Quick Disconnect Couplings for - Colder Products Company
Quick Disconnect Couplings for - Colder Products Company
Quick Disconnect Couplings for - Colder Products Company
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<strong>Quick</strong> <strong>Disconnect</strong> <strong>Couplings</strong> <strong>for</strong>
2<br />
<strong>Colder</strong> <strong>Products</strong> <strong>Company</strong><br />
<strong>Colder</strong> <strong>Products</strong> <strong>Company</strong> is the worldwide leader in the design and manufacture of<br />
quick disconnect couplings that allow flexible tubing to be quickly and easily<br />
connected and disconnected. These specially-engineered solutions lend flexibility,<br />
control and safety to a broad range of<br />
applications. <strong>Colder</strong>’s connections make<br />
systems cleaner, drier and safer, while<br />
adding new value and functionality to<br />
smaller-scale applications.<br />
<strong>Colder</strong> supports its product lines and<br />
literature with an interactive Web site.<br />
The site showcases new product<br />
innovations and technologies, and<br />
provides easy, immediate access to<br />
product and industry in<strong>for</strong>mation,<br />
application tools and more.<br />
Visit www.colder.com <strong>for</strong>:<br />
■ In<strong>for</strong>mation and literature on <strong>Colder</strong> product lines and technologies<br />
• Bioprocessing<br />
• Medical Device & Equipment<br />
• High Purity & Chemical Management<br />
• Industrial<br />
• IdentiQuik Technology<br />
• Food, Beverage & Water<br />
■ Validation reports<br />
Medical Device Chemical<br />
Management<br />
■ Steam-Thru ® movies<br />
■ Downloadable CAD drawings<br />
■ Online tools and selector guides<br />
■ In<strong>for</strong>mation on custom applications<br />
■ Direct connections to <strong>Colder</strong> engineers<br />
On-line Catalogs and Literature<br />
Industrial Smart Technology<br />
Food, Beverage & Water<br />
Call toll free 1-800-444-2474 or visit us at www.colder.com<br />
Copyright © 2004-2006 by <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>. All rights reserved. <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>, <strong>Colder</strong> <strong>Products</strong> and CPC are registered trademarks with the US Patent & Trademark Office.
Advantages of Disposable Systems<br />
Increase Productivity<br />
The reliability of single-use systems result in increased productivity through the<br />
reduction of system downtime associated with cleaning and cleaning validation.<br />
Reducing downtime of key processes allows manufacturers to increase output while<br />
also decreasing time to market.<br />
Add Flexibility<br />
Flexibility is an equally important factor as processors strive to increase<br />
productivity and prepare facilities <strong>for</strong> new drugs. Unlike hard-plumbed piping<br />
systems, disposable systems can be easily modified <strong>for</strong> alternative media handling.<br />
For instance, the implementation of single-use technologies can increase<br />
production capacity at an existing facility where traditional fixed systems would<br />
normally require costly facility expansion.<br />
Minimize Risk<br />
Reducing risks continues to be a fundamental concern in the bioprocessing<br />
industry. Media contamination can lead to product quality issues. Subsequently,<br />
expensive reprocessing activities are often required to prevent the loss of a valuable<br />
batch of media. Contamination risk becomes an even larger concern as companies<br />
are now conducting more multi-product manufacturing. In addition to having a<br />
negative effect on operational efficiency, cross-contamination can negatively<br />
impact a company’s reputation. The integration of single-use systems can help<br />
minimize this possibility.<br />
Reduce Cost<br />
Cost savings include the reduced chemical and utility expenses of cleaning and<br />
labor. Capital savings on new construction can be attributed to disposable systems<br />
because upfront capital requirements are reduced due to lower equipment and<br />
floor space needs. Finally, existing facilities can reduce WFI requirements<br />
associated with traditional systems.<br />
Reliable, flexible, compatible, sterile.<br />
<strong>Colder</strong> – first choice in connections.<br />
Call toll free 1-800-444-2474 or visit us at www.colder.com<br />
Copyright © 2004-2006 by <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>. All rights reserved. <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>, <strong>Colder</strong> <strong>Products</strong> and CPC are registered trademarks with the US Patent & Trademark Office.<br />
3
4<br />
How to Integrate Disposables into<br />
your Stainless Steel World<br />
Today’s biopharm manufacturers are pressured to improve production yields, decrease<br />
time to market and increase multi-product manufacturing within single facilities. In<br />
response they are increasingly incorporating disposable connections into their<br />
production processes. <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>’s Steam-Thru ® and SaniQuik <br />
Connections provide innovative solutions <strong>for</strong> integrating disposable systems with<br />
manufacturers’ existing processing equipment.<br />
Steam-Thru ® Connections<br />
The Steam-Thru Connection’s patented three-port design allows steam to pass<br />
directly through the lower ports to “steam on” to stainless equipment. After the SIP<br />
cycle is completed, the connector’s valve is actuated, creating a sterile flow path to<br />
single-use systems. Media can then be safely transferred without the cleaning and<br />
validation concerns associated with reusable components.<br />
The new Steam-Thru II builds upon this proven technology by offering the flexibility<br />
of “steam on” and “steam off” functionality. The innovative design allows the valve<br />
to be returned to the steam position enabling a second SIP cycle following media<br />
transfer. The “steam off” disconnection of disposable systems minimizes crosscontamination<br />
risks associated with reusable components.<br />
Steam-Thru Benefits<br />
• Provides a sterile connection between hard-plumbed and<br />
disposable systems<br />
• Sterilize prior to removal from equipment<br />
(Steam-Thru II)<br />
• Eliminates need <strong>for</strong> laminar flow hoods<br />
• Disposable design saves time and money by eliminating<br />
unnecessary cleaning procedures<br />
• Reduces cleaning and validation issues associated with reusable components<br />
• Ideal <strong>for</strong> use in feeding, cell harvesting and sampling applications<br />
Copyright © 2004-2006 by <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>. All rights reserved. <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>, <strong>Colder</strong> <strong>Products</strong> and CPC are registered trademarks with the US Patent & Trademark Office.
SaniQuik Connections<br />
SaniQuik connections provide a quick and easy link between stainless equipment and<br />
single-use bag systems, tube sets or sampling systems. SaniQuik’s integral sanitary<br />
termination attaches directly to hard-plumbed systems with a sanitary gasket and<br />
tri-clover clamp. Once attached to equipment the connection’s integral<br />
coupling adaptor provides the interface to disposable systems which<br />
incorporate widely accepted <strong>Colder</strong> MPC or MPX couplings. SaniQuik<br />
not only decreases connection time it also allows tube sets to be<br />
specified with disposable plastic couplings in place of the more<br />
expensive stainless steel sanitary fittings.<br />
Sanitary Series <strong>Couplings</strong><br />
SaniQuik Benefits<br />
• Provides a quick and easy link between<br />
disposable systems and existing stainless steel<br />
processing equipment<br />
• Connects to hard-plumbed systems with<br />
standard sanitary gasket and tri-clover clamp<br />
• Mates with <strong>Colder</strong>’s MPC and MPX disposable<br />
couplings<br />
• Increases operational efficiency<br />
• Withstands multiple sterilization cycles<br />
• Reduces sanitary gasket replacements<br />
• Ideal <strong>for</strong> use in feeding, cell harvesting, and<br />
sampling applications<br />
In addition to the SaniQuik, <strong>Colder</strong> offers the Sanitary Series<br />
which allows a quick and easy connection between the hard<br />
plumbed and disposable systems. The Sanitary Series is a costeffective<br />
plastic disposable solution <strong>for</strong> connecting to existing<br />
sanitary terminations.<br />
Call toll free 1-800-444-2474 or visit us at www.colder.com<br />
Copyright © 2004-2006 by <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>. All rights reserved. <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>, <strong>Colder</strong> <strong>Products</strong> and CPC are registered trademarks with the US Patent & Trademark Office.<br />
5
6<br />
Bioprocessing <strong>Couplings</strong><br />
PAGE10<br />
PAGE12<br />
PAGE14<br />
PAGE16<br />
Table of Contents<br />
<strong>Couplings</strong> connected and shown actual size (approximate).<br />
For additional terminations and configurations, see product pages.<br />
Cv values are expressed in English based on gpm and psi and in metric (shown in parentheses) based on lpm and bar.<br />
Steam-Thru ®<br />
Connections<br />
STC2020200<br />
MPC Series<br />
MC22004T03M & MPC17006T03<br />
MPX Series<br />
MPX22839M & MPX17839<br />
SaniQuik Connections<br />
SQCX222424M<br />
Straight<br />
Thru<br />
Single<br />
Shutoff<br />
Double<br />
Shutoff<br />
Non-Spill<br />
Material: Medical-Grade Polysulfone<br />
Tubing Range: 3/8" & 1/2" ID (9.5mm & 12.7mm)<br />
Sanitary Size: 3/4" mini and 1-1/2" maxi<br />
Feature: Disposable; innovative design<br />
Cv~8.0 (115.00) max<br />
Material: Medical-Grade ABS,<br />
Polycarbonate and Polysulfone<br />
Tubing Range: 1/4" & 3/8" ID (6.4mm & 9.5mm)<br />
Feature: Reusable coupling<br />
Cv~5.5 (79.25) max<br />
Material: Medical-Grade Polycarbonate<br />
and Polysulfone<br />
Tubing Range: 3/8" and 1/2" ID<br />
(9.5mm and 12.7mm)<br />
Feature: Reusable coupling with higher flow<br />
Cv~14.2 (204.60) max<br />
Material: 316 Stainless<br />
Tubing Range: 1/4" to 1/2" ID<br />
(6.4mm and 12.7mm)<br />
Sanitary Size: 3/4" mini and 1-1/2" maxi<br />
Feature: Transition from stainless sanitaries<br />
to disposable MPC/MPX bodies<br />
Cv~14.2 (204.60) max<br />
Call toll free 1-800-444-2474 or visit us at www.colder.com<br />
Copyright © 2004-2006 by <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>. All rights reserved. <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>, <strong>Colder</strong> <strong>Products</strong> and CPC are registered trademarks with the US Patent & Trademark Office.
Bioprocessing <strong>Couplings</strong><br />
PAGE18<br />
Table of Contents (continued)<br />
Straight<br />
Thru<br />
Single<br />
Shutoff<br />
<strong>Couplings</strong> connected and shown actual size (approximate).<br />
For additional terminations and configurations, see product pages.<br />
Double<br />
Shutoff<br />
Cv values are expressed in English based on gpm and psi and in metric (shown in parentheses) based on lpm and bar.<br />
MPU Series<br />
MPU171239 & MPU221239M<br />
Material: Medical-Grade Polysulfone<br />
Tubing Range: 3/4" ID (19.0mm)<br />
Feature: Large flow capacity<br />
Cv~20.9 (301.14) max<br />
Non-Spill<br />
PAGE17 Sanitary Series<br />
MPC22006T39M & MPC3301239<br />
Material: Medical-Grade Polysulfone<br />
Tubing Range: 1/4" & 3/8" ID <strong>for</strong> insert<br />
(6.4mm & 9.5mm)<br />
Sanitary Size: 3/4" mini & 1" maxi<br />
(19.0mm & 25.4mm)<br />
Feature: Attaches directly to sanitary<br />
hardware assemblies<br />
Cv~5.5 (79.25) max with MPC<br />
inserts and 14.2 (204.60) max<br />
with MPX inserts<br />
PAGE19<br />
HFC39 Series<br />
HFC22639M & HFCD17839M<br />
Material: Medical-Grade Polysulfone<br />
Tubing Range: 1/4", 3/8" & 1/2" ID<br />
(6.4mm, 9.5mm & 12.7mm)<br />
Feature: Automatic shutoff valves<br />
Cv~1.6 (23.05) max<br />
Cv~1.5 (21.61) max<br />
Call toll free 1-800-444-2474 or visit us at www.colder.com<br />
Copyright © 2004-2006 by <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>. All rights reserved. <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>, <strong>Colder</strong> <strong>Products</strong> and CPC are registered trademarks with the US Patent & Trademark Office.<br />
7
8<br />
High Purity ChemQuik ® and DrumQuik ® Series<br />
PAGE20<br />
PAGE21<br />
Technical In<strong>for</strong>mation<br />
PAGE22<br />
Custom Solutions<br />
PAGE23<br />
Table of Contents (continued)<br />
<strong>Couplings</strong> connected and shown actual size (approximate).<br />
For additional terminations and configurations, see product pages.<br />
Cv values are expressed in English based on gpm and psi and in metric (shown in parentheses) based on lpm and bar.<br />
CQG06 Series<br />
CQGD06200108 & CQGD06100108<br />
DrumQuik ®<br />
MODULAR Series<br />
(shown with shipping plugs installed)<br />
DrumQuik ® photos not to scale<br />
Sterilization Methods and Guide<br />
Special Application Capabilities<br />
Straight<br />
Thru<br />
Single<br />
Shutoff<br />
Wetted Material: Natural, Virgin Polypropylene<br />
Tubing Range: 3/8", 1/2", & 3/4" OD<br />
(9.5mm, 12.7mm & 19.0mm)<br />
Feature: Pressure-balanced design<br />
Cv~2.7 (38.90) max<br />
Wetted Material: Virgin Polypropylene or PTFE<br />
(shown with couplings installed)<br />
Call toll free 1-800-444-2474 or visit us at www.colder.com<br />
Double<br />
Shutoff<br />
Non-Spill<br />
Copyright © 2004-2006 by <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>. All rights reserved. <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>, <strong>Colder</strong> <strong>Products</strong> and CPC are registered trademarks with the US Patent & Trademark Office.
Steam-Thru ® Connections<br />
Ease The Transition<br />
<strong>Colder</strong> <strong>Products</strong> <strong>Company</strong> advances steam-in-place technology with the<br />
introduction of Steam-Thru ® Connections. The innovative design allows a quick<br />
and easy sterile connection between biopharmaceutical processing equipment and<br />
disposable bag and tube assemblies.<br />
The Steam-Thru Connection’s patented three-port design allows steam to pass<br />
directly through the lower ports to “steam on” to stainless equipment. After the<br />
SIP cycle is completed, the connector’s valve is actuated, creating a sterile flow<br />
path to single-use systems. Media can then be safely transferred without the<br />
cleaning and validation concerns associated with reusable components.<br />
The new Steam-Thru II builds upon this proven technology by offering the<br />
flexibility of “steam on” and “steam off” functionality. The innovative design<br />
allows the valve to be returned to the steam position enabling a second SIP cycle<br />
following media transfer. The “steam off” disconnection of disposable systems<br />
minimizes cross-contamination risks associated with reusable components.<br />
Today’s biopharmaceutical manufacturers are meeting the challenges of increased<br />
productivity, reduced costs and decreased time to market with the help of <strong>Colder</strong>’s<br />
Steam-Thru Connections.<br />
FEATURES BENEFITS<br />
Innovative three-port design Allows a true steam-through SIP process<br />
Eliminates “dead legs” where bacteria can grow<br />
Eliminates the need <strong>for</strong> laminar flow hoods<br />
Patented valve design Creates “steam-on” sterile connection<br />
Allows “steam-off” sterile disconnection<br />
Permits high media flow rate<br />
Thumb latch/Tear-away sleeve Provides visual indicator of process stage<br />
Secures valve position<br />
Industry standard terminations Speeds connection to the process equipment<br />
Connects to popular sizes of flexible tubing<br />
Medical-grade polysulfone Meets USP Class VI biocompatibility<br />
Animal-free materials<br />
Compatible with standard sterilization methods<br />
Single-use design Saves time and money by eliminating unnecessary<br />
cleaning procedures<br />
Reduces cleaning and validation issues associated<br />
with reusable components<br />
Call toll free 1-800-444-2474 or visit us at www.colder.com<br />
Copyright © 2004-2006 by <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>. All rights reserved. <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>, <strong>Colder</strong> <strong>Products</strong> and CPC are registered trademarks with the US Patent & Trademark Office.<br />
59
10<br />
Steam-Thru ® Process<br />
Steam Position Flow Position<br />
Tear-Away<br />
Sleeve<br />
Steam-Thru ® II<br />
Process<br />
*An audible “click” and the visual indicator of the raised thumb latch<br />
provide assurance that the valve is locked in the flow or steam position.<br />
Steam On Position Flow Position<br />
Steam Off Position<br />
To Steam Trap<br />
Steam<br />
Flow<br />
To Steam Trap<br />
Process<br />
Equipment<br />
Steam flows from the process equipment<br />
through the Steam-Thru II creating a<br />
“steam on” sterile connection.<br />
Transition to Flow<br />
Once the “steam on”<br />
cycle is complete and<br />
the steam trap has been<br />
closed, simply press the<br />
thumb latch to allow the<br />
valve to be moved down<br />
to the flow position.<br />
Steam<br />
Flow<br />
Process<br />
Equipment<br />
Steam flows from the process equipment<br />
through the Steam-Thru to sterilize the<br />
connection. With the tear-away sleeve in<br />
place, the transfer of fluid to or from the<br />
bioreactor is prevented.<br />
Single-Use<br />
Bag or Tubing<br />
Assembly<br />
From<br />
Media Flow OR<br />
Once the valve is locked in the flow<br />
position a sterile flow path has been<br />
created allowing media transfer.<br />
To<br />
Single-Use<br />
Bag or Tubing<br />
Assembly<br />
Thumb latch<br />
recessed during<br />
valve transition<br />
Media Flow<br />
Process<br />
Equipment<br />
Transition to Steam<br />
Process<br />
Equipment<br />
When the tear-away sleeve is removed, and<br />
the Steam-Thru is actuated, the connection<br />
to the steam trap is disabled and a sterile<br />
flow path is established between the process<br />
equipment and the disposable system.<br />
To Steam Trap<br />
Steam<br />
Flow<br />
Once the valve is locked in the steam<br />
position, complete a second SIP cycle to<br />
“steam off” the connection.<br />
Once media transfer<br />
is complete, simply<br />
press the thumb<br />
latch to allow the<br />
valve to be moved<br />
back up to the<br />
steam position.<br />
Process<br />
Equipment<br />
Call toll free 1-800-444-2474 or visit us at www.colder.com<br />
Copyright © 2004-2006 by <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>. All rights reserved. <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>, <strong>Colder</strong> <strong>Products</strong> and CPC are registered trademarks with the US Patent & Trademark Office.<br />
From<br />
To<br />
OR
Steam-Thru ® Specifications<br />
Pressure:<br />
Steam position: Up to 30 psi, 2.07 bar (Steam-Thru);<br />
35 psi, 2.41 bar (Steam-Thru II)<br />
Flow position: Vacuum to 20 psi, 1.38 bar<br />
Temperature:<br />
Steam position: Up to 130° C (266° F) <strong>for</strong> 60 minutes<br />
(Steam-Thru); Up to 135° C (275° F) <strong>for</strong> 60 minutes<br />
(Steam-Thru II)<br />
Flow position: 4° C to 40° C (39° F to 104° F)<br />
Typical Flow Rate:<br />
Cv = 3.3 - 3.4 (Steam-Thru 3/8" hose barb);<br />
Cv = 4.1 - 4.5 (Steam-Thru 1/2" hose barb);<br />
Cv = 5.2 - 8.0 (Steam-Thru II 1/2" hose barb)<br />
Materials:<br />
Connection: Polysulfone, USP Class VI<br />
Seals: Silicone (clear), platinum-cured, USP Class VI<br />
Tear-away sleeve: Polyethylene or polycarbonate<br />
(Steam-Thru only)<br />
Steam-Thru Configurations<br />
Polysulfone with Polyethylene Sleeve<br />
Steam-Thru II Configurations<br />
Sterilization:<br />
Gamma: Up to 50 kGy gamma irradiation<br />
Autoclave: At 128° C (265° F) <strong>for</strong> 30 minutes, up to<br />
two cycles (applies only to part numbers STC1700500-<br />
STC1700800)<br />
SIP process: Up to 130° C (266° F) <strong>for</strong> 60 minutes<br />
(Steam-Thru); Up to 135° C (275° F) <strong>for</strong> 60 minutes<br />
(Steam-Thru II)<br />
Tubing sizes: 3/8" and 1/2" ID (Steam-Thru)<br />
9.5mm and 12.7mm ID<br />
1/2" ID (Steam-Thru II)<br />
12.7mm ID<br />
PART NO. TERMINATIONS A B C D E<br />
STC1700000 3/4" x 3/4" sanitary x 1/2” HB 1.20 (30.5) 2.00 (50.8) 0.89 (22.6) 5.09 (129.3) 4.44 (112.8)<br />
STC1700100 3/4”x 3/4” sanitary x 3/8” HB 1.20 (30.5) 2.00 (50.8) 0.60 (15.2) 4.80 (121.9) 4.15 (105.4)<br />
STC1700200 3/4" x 1-1/2" sanitary x 1/2” HB 1.20 (30.5) 2.00 (50.8) 0.89 (22.6) 5.09 (129.3) 4.44 (112.8)<br />
STC1700300 3/4”x 1-1/2” sanitary x 3/8” HB 1.20 (30.5) 2.00 (50.8) 0.60 (15.2) 4.80 (121.9) 4.15 (105.4)<br />
Polysulfone with Autoclavable Polycarbonate Sleeve<br />
All measurements are in inches (millimeters).<br />
PART NO. TERMINATIONS A B C D E<br />
STC1700500 3/4" x 3/4" sanitary x 1/2” HB 1.20 (30.5) 2.00 (50.8) 0.89 (22.6) 5.09 (129.3) 4.44 (112.8)<br />
STC1700600 3/4”x 3/4” sanitary x 3/8” HB 1.20 (30.5) 2.00 (50.8) 0.60 (15.2) 4.80 (121.9) 4.15 (105.4)<br />
STC1700700 3/4" x 1-1/2" sanitary x 1/2” HB 1.20 (30.5) 2.00 (50.8) 0.89 (22.6) 5.09 (129.3) 4.44 (112.8)<br />
STC1700800 3/4”x 1-1/2” sanitary x 3/8” HB 1.20 (30.5) 2.00 (50.8) 0.60 (15.2) 4.80 (121.9) 4.15 (105.4)<br />
All measurements are in inches (millimeters).<br />
PART NO. TERMINATIONS A B C D E<br />
STC2020000 3/4" x 3/4" sanitary x 1/2" HB 1.42 (36.1) 2.40 (61.0) .89 (22.6) 6.84 (173.7) 5.93 (150.6)<br />
STC2020200 3/4" x 1-1/2" sanitary x 1/2" HB 1.42 (36.1) 2.40 (61.0) .89 (22.6) 6.85 (173.7) 5.93 (150.6)<br />
A<br />
A<br />
C<br />
E<br />
E<br />
D<br />
= Actuated Length<br />
D<br />
= Actuated Length<br />
Call toll free 1-800-444-2474 or visit us at www.colder.com<br />
Copyright © 2004-2006 by <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>. All rights reserved. <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>, <strong>Colder</strong> <strong>Products</strong> and CPC are registered trademarks with the US Patent & Trademark Office.<br />
C<br />
B<br />
B<br />
11
12<br />
MPC Series <strong>Couplings</strong><br />
Material: Medical-Grade Polycarbonate and Polysufone<br />
MPC Series couplings add ease of use and security to your most<br />
critical fluid handling applications. Choose from a full line of<br />
connectors and configurations, including pressure sealing caps and<br />
plugs in sizes to fit 1/4” and 3/8” tubing. MPC couplings offer<br />
optional locking sleeves to further guard against accidental<br />
disconnects.<br />
FEATURES BENEFITS<br />
Ergonomic thumb latch Easy to operate–even with gloved hands<br />
Audible “click” when connected Assures connection is secure<br />
Meets USP Class VI criteria, and<br />
MEM elution, agarose overlay and<br />
hemolysis in vitro (see page 22)<br />
Acceptable <strong>for</strong> a wide variety of applications<br />
Sterilizable by autoclave, Et0, Reusable, yet economical enough to allow<br />
e-beam, or gamma (see page 22) disposability<br />
Coupling halves can be rotated<br />
when connected<br />
Reduces tube kinks<br />
Thin, tapered barb minimizes dead Minimizes fluid turbulence and decreases<br />
space between tubing and coupling area <strong>for</strong> particle entrapment<br />
All measurements are in inches (millimeters) unless otherwise noted. Tubing must meet stated inside diameters.<br />
Coupling Bodies<br />
Polycarbonate<br />
In-Line<br />
Hose Barb<br />
In-Line<br />
Hose Barb with Lock<br />
Polysulfone<br />
In-Line<br />
Hose Barb<br />
In-Line<br />
Hose Barb with Lock<br />
Tethered Caps & Plugs<br />
PVC<br />
Applications may include:<br />
• Cell culture media<br />
packaging and transfer lines<br />
• Harvest and collection<br />
applications<br />
• Buffer solutions<br />
• Tube sets<br />
• Urology drainage/collection<br />
systems<br />
• Hypo/hyperthermia blankets<br />
TUBING METRIC EQ. FLOW PART NO. HEIGHT LENGTH TERM. LENGTH<br />
1/4" ID 6.4mm .210" MPC17004T03 .93 (23.6) 1.30 (33.0) .60 (15.2)<br />
3/8" ID 9.5mm .290" MPC17006T03 .93 (23.6) 1.30 (33.0) .60 (15.2)<br />
TUBING METRIC EQ. FLOW PART NO. HEIGHT LENGTH TERM. LENGTH<br />
1/4" ID 6.4mm .210" MPCK17004T03 .99 (25.2) 1.30 (33.0) .60 (15.2)<br />
3/8" ID 9.5mm .290" MPCK17006T03 .99 (25.2) 1.30 (33.0) .60 (15.2)<br />
TUBING METRIC EQ. FLOW PART NO. HEIGHT LENGTH TERM. LENGTH<br />
1/4" ID 6.4mm .210" MPC17004T39 .93 (23.6) 1.30 (33.0) .60 (15.2)<br />
3/8" ID 9.5mm .290" MPC17006T39 .93 (23.6) 1.30 (33.0) .60 (15.2)<br />
TUBING METRIC EQ. FLOW PART NO. HEIGHT LENGTH TERM. LENGTH<br />
1/4" ID 6.4mm .210" MPCK17004T39 .99 (25.2) 1.30 (33.0) .60 (15.2)<br />
3/8" ID 9.5mm .290" MPCK17006T39 .99 (25.2) 1.30 (33.0) .60 (15.2)<br />
MATERIALS TUBING SIZE PART NO. DESCRIPTION<br />
Soft, flexible, For use with MPC coupling MPC30L Leash plug <strong>for</strong> MPC body<br />
medical-grade PVC inserts and bodies MPC32L Leash cap <strong>for</strong> MPC insert<br />
Call toll free 1-800-444-2474 or visit us at www.colder.com<br />
Copyright © 2004-2006 by <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>. All rights reserved. <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>, <strong>Colder</strong> <strong>Products</strong> and CPC are registered trademarks with the US Patent & Trademark Office.
MPC Series Specifications<br />
Polycarbonate and Polysulfone<br />
Pressure: Vacuum to 60 psi, 4.14 bar<br />
Temperature: -40° F to 300° F, Polysulfone<br />
-40° C to 148.9° C<br />
-40° F to 250° F, Polycarbonate<br />
-40° C to 121° C<br />
Materials:<br />
Main components: Polysulfone (amber), USP Class VI<br />
Polycarbonate (purple tint), USP Class VI<br />
Locking sleeves: Polysulfone (white)<br />
Seals: Silicone (clear), platinum-cured, USP Class VI<br />
Tubing Sizes: 1/4" and 3/8" ID<br />
6.4mm and 9.5mm ID<br />
All measurements are in inches (millimeters) unless otherwise noted. Tubing must meet stated inside diameters.<br />
Coupling Inserts<br />
Polycarbonate<br />
Silicone Seal<br />
USP Class VI<br />
Polysulfone<br />
Silicone Seal<br />
USP Class VI<br />
Sealing Caps<br />
Polycarbonate<br />
Polysulfone<br />
Sealing Plugs<br />
Polycarbonate<br />
Silicone Seal<br />
USP Class VI<br />
Polysulfone<br />
Silicone Seal<br />
USP Class VI<br />
TUBING METRIC EQ. FLOW PART NO. HEIGHT LENGTH TERM. LENGTH<br />
1/4" ID 6.4mm .210" MPC22004T03M .60 (15.2) 1.30 (33.0) .61 (15.5)<br />
3/8" ID 9.5mm .290" MPC22006T03M .60 (15.2) 1.30 (33.0) .61 (15.5)<br />
TUBING METRIC EQ. FLOW PART NO. HEIGHT LENGTH TERM. LENGTH<br />
1/4" ID 6.4mm .210" MPC22004T39M .60 (15.2) 1.30 (33.0) .61 (15.5)<br />
3/8" ID 9.5mm .290" MPC22006T39M .60 (15.2) 1.30 (33.0) .61 (15.5)<br />
SEALING CAP SEALING CAP W/LOCK HEIGHT LENGTH<br />
MPC32003 MPCK32003 .93 (23.6) 1.30 (33.0)<br />
SEALING CAP SEALING CAP W/LOCK HEIGHT LENGTH<br />
MPC32039 MPCK32039 .99 (25.2) 1.30 (33.0)<br />
SEALING PLUG HEIGHT LENGTH<br />
MPC30003M .75 (19.1) 1.24 (31.5)<br />
SEALING PLUG HEIGHT LENGTH<br />
MPC30039M .75 (19.1) 1.24 (31.5)<br />
Call toll free 1-800-444-2474 or visit us at www.colder.com<br />
Copyright © 2004-2006 by <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>. All rights reserved. <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>, <strong>Colder</strong> <strong>Products</strong> and CPC are registered trademarks with the US Patent & Trademark Office.<br />
13
14<br />
MPX Series <strong>Couplings</strong><br />
Material: Polycarbonate and Polysulfone<br />
MPX Series couplings add ease of use and security to your most<br />
critical fluid handling applications. Choose from a full line of<br />
connectors and configurations, including pressure sealing caps and<br />
plugs in sizes to fit 3/8” and 1/2” tubing. MPX couplings offer<br />
optional locking sleeves to further guard against accidental<br />
disconnects.<br />
FEATURES BENEFITS<br />
Ergonomic thumb latch Easy to operate–even with gloved hands<br />
Audible “click” when connected Assures connection is secure<br />
Meets USP Class VI criteria, and<br />
MEM elution, agarose overlay and<br />
hemolysis in vitro (see page 22)<br />
Acceptable <strong>for</strong> a wide variety of applications<br />
Sterilizable by autoclave, Et0, Reusable, yet economical enough to allow<br />
e-beam, or gamma (see page 22) disposability<br />
Coupling halves can be rotated<br />
when connected<br />
Reduces tube kinks<br />
Thin, tapered barb minimizes dead Minimizes fluid turbulence and decreases<br />
space between tubing and coupling area <strong>for</strong> particle entrapment<br />
All measurements are in inches (millimeters) unless otherwise noted. Tubing must meet stated inside diameters.<br />
Coupling Bodies<br />
Polycarbonate<br />
In-Line<br />
Hose Barb<br />
In-Line<br />
Hose Barb with Lock<br />
Polysulfone<br />
In-Line<br />
Hose Barb<br />
In-Line<br />
Hose Barb with Lock<br />
Applications may include:<br />
• Cell culture media<br />
packaging and transfer lines<br />
• Harvest and collection<br />
applications<br />
• Buffer solutions<br />
• Tube sets<br />
• Flexible bag systems<br />
TUBING METRIC EQ. FLOW PART NO. HEIGHT LENGTH TERM. LENGTH<br />
1/2" ID 12.7mm .500" MPX17803 1.28 (32.5) 1.96 (49.8) .89 (22.6)<br />
TUBING METRIC EQ. FLOW PART NO. HEIGHT LENGTH TERM. LENGTH<br />
1/2" ID 12.7mm .500" MPXK17803 1.28 (32.5) 1.96 (49.8) .89 (22.6)<br />
TUBING METRIC EQ. FLOW PART NO. HEIGHT LENGTH TERM. LENGTH<br />
1/2" ID 12.7mm .500" MPX17839 1.28 (32.5) 1.96 (49.8) .89 (22.6)<br />
TUBING METRIC EQ. FLOW PART NO. HEIGHT LENGTH TERM. LENGTH<br />
1/2" ID 12.7mm .500" MPXK17839 1.28 (32.5) 1.96 (49.8) .89 (22.6)<br />
Call toll free 1-800-444-2474 or visit us at www.colder.com<br />
Copyright © 2004-2006 by <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>. All rights reserved. <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>, <strong>Colder</strong> <strong>Products</strong> and CPC are registered trademarks with the US Patent & Trademark Office.
MPX Series Specifications<br />
Pressure: Vacuum to 60 psi, 4.14 bar<br />
Temperature: -40° F to 300° F, Polysulfone<br />
-40° C to 148.9° C<br />
-40° F to 250° F, Polycarbonate<br />
-40° C to 121° C<br />
Materials:<br />
Main components: Polysulfone (amber), USP Class VI;<br />
Polycarbonate (purple tint), USP Class VI<br />
Locking sleeves: Polysulfone (white)<br />
Seals: Silicone (clear), platinum-cured, USP Class VI<br />
Tubing Sizes: 3/8" to 1/2" ID<br />
9.5mm to 12.7mm ID<br />
All measurements are in inches (millimeters) unless otherwise noted. Tubing must meet stated inside diameters.<br />
Coupling Inserts<br />
Polycarbonate<br />
Silicone Seal<br />
USP Class VI<br />
Polysulfone<br />
Silicone Seal<br />
USP Class VI<br />
Sealing Caps<br />
Polycarbonate<br />
Polysulfone<br />
Sealing Plugs<br />
Polycarbonate<br />
Silicone Seal<br />
USP Class VI<br />
Polysulfone<br />
Silicone Seal<br />
USP Class VI<br />
TUBING METRIC EQ. FLOW PART NO. HEIGHT LENGTH TERM. LENGTH<br />
3/8" ID 9.5mm .375" MPX22603M .85 (21.6) 1.90 (48.3) .94 (23.9)<br />
1/2" ID 12.7mm .500" MPX22803M .85 (21.6) 1.90 (48.3) .94 (23.9)<br />
TUBING METRIC EQ. FLOW PART NO. HEIGHT LENGTH TERM. LENGTH<br />
3/8" ID 9.5mm .375" MPX22639M .85 (21.6) 1.90 (48.3) .89 (22.6)<br />
1/2" ID 12.7mm .500" MPX22839M .85 (21.6) 1.90 (48.3) .89 (22.6)<br />
SEALING CAP SEALING CAP W/LOCK HEIGHT LENGTH<br />
MPX32003 MPXK32003 1.28 (32.5) 1.67 (42.4)<br />
SEALING CAP SEALING CAP W/LOCK HEIGHT LENGTH<br />
MPX32039 MPXK32039 1.28 (32.5) 1.67 (42.4)<br />
SEALING PLUG HEIGHT LENGTH<br />
MPX30003M 1.10 (27.9) 1.66 (42.2)<br />
SEALING PLUG HEIGHT LENGTH<br />
MPX30039M 1.10 (27.9) 1.66 (42.2)<br />
Call toll free 1-800-444-2474 or visit us at www.colder.com<br />
Copyright © 2004-2006 by <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>. All rights reserved. <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>, <strong>Colder</strong> <strong>Products</strong> and CPC are registered trademarks with the US Patent & Trademark Office.<br />
15
16<br />
SaniQuik Connections<br />
Material: 316 Stainless<br />
<strong>Colder</strong>’s new SaniQuik connection answers the question of how<br />
to integrate disposables with your existing stainless processing<br />
equipment. This integral sanitary termination attaches to hardplumbed<br />
systems with tri-clover clamps. Once attached it permits<br />
quick and easy connection to single-use bag systems, manifolds<br />
or tube sets which incorporate <strong>Colder</strong> disposable couplings.<br />
SaniQuik connections reduce sanitary gasket replacement,<br />
enabling cost-effective media transfer solutions <strong>for</strong> feeding,<br />
harvesting or sampling applications.<br />
FEATURES BENEFITS<br />
316 stainless Withstands multiple sterilization cycles<br />
1-1/2” and 3/4” sanitary Connects to hard plumbed systems with<br />
standard terminations sanitary gasket and tri-clover clamps<br />
Compatible with MPC and <strong>Quick</strong> and easy connections to industry<br />
MPX Series standard plastic couplings used on<br />
disposable bag and tube sets<br />
Integral coupling adaptor <strong>Disconnect</strong>ing coupling reduces sanitary<br />
gasket replacement<br />
USP Class VI platinum-cured Meets industry material compatibility<br />
silicone seal requirements<br />
SaniQuik Specifications<br />
Pressure: Vacuum to 60 psi, 4.14 bar<br />
Temperature: -40° F to 300° F (-40° C to 148.9° C)<br />
Sterilization: Autoclave<br />
Applications may include:<br />
• Flexible bags<br />
• Media transfer lines<br />
• Bioreactor feeding<br />
• Cell harvesting<br />
• Stainless and glass<br />
vessel filling<br />
• Chromatography<br />
• Filtration<br />
Materials:<br />
Main component: 316 stainless<br />
Seals: Silicone (clear), platinum-cured, USP Class VI<br />
All measurements are in inches (millimeters) unless otherwise noted. Tubing must meet stated inside diameters.<br />
SaniQuik Connections<br />
PART NUMBER MATING COUPLING BODY SANITARY SIZE SANITARY BORE HEIGHT LENGTH<br />
SQCC221212M MPC Series 3/4" 3/4" .89" (22.6) 1.39" (35.3)<br />
SQCC222424M MPC Series 1-1/2" 1-1/2" 1.98" (50.3) 1.50" (38.1)<br />
SQCX221212M MPX Series 3/4" 3/4" .89" (22.6) 1.54" (39.1)<br />
SQCX222416M MPX Series 1-1/2" 1" 1.98" (50.3) 1.50" (38.1)<br />
SQCX222424M MPX Series 1-1/2" 1-1/2" 1.98" (50.3) 1.50" (38.1)<br />
Mates with: MPC Polycarbonate and Polysulfone bodies and sealing caps (see pages 12 and 13)<br />
and MPX Polycarbonate and Polysulfone bodies and sealing caps (see pages 14 and 15).<br />
Replacement Seals<br />
Silicone (clear), Platinum-cured USP Class VI<br />
PART NO. MATING SANIQUIK <br />
143700 SQCC221212M, SQCC222424M<br />
934000 SQCX221212M, SQCX222416M, SQCX222424M<br />
Call toll free 1-800-444-2474 or visit us at www.colder.com<br />
Copyright © 2004-2006 by <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>. All rights reserved. <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>, <strong>Colder</strong> <strong>Products</strong> and CPC are registered trademarks with the US Patent & Trademark Office.
Sanitary Series<br />
Material: Polysulfone<br />
Sanitary couplings attach directly to popular 3/4" mini and<br />
1" maxi size sanitary connections, eliminating the need <strong>for</strong><br />
cumbersome adapters or tubing assemblies. Direct attachment<br />
allows faster connection to and disconnection from installed,<br />
rigid and flexible piping systems.<br />
FEATURES BENEFITS<br />
Attaches directly to sanitary Eliminates the need <strong>for</strong> cumbersome adapters<br />
hardware assemblies or tubing; provides thumb latch convenience<br />
3/4" mini & 1" maxi sanitary Popular sanitary sizes can now be used with<br />
termination sizes the convenience of the <strong>Colder</strong> quick disconnect<br />
<strong>Colder</strong> sanitary couplings attach Installed with your existing hardware and<br />
to your sanitary connections with provides a reliable, secure seal<br />
standard gaskets and clamps<br />
USP Class VI polysulfone material Provides durability, compatible with your<br />
existing processes and can be sterilized <strong>for</strong><br />
reusability (see page 22)<br />
Sanitary Series Specifications<br />
Pressure: Vacuum to 60 psi, 4.14 bar<br />
Temperature: -40° F to 300° F, -40° C to 148.9° C<br />
Termination Size: 3/4” mini and 1” maxi<br />
19.0mm and 25.4mm<br />
Applications may include:<br />
• Piping systems<br />
• Bioreactors<br />
• Fermentation systems<br />
• Bioprocessing labs<br />
• Cell culture media transfer<br />
• Filtration equipment<br />
Materials:<br />
Main components: Polysulfone (amber tint)<br />
Seals (mating insert)*: Silicone (clear), platinum-cured,<br />
USP Class VI<br />
All measurements are in inches (millimeters) unless otherwise noted. Tubing must meet stated inside diameters.<br />
Coupling Bodies<br />
Polysulfone<br />
Coupling Inserts<br />
Polysulfone<br />
Silicone Seal<br />
USP Class VI<br />
*Mating inserts detailed on this page are polysulfone.<br />
MPC and MPX mating inserts are available in<br />
polycarbonate. Please refer to pages 12 – 15 of this<br />
catalog <strong>for</strong> further in<strong>for</strong>mation.<br />
**QD sanitary couplings are compatible with both<br />
stainless steel and plastic clamps. Clamps and<br />
gaskets are referenced <strong>for</strong> illustration and are not<br />
available through <strong>Colder</strong>.<br />
SANITARY SIZE SANITARY O.D. PART NO. HEIGHT LENGTH<br />
3/4" Mini 1.0" 25.4mm MPC3301239 .98 (24.9) 1.40 (35.6)<br />
1" Maxi 1.5" 38.1mm MPC3301639 1.50 (38.1) 1.40 (35.6)<br />
3/4" Mini 1.0" 25.4mm MPX3301239 1.28 (32.5) 1.70 (43.2)<br />
TUBING METRIC EQ. FLOW PART NO. HEIGHT LENGTH TERM. LENGTH<br />
1/4" ID 6.4mm .210" MPC22004T39M .60 (15.2) 1.30 (33.0) .61 (15.5)<br />
3/8" ID 9.5mm .290" MPC22006T39M .60 (15.2) 1.30 (33.0) .61 (15.5)<br />
3/8" ID 9.5mm .375" MPX22639M .85 (21.6) 1.90 (48.3) .89 (22.6)<br />
1/2" ID 12.7mm .500" MPX22839M .85 (21.6) 1.90 (48.3) .89 (22.6)<br />
<strong>Quick</strong> <strong>Disconnect</strong> Sanitary<br />
Coupling attaches to sanitary<br />
connector or hardware**<br />
3/4" mini and<br />
1" maxi sizes<br />
Clear polysulfone<br />
provides flow visibility Leak-free<br />
silicone o-ring<br />
Thumb latch design<br />
provides quick disconnect<br />
with <strong>Colder</strong> insert<br />
Inserts available <strong>for</strong><br />
use with 1/4", 3/8"<br />
and 1/2" size tubing<br />
Call toll free 1-800-444-2474 or visit us at www.colder.com<br />
Copyright © 2004-2006 by <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>. All rights reserved. <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>, <strong>Colder</strong> <strong>Products</strong> and CPC are registered trademarks with the US Patent & Trademark Office.<br />
17
18<br />
MPU Series <strong>Couplings</strong><br />
Material: Medical-Grade Polysulfone<br />
The MPU’s twist-to-connect design features an easy-to-use<br />
locking mechanism that guards against accidental disconnects<br />
and provides a reliable, secure connection. A 3/4" hose barb<br />
provides smooth, rapid media transfer.<br />
FEATURES BENEFITS<br />
3/4" hose barb Facilitates rapid fill and empty of<br />
bioprocessing bags<br />
Audible “click” when connected Assures connection is secure<br />
Locking feature Guards against accidental disconnect<br />
Medical-grade polysulfone Compatible with popular sterilization methods,<br />
yet economical enough to allow disposibility<br />
Sharp barb end Minimizes fluid turbulence and dead space<br />
Shrouded, leak-free seal and Protects valuable fluids and eliminates<br />
smooth, internal flow path potential to contaminate fluid path<br />
Low profile Offers ease of use and handling<br />
Lightweight Removes extra weight from assemblies<br />
MPU Series Specifications<br />
Pressure: Vacuum to 35 psi, 2.41 bar<br />
Temperature: -40° F to 300° F, -40° C to 148.9° C<br />
Tubing Sizes: 3/4” ID, 19mm ID<br />
All measurements are in inches (millimeters) unless otherwise noted. Tubing must meet stated inside diameters.<br />
Coupling Body<br />
Polysulfone<br />
In-Line<br />
Hose Barb<br />
Coupling Insert<br />
Polysulfone<br />
Silicone Seal<br />
USP Class VI<br />
Sealing Cap<br />
Polysulfone<br />
Sealing Plug<br />
Polysulfone<br />
Applications may include:<br />
• Laboratory tubing<br />
connections<br />
• Cell culture media packaging<br />
and transfer lines<br />
• Harvest and collection<br />
applications<br />
• Diagnostic manufacturing<br />
• Compression therapy cuffs<br />
Materials:<br />
Main components: Polysulfone (amber tint), USP Class VI<br />
Seals: Silicone (clear), platinum-cured, USP Class VI<br />
TUBING METRIC EQ. FLOW PART NO. HEIGHT LENGTH TERM. LENGTH<br />
3/4'' ID 19mm .710" MPU171239 1.75 (44.5) 2.37 (60.2) 1.50 (38.1)<br />
TUBING METRIC EQ. FLOW PART NO. HEIGHT LENGTH TERM. LENGTH<br />
3/4'' ID 19mm .710" MPU221239M 1.56 (39.6) 2.88 (73.2) 1.50 (38.1)<br />
DESCRIPTION PART NO. HEIGHT LENGTH<br />
Cap <strong>for</strong>: MPU221239M MPU32039 1.75 (44.5) .79 (20.1)<br />
DESCRIPTION PART NO. HEIGHT LENGTH<br />
Plug <strong>for</strong>: MPU171239 MPU30039M 1.56 (39.6) 1.38 (35.1)<br />
Sharp hose barb minimizes<br />
fluid turbulence<br />
All USP Class VI<br />
flow path Shrouded seal reduces<br />
potential <strong>for</strong> contamination<br />
Latch guards against<br />
accidental disconnect<br />
USP Class VI silicone<br />
o-rings<br />
Smooth<br />
internal flow<br />
path reduces<br />
catch points<br />
Call toll free 1-800-444-2474 or visit us at www.colder.com<br />
Copyright © 2004-2006 by <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>. All rights reserved. <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>, <strong>Colder</strong> <strong>Products</strong> and CPC are registered trademarks with the US Patent & Trademark Office.
HFC39 Series High Flow<br />
<strong>Couplings</strong><br />
Material: Medical-Grade Polysulfone<br />
HFC39 couplings feature automatic shutoff valves, and offer a<br />
cost-effective replacement <strong>for</strong> expensive, heavy, stainless steel<br />
connectors or fittings. HFC’s medical-grade polysulfone meets the<br />
most stringent requirements such as USP Class VI, MEM elution,<br />
agarose overlay, hemolysis in vitro, and USP physicochemical tests.<br />
FEATURES BENEFITS<br />
Automatic shutoff valves Stops flow and eliminates need <strong>for</strong> awkward<br />
pinch clamps<br />
Audible “click” when engaged Confidence of a secure connection<br />
USP Class VI polysulfone material Physical strength, durability and an excellent<br />
replacement <strong>for</strong> stainless steel<br />
Sterilizable by autoclave, Et0, Reusable and compatible with your existing<br />
E-beam, or gamma (see page 22) processes<br />
Lightweight Removes extra weight from assemblies<br />
HFC39 Series Specifications<br />
Pressure: Vacuum to 125 psi, 8.62 bar<br />
Temperature: -40° F to 280° F, -40° C to 137.8° C<br />
Tubing Sizes: 1/4", 3/8" and 1/2" ID<br />
6.4mm, 9.5mm and 12.7mm ID<br />
Patent Protected<br />
Call toll free 1-800-444-2474 or visit us at www.colder.com<br />
Applications may include:<br />
• Bioprocessing<br />
• Laboratory tubing<br />
connections<br />
• Cell culture media transfer<br />
• Kidney dialysis equipment<br />
• Pharmaceutical equipment<br />
• Diagnostic manufacturing<br />
Materials:<br />
Main components: Polysulfone (amber tint), USP Class VI<br />
Seals: Silicone (clear), platinum-cured, USP Class VI<br />
Springs: 316 stainless steel<br />
All measurements are in inches (millimeters) unless otherwise noted. Tubing must meet stated inside diameters.<br />
Coupling Bodies<br />
Polysulfone<br />
In-Line<br />
Hose Barb<br />
Coupling Inserts<br />
Polysulfone<br />
Silicone Seal<br />
USP Class VI<br />
TUBING METRIC EQ. FLOW STRAIGHT THRU SHUTOFF HEIGHT LENGTH TERM. LENGTH<br />
1/4" ID 6.4mm ID 1/4" HFCD17439M 1.44 (36.6) 2.82 (71.6) .65 (16.5)<br />
3/8" ID 9.5mm ID 3/8" HFCD17639M 1.44 (36.6) 2.82 (71.6) .65 (16.5)<br />
1/2" ID 12.5mm ID 3/8" HFCD17839M 1.44 (36.6) 2.82 (71.6) .65 (16.5)<br />
TUBING METRIC EQ. FLOW STRAIGHT THRU SHUTOFF HEIGHT LENGTH TERM. LENGTH<br />
1/4" ID 6.4mm ID 1/4" HFC22439M HFCD22439M 1.00 (25.4) 2.02 (51.3) .65 (16.5)<br />
3/8" ID 9.5mm ID 3/8" HFC22639M HFCD22639M 1.00 (25.4) 2.02 (51.3) .65 (16.5)<br />
1/2" ID 12.5mm ID 3/8" HFC22839M HFCD22839M 1.00 (25.4) 2.02 (51.3) .65 (16.5)<br />
Clear polysulfone<br />
provides flow visibility<br />
Excellent laminar flow<br />
in both directions<br />
Shutoff valves <strong>for</strong><br />
automatic flow stop<br />
Push-button thumb latch<br />
<strong>for</strong> easy disconnects<br />
High-efficiency valves <strong>for</strong><br />
low pressure drop<br />
Copyright © 2004-2006 by <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>. All rights reserved. <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>, <strong>Colder</strong> <strong>Products</strong> and CPC are registered trademarks with the US Patent & Trademark Office.<br />
USP Class VI<br />
silicone o-rings<br />
19
20<br />
ChemQuik ® CQG06 Series<br />
Material: Polypropylene<br />
The CQG06 Series is the lowest cost version of our pressurebalanced,<br />
non-spill, high purity couplings. Molded, virgin<br />
polypropylene, Viton ® seals, and a 100% springless and<br />
metal-free flow path provide broad chemical resistance. CQG06<br />
couplings offer exceptionally high flow capacity, allowing<br />
instant disconnects (and reconnects), even under pressure.<br />
FEATURES BENEFITS<br />
Non-spill design Ultimate protection from chemicals and<br />
fumes<br />
Pressure-balanced design Failsafe disconnect, even under pressure<br />
Springless flow path design Eliminates source of metallic contaminants<br />
Mechanical keying system Helps prevent accidental misconnects<br />
CQG06 Series Specifications<br />
Pressure: See graph<br />
Temperature: See graph<br />
Materials:<br />
Main components: Natural, virgin polypropylene<br />
Seals: Viton ® FKM, Simriz ® ChemQuik<br />
FFKM perfluoroelastomer (optional)<br />
Springs (non-wetted): Hastelloy C<br />
Flare nuts: PVDF<br />
® CQHD06 Flow Per<strong>for</strong>mance<br />
60 7.6 (lpm) 15.1 22.7 30.3 37.9 45.4<br />
4.14<br />
50<br />
3.44<br />
40<br />
2.75<br />
30<br />
2.07<br />
20<br />
Cv~1.6<br />
1.38<br />
10<br />
0.69<br />
Pressure Drop (psid)<br />
Lubricants: None used<br />
0<br />
0.0<br />
2.0 4.0 6.0 8.0 10.0 12.0<br />
Flow Rate (gpm)<br />
Spillage (air inclusion):
DrumQuik ® MODULAR<br />
Dispense System<br />
Material: Polypropylene and PTFE<br />
The easy-to-use DrumQuik ® chemical dispense system combines<br />
your choice of ChemQuik ® couplings with a modular dip-tubebased<br />
system <strong>for</strong> the extraction of aggressive or ultra-pure<br />
chemcials from drums and IBCs. This reliable, closed system<br />
increases operator safety and reduces downtime by eliminating<br />
dangerous spills and fumes.<br />
FEATURES BENEFITS<br />
Modular design Provides flexibility in system configuration<br />
Two-port system Eliminates fumes and allows N2 ports and recirculation<br />
Standard threads Fits common drum bungs<br />
DrumQuik Specifications (will vary based on couplings and container selected)<br />
Pressure: 0 to 45 psig, 0 to 3.10 bar<br />
Temperature: 0° F to 150° F, -17° C to 65° C;<br />
polypropylene limited to 32° F, 0° C<br />
Materials:<br />
Main components: Natural, virgin PTFE or polypropylene<br />
Dip-tube seal: FEP Encapsulated Viton ® FKM<br />
Vent check valve: PVDF with Hastelloy C spring, Viton ® seal<br />
Back flow check valve: See note below; PFA, Kalrez ® seal<br />
Seal kits: EPDM, Viton ® FKM, FEP Encapsulated Viton ®<br />
Lubricants: None used<br />
Coupling components: Dependent on coupling<br />
(see catalog <strong>for</strong> specifications)<br />
Standard <strong>Products</strong><br />
Drum Inserts<br />
Dip-Tubes<br />
Seal Kits<br />
Pipe Plugs<br />
Vent Check Valve (VCV)<br />
(prevents fumes from escaping)<br />
Back Flow Check Valve (BCV)<br />
(prevents return flow to drum)<br />
Construction Type: Modular drum insert bung and dip-tube<br />
Number of Ports: Two; one 3/4” female NPT liquid port and<br />
one 3/8” female NPT vent port (with backup seals)<br />
Drum Thread: Industry standard 2” buttress and 2” NPS<br />
(others available)<br />
Dip-Tube Length: 35.3” (897mm) or 55” (1397mm)<br />
(measured from sealing surface)<br />
NOTE: Some applications require the use of a back flow check valve (BCV)<br />
which prevents reverse flow when suction pump is turned off. <strong>Colder</strong><br />
recommends that the BCV be installed immediately downstream from the<br />
liquid line coupling body. Similarly, to allow air into drum, but prevent fumes<br />
from escaping, install a vent check valve (VCV) in vent port. Contact <strong>Colder</strong><br />
factory <strong>for</strong> assistance.<br />
DESCRIPTION PART NO.<br />
Bung, polypropylene, 3/4” NPT liquid port, 3/8” NPT vent, 2” buttress DQMDI2PP2BUT<br />
Bung, polypropylene, 3/4" NPT liquid port, 3/8” NPT vent, 2" NPS DQMDI2PTFE2NPS<br />
Bung, PTFE, 3/4” NPT liquid port, 3/8” NPT vent, 2” buttress DQMDI2PTFE2BUT<br />
Bung, PTFE, 3/4" NPT liquid port, 3/8" NPT vent, 2" NPS DQMDI2PP2NPS<br />
DESCRIPTION PART NO.<br />
Dip-tube, polypropylene, 35.3” (897mm) long from sealing surface DQMDTUBEPP35<br />
Dip-tube, polypropylene, 55” (1397mm) long from sealing surface DQMDTUBEPP55<br />
Dip-tube, PTFE, 35.3” (897mm) long from sealing surface DQMDTUBEPTFE35<br />
Dip-tube, PTFE, 55” (1397mm) long from sealing surface DQMDTUBEPTFE55<br />
DESCRIPTION PART NO.<br />
Complete seal kit (liquid and vent ports and bung), EPDM DQMSKITEPDM<br />
Complete seal kit (liquid and vent ports and bung), Viton ® DQMSKITVITON<br />
Complete seal kit (liquid and vent ports and bung), FEP encap, Viton ® DQMSKITFEPVITON<br />
DESCRIPTION PART NO.<br />
Hex pipe plug, 3/8” NPT, PFA material DQMPLUGPFA06<br />
Hex pipe plug, 3/8” NPT, PFA material DQMPLUGPFA12<br />
DESCRIPTION PART NO.<br />
For DrumQuik vent port DQMCKPVDF0206<br />
DESCRIPTION PART NO.<br />
Mount downstream of liquid coupling DQMCVPFA0308<br />
Applications may include:<br />
• Clean-in-place<br />
• Process chemical delivery<br />
from drums and IBC<br />
(tote) connections <strong>for</strong> CIP<br />
and process chemicals<br />
Call toll free 1-800-444-2474 or visit us at www.colder.com<br />
Copyright © 2004-2006 by <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>. All rights reserved. <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>, <strong>Colder</strong> <strong>Products</strong> and CPC are registered trademarks with the US Patent & Trademark Office.<br />
21
22<br />
Technical In<strong>for</strong>mation<br />
Sterilization Methods<br />
PRODUCT SERIES MATERIAL AUTOCLAVE ETO GAMMA IRRADIATION E-BEAM<br />
MPC/MPX Polycarbonate YES* YES YES* YES*<br />
at 250° F <strong>for</strong> up to five cycles up to 50 Kilograys; up to 50 Kilograys;<br />
30 minutes, up coupling color shift to coupling color shift to<br />
to 10 cycles clear at 25 Kilograys clear at 25 Kilograys<br />
**Steam-Thru Polysulfone YES NO YES NO<br />
at 128° C (265° F) up to 50 Kilograys,<br />
<strong>for</strong> 30 minutes, up to <strong>for</strong> one cycle<br />
two cycles (applies only to part<br />
numbers STC1700500-1700800)<br />
MPC/MPX<br />
MPU<br />
<strong>Quick</strong> <strong>Disconnect</strong><br />
Sanitary<br />
HFC39<br />
**Steam-Thru ® Connections are compatible with SIP sterilization up to 30 psi and 266° F in combination with the gamma or autoclave<br />
sterilization methods as outlined above. <strong>Colder</strong> does not suggest the combination of all three sterilization methods on a single STC assembly.<br />
Polysulfone YES* YES YES* YES*<br />
at 270° F <strong>for</strong> up to five cycles up to 50 Kilograys up to 50 Kilograys<br />
60 minutes,<br />
up to 25 cycles<br />
MPC Tethered Vinyl NO YES YES YES<br />
Caps and Plugs up to 5 cycles up to 50 Kilograys up to 50 Kilograys<br />
*<strong>Colder</strong> <strong>Products</strong> <strong>Company</strong> did not conduct any sterilization test above 50 Kilograys. Bodies and inserts<br />
should remain uncoupled during autoclave sterilization. Manufacturer’s specifications <strong>for</strong> materials<br />
stated above may differ from <strong>Colder</strong>’s actual test results. Et0 cycle parameters available upon request.<br />
Working pressures and other technical in<strong>for</strong>mation have been prepared from actual test results and<br />
other data considered to be reliable. Sterilization process outcomes vary substantially depending on<br />
equipment and specific process. <strong>Colder</strong> represents the sterilization methods in<strong>for</strong>mation as reference<br />
only. Since so many factors affect the sterilization capability of a material, it is the customer’s<br />
responsibility to test <strong>Colder</strong> products under their own sterilization conditions.<br />
Biocompatibility Testing<br />
MPC/MPX, Steam-Thru, MPU, QD Sanitary, and HFC39 satisfy stringent<br />
requirements such as USP Class VI criteria, as well as MEM elution, agarose<br />
overlay, hemolysis in vitro, and USP physicochemical tests. Test results<br />
available upon request.<br />
Call toll free 1-800-444-2474 or visit us at www.colder.com<br />
Copyright © 2004-2006 by <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>. All rights reserved. <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>, <strong>Colder</strong> <strong>Products</strong> and CPC are registered trademarks with the US Patent & Trademark Office.
Still Looking <strong>for</strong> the Perfect Solution?<br />
Even with thousands of standard quick disconnect couplings available, we know you still may not have<br />
found the precise part you need. That’s why, <strong>for</strong> more than 28 years, <strong>Colder</strong>’s Application Engineering Team<br />
has worked with customers around the world to design custom coupling solutions to solve their specific<br />
problems and improve their products’ per<strong>for</strong>mance. <strong>Colder</strong> has solid modeling capabilities, prototype<br />
equipment, an expansive test lab, and thousands of solutions. Combine that with our years of experience<br />
and a “can do” attitude, and there is no need <strong>for</strong> you to design your solution alone.<br />
Consider a Custom-Designed Connector When:<br />
■ A quick disconnect will add value to your product, making it easier to use and more reliable<br />
■ Your requirements cannot be met by a standard <strong>Colder</strong> product<br />
■ Unique requirements, budgets or timing warrant your designer’s collaboration with <strong>Colder</strong>’s<br />
Application Engineering Team<br />
Remember, standard catalog items generally have the advantage of quick availability<br />
and many times, lower cost, with no initial investment of time or money.<br />
However, depending on your volumes and technical requirements, it may make<br />
sense to work with our Application Engineering Team to design a unique<br />
solution tailored <strong>for</strong> your needs.<br />
Custom-designed products are exclusively produced <strong>for</strong> a specific customer. These proprietary products might not be <strong>for</strong> sale.<br />
Contact your local distributor <strong>for</strong> special application couplings.<br />
Call toll free 1-800-444-2474 or visit us at www.colder.com<br />
Copyright © 2004-2006 by <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>. All rights reserved. <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>, <strong>Colder</strong> <strong>Products</strong> and CPC are registered trademarks with the US Patent & Trademark Office.<br />
23
<strong>Colder</strong> Patent Statement:<br />
<strong>Colder</strong> <strong>Products</strong> <strong>Company</strong> takes pride in<br />
its innovative quick disconnect coupling<br />
solutions, many of which have been<br />
awarded United States and international<br />
patents. <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong> has a<br />
strong tradition of leadership in the quick<br />
disconnect market, and aggressively<br />
pursues and protects its proprietary<br />
in<strong>for</strong>mation and intellectual property. In<br />
cases where it is practical and as a benefit<br />
to its customers, <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong><br />
has licensed its proprietary technology.<br />
Please contact <strong>Colder</strong> <strong>Products</strong> to discuss<br />
your unique needs.<br />
SaniQuik is a trademark with the US Patent<br />
and Trademark Office.<br />
ChemQuik ® , DrumQuik ® and Steam-Thru ® are<br />
registered trademarks and with the US Patent<br />
and Trademark Office.<br />
Chemraz ® is a registered trademark of<br />
Greene, Tweed & Co. Simriz ® is a registered<br />
trademark of Freudenberg-NOK. Teflon ®<br />
is a registered trademark of DuPont Dow<br />
Elastomers. Viton ® is a registered trademark<br />
of DuPont Dow Elastomers. Dyneon is a<br />
trademark of 3M-Hoechst.<br />
<strong>Colder</strong> <strong>Products</strong> <strong>Company</strong><br />
1001 Westgate Drive<br />
St. Paul, Minnesota 55114<br />
U.S.A.<br />
Phone: 651-645-0091<br />
Fax: 651-645-5404<br />
Toll Free: 800-444-2474<br />
info@colder.com<br />
www.colder.com<br />
Distributed By:<br />
<strong>Colder</strong> <strong>Products</strong> <strong>Company</strong> GmbH<br />
Schmalweg 50<br />
D-55252 Mainz-Kastel<br />
Germany<br />
Phone: +49-6134-2878-0<br />
Fax: +49-6134-287828<br />
cpcgmbh@colder.com<br />
www.colder.com<br />
<strong>Colder</strong> <strong>Products</strong> <strong>Company</strong> Limited<br />
Room 1503, 15/F, SBI Center<br />
54 – 58 Des Voeux Road Central<br />
Hong Kong<br />
Phone: 852-2987-5272<br />
Fax: 852-2987-2509<br />
asiapacific@colder.com<br />
www.colder.com<br />
<strong>Colder</strong> Warranty Statement: <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong> warrants its products against defects in workmanship and materials <strong>for</strong> a period of<br />
12 months from the date of sale by <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong> to its initial customer (regardless of any subsequent sale of the products).<br />
This warranty is void if the product is misused, altered, tampered with or is installed or used in a manner that is inconsistent with <strong>Colder</strong><br />
Product <strong>Company</strong>’s written recommendations, specifications and/or instructions, or fails to per<strong>for</strong>m due to normal wear and tear. <strong>Colder</strong><br />
<strong>Products</strong> <strong>Company</strong> does not warrant the suitability of the product <strong>for</strong> any particular application. Determining product application suitability<br />
is solely the customer's responsibility. <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong> is not liable <strong>for</strong> special, indirect, incidental, consequential or other damages<br />
including, but not limited to, loss, damage, personal injury, or any other expense directly or indirectly arising from the use of or inability to<br />
use its products either separately or in combination with other products. ALL OTHER WARRANTIES EXPRESS OR IMPLIED, WHETHER ORAL,<br />
WRITTEN OR IN ANY OTHER FORM, INCLUDING BUT NOT LIMITED TO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A<br />
PARTICULAR PURPOSE, ARE EXPRESSLY EXCLUDED.<br />
The sole and exclusive remedy under this warranty is limited, at the option of <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>, to replacement of the defective<br />
product or an account credit in the amount of the original selling price. All allegedly defective <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong> products must be<br />
returned prepaid transportation to <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>, together with in<strong>for</strong>mation describing the product's application and<br />
per<strong>for</strong>mance, unless otherwise authorized in writing by <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>.<br />
Copyright © 2004-2006 by <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>. All rights reserved. <strong>Colder</strong> <strong>Products</strong> <strong>Company</strong>,<br />
<strong>Colder</strong> <strong>Products</strong> and CPC are registered trademarks with the US Patent & Trademark Office. LICP54 11/06 DG/2M Printed in the U.S.A