Torrefaction at Topell
Torrefaction at Topell
Torrefaction at Topell
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TOPELL ON TORREFACTION<br />
LEADERS IN TORREFACTION TECHNOLOGY
TOPELL ENERGY HISTORY<br />
GLOBAL TOP 3 UTILITY AS INVESTOR, WORLD’S LARGEST PLANT, VARIOUS REWARDS<br />
2005<br />
3.5 MW biomass<br />
gasifyer on<br />
waste wood<br />
2008<br />
Pilot plant<br />
in oper<strong>at</strong>ion<br />
2011<br />
Proof of 8 mt/hr+<br />
production<br />
2007<br />
Proof of 100 seconds<br />
torrefaction pilot<br />
2010<br />
65 % senior project<br />
debt ($15 million)<br />
financing by RABObank<br />
2010<br />
Construction finished<br />
6 months<br />
after start<br />
2012<br />
Start of construction of<br />
80.000 mt<br />
systems<br />
2006<br />
Start of torrefaction<br />
R&D<br />
2008<br />
RWE Innogy takes 25%<br />
share in <strong>Topell</strong><br />
2009<br />
RWE Innogy and <strong>Topell</strong><br />
close B-round<br />
2010<br />
300.000 mt sales<br />
contract with<br />
Essent(5 yrs)<br />
2010<br />
Start construction<br />
Duiven Plant
BIOMASS IS A KEY RENEWABLE FUEL NOW AND IN THE FUTURE, AS<br />
CONFIRMED BY UTILITY SECTOR EXECUTIVES<br />
EU-27 mand<strong>at</strong>ed final renewable energy consumption<br />
(TWh)<br />
Hydro<br />
Wind<br />
Solar, geothermal,<br />
tidal and wave<br />
Bio-fuels for transport<br />
Biomass and waste<br />
1,330<br />
20% of final<br />
energy<br />
consumption<br />
3,030<br />
380<br />
370<br />
280<br />
350<br />
“Torrefied biomass provides a gre<strong>at</strong> opportunity<br />
not only for RWE but also for the Netherlands as a<br />
whole."<br />
Leonhard Birnbaum, COO RWE<br />
“Electricity gener<strong>at</strong>ion from biomass has the<br />
potential to grow significantly and make a vital<br />
contribution to meeting the UK’s challenging<br />
renewables and clim<strong>at</strong>e change targets <strong>at</strong> least<br />
cost to UK consumers.”<br />
Dorothy Thompson, Chief Executive of Drax<br />
8% of final<br />
energy<br />
consumption<br />
310<br />
100<br />
30<br />
1,650<br />
90<br />
800<br />
2007 2020 scenario<br />
"The entire V<strong>at</strong>tenfall Group is fully engaged in<br />
changing our power plants and production<br />
methods such th<strong>at</strong> we can meet the expect<strong>at</strong>ions<br />
th<strong>at</strong> world has on us to provide clean,<br />
environmentally friendly energy,"<br />
Hans von Uthmann, VP V<strong>at</strong>tenfall<br />
Source: ‘Biomass for he<strong>at</strong> and power: opportunity and economics’. Report by V<strong>at</strong>tenfall, SÖDRA, SVEASKOG, and the<br />
European Clim<strong>at</strong>e Found<strong>at</strong>ion, with the assistance of McKinsey. Published June 10th 2010<br />
3
TORREFACTION PRODUCES COAL-LIKE PRODUCT<br />
INVOLVES THERMO-CHEMICAL TREATMENT OF BIOMASS<br />
Biomass<br />
(pellet, chip)<br />
Torrefied<br />
biomass<br />
Coal<br />
Tough<br />
Yes<br />
No<br />
No<br />
Fibrous<br />
Yes<br />
No<br />
No<br />
Hydrophilic<br />
Yes<br />
No<br />
No<br />
Biodegradable<br />
Yes<br />
No<br />
No<br />
Heterogeneous<br />
Yes<br />
No<br />
No<br />
Poor energy density<br />
Yes<br />
No<br />
No<br />
Sustainable fuel<br />
Yes<br />
Yes<br />
No
TOPELL TECHNOLOGY CHARACTERISTICS<br />
IT TAKES 100 MILLION YEARS TO MAKE COAL NOW TAKES 100 SECONDS<br />
•Process time of 100 seconds.<br />
•No moving parts(low<br />
maintenance)<br />
•Proven reactor technology<br />
•He<strong>at</strong> transfer 40++ times faster<br />
than plug flow reactors<br />
•Ability to precisely control<br />
product specific<strong>at</strong>ions<br />
• Low energy consumption<br />
•Scalable to 25 mt/hr+
THERMAL EFFICIENCY TOPELL PROCESS IS 95%+<br />
UTILIZATION OF COMBUSTION OF TORREFACTION GASES DRIVES HIGH EFFICIENCY<br />
0,06 0.1<br />
kg<br />
0.52<br />
0.79<br />
MJ<br />
8.3<br />
7.9 MJ/kg ar<br />
Torgas<br />
Combustion<br />
he<strong>at</strong><br />
1,00<br />
8.3<br />
8.3<br />
0.94 0.47<br />
0.37<br />
7.8 8.9<br />
8.0<br />
8.3 19.0 21.7<br />
Biomass<br />
Drying<br />
Dried<br />
Biomass<br />
<strong>Torrefaction</strong><br />
Torrefied<br />
Biomass<br />
1. Feed is 50% moisture biomass.<br />
2. Biomass co-combustion is zero <strong>at</strong> 35% or less moisture(autothermal point of<br />
oper<strong>at</strong>ion)<br />
3. Over 100% thermal effieciency possible due to exponential increase in LHV when<br />
reducing moisture from 50% to 0%
BIOMASS, AND MORE SPECIFICALLY TORREFIED BIOMASS, IS A COST<br />
COMPETITIVE RENEWABLE ENERGY FUEL<br />
ENERGY PRODUCTION COSTS ANNO 2010 (€/MWH)<br />
200<br />
175<br />
150<br />
125<br />
100<br />
75<br />
50<br />
25<br />
0<br />
Coal<br />
Wind<br />
onshore<br />
Gas<br />
Torrefied<br />
pellets<br />
Biomass<br />
dedic<strong>at</strong>ed<br />
Wind<br />
offshore<br />
Oil<br />
Solar PV<br />
1. Torrefied biomass: base load + renewable<br />
2. Wind & solar: renewable<br />
3. Gas, oil, coal: base load<br />
Source: Roadmap2050.eu<br />
7
TORREFACTION RESULTS IN SIGNIFICANTLY LOWER<br />
COSTS IN THE ENTIRE VALUE CHAIN<br />
COST COMPARISON BASED ON THE SAME PHYSICAL VALUE CHAIN USD/GJ<br />
12<br />
11.07 $/GJ 9.30 $/GJ<br />
Savings<br />
Logistics<br />
10<br />
8<br />
4,16<br />
2,55<br />
1,01<br />
O&M cost<br />
Financial<br />
cost<br />
Process<br />
cost<br />
Cost of<br />
Biomass<br />
6<br />
4<br />
2<br />
0<br />
0,70<br />
1,77<br />
4,44<br />
Landed costs of<br />
Wood Pellet<br />
2,28<br />
3,45<br />
Landed costs of<br />
Torrefied Pellet<br />
0,53 0,53<br />
1,4 1,4<br />
1,78 1,78<br />
Savings landed costs<br />
Investment cost<br />
Avoided cost <strong>at</strong><br />
utility<br />
*Feedstock cost includes: delivered chipped cost of whole logs for wood pellet; whole logs and logging residues for torrefied pellet assuming 50% moisture<br />
content<br />
**Process cost includes: electricity, labour, SG&A, binding agent, royalty and other oper<strong>at</strong>ing costs<br />
***Financial cost includes: depreci<strong>at</strong>ion, interest on debt<br />
****Logistics includes: the cost of transport<strong>at</strong>ion and handling from plant to power plant<br />
3.71 $/GJ<br />
Total saving<br />
8
TORREFACTION BASED ON TOPELL TECHNOLOGY<br />
PROVIDES A SOLID VALUE PRPOSITION TO ITS CUSTOMERS<br />
Deapsea freight costs<br />
($/ton)<br />
POSSIBILITY OF LONGTERM TAKE-OFF AGREEMENTS SECURE STABLE CASH FLOWS<br />
<strong>Torrefaction</strong> plants' IRRs depends on 2 main cost drivers<br />
Assumptions<br />
Biomass (40% moisture, chipped)<br />
($/ton)<br />
Transport costs (EUR/ton) 16 22 28 34 40 45<br />
28 40% 36% 32% 27% 24% 21%<br />
36 38% 34% 29% 24% 21% 18%<br />
44 36% 32% 27% 21% 18% 14%<br />
51 34% 29% 24% 18% 14% 9%<br />
58 32% 27% 21% 14% 9% 2%<br />
• A greenfield project costs $28 mln for<br />
100,000 ton plant<br />
• 40% equity financed, 60% is bank debt<br />
financed<br />
• Sales prices $11.50/GJ CIF Rotterdam.<br />
• Staff 25<br />
likely<br />
either unlikely or not viable<br />
• All costs included<br />
• Average local corpor<strong>at</strong>e tax<strong>at</strong>ion: 25%<br />
IRR for the plant owner > 20-25%, which is a relevant return<br />
for large number of customers
TOPELL ENERGY HISTORY<br />
FROM A PLAN TO REALITY TAKES 6-8 YEARS AND SIGNIFICANT CAPITAL<br />
Stage I. Stage II. Stage III. Stage IV.<br />
€0.5-1M* €2-3 M* €20-25M* €35-50M*<br />
Idea Pilot Plant Commercial Plant Intern<strong>at</strong>ional Roll Out<br />
- Conceptbusiness<br />
plan<br />
- Planning<br />
- License<br />
- Organiz<strong>at</strong>ion<br />
- Engineering<br />
commercial<br />
plant<br />
-IP portfolio<br />
-R&D<br />
- Bank financing<br />
- Commissioning<br />
- Sales contract<br />
- Process know<br />
how<br />
-Organiz<strong>at</strong>ion<br />
-R&D<br />
-Engineering<br />
-Process know<br />
how<br />
* Cummul<strong>at</strong>ive capital expenditure
TOPELL TORREFACTION PLANT<br />
PELLETS PRODUCED AND PRODUCTION BOOSTED