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Torrefaction at Topell

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TOPELL ON TORREFACTION<br />

LEADERS IN TORREFACTION TECHNOLOGY


TOPELL ENERGY HISTORY<br />

GLOBAL TOP 3 UTILITY AS INVESTOR, WORLD’S LARGEST PLANT, VARIOUS REWARDS<br />

2005<br />

3.5 MW biomass<br />

gasifyer on<br />

waste wood<br />

2008<br />

Pilot plant<br />

in oper<strong>at</strong>ion<br />

2011<br />

Proof of 8 mt/hr+<br />

production<br />

2007<br />

Proof of 100 seconds<br />

torrefaction pilot<br />

2010<br />

65 % senior project<br />

debt ($15 million)<br />

financing by RABObank<br />

2010<br />

Construction finished<br />

6 months<br />

after start<br />

2012<br />

Start of construction of<br />

80.000 mt<br />

systems<br />

2006<br />

Start of torrefaction<br />

R&D<br />

2008<br />

RWE Innogy takes 25%<br />

share in <strong>Topell</strong><br />

2009<br />

RWE Innogy and <strong>Topell</strong><br />

close B-round<br />

2010<br />

300.000 mt sales<br />

contract with<br />

Essent(5 yrs)<br />

2010<br />

Start construction<br />

Duiven Plant


BIOMASS IS A KEY RENEWABLE FUEL NOW AND IN THE FUTURE, AS<br />

CONFIRMED BY UTILITY SECTOR EXECUTIVES<br />

EU-27 mand<strong>at</strong>ed final renewable energy consumption<br />

(TWh)<br />

Hydro<br />

Wind<br />

Solar, geothermal,<br />

tidal and wave<br />

Bio-fuels for transport<br />

Biomass and waste<br />

1,330<br />

20% of final<br />

energy<br />

consumption<br />

3,030<br />

380<br />

370<br />

280<br />

350<br />

“Torrefied biomass provides a gre<strong>at</strong> opportunity<br />

not only for RWE but also for the Netherlands as a<br />

whole."<br />

Leonhard Birnbaum, COO RWE<br />

“Electricity gener<strong>at</strong>ion from biomass has the<br />

potential to grow significantly and make a vital<br />

contribution to meeting the UK’s challenging<br />

renewables and clim<strong>at</strong>e change targets <strong>at</strong> least<br />

cost to UK consumers.”<br />

Dorothy Thompson, Chief Executive of Drax<br />

8% of final<br />

energy<br />

consumption<br />

310<br />

100<br />

30<br />

1,650<br />

90<br />

800<br />

2007 2020 scenario<br />

"The entire V<strong>at</strong>tenfall Group is fully engaged in<br />

changing our power plants and production<br />

methods such th<strong>at</strong> we can meet the expect<strong>at</strong>ions<br />

th<strong>at</strong> world has on us to provide clean,<br />

environmentally friendly energy,"<br />

Hans von Uthmann, VP V<strong>at</strong>tenfall<br />

Source: ‘Biomass for he<strong>at</strong> and power: opportunity and economics’. Report by V<strong>at</strong>tenfall, SÖDRA, SVEASKOG, and the<br />

European Clim<strong>at</strong>e Found<strong>at</strong>ion, with the assistance of McKinsey. Published June 10th 2010<br />

3


TORREFACTION PRODUCES COAL-LIKE PRODUCT<br />

INVOLVES THERMO-CHEMICAL TREATMENT OF BIOMASS<br />

Biomass<br />

(pellet, chip)<br />

Torrefied<br />

biomass<br />

Coal<br />

Tough<br />

Yes<br />

No<br />

No<br />

Fibrous<br />

Yes<br />

No<br />

No<br />

Hydrophilic<br />

Yes<br />

No<br />

No<br />

Biodegradable<br />

Yes<br />

No<br />

No<br />

Heterogeneous<br />

Yes<br />

No<br />

No<br />

Poor energy density<br />

Yes<br />

No<br />

No<br />

Sustainable fuel<br />

Yes<br />

Yes<br />

No


TOPELL TECHNOLOGY CHARACTERISTICS<br />

IT TAKES 100 MILLION YEARS TO MAKE COAL NOW TAKES 100 SECONDS<br />

•Process time of 100 seconds.<br />

•No moving parts(low<br />

maintenance)<br />

•Proven reactor technology<br />

•He<strong>at</strong> transfer 40++ times faster<br />

than plug flow reactors<br />

•Ability to precisely control<br />

product specific<strong>at</strong>ions<br />

• Low energy consumption<br />

•Scalable to 25 mt/hr+


THERMAL EFFICIENCY TOPELL PROCESS IS 95%+<br />

UTILIZATION OF COMBUSTION OF TORREFACTION GASES DRIVES HIGH EFFICIENCY<br />

0,06 0.1<br />

kg<br />

0.52<br />

0.79<br />

MJ<br />

8.3<br />

7.9 MJ/kg ar<br />

Torgas<br />

Combustion<br />

he<strong>at</strong><br />

1,00<br />

8.3<br />

8.3<br />

0.94 0.47<br />

0.37<br />

7.8 8.9<br />

8.0<br />

8.3 19.0 21.7<br />

Biomass<br />

Drying<br />

Dried<br />

Biomass<br />

<strong>Torrefaction</strong><br />

Torrefied<br />

Biomass<br />

1. Feed is 50% moisture biomass.<br />

2. Biomass co-combustion is zero <strong>at</strong> 35% or less moisture(autothermal point of<br />

oper<strong>at</strong>ion)<br />

3. Over 100% thermal effieciency possible due to exponential increase in LHV when<br />

reducing moisture from 50% to 0%


BIOMASS, AND MORE SPECIFICALLY TORREFIED BIOMASS, IS A COST<br />

COMPETITIVE RENEWABLE ENERGY FUEL<br />

ENERGY PRODUCTION COSTS ANNO 2010 (€/MWH)<br />

200<br />

175<br />

150<br />

125<br />

100<br />

75<br />

50<br />

25<br />

0<br />

Coal<br />

Wind<br />

onshore<br />

Gas<br />

Torrefied<br />

pellets<br />

Biomass<br />

dedic<strong>at</strong>ed<br />

Wind<br />

offshore<br />

Oil<br />

Solar PV<br />

1. Torrefied biomass: base load + renewable<br />

2. Wind & solar: renewable<br />

3. Gas, oil, coal: base load<br />

Source: Roadmap2050.eu<br />

7


TORREFACTION RESULTS IN SIGNIFICANTLY LOWER<br />

COSTS IN THE ENTIRE VALUE CHAIN<br />

COST COMPARISON BASED ON THE SAME PHYSICAL VALUE CHAIN USD/GJ<br />

12<br />

11.07 $/GJ 9.30 $/GJ<br />

Savings<br />

Logistics<br />

10<br />

8<br />

4,16<br />

2,55<br />

1,01<br />

O&M cost<br />

Financial<br />

cost<br />

Process<br />

cost<br />

Cost of<br />

Biomass<br />

6<br />

4<br />

2<br />

0<br />

0,70<br />

1,77<br />

4,44<br />

Landed costs of<br />

Wood Pellet<br />

2,28<br />

3,45<br />

Landed costs of<br />

Torrefied Pellet<br />

0,53 0,53<br />

1,4 1,4<br />

1,78 1,78<br />

Savings landed costs<br />

Investment cost<br />

Avoided cost <strong>at</strong><br />

utility<br />

*Feedstock cost includes: delivered chipped cost of whole logs for wood pellet; whole logs and logging residues for torrefied pellet assuming 50% moisture<br />

content<br />

**Process cost includes: electricity, labour, SG&A, binding agent, royalty and other oper<strong>at</strong>ing costs<br />

***Financial cost includes: depreci<strong>at</strong>ion, interest on debt<br />

****Logistics includes: the cost of transport<strong>at</strong>ion and handling from plant to power plant<br />

3.71 $/GJ<br />

Total saving<br />

8


TORREFACTION BASED ON TOPELL TECHNOLOGY<br />

PROVIDES A SOLID VALUE PRPOSITION TO ITS CUSTOMERS<br />

Deapsea freight costs<br />

($/ton)<br />

POSSIBILITY OF LONGTERM TAKE-OFF AGREEMENTS SECURE STABLE CASH FLOWS<br />

<strong>Torrefaction</strong> plants' IRRs depends on 2 main cost drivers<br />

Assumptions<br />

Biomass (40% moisture, chipped)<br />

($/ton)<br />

Transport costs (EUR/ton) 16 22 28 34 40 45<br />

28 40% 36% 32% 27% 24% 21%<br />

36 38% 34% 29% 24% 21% 18%<br />

44 36% 32% 27% 21% 18% 14%<br />

51 34% 29% 24% 18% 14% 9%<br />

58 32% 27% 21% 14% 9% 2%<br />

• A greenfield project costs $28 mln for<br />

100,000 ton plant<br />

• 40% equity financed, 60% is bank debt<br />

financed<br />

• Sales prices $11.50/GJ CIF Rotterdam.<br />

• Staff 25<br />

likely<br />

either unlikely or not viable<br />

• All costs included<br />

• Average local corpor<strong>at</strong>e tax<strong>at</strong>ion: 25%<br />

IRR for the plant owner > 20-25%, which is a relevant return<br />

for large number of customers


TOPELL ENERGY HISTORY<br />

FROM A PLAN TO REALITY TAKES 6-8 YEARS AND SIGNIFICANT CAPITAL<br />

Stage I. Stage II. Stage III. Stage IV.<br />

€0.5-1M* €2-3 M* €20-25M* €35-50M*<br />

Idea Pilot Plant Commercial Plant Intern<strong>at</strong>ional Roll Out<br />

- Conceptbusiness<br />

plan<br />

- Planning<br />

- License<br />

- Organiz<strong>at</strong>ion<br />

- Engineering<br />

commercial<br />

plant<br />

-IP portfolio<br />

-R&D<br />

- Bank financing<br />

- Commissioning<br />

- Sales contract<br />

- Process know<br />

how<br />

-Organiz<strong>at</strong>ion<br />

-R&D<br />

-Engineering<br />

-Process know<br />

how<br />

* Cummul<strong>at</strong>ive capital expenditure


TOPELL TORREFACTION PLANT<br />

PELLETS PRODUCED AND PRODUCTION BOOSTED

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