Modulating temperature regulating unit for heating and ... - Caleffi
Modulating temperature regulating unit for heating and ... - Caleffi
Modulating temperature regulating unit for heating and ... - Caleffi
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<strong>Modulating</strong> <strong>temperature</strong> <strong>regulating</strong> <strong>unit</strong><br />
<strong>for</strong> <strong>heating</strong> <strong>and</strong> cooling<br />
with distribution kit <strong>for</strong> primary circuit<br />
171 series<br />
Product range<br />
Function<br />
The <strong>temperature</strong> <strong>regulating</strong> <strong>unit</strong> with the distribution kit <strong>for</strong> the primary<br />
circuit is made to be used in mixed systems: radiant panels <strong>and</strong><br />
radiators or fan coils, in combination with distribution manifolds <strong>for</strong><br />
radiant panels.<br />
The modulating <strong>temperature</strong> <strong>regulating</strong> <strong>unit</strong>, comprehensive of<br />
digital <strong>temperature</strong> regulator, controls the <strong>temperature</strong> of the<br />
medium sent to the panels according to the actual thermal load.<br />
In this particular series, the <strong>temperature</strong> is regulated by a dedicated<br />
hydraulic <strong>unit</strong> equipped with a specific motorised three-way valve.<br />
The function of the kit is to distribute a portion of the medium<br />
flowing from the primary boiler circuit to the <strong>heating</strong> or cooling<br />
elements.<br />
It is supplied with manifolds with built-in shut-off <strong>and</strong> balacing<br />
valves <strong>and</strong> a differential by-pass kit <strong>for</strong> the primary circuit. This<br />
accessory is essential when there is a primary circuit circulation<br />
pump <strong>and</strong> the radiator circuits or fan coils are controlled by<br />
thermostatic or thermo-electric valves.<br />
Patent application No. MI2006A 001935.<br />
Reference Documentation<br />
- Tech. brochure 01144 Pre-assembled distribution manifolds <strong>for</strong><br />
radiant panel systems 668...S1 series<br />
Code 1715.2 003 <strong>Modulating</strong> <strong>regulating</strong> <strong>unit</strong> <strong>for</strong> <strong>heating</strong> <strong>and</strong> cooling with distribution kit <strong>for</strong> primary circuit, with UPS 25-60 pump<br />
Code 1715.4 003 <strong>Modulating</strong> <strong>regulating</strong> <strong>unit</strong> <strong>for</strong> <strong>heating</strong> <strong>and</strong> cooling with distribution kit <strong>for</strong> primary circuit, with UPS 25-80 pump<br />
Technical specifications<br />
Materials<br />
Regulating <strong>unit</strong> with motorised three-way valve<br />
Body: brass EN 1982 CB753S<br />
Headwork: brass EN 12164 CW614N<br />
Obturator: stainless steel<br />
Seals:<br />
Flow adapter <strong>unit</strong><br />
EPDM<br />
Body:<br />
Primary circuit by-pass kit<br />
brass EN 1982 CB753S<br />
Body: brass EN 1982 CB753S<br />
By-pass valve: POM<br />
Spring:<br />
Shut-off valves<br />
stainless steel<br />
Body: brass EN 12165 CW617N<br />
Ball: brass EN 12164 CW614N, chrome plated<br />
Primary circuit distribution manifolds<br />
Flow manifold<br />
Body:<br />
Flow rate <strong>regulating</strong> valve<br />
brass EN 1982 CB753S<br />
Obturator: brass EN 12164 CW614N<br />
Hydraulic seals:<br />
Return manifold<br />
EPDM<br />
Body:<br />
Shut-off valve<br />
brass EN 1982 CB753S<br />
Stem: stainless steel<br />
Obturator <strong>and</strong> seals: EPDM<br />
Springs: stainless steel<br />
Control knob: ABS<br />
REGI STERED BSI EN ISO 9001:2000<br />
Per<strong>for</strong>mance<br />
CALEFFI<br />
01154/07 GB<br />
Medium: water, glycol solutions<br />
Max. percentage of glycol: 30%<br />
Control <strong>temperature</strong> range: 7–78°C<br />
Primary inlet <strong>temperature</strong> range: 5–100°C<br />
Max. working pressure: 10 bar<br />
Panel manifolds differential by-pass setting: 25 kPa (2.500 mm w.g.)<br />
Primary circuit differential by-pass setting: 10 kPa (1.000 mm w.g.)<br />
Primary circuit manifold inside diameter: Ø 27 mm<br />
Temperature gauge scale: 0–80°C<br />
Pressure gauge scale: 0–10 bar<br />
Connections: - primary circuit: 3/4” M<br />
- to <strong>regulating</strong> <strong>unit</strong>: 1” F with nut<br />
- panel circuit outlets: 3/4” M - Ø 18 mm<br />
- outlet centre distance: 50 mm<br />
- primary circuit manifold outlets: 3/4” M - Ø 18 mm<br />
- outlet centre distance: 50 mm<br />
Panel circuit differential by-pass graph<br />
Δp (mm w.g.)<br />
5000<br />
2000<br />
4500<br />
4000<br />
3500<br />
3000<br />
2500<br />
0,1<br />
Cert. n° FM 21654<br />
2<br />
0,2<br />
5<br />
UNI EN ISO 9001:2000<br />
Cert. n° 0003<br />
0,5<br />
10<br />
1<br />
20<br />
Δp (kPa)<br />
50<br />
45<br />
2<br />
40<br />
35<br />
30<br />
25<br />
20<br />
Flow rate<br />
(l/min) (m3/h)
Digital controller<br />
Three-point type<br />
Electric supply: 230 V - 50 Hz<br />
Power consumption: 3 VA<br />
Protection class: IP 40<br />
Actuator<br />
Three-point type<br />
Electric supply: 230 V - 50 Hz<br />
Operating time: 50 s (rotation 120°)<br />
Power consumption: 8 VA<br />
Auxiliary micro contact rating: 0,8 A<br />
Protection class: IP 44<br />
Max. ambient <strong>temperature</strong>: 55°C<br />
Protective cover: self-extinguishing VO<br />
Flow/return <strong>temperature</strong> probes<br />
NTC type<br />
Working range: -10–125°C<br />
Time constant: 2,5 s<br />
Response: 10.000 Ω at 25°C<br />
Two-wire cable with 1/8” M connection<br />
Safety thermostat<br />
Factory set: 55°C ±3°C<br />
Protection class: IP 55<br />
Contacts rating: 10 A / 240 V<br />
Pump<br />
Three-speed pump: model UPS 25-60/UPS 25-80<br />
Material: Body: cast iron GG 15/20<br />
Electric supply: 230 V - 50 Hz<br />
Maximum ambient humidity: 95%<br />
Max. ambient <strong>temperature</strong>: 80°C<br />
Protection class: IP 44<br />
Pump centre distance: 130 mm<br />
Pump connections: 1 1/2” with nut<br />
Dimensions<br />
code<br />
700<br />
270÷410<br />
129 105<br />
CALEFFI<br />
150052<br />
Tras<strong>for</strong>matore<br />
AC 230V<br />
D E<br />
50Hz<br />
V<br />
3/4”<br />
with ups 25-60 pump<br />
with ups 25-80 pump<br />
Radiator outlets<br />
Panel outlets<br />
A<br />
CALEFFI<br />
150051<br />
Convertitore<br />
AC 24V 50Hz<br />
AC 230V<br />
6(2)A T50<br />
415 50<br />
A<br />
1715E2 003<br />
-<br />
3<br />
5<br />
765<br />
3<br />
2<br />
4<br />
bar<br />
1<br />
5<br />
0 6<br />
CL 2.5<br />
con <strong>for</strong>me norme ISPESL<br />
40<br />
30 50<br />
20 60<br />
10<br />
70<br />
0 80<br />
°C<br />
40<br />
30 50<br />
20 60<br />
10<br />
70<br />
0 80<br />
°C<br />
1<br />
2<br />
3<br />
4<br />
L/MIN<br />
CAMERA<br />
CALEFFI<br />
1<br />
2<br />
3<br />
4<br />
L/MIN<br />
1715F2 003<br />
-<br />
3<br />
6<br />
815<br />
CALEFF<br />
1<br />
2<br />
3<br />
4<br />
L/MIN<br />
1<br />
2<br />
3<br />
4<br />
L/MIN<br />
HOBBY BAGNO<br />
SOGGIORNO<br />
WC<br />
CALEFFI<br />
5 outlets 8 outlets 12 outlets<br />
SOGGIORNO<br />
1<br />
2<br />
3<br />
4<br />
L/MIN<br />
CALEFFI<br />
800<br />
1715G2 003<br />
-<br />
3<br />
7<br />
865<br />
CAMERA<br />
CALEFF<br />
1<br />
2<br />
3<br />
4<br />
L/MIN<br />
1<br />
2<br />
3<br />
4<br />
L/MIN<br />
Speed<br />
3<br />
2<br />
1<br />
1<br />
2<br />
3<br />
4<br />
L/MIN<br />
HOBBY BAGNO<br />
SOGGIORNO<br />
WC<br />
CALEFFI<br />
1715H2 003<br />
-<br />
3<br />
8<br />
915<br />
Head available at the <strong>regulating</strong> <strong>unit</strong> connections<br />
H (m w.g.)<br />
6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
0<br />
0<br />
0,5<br />
Insulation<br />
Material: closed cell exp<strong>and</strong>ed PE-X<br />
Thickness: 15 mm<br />
Density: - inner part: 30 kg/m3 - outer part: 50 kg/m3 Thermal conductivity (DIN 52612):<br />
Coefficient of resistance to the diffusion<br />
0°C: 0,038 W/(m·K)<br />
40°C: 0,045 W/(m·K)<br />
of water vapour (DIN 52615): >1300<br />
Working <strong>temperature</strong> range: 0–100°C<br />
Reaction to fire (DIN 4102): Class B2<br />
1<br />
2<br />
3<br />
4<br />
L/MIN<br />
1<br />
0,40<br />
0,30<br />
0,20<br />
CALEFFI<br />
1<br />
1,5<br />
Power consumption<br />
2<br />
3<br />
I P n<br />
(A) (W) (rpm)<br />
1000<br />
90<br />
65<br />
45<br />
1715I2 003<br />
-<br />
3<br />
9<br />
985<br />
2<br />
UPS 25-60<br />
2,5<br />
G (m 3 /h)<br />
1800<br />
1100<br />
700<br />
1<br />
2<br />
3<br />
4<br />
L/MIN<br />
1<br />
2<br />
3<br />
4<br />
L/MIN<br />
1<br />
2<br />
3<br />
4<br />
L/MIN<br />
1715L2 003<br />
1715L4 003<br />
3<br />
10<br />
1035<br />
1200<br />
A A 110÷150<br />
1<br />
2<br />
3<br />
4<br />
L/MIN<br />
CAMERA<br />
HOBBY BAGNO<br />
SOGGIORNO<br />
WC<br />
CALEFFI<br />
CAMERA<br />
CALEFF<br />
(kPa)<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
0<br />
3<br />
H (m w.g.)<br />
(kPa)<br />
8 80<br />
UPS 25-80<br />
7 70<br />
6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
0<br />
0<br />
Speed<br />
CALEFFI<br />
0,5<br />
3<br />
2<br />
1<br />
1<br />
1<br />
1,5<br />
2 3<br />
1,04<br />
0,92<br />
0,63<br />
1715M2 003<br />
1715M4 003<br />
3<br />
11<br />
1085<br />
2<br />
2,5<br />
I P n<br />
(A) (W) (rpm)<br />
245<br />
210<br />
140<br />
3<br />
3,5<br />
G (m 3 /h)<br />
2450<br />
1500<br />
700<br />
1715N2 003<br />
1715N4 003<br />
3<br />
12<br />
1135<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
0<br />
4
Characteristic components<br />
1 Digital controller <strong>for</strong> <strong>heating</strong> <strong>and</strong> cooling<br />
2 Three-way mixing valve<br />
3 Three-point actuator<br />
4 Three-speed circulation pump UPS 25-60<br />
Three-speed circulation pump UPS 25-80<br />
5 Flow <strong>temperature</strong> probe<br />
6 Return <strong>temperature</strong> probe<br />
7 Adjustable drain cock<br />
Hydraulic diagram<br />
BF<br />
1 10<br />
8<br />
4<br />
15<br />
6<br />
2<br />
3<br />
11<br />
BR<br />
BOILER<br />
FLOW<br />
CALEFFI<br />
150052<br />
Tras<strong>for</strong>matore<br />
15<br />
AC 230V<br />
D E<br />
50Hz<br />
V<br />
BOILER<br />
RETURN<br />
11<br />
RT<br />
T<br />
11<br />
CALEFFI<br />
150051<br />
Convertitore<br />
C<br />
AC 24V 50Hz<br />
AC 230V<br />
6(2)A T50<br />
1<br />
12<br />
12<br />
10<br />
8<br />
9<br />
3<br />
3<br />
2<br />
4<br />
bar<br />
1<br />
5<br />
0 6<br />
7<br />
ST<br />
CL 2.5<br />
con<strong>for</strong>me norme ISPESL<br />
40<br />
30 50<br />
20 60<br />
10<br />
70<br />
0 80<br />
°C<br />
4<br />
40<br />
30 50<br />
20 60<br />
10<br />
70<br />
0 80<br />
°C<br />
5<br />
13<br />
2<br />
SYSTEM<br />
FLOW<br />
SYSTEM<br />
RETURN<br />
6<br />
8 Safety thermostat<br />
9 Flow <strong>and</strong> return <strong>temperature</strong> gauges with pocket<br />
10 Pressure gauge<br />
11 Primary circuit shut-off valves<br />
12 Distribution manifolds with built-in valves <strong>for</strong> primary circuit<br />
13 Primary circuit differential by-pass kit<br />
14 Max. RH% control probe<br />
15 Max. RH% control components<br />
9<br />
5<br />
9<br />
7<br />
14<br />
9<br />
12<br />
13<br />
14<br />
Flow manifold<br />
equipped with flow<br />
meters <strong>and</strong><br />
balacing valves<br />
SF<br />
SR<br />
1<br />
2<br />
3<br />
4<br />
L/MIN<br />
CAMERA<br />
CALEFFI<br />
CAMERA<br />
CALEFFI<br />
1<br />
2<br />
3<br />
4<br />
L/MIN<br />
SOGGIORNO<br />
Return manifold<br />
equipped with<br />
shut-off valves.<br />
SOGGIORNO<br />
T<br />
RT<br />
ST<br />
C<br />
1<br />
2<br />
3<br />
4<br />
L/MIN<br />
WC<br />
WC<br />
Digital controller<br />
Trans<strong>for</strong>mer/Convertor<br />
Adjustable drain cock<br />
Temperature gauge<br />
Temperature probe<br />
Humidity % probe<br />
Room thermostat<br />
Safety thermostat<br />
Ball shut-off valve<br />
Motorised three-way valve<br />
Pressure gauge<br />
Pump<br />
CALEFFI<br />
End fittings with<br />
multi-position ball valves,<br />
automatic air vent,<br />
differential by-pass kit<br />
<strong>and</strong> fill/drain hose connection.<br />
CALEFFI<br />
Differential by-pass
Operating principle<br />
The medium <strong>temperature</strong> is regulated<br />
by a three-way mixing valve with a<br />
sector obturator comprehensive of an<br />
actuator managed by a specific<br />
digital controller.<br />
The controller receives the signal from<br />
two probes, flow probe on the mixing<br />
valve outlet <strong>and</strong> probe from the panel<br />
circuit return, <strong>and</strong> it controls the<br />
movement of the valve.<br />
The flow in the valve is regulated by a<br />
shaped obturator (1) that, by turning,<br />
closes or opens the hot water flow ports<br />
(2) <strong>and</strong> the water returning ports from<br />
the circuit (3) to adjust the desired flow<br />
<strong>temperature</strong>.<br />
Even if the secondary circuit thermal<br />
load or the inlet <strong>temperature</strong> from the<br />
boiler change, the mixing valve<br />
automatically adjusts the flow rates<br />
until it obtains the optimal flow<br />
<strong>temperature</strong>.<br />
Construction details<br />
Regulating <strong>unit</strong> body<br />
The valve body, containing the thermal <strong>regulating</strong> device, is made<br />
out of a single casting with connections to the primary <strong>and</strong><br />
secondary circuits. A specific internal channel carries the system<br />
return medium to the <strong>regulating</strong> valve, making it possible <strong>for</strong> the <strong>unit</strong><br />
to be smaller in size <strong>and</strong> easy to connect.<br />
Reduced head losses<br />
The three-way mixing valve is equipped with a special obturator acting<br />
on calibrated water orifices. This ensures a high flow rate <strong>and</strong> a reduced<br />
size, while maintaining accurate <strong>temperature</strong> control, with no swinging<br />
due to sudden changes in thermal load.<br />
Electrical connections<br />
The actuator is<br />
electrically connected<br />
through an external<br />
plug-socket system with<br />
a protective rubber cap.<br />
This system does not<br />
require opening the lid<br />
to connect the cables.<br />
In this way, replacing<br />
the actuator (should this<br />
ever be necessary) is<br />
particularly easy to do.<br />
Manual opening<br />
By removing the actuator, the valve can be opened-closed manually<br />
by using a screwdriver.<br />
Regulating way - primary inlet<br />
Fully closed Fully open<br />
c l o s e<br />
open<br />
open<br />
c l o s e<br />
1<br />
3<br />
2<br />
PRIMARY<br />
INLET<br />
SECONDARY<br />
FLOW<br />
PRIMARY<br />
RETURN<br />
SECONDARY<br />
RETURN<br />
Flow <strong>unit</strong><br />
The flow <strong>unit</strong> is made out of a single casting with the necessary<br />
ports to connect with the functional components such as the safety<br />
thermostat, <strong>temperature</strong> gauge, pressure gauge, drain valve <strong>and</strong><br />
flow <strong>temperature</strong> probe.<br />
30<br />
20<br />
10<br />
0<br />
40<br />
°C<br />
50<br />
60<br />
70<br />
80
Distribution <strong>and</strong> differential by-pass kit <strong>for</strong> primary circuit<br />
Operation<br />
The distribution <strong>and</strong> differential by-pass kit <strong>for</strong> the primary circuit<br />
enables controlling the flow supplied to the <strong>heating</strong> or cooling<br />
elements connected be<strong>for</strong>e the outlet to the panel circuit <strong>regulating</strong><br />
<strong>unit</strong>.<br />
It is composed of distribution manifolds with built-in <strong>regulating</strong> <strong>and</strong><br />
shut-off valves, <strong>and</strong> the differential by-pass kit <strong>for</strong> the primary circuit.<br />
Primary circuit distribution manifolds<br />
The distribution manifolds are equipped with:<br />
- flow rate <strong>regulating</strong> valves built into the flow manifold. In this way<br />
it is possible to set the right flow rate <strong>and</strong> balance the various<br />
connected circuits.<br />
- shut-off valves built into the return manifold. The same circuits can<br />
be automatically shut off by using the thermo-electric controls.<br />
Δp (mm w.g.)<br />
1000<br />
500<br />
200<br />
100<br />
900<br />
800<br />
700<br />
600<br />
450<br />
400<br />
350<br />
300<br />
250<br />
180<br />
160<br />
140<br />
120<br />
90<br />
80<br />
70<br />
60<br />
50<br />
45<br />
40<br />
35<br />
30<br />
25<br />
20<br />
18<br />
16<br />
14<br />
12<br />
10<br />
0,1<br />
2<br />
0,2<br />
5<br />
Flow rate <strong>regulating</strong> valve fully open<br />
Shut-off valve<br />
Kv<br />
5,40<br />
4,10<br />
Δp (kPa)<br />
10<br />
Kv 0,01<br />
540<br />
410<br />
Primary circuit by-pass kit<br />
The by-pass kit permits hydraulic separation between the primary <strong>and</strong> secondary circuits. This hydraulic separation optimizes the operation of<br />
the secondary circuit at the panels thus preventing the influence on the secondary circuit by any primary circuit flow rate variation. In this case,<br />
the flow rate through the respective circuits depends solely on the pump flow rate characteristics, preventing reciprocal influence due to their<br />
coupling in series. Two possible conditions of hydraulic balance are described here. The component is typically sized in order to have the<br />
following working rate:<br />
G primary = G secondary (inlet to the mixing valve) + G <strong>heating</strong> elements<br />
G primary maximum recommended: 1,5 m 3 /h<br />
0,5<br />
10<br />
- Kv = flow rate in m 3 /h <strong>for</strong> a loss of head of 1 bar<br />
- Kv 0,01 = flow rate in l/h <strong>for</strong> a loss of head of 1 kPa<br />
Gp<br />
Primary<br />
1<br />
Gs<br />
Gprimary > Gsecondary<br />
20<br />
Secondary<br />
9<br />
8<br />
7<br />
6<br />
5<br />
4,5<br />
4<br />
3,5<br />
3<br />
2,5<br />
2<br />
1,8<br />
1,6<br />
1,4<br />
1,2<br />
1<br />
0,9<br />
0,8<br />
0,7<br />
0,6<br />
0,5<br />
0,45<br />
0,4<br />
0,35<br />
0,3<br />
0,25<br />
0,2<br />
0,18<br />
0,16<br />
0,14<br />
0,12<br />
0,1<br />
2<br />
Flow rate<br />
(l/min) (m3/h) Hydraulic characteristics of flow rate <strong>regulating</strong> valve<br />
Kv (m3 Adjustment<br />
position<br />
/h)<br />
2 turns 0,22<br />
3 turns 1,30<br />
4 turns 3,20<br />
5 turns 4,70<br />
F.O. 5,40<br />
Differential valve<br />
The differential valve is used to control the head in the primary<br />
distribution circuit. It aids the flow circulation towards the <strong>heating</strong> or<br />
cooling elements <strong>and</strong> limits overpressure if there are thermostatic or<br />
thermo-electric valves.<br />
The differential valve has a fixed setting that cannot be changed.<br />
It is preset to 10 kPa, mean value <strong>for</strong> the loss of head in the primary<br />
circuit.<br />
Δp (mm w.g.) Δp (kPa)<br />
20<br />
2000<br />
1800<br />
1600<br />
1400<br />
1200<br />
1000<br />
900<br />
800<br />
700<br />
600<br />
500<br />
0,1<br />
2<br />
Gp<br />
Primary<br />
0,2<br />
Kv 0,01 (l/h)<br />
22<br />
130<br />
320<br />
470<br />
540<br />
5<br />
0,5<br />
10<br />
Gprimary < Gsecondary<br />
1<br />
Gs<br />
5 mm<br />
20<br />
Secondary<br />
18<br />
16<br />
14<br />
12<br />
10<br />
9<br />
8<br />
7<br />
6<br />
5<br />
2<br />
Flow rate<br />
(l/min) (m3/h)
Digital regulator<br />
2 7 3 4 8 1<br />
10 11 12 9 6 5<br />
The front panel identifies the following functions:<br />
1) Three-digit LCD indicating: the measured or calculated<br />
<strong>temperature</strong> <strong>and</strong> the settings of the delays programmed in the<br />
system.<br />
• Temperature range displayed: 0–99°C with resolution 0,1°C.<br />
2) Regulator On/Off function selector.<br />
3) Mixer on opening: LED on.<br />
4) Mixer on closing: LED on.<br />
5) Selector <strong>for</strong> setting the flow <strong>temperature</strong>.<br />
• Temperature range 7–78°C<br />
Factory configuration: - <strong>heating</strong>: max 50°C<br />
- cooling: min 14°C<br />
6) Return probe selector.<br />
• Probe off: OFF<br />
• Probe on: ON<br />
Factory configuration: ON<br />
7) Pump working (ON): LED on steady.<br />
8) T.S. LED safety <strong>temperature</strong>. Continuously ON when the limit<br />
signalled by the safety thermostat or by the safety humidostat is<br />
reached. Continuously ON even if the flow/return sensors<br />
malfunction (see flow/return sensor paragraph).<br />
9) Heating/cooling function switch<br />
10) Trimmer <strong>for</strong> maximum pulse duration on the valve.<br />
Adjustable 0,2–6 s. Factory configuration: 2,5 s.<br />
Pulse value calculation:<br />
Tpulse (s) =<br />
Example:<br />
Tactuator rotation = 120 s<br />
Tpulse = 120/40 = 3 s<br />
Actuator rotation time (s)<br />
40<br />
11) Return probe reading delay time trimmer.<br />
Adjustable 1–360 s. Factory configuration: 20 s.<br />
12) Valve-motor mechanical delay recovery trimmer.<br />
Adjustable 1–30 s. Factory configuration: 13 s.<br />
Operation<br />
The regulator receives the signal from the room thermostat to switch the<br />
pump on <strong>and</strong> to control the mixing valve.<br />
The regulator acts on the mixing valve following two operating logics,<br />
depending on the state of activation of the return sensor.<br />
Set point regulation: return probe off. Selector 6) OFF.<br />
In this case the flow <strong>temperature</strong> TM is kept constant at the value set<br />
with the selector 5) in both <strong>heating</strong> <strong>and</strong> cooling. This setting is shown<br />
on the display 1).<br />
<strong>Modulating</strong> regulation: return probe on. Selector 6) ON.<br />
In this case the flow <strong>temperature</strong> TM is changed according to the<br />
<strong>temperature</strong> measured by the return probe TR. In this way the actual<br />
thermal efficiency of the slab is kept under control <strong>and</strong>, as a result,<br />
the room’s thermal load as well. This minimizes the system’s thermal<br />
response times.<br />
TRset = TMset - 35% (TMset - 20°C)<br />
TMcalculated = TMset + (TRset - TR)<br />
Example:<br />
TM set = 40°C<br />
TR set = 40 - 0,35 · (40 - 20) = 33°C<br />
TM calculated = 40 + (33 - TR)<br />
The new value of TM calculated is shown on the display 1) with a<br />
side bar.<br />
At each update of the TM calculated, the TM measured is displayed<br />
<strong>for</strong> 5 s, thereafter the new TM calculated is shown again.<br />
TM modification stops when TR reaches TRset. The return probe is not active in the cooling function.<br />
Curve correction graph with return probe<br />
TM;TR<br />
(°C)<br />
50<br />
45<br />
40<br />
35<br />
30<br />
25<br />
20<br />
Designed flow<br />
<strong>temperature</strong><br />
TM Set<br />
TM Calculated<br />
TM Calculated<br />
50% 100% 150%<br />
➩<br />
TR Set Return <strong>temperature</strong><br />
designed<br />
Flow <strong>temperature</strong><br />
limit<br />
TM<br />
Flow<br />
<strong>temperature</strong><br />
Designed<br />
thermal load %<br />
Display<br />
The three-digit LCD displays the following parameters:<br />
- flow <strong>temperature</strong> set with selector 5).<br />
After 5 s the measured flow <strong>temperature</strong> appears.<br />
- measured flow <strong>temperature</strong>, with return sensor off.<br />
- calculated flow <strong>temperature</strong>, with return sensor on.<br />
- maximum duration of pulse on the valve, selectable via trimmer 10).<br />
Displayed <strong>for</strong> 5 s.<br />
- return <strong>temperature</strong> acquisition delay time, selectable via trimmer 11).<br />
Displayed <strong>for</strong> 5 s.<br />
- valve-motor mechanical delay recovery, selectable via trimmer 12).<br />
Displayed <strong>for</strong> 5 s
Back panel<br />
CALEFFI<br />
M 230 V~ 50÷60 Hz<br />
~<br />
μ 5(2) A / 250 V~<br />
1 2 3 4 5 6<br />
1 2 3 4 5 6<br />
L N<br />
SA SR TA TS<br />
230 V~ IN OUT Apre Chiude<br />
13 14 15 16 17 18<br />
On the back panel there are terminals <strong>for</strong> the electrical connections<br />
of the various components.<br />
Electric supply<br />
1 Electric supply 230 V~ “Live”<br />
2 Electric supply 230 V~ “Neutral”<br />
3 Ground/Earth<br />
Pump comm<strong>and</strong><br />
4 Ground/Earth<br />
5 Pump comm<strong>and</strong> 230 V~ “Live”<br />
6 Pump comm<strong>and</strong> 230 V~ “Neutral”<br />
Mixer comm<strong>and</strong><br />
7 Valve comm<strong>and</strong> <strong>for</strong> opening<br />
8 Common C<br />
9 Valve comm<strong>and</strong> <strong>for</strong> closing<br />
Auxiliary microswitch<br />
10 Auxiliary output N/O<br />
11 Auxiliary output common C<br />
12 Auxiliary output N/C<br />
Flow/return probe<br />
13 Flow <strong>temperature</strong> probe<br />
14 Common C<br />
15 Return <strong>temperature</strong> probe<br />
Ambient thermostat/safety thermostat<br />
16 Contact <strong>for</strong> ambient thermostat<br />
17 Contact <strong>for</strong> common C ambient thermostat / Contact <strong>for</strong> common C<br />
safety thermostat <strong>and</strong> humidity probe convertor<br />
18 Contact <strong>for</strong> safety thermostat <strong>and</strong> humidity probe convertor.<br />
Heating safety thermostat<br />
If the safety thermostat trips, on detecting a higher flow <strong>temperature</strong><br />
than the setting, the following state comes into operation: pump OFF,<br />
mixing valve closed. The thermostat contact is N/C; if the connection<br />
fails, the regulator is not on.<br />
Auxiliary microswitch<br />
The regulator is equipped with an auxiliary microswitch that can be<br />
used to control other devices.<br />
Example:<br />
When Heating, to turn the water heater on/off.<br />
N/O contact - Pump stationary - ambient thermostat OFF or safety<br />
thermostat on (water heater off).<br />
N/C contact - Pump on - ambient thermostat ON (water heater on).<br />
When Cooling, to turn the refrigerating <strong>unit</strong> on/off.<br />
N/O contact - Pump stationary - ambient thermostat OFF or RH%<br />
limit probe on (refrigerating <strong>unit</strong> off).<br />
N/C contact - Pump on - ambient thermostat ON (refrigerating <strong>unit</strong> on).<br />
Contact capacity: 5 A (230 V).<br />
Flow/return probe<br />
The flow/return <strong>temperature</strong> probes are the NTC type. If the probes<br />
detect an ohmic resistance corresponding to short circuiting, the<br />
following operating state comes into operation: pump OFF, mixing<br />
valve closed, LED 8) on steady.<br />
Sensor resistance values table<br />
°C Ω<br />
-20 97.060<br />
-15 72.940<br />
-10 55.319<br />
-5 42.324<br />
0 32.654<br />
5 25.396<br />
°C Ω<br />
10 19.903<br />
15 15.714<br />
20 12.493<br />
25 10.000<br />
30 8.056<br />
35 6.530<br />
13 14<br />
15 16 17 18<br />
°C Ω<br />
40 5.327<br />
45 4.370<br />
50 3.603<br />
55 2.986<br />
60 2.488<br />
65 2.083<br />
7 8 9 10 11 12<br />
7 8 9 10 11 12<br />
°C Ω<br />
70 1.752<br />
75 1.480<br />
80 1.255<br />
85 1.070<br />
90 915<br />
95 787<br />
°C Ω<br />
100 680<br />
105 592<br />
110 517<br />
115 450<br />
120 390<br />
125 340<br />
Flow <strong>temperature</strong> limit <strong>for</strong> <strong>heating</strong> <strong>and</strong> cooling<br />
The regulator enables selecting the maximum flow <strong>temperature</strong> <strong>for</strong><br />
<strong>heating</strong> <strong>and</strong> the minimum flow <strong>temperature</strong> <strong>for</strong> cooling. For this<br />
purpose, the regulator base contains specific dipswitches that enable<br />
setting different <strong>temperature</strong> limits.<br />
Factory configuration: - <strong>heating</strong> max 50°C<br />
- cooling: min 14°C.<br />
Dipswitch position-<strong>temperature</strong> limit table<br />
Setting Limit Limit<br />
Dipswitch maximum minimum<br />
0 0 0 50 14<br />
0 0 1 54 13<br />
0 1 0 58 12<br />
0 1 1 62 11<br />
1 0 0 66 10<br />
1 0 1 70 9<br />
1 1 0 74 8<br />
1 1 1 78 7<br />
ON<br />
1 2 3<br />
Position 1<br />
Position 0<br />
Maximum <strong>temperature</strong> limit <strong>for</strong> cooling<br />
When cooling, the flow <strong>temperature</strong> can be selected no higher than<br />
25°C.<br />
Relative humidity control<br />
When using the cooling regulator, it is necessary to use the specific<br />
relative humidity probe. This probe has the task of measuring the<br />
limit of relative humidity so as to prevent condensation in the<br />
cooling slab.<br />
It is set <strong>for</strong> RH=80 – 85%. On reaching the setting, it triggers the<br />
following operating state: pump ON, mixer closed.<br />
Humidity probe control<br />
At the start of each cooling season, the operating state of the probe<br />
must be checked by placing a moist wad of cotton wool on its<br />
surface; this will cause the mixer to close <strong>and</strong> the red LED point 8<br />
on the panel front to light up.<br />
Positioning the humidity probe<br />
Depending on the system characteristics, the humidity probe is<br />
located where there is the greatest risk of condensation. It is placed<br />
with the carbon portion upwards, as shown in the following<br />
diagrams.<br />
E<br />
Top side: carbon<br />
Bottom side: housed on the cooling surface<br />
Steps <strong>for</strong> correctly positioning the max RH%<br />
limit probe.<br />
The probe is secured to the manifold installed in<br />
the zone where you want to check that the relative<br />
humidity RH% cannot exceed the safety values. It<br />
is secured by means of the two clamps, using the<br />
specific holes.<br />
By controlling the following parameters it is<br />
possible to reach the maximum <strong>heating</strong> power<br />
delivered by the panel.<br />
- Minimum flow <strong>temperature</strong>, selectable via<br />
selector (5) on front panel.<br />
- Relative humidity RH% limit point, checked with<br />
relative humidity probe.<br />
- Ambient <strong>temperature</strong>, checked via ambient thermostat<br />
- Temperature <strong>and</strong> relative humidity of the ambient air, checked via<br />
fan coil or dehumidifier.<br />
Caution: The RH% limit probe is used to prevent any condensation<br />
from <strong>for</strong>ming. In rooms where there is cooling, there must always be<br />
suitable air treatment.<br />
E
Humidity probe connection<br />
230 V<br />
Room<br />
thermostat<br />
RT<br />
Application diagram<br />
We reserve the right to make changes <strong>and</strong> improvements to the products <strong>and</strong> related data in this publication, at any time <strong>and</strong> without prior notice.<br />
CALEFFI<br />
CALEFFI CALEFFI<br />
150052<br />
Tras<strong>for</strong>matore<br />
D E<br />
V<br />
AC 230V<br />
50Hz<br />
24V<br />
LN ~ ~<br />
Controller<br />
cod. 161000<br />
150051<br />
Convertitore<br />
AC 24V 50Hz<br />
AC 230V<br />
6(2)A T50<br />
24V~<br />
1 2 3 4 5 6<br />
13 14 15 16 17 18<br />
13 14 15 16 17 18<br />
1 2 3 4 5 6<br />
7 8 9 10 11 12<br />
L N<br />
SA SR TA TS<br />
230 V~ IN OUT Open Close<br />
E/I<br />
CALEFFI<br />
150052<br />
150051<br />
Tras<strong>for</strong>matore<br />
Convertitore<br />
AC 24V 50Hz<br />
AC 230V<br />
AC 230V<br />
D E<br />
50Hz<br />
6(2)A T50<br />
V<br />
CALEFFI<br />
Safety<br />
thermostat<br />
3<br />
2<br />
4<br />
bar<br />
1<br />
5<br />
0 6<br />
c on<strong>for</strong>m en or me<br />
CL 2.5<br />
ISPES L<br />
40<br />
30 50<br />
20 60<br />
10<br />
70<br />
0 80<br />
°C<br />
40<br />
30 50<br />
20 60<br />
10<br />
70<br />
0 80<br />
°C<br />
ST<br />
1<br />
2<br />
3<br />
4 MIN<br />
1<br />
2<br />
3<br />
4<br />
L/MIN<br />
1<br />
2<br />
3<br />
4<br />
L/MIN<br />
BBY BAGNO<br />
SOGGIORNO<br />
WC<br />
1<br />
1<br />
1<br />
1<br />
1<br />
2<br />
2<br />
2<br />
2<br />
2<br />
3<br />
3<br />
3<br />
3<br />
3<br />
4<br />
4<br />
4<br />
4<br />
4<br />
L/MIN<br />
L/MIN<br />
L/MIN<br />
L/MIN<br />
L/MIN<br />
CAMERA<br />
HOBBY BAGNO<br />
SOGGIORNO<br />
WC<br />
CALEFFI<br />
CALEFFI<br />
CAMERA<br />
HOBBY BAGNO<br />
SOGGIORNO<br />
WC<br />
CALEFF<br />
1<br />
2<br />
3<br />
4<br />
L/MIN<br />
CALEFFI<br />
Accessories<br />
738107<br />
1 2 3 4 5 6<br />
°C<br />
t1<br />
ON OFF<br />
t1/t2/t3<br />
°C<br />
t2<br />
- t1<br />
t❄<br />
- t2<br />
- t3<br />
0 2 4 6 8 10 12 14 16 18 20 22<br />
CALEFFI<br />
TH<br />
CALEFFI S.P.A. · I · 28010 FONTANETO D’AGOGNA (NO) · S.R. 229, N.25 · TEL. +39 0322 8491 R.A. · FAX +39 0322 863723<br />
· www.caleffi.com · info@caleffi.com ·<br />
© Copyright 2007 <strong>Caleffi</strong> S.P.A.<br />
Pump<br />
SPECIFICATION SUMMARIES<br />
The humidity probe is connected to the regulator by installing the<br />
trans<strong>for</strong>mer <strong>and</strong> convertor in between.<br />
If you want to monitor various zones at risk of condensation, the<br />
humidity probe must be connected to a suitable interface kit<br />
(trans<strong>for</strong>mer, convertor <strong>and</strong> humidity probe). Up to 12 convertors<br />
plus probes can be connected to a single trans<strong>for</strong>mer.<br />
124 x 90 x 21 mm<br />
Three-way valve<br />
Thermostatic valve<br />
Manual valve<br />
738<br />
Chrono-thermostat <strong>for</strong> ambient,<br />
battery operated.<br />
With self-learning program.<br />
Weekly programmable clock.<br />
With phone programmer.<br />
3 <strong>temperature</strong> levels + antifreeze.<br />
30 minutes minimum program.<br />
Lockshield<br />
Shut-off valve<br />
Clock<br />
TH Thermostat/Humidostat<br />
Code 1715.. 003<br />
<strong>Modulating</strong> <strong>temperature</strong> <strong>regulating</strong> <strong>unit</strong> <strong>for</strong> <strong>heating</strong> <strong>and</strong> cooling with distribution kit <strong>for</strong> primary circuit. Connections to the primary circuit<br />
3/4” M. Connections to the <strong>regulating</strong> <strong>unit</strong> 1” F with nut. Panel circuit outlet connections 3/4” M - Ø 18 mm. Primary circuit manifold outlet<br />
connections 3/4” M - Ø 18 mm. Medium: water <strong>and</strong> glycol solutions; Maximum percentage of glycol 30%. Control <strong>temperature</strong> range<br />
7–78°C. Maximum <strong>temperature</strong> at primary circuit inlet 100°C. Maximum working pressure 10 bar. Panel manifolds differential by-pass setting<br />
25 kPa. Primary circuit differential by-pass setting 10 kPa. Temperature gauge scale 0–80°C. Pressure gauge scale 0–10 bar. Complete with:<br />
flow manifold <strong>for</strong> panel system with 5 outlets (from 5 to 12) with brass body, flow rate <strong>regulating</strong> valve with flow meter with a scale of<br />
1–5 l/min; return manifold <strong>for</strong> panel system with 5 outlets (from 5 to 12) with brass body, shut-off valve. Regulating <strong>unit</strong> with motorised<br />
three-way valve, three-point actuator, electric supply 230 V - 50 Hz, protection class IP 44. Digital controller, electric supply 230 V - 50 Hz,<br />
comprehensive of probes measuring <strong>temperature</strong> of flow, return <strong>and</strong> relative humidity. Flow adapter <strong>unit</strong> with brass body. Primary circuit<br />
distribution manifolds with 3 outlets, brass body, flow rate <strong>regulating</strong> <strong>and</strong> shut-off valves. By-pass kit with brass body, POM differential<br />
by-pass valve <strong>and</strong> stainless steel spring. Shut-off valves with brass body <strong>and</strong> chrome plated brass ball. Safety thermostat: factory setting<br />
55°C ± 3°C, protection class IP 55, contact rating 10 A / 240 V. Three-speed circulation pump UPS 25-60 (<strong>and</strong> UPS 25-80), protection class<br />
IP 44. Pre-<strong>for</strong>med PE-X shell insulation <strong>for</strong> primary circuit. Supplied preassembled in a painted plate box with lock, depth adjustable from<br />
110 to 150 mm, including floor supports adjustable in height from 270 to 410 mm.<br />
Code<br />
TA