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ISL9 and ISL Model Pages 2-3 4-9 - Cummins Engines

ISL9 and ISL Model Pages 2-3 4-9 - Cummins Engines

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<strong><strong>ISL</strong>9</strong> <strong>and</strong> <strong>ISL</strong><br />

Well Servicing Applications<br />

<strong>Model</strong><br />

<strong>Pages</strong><br />

<strong><strong>ISL</strong>9</strong> (EPA 2010) 2-3<br />

345-450 hp (257-336 kW)<br />

<strong>ISL</strong> (EPA 2007) 4-9<br />

310-350 hp (230-260 kW)


Better Every Mile.<br />

<strong><strong>ISL</strong>9</strong> For EPA 2010.<br />

n Cooled Exhaust<br />

Gas Recirculation (EGR)<br />

n Variable Geometry<br />

Turbocharger<br />

n XPI Fuel<br />

System<br />

n Fully Integrated<br />

Electronic<br />

Controls<br />

n <strong>Cummins</strong><br />

Aftertreatment<br />

System


Proven Performance.<br />

Every Time.<br />

<strong><strong>ISL</strong>9</strong> For EPA 2010.<br />

More of a good thing. That’s what you get with the<br />

<strong>Cummins</strong> <strong><strong>ISL</strong>9</strong> EPA 2010 engine. Very few changes have<br />

been made to the base engine in order to meet emissions<br />

st<strong>and</strong>ards. So you can expect the same high level of<br />

performance <strong>and</strong> reliability that <strong>ISL</strong> owners currently get<br />

from every piece of equipment, h<strong>and</strong>ling every workload.<br />

The <strong><strong>ISL</strong>9</strong> has one of the highest power-to-weight ratios<br />

in its class, with heavy-duty features like replaceable<br />

wet liners. It features the XPI fuel system – the same<br />

technology that’s used on the ISX15. This, combined with<br />

an improved Electronic Control Module (ECM) <strong>and</strong> improved<br />

airflow, allows the <strong><strong>ISL</strong>9</strong> to run stronger <strong>and</strong> with greater<br />

responsiveness than ever before.<br />

Adding proven Selective Catalytic Reduction (SCR)<br />

technology to our aftertreatment system with cooled EGR<br />

<strong>and</strong> the <strong>Cummins</strong> Particulate Filter results in an engine<br />

that delivers near-zero emissions without compromising<br />

performance.<br />

XPI Fuel System – The proven technology of the XPI<br />

common-rail fuel system delivers a precise quantity of fuel<br />

at ultra-high pressures. This, together with more robust<br />

electronic engine controls, enables multiple injection events<br />

per cycle. Flexibility in injection timing maximizes fuel<br />

economy <strong>and</strong> performance while decreasing<br />

exhaust emissions.<br />

Heavy-Duty Design – Rugged features include replaceable<br />

wet liners, roller followers, by-pass oil filtration <strong>and</strong> targeted<br />

piston cooling for longer service in the toughest work<br />

environments.<br />

VGT Turbocharger – The <strong>Cummins</strong> VGT Turbocharger<br />

is both simple <strong>and</strong> precise. Electric actuation allows infinite<br />

adjustment, providing the exact amount of boost necessary<br />

for superior response. The proven sliding-nozzle design has<br />

best-in-class reliability <strong>and</strong> durability.<br />

Cooled EGR – This next-generation system lowers combustion<br />

temperatures for reduced emissions <strong>and</strong> optimized fuel economy.<br />

Fully Integrated Electronic Controls – A single higher-capacity<br />

ECM controls everything from air intake to exhaust aftertreatment<br />

for peak performance <strong>and</strong> near-zero emissions.<br />

<strong>Cummins</strong> Aftertreatment System – The proven <strong>Cummins</strong><br />

Particulate Filter reduces particulate matter by over 90%. In 2010<br />

it is combined with <strong>Cummins</strong> SCR to meet emissions st<strong>and</strong>ards<br />

while maintaining best-in-class performance, reliability <strong>and</strong> durability.<br />

<strong>Cummins</strong> SCR technology has been proven in over 200,000<br />

European vehicles <strong>and</strong> uses Diesel Exhaust Fluid (DEF) to achieve<br />

NOx emissions at near-zero levels. DEF will be readily available;<br />

reference <strong>Cummins</strong> Filtration flyer LT15618 for more information.<br />

<strong><strong>ISL</strong>9</strong> Specifications<br />

Advertised Horsepower 345-380 hp 257-283 kW<br />

Peak Torque 1150-1300 lb-ft 1560-1763 N•m<br />

Governed Speed<br />

<strong>Cummins</strong> Inc.<br />

Box 3005<br />

Columbus, IN 47202-3005<br />

U.S.A.<br />

2100 rpm<br />

Clutch Engagement Torque 575 lb-ft 780 N•m<br />

Number of Cylinders 6<br />

Oil System Capacity 7.3 U.S. gallons 27.6 liters<br />

System Weight 1,850 lb 839 kg<br />

Engine (Dry) 1,650 lb 749 kg<br />

Aftertreatment System* 200 lb 90 kg<br />

*Increase over st<strong>and</strong>ard muffler <strong>and</strong> does not include chassis OEM-supplied components.<br />

<strong><strong>ISL</strong>9</strong> Maintenance Intervals<br />

Maintenance Item Miles/Kilometers Hours Months<br />

Oil <strong>and</strong> Filter* 20,000 mi 500 6<br />

32,000 km<br />

Primary Fuel Filter** 20,000 mi 500 6<br />

32,000 km<br />

Secondary Fuel Filter 40,000 mi 1,000 12<br />

64,000 km<br />

Coolant Filter None*** None*** None***<br />

Overhead Adjustment 150,000 mi 5,000 48<br />

241,500 km<br />

St<strong>and</strong>ard Coolant Change**** 80,000 mi 2,000 24<br />

128,000 km<br />

Coalescing Filter<br />

DEF Filter<br />

Particulate Filter<br />

Cleaning<br />

Every 3rd to 4th Oil Change Interval<br />

200,000 mi (320,000 km)<br />

200,000-400,000 mi (320,000-640,000 km)<br />

*Assuming normal duty cycle.<br />

**OEM-supplied; intervals may vary.<br />

*** If engine is equipped with an optional coolant filter, it will need to be replaced on the<br />

same intervals as the oil filter. Regardless if the engine is or is not equipped with a<br />

coolant filter, SCA/DCA additive levels must be checked according to the interval<br />

listed in the Owners Manual.<br />

**** Extended coolant <strong>and</strong> drain/flush/fill intervals may be followed when certain<br />

requirements are met. For more information on these requirements, refer to the<br />

<strong>Cummins</strong> Coolant Requirements <strong>and</strong> Maintenance Service, Bulletin 3666132.<br />

Phone: 1-800-DIESELS (1-800-343-7357)<br />

Fax: 1-800-232-6393<br />

Internet: everytime.cummins.com<br />

Bulletin 4971190 Printed in U.S.A. 3/09<br />

©2009 <strong>Cummins</strong> Inc.


EVERY ADVANTAGE.<br />

TM<br />

<strong>ISL</strong><br />

FOR TRUCK AND VOCATIONAL APPLICATIONS


FoR TRuck And VocATionAl ApplicATionS.<br />

Every Advantage.<br />

The low cost <strong>and</strong> high performance of <strong>Cummins</strong> <strong>ISL</strong><br />

make it the ideal choice for a broad range of trucks,<br />

from LTL carriers with day cabs to dump trucks, refuse<br />

haulers <strong>and</strong> mixers. Six Sigma practices help to ensure<br />

reliability <strong>and</strong> durability, while design modifications for<br />

2007 make the <strong>ISL</strong> run cleaner, with excellent power<br />

<strong>and</strong> fuel economy. The VGT Turbocharger even<br />

functions as an exhaust brake, for better stopping<br />

power <strong>and</strong> vehicle control.<br />

How did we make all these improvements <strong>and</strong> still<br />

meet stringent emissions controls? With a totally<br />

integrated system that includes our proven cooled-<br />

EGR subsystem, a High Pressure Common Rail fuel<br />

injection system, the patented VGT Turbocharger,<br />

<strong>Cummins</strong> Particulate Filter <strong>and</strong> a crankcase ventilation<br />

system.<br />

Ratings<br />

EnginE AdvErtisEd PEAk torquE<br />

ModEl hP (kW) lb-ft (n•M) @ rPM<br />

<strong>ISL</strong> 365 365 (272) 1250 (1695) @ 1400<br />

<strong>ISL</strong> 345 345 (257) 1150 (1559) @ 1400<br />

Additional ratings may be available. Check with your local <strong>Cummins</strong> distributor or dealer.<br />

Specifications<br />

AdvertISed HorSepower 345-365 Hp 257-272 kw<br />

peAk torque 1150-1250 Lb-ft 1559-1695 N•m<br />

GoverNed Speed<br />

2100 rpm<br />

CLutCH eNGAGemeNt torque 550 Lb-ft<br />

Number of CyLINderS 6<br />

746 N•m<br />

oIL SyStem CApACIty 7.3 u.S. GALLoNS 27.6 LIterS<br />

SyStem weIGHt 1,685 Lb 764 kG<br />

eNGINe (dry) 1,635 Lb 742 kG<br />

AftertreAtmeNt* 50 Lb 23 kG<br />

*Increase over st<strong>and</strong>ard muffler.


Features And Benefits.<br />

<strong>Cummins</strong> <strong>ISL</strong> delivers the power, performance <strong>and</strong><br />

operating efficiency that is unrivaled in its class. Benefits<br />

of this leading-edge design include:<br />

■ Cooled Exhaust Gas Recirculation – Lowers<br />

combustion temperatures for reduced emissions<br />

<strong>and</strong> optimized mpg.<br />

■ <strong>Cummins</strong> Particulate Filter – Fully integrated for<br />

uncompromising performance, reliability. <strong>Cummins</strong><br />

design allows regeneration even in adverse operating<br />

conditions. Reduces particulate matter more than 90%.<br />

■ Crankcase Ventilation System – Electronically<br />

managed for optimum efficiency. Does not add<br />

parasitic load or complexity to the engine. Coalescing<br />

filter is easily serviced, only needing replacement every<br />

2 years, 2,000 hours or 80,000 miles (128,000 km).<br />

■ Fully Integrated Electronic Controls – A single ECM<br />

(Electronic Control Module) controls the engine <strong>and</strong><br />

aftertreatment. Also coordinates interaction with the<br />

transmission, ABS, engine brake, cooling fan <strong>and</strong> more.<br />

■ Variable Geometry<br />

Turbocharger – Enhanced<br />

response <strong>and</strong> control with<br />

electric actuation for<br />

infinite adjustment, providing<br />

exact boost across the<br />

operating range. Slidingnozzle<br />

design increases<br />

reliability, durability.<br />

Enhanced Reliability And Durability.<br />

<strong>Cummins</strong> <strong>ISL</strong> is designed for years of dependable service:<br />

■ Targeted piston cooling, roller followers <strong>and</strong> articulated<br />

steel-top pistons increase durability.<br />

■ A combination full-flow <strong>and</strong> bypass oil filter extends<br />

piston ring <strong>and</strong> bearing life.<br />

■ The engine block <strong>and</strong> cylinder head have been<br />

redesigned to provide increased strength.<br />

■ High-efficiency lube cooler lowers oil temperatures for<br />

long life.<br />

■ A coalescing filter virtually eliminates oil blowby.<br />

■ Coolant flow has been optimized <strong>and</strong><br />

balanced, effectively reducing<br />

cylinder temperatures.<br />

■ Enhanced High Pressure<br />

Common Rail Fuel System – Delivers optimum balance<br />

of performance, emissions control <strong>and</strong> fuel economy<br />

across the entire operating range.


Optional Equipment.<br />

■ C Brake by Jacobs ® is a compression brake designed<br />

specifically for the <strong>ISL</strong>. It provides up to 252 braking<br />

horsepower <strong>and</strong> reduces wear on service brakes.<br />

■ Water-in-fuel sensor alerts drivers of contamination that<br />

could cause performance <strong>and</strong> durability problems.<br />

■ Rear Engine Power Take-Off (REPTO) is available to meet<br />

auxiliary power needs.<br />

<strong>ISL</strong> Maintenance Intervals.<br />

MILES/KILOMETERS HOURS<br />

MONTHS<br />

OIL AND FILTER 20,000 MI 500 6<br />

32,000 KM<br />

PRIMARY 20,000 MI 500 6<br />

FUEL FILTER 32,000 KM<br />

SECONDARY 40,000 MI 1,000 12<br />

FUEL FILTER 64,000 KM<br />

COOLANT FILTER NONE* NONE* NONE*<br />

OVERHEAD 150,000 MI 5,000 48<br />

ADJUSTMENT 241,500 KM<br />

COALESCING FILTER 80,000 MI 2,000 24<br />

128,000 KM<br />

PARTICULATE FILTER 200,000-400,000 MI (320,000-640,000 KM)<br />

CLEANING<br />

* If engine is equipped with an optional coolant filter, it will need to be replaced on the<br />

same intervals as the oil filter.<br />

Gearing And Transmission<br />

Recommendations.<br />

The <strong>ISL</strong> matches well with all types of mechanical <strong>and</strong><br />

automatic transmissions. The optimum balance of<br />

performance <strong>and</strong> fuel economy with direct or overdrive<br />

transmissions in regional LTL <strong>and</strong> vocational applications<br />

is achieved when the <strong>ISL</strong> is geared to cruise in the<br />

1600-1900 rpm range.<br />

In vocational <strong>and</strong> P&D applications using automatic<br />

transmissions, it is best to select the proper rear<br />

axle ratio for the vehicle’s tire size <strong>and</strong> desired top<br />

road speed.<br />

Log on to www.powerspec.cummins.com for more<br />

gearing recommendations.<br />

The <strong>Cummins</strong> Particulate Filter is designed to last the life of<br />

your engine. Regeneration is fully automated <strong>and</strong> controlled<br />

by the ECM. See Owner’s Manual for complete details.


Electronic Tools.<br />

■ INSITE – For years <strong>Cummins</strong> INSITE software has<br />

been making it easy for technicians to troubleshoot,<br />

repair <strong>and</strong> service our electronic engines through easyto-follow<br />

steps on your computer. Providing the kind of<br />

uptime you dem<strong>and</strong> from your trucks.<br />

■ QuickServe ® Online – The right information is priceless.<br />

Things change so rapidly today, you can’t afford to take<br />

a chance on outdated information. Paper manuals <strong>and</strong><br />

CD-ROMs can’t always keep pace with ever-changing<br />

parts <strong>and</strong> service information. You need the most current<br />

information – continuously updated – every minute<br />

of every day. The Internet is the answer. QuickServe<br />

Online is your complete reference for <strong>Cummins</strong> parts<br />

<strong>and</strong> service information<br />

on the Internet. For more<br />

information, contact<br />

your local <strong>Cummins</strong><br />

distributor or log on to<br />

quickserve.cummins.com.<br />

Warranty Coverage.<br />

<strong>Cummins</strong> base engine coverage* is 2 years/250,000 miles<br />

(402,336 km), whichever occurs first. It covers virtually<br />

everything at no additional cost.<br />

* Plan covers defects in materials or factory workmanship.<br />

Extended Coverage.<br />

A variety of extended coverage plans are available for<br />

<strong>ISL</strong> engines in every application. Contact your local<br />

<strong>Cummins</strong> dealer or distributor for details.<br />

Every Question. Answered.<br />

■ Service Network – <strong>Cummins</strong> engines are backed by<br />

nearly 3,500 authorized parts <strong>and</strong> service outlets in<br />

North America.<br />

■ Customer Assistance Center – Call the <strong>Cummins</strong><br />

specialists for technical assistance <strong>and</strong> service<br />

locations at 1-800-DIESELS (1-800-343-7357)<br />

Customer Assistance Center.<br />

■ <strong>Cummins</strong> E-Mail – For online assistance with<br />

<strong>Cummins</strong>-related questions, click on the Contact Us<br />

link in the header at everytime.cummins.com.<br />

■ <strong>Cummins</strong> Web Site – For product literature<br />

or additional information, log on to<br />

everytime.cummins.com.<br />

■ <strong>Cummins</strong> Online Registration – Register all<br />

your <strong>Cummins</strong> engines quickly <strong>and</strong> easily at<br />

everytime.cummins.com to ensure quality parts<br />

<strong>and</strong> service for your engine.


<strong>Cummins</strong> Inc.<br />

Box 3005<br />

Columbus, IN 47202-3005<br />

U.S.A.<br />

Phone: 1-800-DIESELS (1-800-343-7357)<br />

Fax: 1-800-232-6393<br />

Internet: everytime.cummins.com<br />

C Brake is a trademark of <strong>Cummins</strong> Inc.<br />

<strong>Cummins</strong> is a pioneer in product improvement. Thus specifications may change<br />

without notice. Illustrations may include optional equipment.<br />

Jacobs is a registered trademark of<br />

Jacobs Vehicle Systems.<br />

Bulletin 4104001 Printed in U.S.A. Rev. 1/09<br />

©2009 <strong>Cummins</strong> Inc.

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