ const. tim e + + *1 / 0 / *-1<br />

1<br />

Off<br />

E08 1<br />

1<br />

0<br />

2<br />

3<br />

E11<br />

A<br />

U<br />

E13<br />

E02 E14<br />

Push-<br />

Enable<br />

1 Pull<br />

E03…E07<br />

E09, E10<br />

E12<br />

B<br />

U<br />

C1.03, C1.04 C1.07, C1.08<br />

Solenoid A<br />

Valve<br />

Solenoid B<br />

I<br />

W<br />

Analogue<br />

E17<br />

C1.06<br />

Off<br />

1<br />

2<br />

3<br />

E17<br />

Rr1.01...r1.04<br />

+<br />

Page 3.27 Right for changes reserved V1.00 7503501.02<br />

7503503.06.09.12<br />

Our policy is one of continued research and development. We therefore reserve the right to amend,<br />

9<br />

without notice, the specifications given in this document.


DC05<br />

DC05<br />

Software structure diagrams<br />

Mode 3, single closed loop, valve feedback (spool position feedback)<br />

3.9.3 Mode 3, single closed loop, valve feedback (spool position feedback)<br />

1<br />

+<br />

W<br />

Digital<br />

W<br />

Digital<br />

S1.08<br />

W<br />

Auxilary<br />

W<br />

Analogue<br />

-<br />

I<br />

E17<br />

Off<br />

1<br />

2<br />

3<br />

E17<br />

C1.15<br />

C1.06<br />

Rr1.01...r1.04<br />

+ E08<br />

1<br />

0<br />

c onst. rise<br />

+ +<br />

+<br />

1<br />

Off<br />

C1.13<br />

C1.20<br />

+<br />

C1.14, C1.16<br />

*1...*32<br />

C1.17<br />

+<br />

C1.18, C1.19<br />

C1.10<br />

C1.11<br />

C1.05 C1.02<br />

*1 / 0 / *-1<br />

E02<br />

E13<br />

E14<br />

Push-<br />

Pull<br />

C1.12<br />

*1 / 0 / *-1<br />

X<br />

E11<br />

E12<br />

C1.03, C1.04 C1.07, C1.08<br />

A<br />

U<br />

B<br />

U<br />

Solenoid A<br />

Valve<br />

s<br />

U / I =<br />

Solenoid B<br />

I<br />

c onst. time<br />

1<br />

E08 1<br />

0<br />

2<br />

3<br />

+<br />

C1.09, C1.26,<br />

E20<br />

Sensoranpassung<br />

Enable<br />

E03…E07<br />

E09, E10<br />

Page 3.29 Right for changes reserved V1.00 7503501.02<br />

10<br />

Our policy is one of continued research and development. We therefore reserve the right to amend,<br />

without notice, the specifications given in this document.<br />

7503503.06.09.12


DC05<br />

DC05<br />

Pin 2.6 assignment Pin assignment<br />

Pin d b Z<br />

2 0 V (External) Dig. In/out 1 / or S1.08 - Sign (direction) digital set values<br />

4 Digital set value 2 (S1.02) Dig. In/out 2 + Sign (direction) digital set values<br />

6 Digital set value 3 (S1.03) Dig. In/out 3 Digital set value 4 (S1.04)<br />

8 Enable (DI 1) Reserved Digital set value 1 (S1.01)<br />

10 Sensor 1 (FB 1) UE, IE Analog output RxD (RS232, RS485)<br />

12 Analog set value 6 U E+ (S1.06) TxD (RS232, RS485) Analog set value 5 U E+ (S1.05)<br />

14 Error (DO 1) Comparator (DO 2) Sensor 2 (FB 2) U E<br />

16 Analog set value 6 U E- (S1.06) Analog input 2 (Option) Analog set value 7 I E (S1.07)<br />

18 Digital GND PE Ramp = 0 (DI 2)<br />

20 Reference output - 10.0 V Break output 24 V / 1 A Reference output + 10.0V<br />

22 Solenoid output A - Solenoid output A - Solenoid output A -<br />

24 Solenoid output B - Solenoid output B - Solenoid output B -<br />

26 0 V (Power) 0 V (Power) Analog GND<br />

28 Solenoid output A + Solenoid output A + Solenoid output A +<br />

30 Solenoid output B + Solenoid output B + Solenoid output B +<br />

DC05<br />

32 + 24 V (Power) + 24 V (Power) 24 V (External)<br />

7 Complete parameters list<br />

Complete parameters list<br />

The following pages show the connection diagrams for the different operation modes. See section 3.3 and 3.4 for explanation<br />

of the various modes.<br />

Display-Parameters: Branch 1<br />

There are no connection diagrams of mode 5 and mode 9 shown, since they are reserved for specific uses.<br />

# Function Unit Step Min Max.<br />

d1.01 Sum of analogue set value V 0.001 -9.999 +9.999<br />

d1.02 Sum of all post ramp set values V 0.001 -9.999 +9.999<br />

d1.03 Set values after linearisation V 0.001 -9.999 +9.999<br />

d1.04 Value after gain adjustment. V 0.001 -9.999 +9.999<br />

d1.05 Signal A --- 0.001 -9.999 +9.999<br />

d1.06 Signal B --- 0.001 -9.999 +9.999<br />

d1.07 Current A A 0.001 0.000 5.000<br />

d1.08 Current B A 0.001 0.000 5.000<br />

d1.09 Total current A 0.001 0.000 5.000<br />

d1.10 Desired value V 0.001 -9.999 +9.999<br />

DC05<br />

d1.11 Actual value, feedback value V 0.001 -9.999 +9.999<br />

d1.12 Lag error V 0.001 -9.999 +9.999<br />

Page 2.11 Right for changes reserved V1.00 7503501.02<br />

d1.13 Controller output V 0.001 -9.999 +9.999<br />

Set value parameters: Digital set values branch 1<br />

Display-Parameters: # Function Branch 2<br />

Unit Step Min Max.<br />

# S1.01 Function Internal set value 1 Unit V Step 0.001 Min 0.000 Max. +9.999<br />

d2.01 S1.02 Sum Internal of analogue set value set 2 value V 0.001 -9.999 0.000 +9.999<br />

d2.02 S1.03 Sum Internal of all set post value ramp 3 set values V 0.001 -9.999 0.000 +9.999<br />

d2.03 S1.04 Set Internal values set after value linearisation 4 V 0.001 -9.999 0.000 +9.999<br />

d2.04 S1.08 Value Internal after set gain value adjustment. 8 V 0.001 0.000 -9.999 +9.999<br />

d2.10 Ramp parameters Desired value for set values branch 1 V 0.001 -9.999 +9.999<br />

d2.11 # Actual Function value, feedback value V Unit 0.001 Step -9.999 Min +9.999 Max.<br />

d2.12 r1.01 Lag Ramp error from 0 ⇒ - V S 0.001 0.01 -9.999 0000 +9.999 39.50<br />

d2.13 r1.02 Controller Ramp from output – ⇒ 0 V S 0.001 0.01 -9.999 00.00 +9.999 39.50<br />

r1.03 Ramp from 0 ⇒ + S 0.01 00.00 39.50<br />

r1.04 Ramp from + ⇒ 0 S 0.01 00.00 39.50<br />

Auxiliary-Parameters: Branch 1<br />

# Function Unit Step Min Max.<br />

A1.01 Set value simulation 1 branch 1 V 0.001 -9.999 +9.999<br />

A1.02 Set value simulation 2 branch 1 V 0.001 -9.999 +9.999<br />

7503503.06.09.12<br />

Our policy is one of continued research and development. We therefore reserve the right to amend,<br />

11<br />

without notice, the specifications given in this document.<br />

Set value parameters: Digital set values branch 2


DC05<br />

DC05<br />

Controller parameters: Branch 1<br />

# Function Unit Step Min Max. Code<br />

C1.00 Controller selection --- 1 0 4 0 = off<br />

1 = P-PT 1 -I-DT 1<br />

2 =Remote<br />

3 =dff<br />

4 =Remote + dff<br />

C1.01 Safety function --- --- 0 1 off = off; on = on<br />

C1.02 Linearisation --- 1 0 5 off = linear; 1 ... 5 = curve<br />

C1.03 Gain A V/V 00.01 00.00 02.00 ---<br />

C1.04 Gain B V/V 00.01 00.00 02.00 ---<br />

C1.05 Set value sign --- --- - 1 + 1 - 1 = negative<br />

off = off<br />

+ 1 = positive<br />

C1.06 Set value offset V 0.001 -9.999 +9.999 ---<br />

C1.07 Dead band compensation A V 0.001 0.000 +9.999 9.999 V = max. current depending on<br />

solenoid selection<br />

C1.08 Dead band compensation B V 0.001 0.000 +9.999<br />

C1.09 Sensor type *1<br />

*1, Attention:<br />

No negative controller output<br />

possible when 10, 11 or 12 is<br />

selected!<br />

If E20 = 0 than type 1 to 12<br />

available!<br />

If E20 = 1 than only type 4 to 7 and<br />

12 available!<br />

--- 1 1 12 1 = 0 ... 20 mA<br />

2 = 4 ... 20 mA<br />

3 = 12 mA ± 8 mA<br />

4 = 0 ... 10 V<br />

5 = 0 ... ± 10 V<br />

6 = 6 V ± 2,5 V<br />

7 = 7,5 V ± 2,5 V<br />

8 = 6 V ± 5 V<br />

9 = 7,5 V ± 5 V<br />

10 = 0 ... 20 mA<br />

11= 4 ... 20 mA<br />

12 = 0 ... 10 V<br />

C1.10 Actual value gain V/V 00.01 00.00 04.00 ---<br />

C1.11 Actual value offset V 0.001 -9.999 +9.999 ---<br />

C1.12 Actual value sign --- --- - 1 + 1 - 1 = negative<br />

off = off<br />

+ 1 = positive<br />

C1.13 P-Portion K P1 V/V 00.01 00.00 04.00 ---<br />

C1.14 T-Portion for PT1 (to C1.16) S 00.01 00.00 04.00 ---<br />

C1.15 Threshold (C1.13, C1.16) V 0.001 0.000 +9.999 ---<br />

C1.16 P-Portion K P2 V/V 00.01 00.00 04.00 ---<br />

C1.17 I-Portion V/s 0.001 0.000 4.000 ---<br />

C1.18 D-Portion Vs 00.01 00.00 04.00 ---<br />

C1.19 T-Portion for DT1 S 00.01 00.00 04.00 ---<br />

C1.20 Gain ( C1.13 and C1.16) V/V 0001 0001 0032 ---<br />

C1.21 Comparator upper level V 00.01 -9.999 +9.999 ---<br />

C1.22 Comparator lower level V 00.01 -9.999 +9.999 ---<br />

C1.23 Comparator delay into window S 00.01 00.00 +99.99 ---<br />

C1.24 Comparator delay out of window S 00.01 00.00 +99.99 ---<br />

C1.25 Comparator selection --- 1 0 3 off = off<br />

1 = Set value<br />

2 = Actual value<br />

3 =Lag error<br />

C1.26 Cable fracture detection feedback --- --- off 1 off = off; 1 = active<br />

Page 7.3 Right for changes reserved V1.00 7503501.02<br />

12<br />

Our policy is one of continued research and development. We therefore reserve the right to amend,<br />

without notice, the specifications given in this document.<br />

7503503.06.09.12


DC05<br />

DC05<br />

Extended-Parameters: Basic adjustments<br />

# Function Unit Step Min Max. Code<br />

E00 Operation mode<br />

Note:<br />

5 = Reserved and<br />

9 = Reserved<br />

--- 1 1 11 1 = Open loop one valve<br />

2 = Open loop two valves<br />

3 = Closed loop one valve<br />

4 = Closed loop on application<br />

6 = Closed loop valve/application<br />

7 = Closed loop valve/valve<br />

8 = Closed loop application/ application<br />

10 = Closed loop no valve one feedback<br />

11 = Closed loop no valve two feedback.<br />

E01 Analogue output --- --- 1 13 1 = d1.01 to<br />

13 = d1.13 and<br />

and<br />

14<br />

and<br />

21<br />

14 = d2.01 to<br />

21 = d2.13<br />

E02 Push-Pull function --- --- Off 1 Off = off; 1 = active<br />

E03 Solenoid selection --- --- 0.800 3.500 0.800 = 0,8 A<br />

1.100 = 1,1 A<br />

1.300 = 1,3 A<br />

1.600 = 1,6 A<br />

2.400 = 2,4 A<br />

2.700 = 2,7 A<br />

3.500 = 3,5 A<br />

E04 P-Portion current contr.<br />

--- 0001 0000 3000 ---<br />

energisation<br />

E05 I-Portion current contr. energisation --- 0001 0000 3000 ---<br />

E06 P-Portion cur. contr. de-<br />

--- 0001 0000 3000 ---<br />

energisation<br />

E07 I-Portion cur. contr. de-<br />

--- 0001 0000 3000 ---<br />

energisation<br />

E08 Ramp selection --- 1 0 2 0 = digital set v. (time constant)<br />

1 = all set v. (rise constant.)<br />

2 = selectable ramp function<br />

E09 Time delay enable signal s 0.001 0.000 +9.999 ---<br />

E10 Solenoid current adaptation --- 00.01 00.50 01.10 Variable adjustment of max. current<br />

E11 Initial current V 0.001 0.000 +3.000 3.000 V = 30 % of max. rated current<br />

E12 Initial current V 0.001 0.000 +3.000<br />

E13 Dither Amplitude V 0.001 0.000 +3.000 3.000 V = 30 % of max. rated current<br />

E14 Dither Frequency Hz 1 1 300 ---<br />

E15 Select load/store --- 1 0 1 0 = Store into goal<br />

1 = Load from goal<br />

E16 Action load/store --- 1 0 1 0 = no action; 1 = Start action<br />

E17 Set value activation mode --- 1 off, 1 3 off = 4 digital, 3 analogue active<br />

1 = 5 digital SP, 3 analogue active<br />

2 = only 4 digital active<br />

3 = only 5 digital active<br />

E18 Break output --- 1 off, 1 5 off = break off, comp. Positive logic<br />

1 = break on, comp. Positive logic<br />

2 = break follows comparator<br />

3 = break not and comp. Positive logic<br />

4 = break and comp. Negative logic<br />

5 = break not and comp neg. logic<br />

E19 Output factor analogous output --- 00.01 00.00 02.00 ---<br />

E20 Swap feedback branch 1 /<br />

branch 2<br />

--- 1 0 1 0 = Current feedback addressed to<br />

branch 1<br />

1 = Current feedback addressed to<br />

branch 2<br />

E21 Pass word --- 0001 0000 9999 To protect parameters<br />

Page 7.5 Right for changes reserved V1.00 7503501.02<br />

7503503.06.09.12<br />

Our policy is one of continued research and development. We therefore reserve the right to amend,<br />

13<br />

without notice, the specifications given in this document.


Directional control valves DN 6<br />

HERION <strong>Systemtechnik</strong> <strong>GmbH</strong><br />

Untere Talstraße 65<br />

71263 Weil der Stadt<br />

Tel.: +49 (0) 7033/3018-0<br />

Fax: +49 (0) 7033/3018-10<br />

info@herion-systemtechnik.de<br />

www.herion-systemtechnik.de<br />

A subsidiary of the Norgren and IMI group of companies<br />

Distribution and Service<br />

• in 75 countries through the Norgren service network<br />

HERION <strong>Systemtechnik</strong><br />

Sales Partners<br />

China<br />

ESTUN INDUSTRIAL AUTOMATION CO., LTS<br />

155,Jiangjun Road, Jiangning Economical & Technical<br />

Development Zone, Nanjing, 211100 P.R.C.<br />

Tel.: +86-25-52785915<br />

E-Mail: info@estun.com<br />

www.estun.com<br />

Japan<br />

Riken Optech Corporation<br />

2-6-9, Higashi Ohi, Shinagawa-ku,<br />

Tokyo 140-8533<br />

Tel.: +81 3 34748602<br />

E-Mail: contact@rikenoptech.com<br />

www.rikenoptech.com<br />

Korea<br />

CHUNGWOO CO., LTD.<br />

# 416-4 Dokjeongri<br />

Janganmyun Hwaseongsi<br />

Kyungkido, Korea<br />

Tel.: +82 (0)31 351-5340<br />

E-Mail: blueox2@unitel.co.kr<br />

www.chungwooco.co.kr<br />

Spain<br />

EUROTECH SYSTEMS, S.L.<br />

Av. Can LLuch, 25<br />

08690 SANTA COLOMA DE CERVELLO<br />

Tel: +34 93 634 0101<br />

E-Mail: eurotech@eurotechsys.com<br />

www.eurotechsys.com<br />

South Africa<br />

Ernest Lowe ELCO<br />

Pneumatic & Hydraulic Automation Solutions<br />

6, Skew Road, Boksburg North 1459,<br />

Gauteng, South Africa<br />

Tel.: +27 (11) 898-6600<br />

E-Mail: corporate@elco.co.za<br />

www.elco.co.za<br />

Taiwan<br />

Full Life Trading Co., Ltd.<br />

16F-4, No.2, Jian Ba Rd. Chung Ho City<br />

Taipei County, Taiwan 23562<br />

Tel.: +886-2-82261860<br />

E-Mail: sales-dept@fulllifetrading.com<br />

www.fulllifetrading.com<br />

Turkey<br />

Power Pnomatik Proses A. Ş<br />

Necatibey Cad. No:44/2<br />

Karaköy<br />

Ýstanbul 34420<br />

Tel.: +90 212 2938870<br />

E-Mail: info@powerpnomatik.com<br />

www.powerpnomatik.com<br />

14<br />

Our policy is one of continued research and development. We therefore reserve the right to amend,<br />

without notice, the specifications given in this document.<br />

7503503.06.09.12

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