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E-CORETM LED Light Engine - Toshiba

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E-CORE TM <strong>LED</strong> <strong>Light</strong> <strong>Engine</strong> Technical Information<br />

No. L11-011-3<br />

E-CORE TM<br />

<strong>LED</strong> <strong>Light</strong> <strong>Engine</strong><br />

Technical Information<br />

2012/02/10<br />

<strong>Toshiba</strong> <strong>Light</strong>ing & Technology Corporation<br />

1


E-CORE TM <strong>LED</strong> <strong>Light</strong> <strong>Engine</strong> Technical Information<br />

1. Object model type name<br />

1100lm type<br />

LEV112320W827AE<br />

( WIDE 2700K )<br />

LEV112320M827AE<br />

( MIDDLE 2700K )<br />

LEV112318W830AE<br />

( WIDE 3000K )<br />

Lumen Output 1100 lm 1100 lm 1100 lm<br />

Color Temperature 2700 K 2700 K 3000 K<br />

CRI 80 80 80<br />

Beam Angle 85 degrees 45 degrees 85 degrees<br />

Input Voltage 220-240V 220-240V 220-240V<br />

Frequency 50-60 Hz 50-60 Hz 50-60 Hz<br />

Dimming Range 10-100% 10-100% 10-100%<br />

Wattage 20 W 20 W 18 W<br />

Life Time 40khrs@Tc 50℃ 40khrs@Tc 50℃ 40khrs@Tc 50℃<br />

Efficacy 55.0 lm/W 55.0 lm/W 61.1 lm/W<br />

Dimensions φ90 - 42 mm φ90 - 42 mm φ90 - 42 mm<br />

LEV112318M830AE<br />

( MIDDLE 3000K )<br />

LEV112317W840AE<br />

( WIDE 4000K )<br />

LEV112317M840AE<br />

( MIDDLE 4000K )<br />

Lumen Output 1100 lm 1100 lm 1100 lm<br />

Color Temperature 3000 K 4000 K 4000 K<br />

CRI 80 80 80<br />

Beam Angle 45 degrees 85 degrees 45 degrees<br />

Input Voltage 220-240V 220-240V 220-240V<br />

Frequency 50-60 Hz 50-60 Hz 50-60 Hz<br />

Dimming Range 10-100% 10-100% 10-100%<br />

Wattage 18 W 17 W 17 W<br />

Life Time 40khrs@Tc 50℃ 40khrs@Tc 50℃ 40khrs@Tc 50℃<br />

Efficacy 61.1 lm/W 64.7 lm/W 64.7 lm/W<br />

Dimensions φ90 - 42 mm φ90 - 42 mm φ90 - 42 mm<br />

2


E-CORE TM <strong>LED</strong> <strong>Light</strong> <strong>Engine</strong> Technical Information<br />

1600lm type<br />

LEV162324W827AE<br />

( WIDE 2700K )<br />

LEV162324M827AE<br />

( MIDDLE 2700K )<br />

LEV162324W830AE<br />

( WIDE 3000K )<br />

Lumen Output 1350 lm 1350 lm 1500 lm<br />

Color Temperature 2700 K 2700 K 3000 K<br />

CRI 80 80 80<br />

Beam Angle 85 degrees 45 degrees 85 degrees<br />

Input Voltage 220-240V 220-240V 220-240V<br />

Frequency 50-60 Hz 50-60 Hz 50-60 Hz<br />

Dimming Range 10-100% 10-100% 10-100%<br />

Wattage 24 W 24 W 24 W<br />

Life Time 40khrs@Tc 60℃ 40khrs@Tc 60℃ 40khrs@Tc 60℃<br />

Efficacy 56.3 lm/W 56.3 lm/W 62.5 lm/W<br />

Dimensions φ90 - 42 mm φ90 - 42 mm φ90 - 42 mm<br />

LEV162324M830AE<br />

( MIDDLE 3000K )<br />

LEV162323W840AE<br />

( WIDE 4000K )<br />

LEV162323M840AE<br />

( MIDDLE 4000K )<br />

Lumen Output 1500 lm 1600 lm 1600 lm<br />

Color Temperature 3000 K 4000 K 4000 K<br />

CRI 80 80 80<br />

Beam Angle 45 degrees 85 degrees 45 degrees<br />

Input Voltage 220-240V 220-240V 220-240V<br />

Frequency 50-60 Hz 50-60 Hz 50-60 Hz<br />

Dimming Range 10-100% 10-100% 10-100%<br />

Wattage 24 W 23 W 23 W<br />

Life Time 40khrs@Tc 60℃ 40khrs@Tc 60℃ 40khrs@Tc 60℃<br />

Efficacy 62.5 lm/W 69.6 lm/W 69.6 lm/W<br />

Dimensions φ90 - 42 mm φ90 - 42 mm φ90 - 42 mm<br />

Note:<br />

The specifications above are the values where the product is turned on the following conditions: the<br />

input voltage:230V, base-up positioned, the ambient temperature:25 ℃, using the TLT standard<br />

heat sink(Tc:50℃:1100lm type,Tc60℃:1600lm type), and at the first use (0hr lighting time).<br />

3


E-CORE TM <strong>LED</strong> <strong>Light</strong> <strong>Engine</strong> Technical Information<br />

2. Dimensions<br />

<strong>LED</strong> <strong>Light</strong> <strong>Engine</strong><br />

LLE with Socket<br />

Socket<br />

4


E-CORE TM <strong>LED</strong> <strong>Light</strong> <strong>Engine</strong> Technical Information<br />

3. Installation Manual<br />

We show a procedure to install <strong>LED</strong> <strong>Light</strong> <strong>Engine</strong> in Socket.<br />

(i)Make a direction △ mark of LLE even with Mechanical Key (which there is between earthing<br />

contact and no.4 contact)of the socket.<br />

(ii)Fit LLE in the socket.<br />

(iii)Turn it 15° in clockwise direction.<br />

Contact 4<br />

Mechanical Key<br />

Earthing Contact<br />

Contact 3<br />

Contact 2<br />

Contact 1<br />

△ mark<br />

5


E-CORE TM <strong>LED</strong> <strong>Light</strong> <strong>Engine</strong> Technical Information<br />

Socket moves about 0.5mm to the bottom of the figure. LLE is strongly attached to the heat sink by<br />

the spring built-in the socket.<br />

Mechanical Key<br />

Earthling Contact<br />

15°turn<br />

Socket moves 0.5mm down.<br />

LLE is strongly attached to the heat sink<br />

by the spring built-in the socket.<br />

△ mark<br />

To make the installation easier, we suggest to put a mark (like the △ mark above) on the fixture<br />

side.<br />

△ mark<br />

6


E-CORE TM <strong>LED</strong> <strong>Light</strong> <strong>Engine</strong> Technical Information<br />

4. Heat release design<br />

(1)Case Temperature (Tcase) measurement method<br />

We define Case Temperature (Tcase) that is the temperature of φ30mm of the cap center of LLE.<br />

Some characteristics of LLE depend on Tcase.<br />

And, tc defined by EN 62031 (rated maximum temperature) is evaluated the temperature at the<br />

measurement area. In the LLE,<br />

1100 lm type tc=65℃,<br />

1600 lm type tc=75℃,<br />

Tcase shall be measured with a thermocouple. By making a hole etc., avoid the attachment part with<br />

a thermocouple being apart from heat sink.<br />

Tcase measurement point(φ30)<br />

7


E-CORE TM <strong>LED</strong> <strong>Light</strong> <strong>Engine</strong> Technical Information<br />

(2)Heat release design for fixtures<br />

To use the <strong>LED</strong> light engine safely and to exploit the product specification such as luminous output<br />

and life time, heat release design for fixtures is very important. That is why heat sink shall be<br />

attached to the socket side of the <strong>LED</strong> light engine.<br />

The heat sink design in this case can be reduced as long as the Tc remains under 65 ℃(1100 lm type),<br />

75℃(1600 lm type).<br />

This <strong>LED</strong> light engine has been designed to meet the rated luminous output and light maintenance<br />

at the Tcase=50℃(1100 lm type),Tcase=60℃(1600 lm type). In normal operating (for instance,<br />

ambient temperature 25℃, rated voltage input), we recommend to use a heat sink which Tcase<br />

become 50℃ or 60℃.<br />

(3)TLT standard heat sink<br />

Here, we show TLT standard heat sink. TLT standard heat sink has a hole(φ15) in the center for<br />

temperature measurement use.<br />

Material ADC12<br />

Surface Treatment: Black alumite treated<br />

Socket installation<br />

hole(P.C.D. 79.5)<br />

LLE installation side<br />

15(hole for Tcase<br />

measurement)<br />

8


E-CORE TM <strong>LED</strong> <strong>Light</strong> <strong>Engine</strong> Technical Information<br />

(4)Heat releases silicon sheet<br />

The attached sheet on the base cap is heat release silicon sheet. This sheet has appropriate<br />

elasticity(thickness:0.5mm), which fill in the space between the light engine and heat sink, and<br />

greatly help heat release cycle from the light engine to heat sink.<br />

The heat release silicon sheet never shall be taken off.<br />

Heat release silicon sheet<br />

9


E-CORE TM <strong>LED</strong> <strong>Light</strong> <strong>Engine</strong> Technical Information<br />

5. Characteristics<br />

(1)Use condition<br />

Power supply 220-240V (±6%)<br />

Ambient temperature for fixture 5~35℃<br />

Case temperature (Tcase) 65℃ or less (1100 lm Type)<br />

75℃ or less (1600 lm Type)<br />

Relative humidity<br />

85% or less<br />

(2)Temperature characteristics<br />

The values above are the relation of case temperature (Tcase) and engine’s specification where the<br />

product is turned on the following conditions: the input voltage is 230V , base-up positioned.<br />

110%<br />

105%<br />

Relative Data<br />

100%<br />

95%<br />

Lumen<br />

Current<br />

Wattage<br />

90%<br />

30 35 40 50 55 60 65 1100 lm type<br />

3040 35 45 50 40 545 5 50 60 55 65 60 70 65 75<br />

1600 lm type<br />

Case Temperature [℃ ]<br />

(3)Dimming characteristics<br />

By applying 1-10V dimmer, 10-100% dimming is possible.<br />

10


E-CORE TM <strong>LED</strong> <strong>Light</strong> <strong>Engine</strong> Technical Information<br />

6. Wiring diagram<br />

Earthing Terminal<br />

4<br />

Earth Pin<br />

Terminal Pin Use<br />

Pin 4<br />

1 1 N - Power Line<br />

2 2 3<br />

L- Power Line<br />

3 --- Dimming Line (no connection)<br />

4 --- Dimming Line (no connection)<br />

5 --- Earthing (no connection)<br />

Terminal 1 2<br />

N<br />

L<br />

Pin 1<br />

Pin 2<br />

Pin 3<br />

Terminal Pin Use<br />

1 1 N - Power Line<br />

2 2 L- Power Line<br />

3 3 Dimming Line(+)<br />

4 4 Dimming Line(-)<br />

5 --- Earthing (no connection)<br />

11


E-CORE TM <strong>LED</strong> <strong>Light</strong> <strong>Engine</strong> Technical Information<br />

7. Applicable standards/regulations<br />

(1)Safety<br />

EN 62031 :2008<br />

Classification Built-in module<br />

Glow-wire test 850℃ pass<br />

EN 62471 :2008 Risk Group 1<br />

LEV112320W827AE<br />

LEV112320M827AE<br />

LEV112318W830AE<br />

LEV112318M830AE<br />

LEV112317W840AE<br />

LEV112317M840AE<br />

LEV162324W827AE<br />

LEV162324M827AE<br />

LEV162324W830AE<br />

LEV162324M830AE<br />

LEV162323W840AE<br />

LEV162323M840AE<br />

Others<br />

Non-waterproof structure<br />

Overvoltage category II, Pollution level 2<br />

(2)EMC<br />

EN 55015 :2006 + A1 :2007 + A2 :2009<br />

EN 61000-3-2 :2006 + A1 :2009 + A2 :2009<br />

EN 61000-3-3 :2008<br />

EN 61547 :2009<br />

(3)Environment<br />

2002/96/EC (WEEE)<br />

2002/95/EC (RoHS)<br />

(EC) No 1907/2006(REACH)<br />

2006/122/EC (PFOS)<br />

12


E-CORE TM <strong>LED</strong> <strong>Light</strong> <strong>Engine</strong> Technical Information<br />

(Appendix) Socket specification<br />

(1) Dimensions<br />

GH76p-2 Socket (220VAC-277VAC)<br />

(2)Part number and name on BJB<br />

BJB part no.<br />

Part name<br />

28.301.1001 GH76p-1 Socket (100VAC-120VAC)<br />

28.301.1002 GH76p-2 Socket (220VAC-277VAC)<br />

(3)Certification<br />

Safety Test* :Already applied<br />

(*Equivalent test level with Japanese Electrical Appliances and Material Safety<br />

VDE<br />

:Planned to apply<br />

cURus :Planned to apply<br />

13


E-CORE TM <strong>LED</strong> <strong>Light</strong> <strong>Engine</strong> Technical Information<br />

(4)Ratings<br />

BJB part no. Rated voltage Rated current Rated temp<br />

28.301.1002 250VAC 2A 100℃<br />

28.301.1002.90<br />

(5)Applicable wires<br />

Single wire :0.8 mm - 1.0 mm in diameter<br />

Bonded wire :0.5 mm 2 - 0.75 mm 2<br />

Stranded wire :0.5 mm 2 - 0.75 mm 2 (Solder finish)<br />

Strip line :8-9 mm<br />

(6)Notes<br />

a) 3 pieces of M3 screw are attached with the socket. Please do not use any other screw, other<br />

than the attached M3 screw.<br />

b) Tighten the screw till the screw head reaches the installation side.<br />

c) Regarding the pitch of the screws, please refer to the attached drawing.<br />

d) Screw holes for the M3 screws shall be not sharp and shall have no burr.<br />

e) When installing LLE, turn it 15°in clockwise direction. When removing LLE, turn it 15°in<br />

anticlockwise direction.<br />

f) Please follow the specification for <strong>LED</strong> chips manufacturer as well.<br />

g) After stripping a wire, insert it straight, being careful at not hurting the wire covering.<br />

h) Part selection and fixture design shall be implemented and the final product quality shall be<br />

managed in charge of your company.<br />

14

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