Makino Products for Parts Machining - Interempresas

Makino Products for Parts Machining
Makino Milling Machine Co., Ltd.
Head Office
3-19 Nakane 2-chome, Meguro-ku, Tokyo 152-8578, Japan Tel: +81(0)3-3717-1151 Fax: +81(0)3-3725-2105 URL http://www.makino.co.jp
Atsugi Works International Operation Department
4023 Nakatsu, Aikawa-machi, Aiko-gun, Kanagawa 243-0303, Japan Tel: +81(0)46-286-6748 Fax: +81(0)46-286-4334
Makino J Co., Ltd.
4007 Nakatsu, Aikawa-machi, Aiko-gun, Kanagawa 243-0303, Japan Tel: +81(0)46-286-8350 Fax: +81(0)46-286-8385
Makino Inc.
7680 Innovation Way, Mason, Ohio, 45040, U.S.A.
Tel: +1-513-573-7200 Fax: +1-513-573-7360 URL http://www.makino.com
Makino Inc. Auburn Hills
2600 Superior Court, Auburn Hills, MI 48326
Tel: +1-248-232-6200 Fax: +1-248-6201 URL http://www.makino.com
Makino Europe GmbH
Makino GmbH
Business Unit Production Machinery /Business Unit Services
Essener Bogen 5, 22419 Hamburg, Germany
Tel: +49(40) 298 090 Fax: +49(40) 298 09 400 URL http://www.makino.de
Makino GmbH
Business Unit Die & Mould
Kruichling 18, 73230 Kirchheim unter Teck, Germany
Tel: +49(7021) 503 0 Fax: +49(7021) 503 400 URL http://www.makino.de
Makino France S.A.S.
Z.A. Les Bordes, 21, rue Gustave Madiot 91070 Bondoufle, France
Tel: +33(169) 116396 Fax: +33(169) 116399 URL http://www.makino.fr
Makino Italia Srl
Via Codognino Laudense 40 26854 Cornegliano Laudense, Italy
Tel: +39(0371) 697211 Fax: +39(0371) 697219 URL http://www.makino.it
Makino s.r.o.
Tuhovsk‡ 31, 83106 Bratislava, Slovakia
Tel: +421 2 496 12 100 Fax: +421 2 496 12 400 URL http://www.makino.sk
Makino-CNC Ileri Teknoloji ve Pazarlama Limited Sirketi
Istanbul Trakya Serbest Bolgesi Ataturk Bulvari Begonya Sok.
Blok:1 34540 Catalca / Istanbul / TURKEY
Tel: +90(0)212-7866200 Fax: +90(0)212-7866205
Makino Asia Pte Ltd
2 Gul Avenue, Singapore 629649
Tel: +65-6861-5722 Fax: +65-6861-1600 URL http://www.makino.com.sg
Makino India Private Limited
No.11, Export Promotion Industrial Park K.R. Puram, Bangalore - 560 066 India
Tel: +91(0)80-2841- 9500 Fax: +91(0)80-2841-0538 URL http://www.makinoindia.co.in
Makino Thailand Co., Ltd.
57/23 Moo 4, Ramintra Road, km 2, Bangkhen, Bangkok 10220 Thailand
Tel: +66(0)2971-5750 Fax: +66(0)2971-5751 URL http://www.makino.com.th
Makino China Co., Ltd.
No.2 Makino Rd, Jiangsu Mould Industry Experimental Zone,
Kunshan National Hi-Tech Industrial Park, Kunshan, Jiangsu Province. PRC
Tel: +86(0)512-5777-8000 Fax: +86(0)512-5777-9900 URL http://www.makino.com.cn
Makino Milling Machine Co., Ltd.
Seoul Branch
335-12, Dokusan-Dong, Geumcheon-Gu, Seoul, Korea
Tel: +82(0)2-856-8686 Fax: +82(0)2-856-8555 URL http://www.makinoseoul.co.kr
2 0 0 9
*The specifications in this catalog may be changed without prior notice to incorporate improvements resulting from ongoing R&D programs.
*The machines displayed in this catalog are fitted with optional equipment.
*This product, including technical data and software, may be subject to the Japanese Foreign Exchange and Foreign Trade Law.
Prior to any re-sale, re-transfer or re-export of controlled items, please contact Makino to obtain any required authorization or approval.
Printed in Japan A-120Eh 0903/3(SJ-D)

For enhanced manufacturing capabilities
The task of achieving the highest possible productivity and quality within
a limited time frame is a constant challenge for the shop floor.
Makino machining centers consistently demonstrate the greatest potential
for meeting this challenge by operating quickly and efficiently to cut materials fast,
smoothly and accurately. On top of this essential performance, Makino machines
are carefully designed and engineered for superior reliability, such as by incorporating
unique features to prevent chips from getting into the spindle taper.
At Makino, we believe that this fusion of a meticulously built machine and outstanding
fundamental performance results in the optimum production tools.
When it comes to enhancing manufacturing capabilities,
Makino machining centers contribute effectively in many valuable ways.

HORIZONTAL MACHINING CENTER
a1SERIES
Tapping: 1.17 sec/hole
Featuring dramatic improvements
in high-speed performance, acceleration
and accuracy
Three-point support system
The three-point support system enables the machine
to be installed quickly and to be moved easily when
production layout changes are made. It also eliminates
the need for leveling maintenance.
No. 40 taper spindle and 400 400 mm pallets
a51 Horizontal Machining Center
Axis travels (XYZ): 560 560 600 mm
Pallet working area : 400 400 mm
Spindle speed range :50-15000 min -1 (No.40)
High-speed spindle with low thermal distortion/vibration
and no usage limitations
Ball screw cooling system
Telescopic covers
Spindle core cooling/under race lubrication system
Makino's unique spindle core cooling system circulates a large
volume oftemperature-controlled cooling oil through the center of
the rotating spindle to cool it directly from the inside.
Moreover, with under race lubrication, the cooling oil circulated
through the spindle flows through holes in the inner bearing races
to lubricate the bearings.
The adoption ofthis cooling and lubrication system achieves
higher rigidity, accuracy and machining speed. Additionally, it
also facilitates continuous operation at top speed without any
concern about limitations on spindle usage.
Cooling oil
supply port
High-speed movement ofthe ball screws during long hours
of operation generates heat that can affect accuracy and
machining performance. To suppress heat generation,
cooling oil controlled to the bed temperature is circulated
through the hollow ball screws.
Faster feedrates also require quicker movement by the telescopic
covers that protect the slideways. Constructed ofa single metal
sheet, the X- and Z-axis covers enhance the reliability ofhighspeed
movement by eliminating the risk ofdamage due to the
incursion ofchips. The
Y-axis cover is driven
by a pantograph to
prevent collisions with
the other axis covers.
(A Series: Standard specification; a Series: Optional specification)
Cooling oil exit

A variety of functions for enhancing reliability
Tool-to-tool: 0.9 sec (a61)
High-speed ring-type ATC magazine
substantially shortens tool preparation time
HORIZONTAL MACHINING CENTER
a1SERIES
Coolant
recovery function (patented)
2 sec.
A unique mechanism is provided in the coolant supply channel for immediately sucking back any coolant remaining in the spindle and tool holder at the moment the
coolant pump shuts down. During the subsequent automatic tool change, the mechanism also prevents coolant from leaking into the spindle taper, thereby
keeping it clean and reducing non-cutting time as well.
Coolant nozzles for washing spindle head
Two fixed coolant nozzles are provided for washing the top of
the spindle head to prevent chips from getting caught in
the spindle taper when the ATC operates.
Designed for zero chip incursion
(HSK spindle)
Chip incursion
No. 40 taper spindle and 500 500 mm pallets
a61 Horizontal Machining Center
Axis travels (XYZ): 730 650 730 mm
Pallet working area : 500 500 mm
Spindle speed range : 50 - 15000 min -1 (No.40)
No. 50 taper spindle and 500 500 mm pallets
a71 Horizontal Machining Center
Axis travels (XYZ): 730 730 800 mm
Pallet working area : 500 500 mm
Spindle speed range : 20 - 10000 min -1 (No.50)
Air is discharged when tools are changed
to clean the spindle end face and taper.
End face cleaning air is discharged until
the tool holder is secured tightly to the
spindle end face.
End face cleaning air
Taper cleaning air
End face cleaning air
End face cleaning air
End face cleaning air
Machining time reduction functions
*Includes a function for confirming secure attachment in the unlikely event chips
get into the taper.
Large-capacity matrix-type
ATC magazine134- & 219-tool
storage capacity
Functions for reducing machining times can be specified with one M-code command, such as simultaneous ATC operation and table rotation
or simultaneous execution of spindle stop/tool orientation and coolant Off.
Rack-type ATC for large-size tools
For maintaining precise shape accuracy
in high-speed machining
Automatic tool changes are possible for largediameter
tools, such as angle heads and multi-axis
tools, and long tools like long boring bars and gun
drills. (Available only with the a61)
GI control
GI control is Makino's unique axis feed control system for
maintaining precise shape accuracy even during high-speed
machining. Four control modes can be selected to match the
machining job, depending on whether speed or accuracy is the
priority.
Radical Mode
M255
High
speed
High-Efficiency Mode
M251
High-Accuracy Mode
M250
High
accuracy
Super-High Accuracy
M252

Excellent spindle accessibility
HORIZONTAL MACHINING CENTER
a1SERIES
ATC magazine door
with large opening
No. 50 taper spindle and 630 630 mm pallets
a81/a82 Horizontal Machining Center
Axis travels (XYZ): 900 800 1020 mm / 1100 820 1020 mm
Pallet working area : 630 630 mm (a82 Optional: 800 630 mm)
Spindle speed range : 20 - 10000 min -1 (No.50)
No. 50 taper spindle and 800 1000 mm pallet
a92 Horizontal Machining Center
Axis travels (XYZ): 1520 1250 1350 mm
Pallet working area : 800 1000 mm
Spindle speed range : 20 - 10000 min -1 (No.50)
High-torque spindle
This spindle generates 1,009 N-m oftorque,
unprecedented performance for a gearless construction
that integrates the spindle and the rotor ofthe drive
motor. It features large-diameter bearings with an inner
diameter of120 mm, which fully bring out the spindle's
superior capabilities in jobs requiring exceptionally high
levels oftorque. These include large-diameter boring,
large-diameter tapping and large-diameter face milling
ofthe cast-iron parts ofpumps, gear cases and valves,
as well as parts made ofstainless steel and various
other materials. (Standard specification for a81M, a82M. Option for a92)
High-torque spindle: 1,009 N-m (15% ED), BT50 (a81)
Workpiece material Ductile cast iron (FCD450)
Tool used
200 mm dia. face mill
Spindle speed 320 min
-1
Feedrate 1,280 mm/min
Depth/width ofcut 4/175 mm
Metal removal rate: 896 cm 3 /min
High-torque spindle: 1,009 N-m (15% ED), BT50 (a81)
Workpiece material Steel (S50C)
Tool used
200 mm dia. face mill
Spindle speed 320 min
-1
Feedrate 1,280 mm/min
Depth/width ofcut 4/170 mm
Metal removal rate: 870 cm 3 /min
Superior ATC performance
MakinoÕs new developed ATC allows Automatic tool
change for Long tool, like long boring bar and gun drills,
with the maximum length of900 mm.
(available for a92 with magazine larger than ATC92)

a1SERIES Major Specifications
Travels (X Y Z axes)
Distance from pallet surface to spindle center
a51 Horizontal Machining Center a61 Horizontal Machining Center a71 Horizontal Machining Center a81 Horizontal Machining Center
560 560 600 mm
730 650 730 mm
730 730 800 mm
900 800 1200 mm
80 640 mm
80 730 mm
80 810 mm
80 880 mm
Distance from pallet center to spindle gauge line plane 70 670 mm
70 800 mm
50 850 mm
50 1070 mm
Maximum workpiece size (dia. height)
Maximum pallet weight
Pallet working area
Spindle speed range
Spindle taper hole
Spindle bearing (inner/outer diameter)
Spindle drive motor (30 min/cont.)
Rapid traverse
Cutting feed
Tool storage capacity (Option)
Machine size (W D H)
630 900 mm
400 kg
400 400 mm
50 15000 min -1
7 /24No.40 taper
70 / 110 mm
15 /11kW
60000 mm/min
1 45000 mm/min
40 (6099134219313 )
2535 3865 2642 mm
800 1000 mm
500 kg (Option: 700 Kg)
500 500 mm
50 15000 min -1
7/24No.40 taper
70 / 110 mm
15 /11kW
60000 mm/min
1 50000 mm/min
40 (6099134219313 )
2600 4602 2971 mm
800 1000 mm
700 kg
500 500 mm
20 10000 min -1
7/24 No.50 taper
110 / 170 mm
35 / 25 kW(15 min/cont.)
50000 mm/min
1 50000 mm/min
40 (6097137186242300)
3085 4843 3100 mm
1000 1300 mm
1200 kg (Option: 1500 Kg)
630 630 mm
20 10000 min -1
7/24 No.50 taper
110 / 170 mm
35 / 25 kW(15 min/cont.)
50000 mm/min
1 50000 mm/min
40 (6097137186242300)
3693 5584 3342 mm
Travels (X Y Z axes)
Distance from pallet surface to spindle center
a81M Horizontal Machining Center a82 Horizontal Machining Center a82M Horizontal Machining Center a92 Horizontal Machining Center
900 800 1020 mm
1100 820 1020 mm
1100 820 1020 mm 1520 1250 1350 mm
80 880 mm
150 970 mm
150 970 mm
100 1350 mm
Distance from pallet center to spindle gauge line plane 50 1070 mm
200 1220 mm
200 1220 mm
150 1500 mm
Maximum workpiece size (dia. height)
Maximum pallet weight
Pallet working area
Spindle speed range
Spindle taper hole
Spindle bearing (inner/outer diameter)
Spindle drive motor (30 min/cont.)
Rapid traverse
1000 1300 mm
1200 kg (Option: 1500 Kg)
630 630 mm
20 8000 min -1
7 /24 No.50 taper
120 / 180 mm
37 / 30 kW
36000 mm/min (XZ axis) 30000 mm/min (Y axis)
1060 1390 mm
1200 kg (Option: 1500 Kg)
630 630 mm (Option: 800 630)
20 10000 min -1
7/24No.50 taper
110 / 170 mm
35 /25kW(15 min/cont.)
50000 mm/min
1060 1390 mm
1200 kg (Option: 1500 Kg)
630 630 mm (Option: 800 630)
20 8000 min -1
7/24 No.50 taper
120 / 180 mm
37 /30kW
36000 mm/min (XZ axis) 30000 mm/min (Y axis)
1500 1500 mm
2000 kg (Option: 3000 Kg)
800 1000 mm
20 10000 min -1
7/24 No.50 taper
110 / 170 mm
35 / 25 kW(15 min/cont.)
50000 mm/min
Cutting feed
1 -36000 mm/min (XZ axis) 30000 mm/min (Y axis) 1 50000 mm/min
1-36000 mm/min (XZ axis) 30000 mm/min (Y axis) 1 50000 mm/min
Tool storage capacity (Option)
Machine size (W D H)
40 (6097137186242300)
3693 5584 3408 mm
40 (6097137186242300)
3891 6424 3422 mm
40 (6097137186242300)
3891 6424 3488 mm
40 (92148204316)
4714 9496 3837 mm
Versatile functions for enhanced automation
Hydraulic pressure and
compressed air supply
compatible with various fixture designs
Continuous connection method (optional specification)
CPH upper on-line type hydraulic and pneumatic pipe
: 6+6 ports, 12 + 12 ports
Users are asked either to provide a hydraulic pressure unit for supplying
hydraulic pressure to workpiece jigs and a control unit for controlling the
operation of the jigs or to select the jig controller for CPH (optional specification).
A maximum of 12 ports per pallet can be used to supply hydraulic pressure and
compressed air. One more port is also available for supplying washing coolant.
HORIZONTAL MACHINING CENTER
a1SERIES
CPH upper on-line type hydraulic and pneumatic pipe
Hydraulic supply unit
a51 flat pallet magazine specification
(8 pallets + 8 WSS type)
(Photo: a51)
CPH operation
panel
Controller unit
*The workpiece height is limited when using
the CPH upper on-line type hydraulic and
pneumatic pipe. Please refer to the Specification
for detailed information.
*Users are asked to design and manufacture
their own workpiece jigs.
WSS:Work Setting Station
Automatic coupling method (optional specification)
Jig controller for CPH (optional specification)
Through-pallet hydraulic and pneumatic coupler
(a61 only)
Hydraulic pressure and compressed air are supplied from
the pallet stocker. This off-line supply of hydraulic
pressure and compressed air is compatible
with the transfer of pallets.
When the CPH upper on-line type hydraulic and pneumatic pipe (optional specification)
is selected, the jig controller for CPH (optional specification) choices in
the chart below can be selected.
The jig controller for CPH consists of the hydraulic pressure unit for supplying hydraulic
pressure to the jigs, the CPH control panel, and the control unit for controlling
the operation of the jigs.
Max. hydraulic pressure
Pipe details
(H:hydraulicP:pneumatic)
a51-5XU Automatic work changer specification
(Storage capacity:80 work-pieces)
*Pallet stocker side:8 ports
*Pallet stocker side:8 ports
plus table side:2 ports
For 6 +6 ports
For 12 + 12 ports
7 MPa
21 MPa
7 MPa
21 MPa
(H :4+P:2)2
(H :4+P:2)2
(H :8+P:4)2
(H :8+P:4)2
Automatic pallet stocker indexing (optional specification)
a81 flat pallet magazine specification
(7 pallets + 1 WSS type with 186-tool ATC magazine)
Hydraulic pressure/compressed air supply from side of pallet
Hydraulic pressure and compressed air are supplied from the side of the pallet.
Pallets can be automatically indexed in 90¡ increments on the pallet stocker. This
function is ideal for setting/removing workpieces in the case of multiface fixtures
and for automatic loading by a robot. (Available with the a51, a61 and a71)

Providing high-speed, high-efficiency machining of large parts
HORIZONTAL MACHINING CENTER
ASERIES
Automatic pallet transfer system/automatic work transfer system
ASERIES Major Specifications
No. 50 taper spindle and 800 800 mm pallets
A99 Horizontal Machining Center
No. 50 taper spindle and 1000 1000 mm pallets
A100 Horizontal Machining Center
A99 Horizontal Machining Center
Travels (X Y Z axes)
1250 1100 1250 mm
Maximum workpiece size (dia. height)1450 1450 mm
Maximum pallet weight 2000 kg
Pallet working area
800 800 mm
Spindle speed range 20 12000 min -1
Spindle taper hole
7 /24 No.50 taper
Spindle drive motor (15 min/cont.) 30 / 25 kW
Spindle cooling/lubrication Spindle core cooling/Under race lubrication
Rapid traverse
50000 mm/min
Machine size (W D H) 3911 8478 3528 mm
A100 Horizontal Machining Center
Travels (X Y Z axes)
1700 1350 1400 mm
Maximum workpiece size (dia. height)1900 1500 mm
Maximum pallet weight 3000 kg
Pallet working area
1000 1000 mm
Spindle speed range 20 12000 min -1
Spindle taper hole
7 /24No.50 taper
Spindle drive motor (15 min/cont.) 30 / 25 kW
Spindle cooling/lubrication Spindle core cooling/Under race lubrication
Rapid traverse
50000 mm/min
Machine size (W D H) 4750 10005 4300 mm

Provides high-efficiency machining consistently from
roughing through finishing
Horizontal Machining Center
MCC1513
Pallet changer specificationoptional specification
High-speed and precision machining for large components.
Best-in-class "workpiece weight 7000kg"
It greatly reduces downtime by allowing large
workpieces to be set up off the machine.
Horizontal Machining Center
MCFSERIES
Spindle speed range10 4000 min -1 (No.50)
20 15000 min -1 Optional specification
20 18000 min -1 Optional specification
Feedrate 1 16000 mm /min
MCF5025
❶
❷
Detailed diagram of pallet
❸
Axis travels (XYZ)
1500 13501300mm
❹
dia.1900
1250
Pallet working area 1250 1250 mm
Maximum workpiece size dia. 1900 mm 1700 mm
Spindle speed range 20 15000 min -1 (No.50)
TravelsX YZ
Pallet working area
Maximum workpiece dimensiondia.height
MCF3518355018002000 mm
❶ 20001600 mm (Standard specification)
MCF351835002000 mm
1250
9-22mm T-slots
125mm pitch
MCF4018405018002000 mm
MCF4025405025002000 mm
MCF5025505025003000 mm
❷ 25001600 mm (Special specification)
❸ 30001600 mm (Special specification)
❹ 40002000 mm (Special specification: Available for MCF5025)
MCF401846002000 mm
MCF402546003000 mm
MCF502553003000 mm

5-Axis VERTICAL MACHINING CENTER
Challenging the barriers of accuracy and
speed in simultaneous 5-axis machining
5-Axis Vertical Machining Center
,#
Axis travels (XYZ)
Axis travels (AC) 150(30120)360cont.
Minimum indexing angle 0.0001
Cutting feed range 1 - 32000 (X axis) mm/min
Table working area
550 1000 500 mm
1 - 40000 (Y, Z axis) mm/min
18000/min (AC axis)
500 mm dia.*
Maximum table load 350 kg
Machine size (WDH) 3300 4050 3400 mm
*Pallet type (Opt. Specification)
Pallet size400 400 mm
Maximum table load300 kg
Maximum workpiece size
(Circular table specification)
V33i-5XB
5-Axis
VERTICAL MACHINING CENTER
Direct-drive (DD) motors
The tilting and rotating axes feature DD
motors, providing a top feedrate of 18,000
deg/min with maximum torque of 5,600 Nm in
the A-axis and 2,700 Nm in the C-axis. These
two high-speed, high-torque rotating axes
deliver high productivity when machining
prototype parts and aluminum parts as well
as tough-to-cut materials such as titanium.
Based on the know-how gained with Makino's unique
spindle core cooling and under race lubrication system, a
new cooling technology has been developed for circulating
temperature-controlled coolant to pivoting parts to keep
their temperature constant. This new technology works to
minimize thermal distortion caused by heat generated
during high-speed operation.
Positioning accuracy (A/C axes) ±3.0 sec± 2.0 sec
Repeatable positioning accuracy (A/C axes) ± 3.0 sec± 2.0 sec
*Direct Drive (DD) system :Because the direct drive system does not use a worm gear, there is no backlash.
5-axis vertical machining centers concentrate machining processes
for multiface machining jobs and intricately shaped parts.
V22-5XB
Axis travels (XYZ) 320 280 300 mm
Axis travels (B C) 120(15105) & 360cont.
Minimum indexing angle 0.0001
Max. workpiece size 90 mm dia. 100 mm (including holder)
Spindle speed range 400 40000 min -1
Machine sizeW D H 1500 2000 2250 mm
V33i-5XB
650 325 350 mm
130(20110) & 360cont.
0.0001
250 mm dia. 135 mm (with limitation)
130 mm dia. 300 mm (Y-axis travel limit)
200 20000 min -1
2330 2325 2600 mm
Index FF Machining
V56-5XB
900 425 450 mm
130(20110) & 360cont.
0.0001
250 mm dia. 310 mm (with limitation)
50 20000 min -1
2500 2450 2750 mm
This function uses rotating and tilting axes to
index the workpiece to an angle advantageous for
machining, while simultaneously outputting a 3-
axis machining program.
(Opt. specification : FF/eye, FF/cam)

A simultaneous 5-axis machining center combining
high rigidity with high-speed operation.
Horizontal Machining Center
MCD1516 / 2016-5XA
Best-in-class machining functionality
achieved with the DD motor
A66 -5XD 5-Axis Horizontal Machining Center
Axis travels (XYZ)
Axis travels (B C)
Table working area
730 730 800 mm
280(100180) & 360
400 mm dia.
Spindle speed range 50 14000 min -1 (No. 40)
a51-5XRa61-5XRa71-5XRa81(M)-5XRa82(M)-5XR
a92-5XRA100 -5XR
5-axis Horizontal Machining Center
5-Axis HORIZONTAL MACHINING CENTER
Highly rigid, high-speed spindle
A highly rigid, high-speed spindle, with a top
speed of 18,000 min -1 , facilitates fast machining
of large workpieces. In addition, a high-power
spindle and a heavy hogger spindle generate
high torque output ideal for machining tough-tocut
materials like titanium and Inconel.
Standard specification
a51-5XR
a61-5XR
a71-5XR
a81(M)-5XR
a82(M)-5XR
A
SR315
SR400
SR400
SR500
SR530
B
470 dia.
700 dia.
700 dia.
850 dia.
1030 dia.
(mm)
C
320
380
380
455
545
a92-5XR SR750 1100 dia. 875
A100 -5XR SR950 1200 dia. 675
Workpiece limitations
A
B
C
Continuous high-accuracy
machining
A 0.1m scale feedback system ensures high
accuracy over long hours of machining. In
addition, 0.0001 degree indexing in the A and B
axes is perfectly suited to high-accuracy
multiface machining and simultaneous 5-axis
machining.
High-power spindle 6000min -1 Torque (40ED / cont.)1127 / 823Nm
Optional specification
RJ spindle
15000min -1 Drive motor(30 min. / cont.)30/25kW
18000min -1 Drive motor50 kW
High-torque spindle 8000min -1 Torque (15ED / cont.)1009 / 504Nm
Bar spindle
Heavy hogger spindle
4000min -1
3000min -1
W-axis travel300mm
Torque (40ED / cont.)3528/ 2842Nm
2+3-axis machining TM
Workpiece setting function
(including Tilted working
plane command with guidance)
A machining command can be automatically generated by either of two
methods in cases where an inclined surface of a workpiece set up on the
table is tilted to a certain angle.
A: By entering in a dedicated screen the drawing data of the inclined
surface to be indexed
B: By using the automatic workpiece measuring device*
*The automatic workpiece measuring device and curved shape
measuring function A (patented) are optional equipment.
a81(M)-5XR / a82(M)-5XR
Axis travelsXYZ 900 / 1100800 / 820 1020 mm
Axis travelsBC 21060- 150& 360cont.
Minimum indexing angle 0.0001
Rapid traverseXYZ 5000036000/ 30000mm/min XZ/Y
Rapid traverseBC 771412000/min
Machine size
325mm dia.
a92-5XR
152012501350mm
21090- 120& 360cont.
50000mm/min
6000/min
635mm dia.
MCD1516-5XA / MCD2016-5XA
1500 / 200016001300mm
115100- 15& 360cont.AB
0.0001
16000mm/min
7201440/minAB
10001000mm

VERTICAL MACHINING CENTER
VSERIES
Rotary Smart Vice
(Available with the V56, V77 and V77L)
Magical vise for machining
various faces in one chucking
Machining of grooves on 70¡ face
Machining of holes
on 180¡ face
V Series of vertical machining centers ideally
suited to parts machining jobs
requiring enhanced accuracy and surface quality
V56
Axis travels (XYZ)
Table working area
Maximum table load
Spindle speed range
900 550 450 mm
1050 550 mm
800 kg
50 20000 min -1 (No. 40) 50 20000 min -1 (No. 40) /50 12000 min -1 (No. 50) Selectable50 20000 min -1 (No. 40) /50 12000 min -1 (No. 50) Selectable
Spindle drive motor (30 min/cont.) 18.5 / 15 kW
18.5 / 15 kW(No. 40) 22 / 18.5 kW(No. 50)
18.5 / 15 kW(No. 40) 22 / 18.5 kW(No. 50)
Machine size W D H 2500 2450 2750 mm 3700 /3950 3000 3300 mm
4700 /5200 3635 3500 mm
The Thermal Guard covers the top of the machine to
keep out ambient air, thereby minimizing machine attitude changes
due to ambient temperature fluctuations.
(optional specification)
V22
Axis travels (XYZ)
320 280 300 mm
Table working area
450 350 mm
Maximum table load 100 kg
Spindle speed range 400 40000 min -1 (HSK-E32)
Spindle drive motor (30 min/cont.) - / 8.4 kW
Machine size W D H 1500 2000 2250 mm
V77/ V77L
1200 / 1500 700 650 mm
1400 / 1650 700 mm
2500 / 2000 kg
V33i
650 450 350 mm
750 450 mm
300 kg
200 20000 min -1 (No. 40)
15 /11kW
2350 2215 2400 mm
V99/ V99L
1500 / 2000 1000 800 mm
1800 / 2300 1000 mm
4000 kg
Belt grinding device (optional specification)
In grinding operations on a machining center, this
device provides machined surfaces that do not require
any hand polishing. The belt can be interchanged to
accommodate machined surfaces of varying widths.
(Available belt widths: 10, 20 & 30 mm) The simple belt
drive mechanism uses through-spindle air, allowing the
device to be attached to existing
tool holders as well as automatic
tool changes (shank diameter of
32 mm).
Hale Machining delivers submicron surface
finishes
The seal surfaces of the vacuum chamber used in
semiconductor manufacturing equipment must be finished to
exacting accuracy, which requires painstaking polishing by a
skilled worker. Rotary tools generally leave spiral cutter
marks on the machined surface. Polishing those marks off
to achieve uniform surface quality takes the skill of an
experienced worker. Because Hale Machining uses nonrotary
tools, no cutter marks are left on the machined
surface, resulting in finish quality equal to that of a
meticulously hand-polished surface.
Thermal stability measures:
Makino Thermal Stabilizer is a general name for functions that suppress machine
attitude changes caused by the ambient temperature. The Thermal Guard is optionally
available on V Series machines. (V22, V33i and V56i:Standerd Specification)
V33 i

Delivering submicron machining accuracy
with a minimum programmable increment of 1nm
HYPER2J
Micro FF Machining System
Low-vibration direct chucking spindle
The spindle adopts a direct chucking system that
holds the tool directly without using a tool holder or a
collet. This system minimizes the rotational vibration
generated by high-speed operation at 40,000 min -1 .
Reducing vibration caused by spindle rotation
substantially improves surface finishes and extends
tool life over the entire speed range from low to high
operating speeds.
Spindle speed range: 3000 - 40000 min -1
Spindle drive motor :1.6kW
Spindle taper hole : Straight 6 mm diameter
m
High accuracy
Machining accuracy
0.1
1.0
Ultra-high precision
special-purpose machines
HYPER2J
Machining
centers
High-speed
machining
centers
100 1000 mm/min
Machining speedHigh efficiency
Axis travels (XYZ)
Table working area
Spindle speed range
Rapid traverse
Cutting feed range
Machine size (WDH)
: 200 150 150 mm
: 300 200 mm
: 3000 - 40000 min -1
: 20000 mm/min
: 0.1- 12000 mm/min
:1800 2960 2265 mm
Shape dimensions: 5 6mm
Machining example
Machining of 0.1 mm deep grooves
Workpiece material: STAVAX (33 HRC)
Machining time: 7 hr.
Tool used: 0.03 mm dia. tungsten carbide end mill 1
Displacement
Thermal Chamber
When submicron accuracy is demanded, the machine must be isolated from the effects
of external heat. That is accomplished in an ordinary factory temperature environment
by enclosing the HYPER2J in a splash guard. Moreover, the air temperature and
airflow are strictly controlled to form a constant temperature chamber in which the
machine temperature distribution is kept uniform. This is Makino's Thermal Chamber in
which the machine controls its overall temperature to 23¡±0.5¡ in a factory environment
where the ambient temperature ranges from 20¡- 26¡C. As a result, this feature also
helps to reduce capital investment in expensive factory air-conditioning equipment.
Stability of tool tip position (40000 min -1 )
10m
30 min
Time
X-axis displacement: stability to
within a range of 0.5 m
Z-axis displacement: stability to
within a range of 0.1 m
Y-axis displacement: stability to
within a range of 0.5 m
TemperatureC
27
26
25
24
23
22
21
20
Temperature Performance of Thermal Chamber
Performance evaluation results obtained
when the HYPER2J was installed in a temperature environment test room
0.15C
Time
Ambient temperature
Machine temperature
60 min
Hybrid automatic tool length measuring device
The hybrid automatic tool length measuring
device precisely measures and controls the
position of the tool tip to suppress level
differences induced by heat distortion at
different spindle speeds to less than 1 m.
Noncontact sensor
Low-pressure contact probe
Workpiece material: NAK80 (40 HRC)
Size: 30 30 15 mm
No. of types and tools used: 4 tools of 3 types
Surface machined
at 20000 min -1
Surface machined
at 30000 min -1
Surface machined
at 40000 min -1
Seam obtained at
40000 min -1 and 30000 min -1
40000 min -1 30000 min -1
Seam obtained at
30000 min -1 and 20000 min -1
30000 min -1 20000 min -1

Horizontal wire feed system provides
long hours of unattended operation
Machining with a pipe electrode With Makino's horizontal wire feed
system, the workpiece is suspended vertically in the direction of its
weightand workheads are positioned on the rightand leftsides.
When cores are cut out, they remain inside the workpiece without falling
out. This system facilitates continuous automatic machining of
parts by eliminating the need for a separate process to cut out the
core, as is required with a vertical wire feed system.
One machine incorporates all the functions needed for high-accuracy fine
hole machining, including fine hole pipe electrode machining, fine shape hole
machining and reverse spotfacing by ordinary EDM, among other jobs.
Continuous machining with automatic
changing of 0.08 mm dia. pipe electrodes
Automatic deep hole
machining using a workpiece
reversing device
0.14 mm dia
Fine hole machining with
a shaping electrode
Core removing unit
(optional specification)
Cores to around 15 mm 15 mm in size are flushed out
by dielectric fluid discharged from a jet nozzle. An extruding
pin fitted with a sensor confirms core removal.
This unit achieves fully unattended operation from
roughing to finish machini
WEDM
WIRE ELECTRICAL DISCHARGE MACHINE
Sensor for confirming
core removal
Ultrahigh Accuracy Wire
Electrical Discharge Machines
UPN-01
10 mm
Automatic machining
of holes having an
aspect ratio greater
than 50 times
Enhancing the level of automation
for precision fine hole machining
EDFH1
Table dimensions
Work tank inner dimensions
Rapid traverse
Fine Hole Electrical Discharge Machine
350 250 mm
450 350 200 mm
3000 mm / min
Machining with a pipe electrode
EDM
NC ELECTRICAL DISCHARGE MACHINE
EDGE2 NC Electrical Discharge Machine
(Fine Hole Specification)
Table dimensions
Work tank inner dimensions
Rapid traverse
500 350 mm
650 450 300 mm
5000 mm / min
Versatility for handling a wide range of machining
jobs, from general machining, aerospace
parts and medical equipment components
to plastic molds and press dies
DUO43/64wire EDM machine
Ultrahigh Accuracy Wire EDM
UPJ-2/UPH-2
Axis travels XYZ
UV
Workpice fixturing method
UPN-01
16016050mm
±7±7 mm
EROWA chucking system
Maximum suspended weight 8 kg(including holder)
Maximum workpiece size 15015040 mm
Wire electrode diameter 0.02, 0.03, 0.05, 0.07, 0.1 mm dia.
Minimum start hole diameter 0.07 mm (with 0.02 wire dia.)
Dielectric fluid tank capacity 180 L
Positioning accuracy ±0.5m
Repeatability
±0.5m
Machine sizeWDH 202517652100 mm
NC indexing device for
multiface machining in one
chucking (optional specification)
Minimum indexing angle:0.001
UPJ-2/UPH-2
20020060 mm
±10±10 mm
EROWA chucking system
20 kg (including holder)
20020060 mm
0.02*,0.03,0.05,0.07,0.10,0.15, 0.20 mm dia.
0.07 mm (with 0.02 wire dia.) 0.08 mm (with 0.03 wire dia.)
280 L
±1m (full stroke)
±1m
180021752090 mm
* Only for the UPJ-2
High-Speed, High-Accuracy
Machining with Both Nozzles Away
H.E.A.T.
Machining speed 25-75% faster
High-speed
machining with both nozzles away H.E.A.T. achieves a
marvelous machining speed of 120 mm 2 /min*1. Uniting a high-pressure
jet flow and the H.E.A.T. technology greatly shortens the machining
time in case of not to be able to supply the machining liquid
enough on the end face and r ugged workpiece.
* Machining condition: 1-pass machining, 0.25 mm dia. BS wire, Board
thickness 60 mm
DUO43
DUO64
Axis travels 450300320 mm
650400420 mm
Axis travels ±101±101 mm (with limitation) ±101±101 mm (with limitation)
Max. taper angle ±15/ 100 t
±15/ 100 t
Wire electrode diameter 0.1, 0.15, 0.2, 0.25, 0.3 mm 0.1, 0.15, 0.2, 0.25, 0.3 mm
Machine size
197528152250 mm 220031402422 mm

5-AXIS MACHINING CENTER
MAGSERIES
New concept machines that boost machining efficiencies
for medium-size to large aerospace structural components
MAG SERIES 5-Axis Machining Centers
Axis travels (XYZ)
Axis travels (AC) *1
Size of work face*2
Maximum table load
MAG1
Spindle speed range
Spindle taper hole
Spindle drive motor 80kW
152011001350mm
110100360(cont.)
15001500mm
1300kg
50033000 min -1
HSK-F80 * 3
*1 Travels (AB) for MAG1 only
*2 Maximum workpiece size for MAG1 only
*3 Special positioning pin supported
MAG3/MAG3.H
30001500 /18001000mm
110360(cont.)
30001500 / 1800mm
3000kg
50030000 min -1
HSK-F63
60kW
MAG3.EX
400015001000mm
35001500mm
3000kg
MAG4/MAG4.H
40002000 /2600700mm
107.5360(cont.)
40002000mm
3000kg
A7
700025001000mm
110360(cont.)
70002000mm
5000kg
50033000 min -1
HSK-F80
80kW
MAG1
Axis travels
MAG3
(cont.)
MAG1
MAG3 Automatic Pallet Transfer System
MAG34
A7
MAG4
MAG3
Spindle
(cont.)
Improved productivity of titanium alloy parts for airframe
T4 5-Axis Machining Center
Axis travels (XYZ)
420020001000mm
Air spoiler
Wing box
Size
Workpiece material
Machining time
: 1,220 400 38 mm
: A6061-T651
: 22 min.
Axis travels (AC) 110360(cont.)
Size of work face 40001500mm
Maximum table load 5000kg
Spindle speed range 204000 min -1
Spindle taper hole HSK-A125
Spindle drive motor 100kW(cont.)
Spindle torque characteristics: 1000 / 1500 Nm
(cont. / 25%ED)

Grinding Specification
This specification provides continuous
unattended operation for tough-to-cut parts
made of titanium, inconel and other
materials used for aerospace engines,
medical instruments and other applications.
Grinding wheel dressing for continuous automatic operation
1
2
A p p l i c a t i o n S u p p o r t
Practical machining technologies
Makino has established a PM Application Technology Center in Atsugi, Nagoya and Osaka to provide prompt
support tailored to the needs of Makino product users. These centers serve as an application support group
that develops and proposes new machining methods to customers. The aim is to shorten lead times and meet
the strict accuracy requirements for prototype products and precision parts with high added value. Makino
also constantly provides customers with up-to-date information by independently evaluating new workpiece
materials, tool machining conditions and other related aspects.
PM Application Technology Center
Location: Atsugi, Nagoya and Osaka Sales and Service Offices
3
Pu
A99
Horizontal Machining Center with Grinding Specification
1. Continuous Dresser 2. Grinding Wheel
3. Programmable Coolant Nozzle
Research, development and commercialization of new machining technologies
Pv
Verification of product performance based on machining tests
Accumulation and dissemination of machining technology information
Comprehensive support concerning machining technologies
Axis (X, Y, Z) : 520(+240280) 560 600 mm
Axis (B, C)
: 270(90+180), 360
Max. workpiece size : 440 SR380 mm
Spindle speed range:5012,000 min -1
Max. tool diameter :70/220 mm
Max. tool length : 360 mm

EMP Inc.
USA
.
Company profile
Engineering and manufacturing leader in the design, manufacture and
assembly of mechanical and electronically driven thermal and oil
management products for the global diesel engine industry
.
No. of employees: 800 employees across
five facilities in Michigan and Indiana
.
Web site: http://www.emp-corp.com.
Changing the Value of Production Through
Process Enhancement
When Brian Larche purchased Engineered Machined Products (EMP) in Escanaba,
Michigan in 1991, it was an automotive parts production shop with a
great deal of opportunity. Larche and his team seized that opportunity, adding
to it with a vision of bringing more modern, technologically advanced manufacturing
processes to the companyÕs diesel engine market niche.
EMP focused on being a "problem solver" for its clients, providing them more
customer service, R&D innovation and high-volume productivity methodology
than ever before, in order to remain not only viable but also globally competitive.
Automated Cell/Integrated Manufacturing
EMP has five facilities, the plants
in Greenfield, Indiana, and Indianapolisare
primarily assembly and
warehouse for what is manufactured
in the U.P. Four major Makino
machining cells operate out of
Escanaba, which include the Makino
horizontal milling machines, the
robotic operations, work setting
and work transfer stations, pallet
shuttles, conveyor systems and
multi-function operations.
One is called the "rail line," which is a robust line composed of 12 Makino
J55s and 8 J66s, all integrated with finishing and washing equipment for multiple
"rail line" part production. The second is a J66, 16-machine cell integrated
into four machines per line, which is used to make a rocker arm carrier for sixliter
diesel engines.
A third line is a three-machine Makino a81 robotic cell. The machines was initially
introduced to EMP in order to run prototypes of a new "rail line," which
has since gone into full production in a cell with a total of three a81s. They are
used for a straight six diesel engine and a steel rail diesel engine. The parts are
face machined and drilled for mounting holes, injector ports are roughed out
and thread milled, and some mounting clip holes are also milled.
The fourth is a line of 12 Makino a51s manufacturing a machine product for a
major agricultural implement company, which is being expanded to 18 machines
in order to increase production volume.
Cell Flexibility
Brian Brown, the manufacturing engineer
who initiated the high pressure "rail lineÓ,
says: Òthe Makino units are flexible enough
to serve the needs of the cell as well as to
operate as stand-alone horizontal machining
centers. You can re-fixture and get twofaced
machining with no pallet changer.
You can machine one side while the opposite
side is being loaded and unloaded with a robot, with an index faster than a
pallet change. That is why we went with two-face machining in the cell. The
line is fairly flexible to allow for differing features and moves on a given operation
through some simple program or tool changes, fixture modifications or
hydraulic adjustments. We do not have to find the machine tools, or change the
sizes, and we are able to keep the same gantry robot by simply changing the
end-arm tool in order to maintain workflow. In an older model machine or
more rigid manufacturing style, we would have to totally rebuild the line,
dropping between 25 to 50 percent of our production for up to about a month.
Makino has integration kits which allow for the converting and fixturing of
four machines in about seven to 10 days per line.Ò
Reallocating Labor
The rocker arm line is a group of four lines, each of which consists of four
Makino J66s in a serial-line setup. This "free part transfer" line is different
than the other J-Series machine line, according to Rob Jensen, manager of
manufacturing engineering, because the part does move from machine to machine
for different milling functions.
"The fixture stays in the machine, the parts transfer one at a time and are then
unloaded and loaded at one end of the operation," says Jensen. "This line produces
a die cast aluminum part that is milled, drilled and tapped with two- and
three-flute diamond tools that were designed by Makino and EMP in a "sharekey"
fashion. The part runs with almost no intervention, and being that each is
a four-line, four-machine setup, we only need one operator for two or three
machines, as opposed to one operator for two machines in standard manufacturing.
That would have required eight people per shift, and we run three
shifts. Now, it only requires two people per shift, one each to load and unload
each end of the cell and to monitor operations."
Minimizing Lead-times
Integrated automation is all about minimizing lead-times for EMP, according
to Brown. "One of our latest projects was one of the most significant lead-time
drops I have ever heard of or seen in the industry. That is because it was the result
of a "share-key" solution between Makino and EMP.
"We took what would normally have been a 26- to 32-week timeline and produced
it in nine weeks. Suppliers, vendors, Makino and EMP worked together
to make it happen in a very impressive fashion."
Brown adds success at EMP with Makino is a simple formula. "Together we
rely on each other and get the job done. ThatÕs how we achieve lead-time reduction
and productivity enhancement in the U.P.: technology and teamwork"!
Other Successful Stories are available http://www.competitiveproduction.com/
EATON Amtec S.p.a.
ITALY
Company profile
Mid Size Production Shop growing Big
.
Manufacturing of Mono- and multi-cylinder heads in aluminum
or cast iron, engine brackets, crankcases, gearboxes
No. of employees: 150 employees
.
Web site: http://www.automotive.eaton.com/amtec/
Continuous improvement as a philosophy
Cylinder heads are what EATON Amtec does best.
The company, based in north-west Italy and since 1998 within the EATON
Group, is one of the most productive plants in the specific business unit. Its
clear philosophy is one of the reasons for its success: ongoing efficiency improvements
through wide-ranging and permanent measures.
Plant Manager, Andrea Ghezzi, explains why Makino is the right partner for
EATON Amtec. ÒMakino entered our decision- making process, partly due to
its product quality Ð EATON in USA uses large numbers of Makino machines
Ð and partly because the company has skills that go beyond just machinery
skills. In the case of the ÒPiaggio ProjectÓ, for example, where we manufacture
cylinder heads for the water-and air-cooled single-cylinder engines 125/250cc
of the Piaggio scooters, the cooperation began at the consulting level. Makino
and EATON redefined the processes through the use of cycle time studies and
correct tool selection. The final technical solution, with automatic loading and
unloading and all the clamping equipment, was then developed.
Cycle time reduced by 40%
Craftsman Automation Pvt Ltd.
India
.
Company profile
Manufactures of Sub assemblies /
fully finished assemblies for machineries
No. of employees: 450 employees
.
Web site: http://www.craftsmanautomation.com
Established as a typical start up company by a young engineer barely out of college
with big dreams, Craftsmen Automation has come a long way to be a$22.6
million company.
To appreciate the growth and success of this company, one should understand
the operating environments in India! The limited infra-structure, not so friendly
bureaucracy, high support costs, limited supplier choices, high Taxes, makes it
even more challenging for an entrepreneur to attain sustainable margins and success.
In this context, one should understand the basic working philosophy of Mr.
Ravi Ð Managing Director of Craftsmen automation. The determination and relentless
quest to attain World class Manufacturing setup has propelled Craftsman
to be one of the countryÕs premier high Value Job Shops with factories in multiple
locations, having more than 40 Machining Centers, catering to around 40 domestic
and overseas customers in equal share, around 90 % of them in Automobile,
in 180~ 200 Variety of parts and in production lot of 50 to almost 30,000
Parts per month.
Recollecting his first experience with Makino (the cost of the first A77 was half
of companyÕs Turnover at that time), from 1977 till today Craftsmen Automation
already purchased 30 machines and almost another 11 machines are in order.
Mr. Ravi candidly shares his experience, his first foyer to Makino came after initial
CNC experience with few non Japanese - Far East makes of machines. He
The Makino solution convinces plant
management and employees
The old three-spindle machining centre was replaced by two single-spindle a51
centres. At present, the centres are used for finishing operations on the watercooled
cylinder heads, in particular valve seat machining and camshaft boring.
ÒUp to now, the speed and precision of the a51s have fulfilled all expectationsÓ
says Ghezzi. ÒThe complete system implementation developed with Makino
increased productivity, reduced cost-intensive manual work, therefore saving
the wage costs of eight employees, and dramatically reduced cycle times nearly
by 40% compared to the same
type of machines that we have been
using until now in the previous
plant layout.
Smart-Tools increase
productivity
In the case of cylinder-head machining
for VM Motori, adds Ghezzi,
the camshaft boring was previously
carried out on a Special Purpose
Machine (SPM), that was performing
only the boring operation. The process was much less flexible and slower;
in addition, the high book value of such SPM placed quite a burden on the accounts.
With the Makino solution of two a81s equipped with Smart Tools (hydrostatic
boring bars HSBB) it was possible to concentrate the whole machining
process on one Universal Machining Center. The cycle time was reduced
significantly, achieving several goals, such as to increase the capacity of production
in terms of volume of parts, to improve the efficiency of the process,
to reduce the number of setups and the parts handling and, last but not least, to
improve the final quality of the machined pieces, getting less scraps and better
finishing. The increase in productivity is also a factor, as it's over 10% higher
than obtained on a comparable model currently in production.
Reduction of the WIP inventory level
For us, continue Ghezzi, the probably most important result of investing in the
Makino a51 and a81 is the considerable reduction in storage requirement. The
process optimizations implemented by Makino, together with the total concept
approach from automation to Smart Tools, reduced the WIP (Work In Process)
inventory levels by up to 50%, continue Ghezzi.
The cooperation is set to continue, the next project is involving two a71s with
Smart Tools for the machining of cylinder Head. What's been especially pleasing
for Eaton is the fact that Makino has been able to introduce fresh approaches
to the production process and significantly improve efficiency and productivity
with innovative solutions like Smart Tools.
Makino and Eaton Amtec are on the same path in this respect.
Mr. Ravi ÐManaging director of
Craftsman Automation
clearly says that in long run Makino Machines are much cheaper than any other
machine, even though the direct purchase cost is higher. He attributes this to almost
2 times the running life of machines, ability to hold on accuracies even
when the same machine is used for roughing and finishing, the high degree of
thermal stability and reliability of machines. Another significant point he makes
of the machine is the ability of machines to adapt to both ferrous and non ferrous
application needs with relative ease. All these gives him enormous dependability
on machines to commit predetermined deliverance to customer and differentiate
as ÒWho can deliverÒ from those Òwho attempt to deliverÓ.
Establish a firm global outlook for the company
So where does this all take Craftsmen to Ð Mr. Ravi clearly cuts the task out! The
Niche Automobile Production Zones within country means, they need to have a
Pan Indian presence through multiple locations, move up the value chain with a
certain backward and forward integration in terms of products and establish a
firm global outlook for the company, operating from India. As Indian economy
progress, the machine Tool demand will significantly grow up from its present
nascent levels among global consumption and Craftsmen aims at having at least
150 to 200 Machining centers within none to distant future.
Clearly Ð Makino will play a significant role in CraftsmenÕs Vision and other
similar entrepreneurs dream for present and future!

Bold and quick construction of the optimum
mass production environment
Makino is constantly working to develop the newest machining
technologies to meet the sophisticated expectations of manufacturers and
machine shops. These include advanced technologies for streamlining
machining processes, core machines that fully demonstrate those
machining technologies, and the design and construction of mass
production lines capable of adapting flexibly to changing needs.

Stand-alone machine
with pallet changer
J3 FORMULA
Compact High Speed Machining Center
Reinforced machining
ability of cast iron
J3R
Compact High Speed Machining Center
With built-in robot
for handling workpiece
J3i
Compact High Speed Machining Center
Providing the machining capabilities
of a higher class machine
J3 Compact High Speed Machining Center
High torque spindle (Standard forJ3R)
Cutting capability equivalent to a No. 40 taper spindle
Machining of aluminum alloy
(A5052)
Tool used 16 mm dia. end mill
Metal removal rate1400 cm 3 /min
Machining of gray cast iron
(FC250) * High power spindle (Optional specification)
Tool used 80 mm dia. face mill
Metal removal rate645 cm 3 /min
Specifications
J3
Axis travels (XYZ)
400 400 400 mm
Pallet working area
400 400 mm
Minimum table indexing angle 1/ 0.001
Rapid traverse
60000 mm
Cutting feed
1 50000 min -1
Spindle speed range
50 16000 min -1
Spindle drive motor
15 / 11 kW (5 min / cont.)
Spindle torque characteristic 29 / 14 Nm (5 min / cont.)
Spindle taper hole
HSK-A50
Spindle starting time
0.6 sec ±10% / 16000 min -1
Tool storage capacity
15 tools
Maximum tool diameter 80 mm
Maximum tool length
310 mm
Machine size (WDH) 1280 3795 2300 mm
(including coolant tank)
400 400 mm
1/ 0.001
Achieve cost down on high volume production
J5 Horizontal Machining Center
J3 FORMULA
30 tools
1280 4515 2700 mm
J3R
400 400 mm
1/ 0.001
50 8000 min -1
11 / 7.5 kW (10% / cont.)
81 / 31 Nm(10% / cont.)
0.5 sec ±10% / 8000 min -1
15 tools
1280 3795 2300 mm
J3i
1
50 16000 min -1
15 /11kW(5 min / cont.)
29 /14Nm (5 min / cont.)
0.6 sec ±10% / 16000 min -1
30 tools
1545 4040 2700 mm
* Optional specification
Specifications
Rack-type ATC for large-size tools
Automatic tool changes are possible for large-diameter tools, such
as angle heads and multi-axis tools, and long tools like long boring
bars and gun drills. (Available with the J3 J4M and J5)
Axis travels (XYZ)
800 650 650 mm
Minimum table indexing angle 1
Rapid traverse
60000 mm / min
Cutting feed
1 50000 min -1
Spindle speed range
20 10000 min -1
Spindle drive motor
35 / 25 kW (15 min / cont.)
Spindle taper hole
HSK-A100
Spindle starting time
2.5 sec ±10% / 10000 min -1
Tool storage capacity
16 tools
Maximum tool diameter 160 mm
Maximum tool length
450 mm
Machine size (WDH) 1800 4420 3170 mm
(including coolant tank)

J Series of horizontal machiningcenters
with a line-compatible design
Specifications
Axis travels (XYZ)
Spindle speed range
Spindle drive motor (5 min/cont.)
Spindle taper hole
Spindle startingtime
Rapid traverse
Cuttingfeed
1 50000 min -1
Tool storage capacity
15 tools
Max.tool diameter (without/with limitation) 110 mm dia. / 125 mm dia.
Max.tool length
Machine size (WxDxH)
SMART TOOL
500 560 500 mm
50 16000 min -1
15 /11kW
HSK-A63
1.2 sec ±10% / 16000 min -1
60000 mm/min
310 mm
1500 4075 2801 mm
J4M
J55
460 400 300 mm
50 12000 min -1
22 / 18.5 kW
7/24No.40 taper
1.5 sec ±10% / 12000 min -1
40000 mm/min
1 40000 min -1
12 tools
110 mm dia. / 125 mm dia.
250 mm
1860 3580 2730 mm
Bringingout the full potential of specialized tools on machiningcenters
J4M
J55
A Provider of Total Solutions for Mass Produced Parts Fabrication
Makino J Co., Ltd.
As a company that provides total solutions, Makino J single source responsibility
is our foundation. We do not think about simply putting together divergent
processingmachines, cuttingtools, installation machines, conveyor machines
and the like, but believe that these units must be engineered as a whole in order
to achieve high quality and highly efficient fabrication. In order to achieve this,
our company acts as a whole with good communications between its sales, proposals,
engineering and design departments.
Business Contents
Engineering of mass processing lines and processing cells for automobile parts, etc.
Development of processing technology
Design and production of installation tools
Development of machining centers compatible with production lines
Development of automated equipment
The strength behind Makino J are the severe requirements demanded
of us by our customers. In order to meet these demands, we
propose processing systems with the latest technology and ideas
that Makino J has. Together with our customers, we aim to make
the best possible processing systems for them.
Smart Tools refer to various specialized tools developed by the Makino Group and targeted
at auto parts machining, especially the machining of powertrain parts.
Please consider the proposals that Makino J can make for you.
We shall continue to be good partners for our customers in the field
of automobile and construction machine parts and contribute to the
mass processing field.
Kenichi Ono
Director
Application Dept. Manager
Makino J Co.,Ltd.

Fuji Katsuyama Plant
Spindle manufacturing line
(Atsugi Plant)
a Series assembly line
Machine shop
Makino's domestic operations
Niigata Sales and Service Office
Suwa Sales and Service Office
Toyama Sales and Service Office
Kyoto Sales and Service Office
Osaka Sales and Service Branch
Kakogawa Sales and Service Office
Hiroshima Sales and Service Office
Fukuoka Sales and Service Office
Sendai Sales and Service Office
Koriyama Service Office
Ota Sales and Service Office
North-Kanto Sales and Service Branch
East-Tokyo Sales and Service Office
Tokyo Sales Dept.and Service Office
Shizuoka Sales and Service Office
MAKINO-CNC Ltd.Sti. Makino India Private Limited MakinoChinaCo., Ltd. Seoul Branch Makino Asia Pte Ltd
Makino Inc.(Michigan)
Makino GmbH
Makino GmbH (Germany)
Makino France S.A.S. (France)
Makino Italia S.r.l (Italy)
Makino Europe GmbH (Germany)
Makino s.r.o (Slovakia)
Makino-CNC Ilreli Tecnoloji ve Pazarlama Ltd.Sti.(Turkey)
Makino India Private Limited (India)
Makino Milling Machine Co., Ltd,
Seoul Branch (Korea)
MakinoThailandCo., Ltd. (Thailand)
MakinoChinaCo., Ltd. (China)
Makino Milling Machine Co., Ltd. (Japan)
Makino Asia Pte Ltd (Singapore)
Makino Asia Pte Ltd
Indonesia Branch (Indonesia)
Makino Inc. (USA)
Makino Inc.(Ohio)
Makino Mexico S de R.L. (Mexico)
Makino do Brasil Ltda. (Brazil)
Hamamatsu Service Office
Nagoya Sales and Service Branch

History of Makino Technologies for Parts Machining
General-purpose machines,
NC milling machines,
vertical machining centers
CNC Controller
Professional 5
Operating ease has been enhanced by adopting Windows-like
display screens and a touch-panel.
A "data center function" is also provided as a standard feature
for centralized management of various types of data. Improved
network functionality makes it possible to transfer and edit files
in a PC-like manner.
Data center function
Versatile menu screen
1956
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C-25 small universal cutter and tool grinder
K Series of No.1 turret-type vertical milling machines.
KNC was Japan's first NC milling machine
C-40 universal cutter and tool grinder
D Series of No. 3&No. 4 ram-type vertical milling machines
Pretension ball screws
FNC-A Series of vertical machining centers
Makino spindle lubricant
ANC Series of NC milling machines
Hale Machining
BN Series of NC milling machines
Spindle core cooling/under race lubrication system
GI control/Super GI control
KE-55 skill master milling machine, FF Machining
V33 vertical machining center
HYPER2 micro FF Machining system
V22, V22A Vertical Machining Center
MPC-70
K Series
Horizontal machining centers
Developed the MPC-70 as JapanÕs first machining center
MCC100-A machining center
Transfer line incorporating adaptive control
machining centers
MC1210-A machining center
FMS Factory began operation
MC1516-5XA 5-axis machining center
Makino Machining Complex Module (MMC)
A55 horizontal machining center
a51 horizontal machining center
MAG3 5 axis Machining Center
MC1210-A
Transfer line
FMS Factory
Other technologies
Canola measuring system for NC machines
Hi-Programfor 2D automatic programming
Hi-Programfor 2.5-3D automatic programming
EC-3025 wire EDM machine
EDNC-22 sinker EDM machine
Hi-Program for 3D automatic programming
EDNC-22 sinker EDM machine
EC-3040 wire EDM machine
EDGE1 sinker EDM machine
H3, H4 and H5 versions of Mold Eye 3D CAM System
UPH-1 horizontal wire EDM machine
EDGE1 sinker EDM machine with fine hole specification
UNIGRAPHICS/EYE 3-D Die/Mold CAM System
HQSF (High Quality Surface Finish)
FF/CAM 3-D Die & Mold CAD/CAM System
A66e-5XD 5 axis Machining Center
04
05
V99 Vertical Machining Center
a61 Horizontal Machining Center
J3 Horizontal Machining Center
a81M Horizontal Machining Center
Cell Expert+
Tool data filtering and
sorting functions
06
a82/ a82M Horizontal Machining Center
a92 Horizontal Machining Center
3D CAD CAM FF/eye
07
V33i Vertical Machining Center
i GRINDER G5
MCF5025 Horizontal machining center
EDFH1 Fine Hole electrical Discharge Machine
Alarmdisplay function
08
MAG1 5-Axis Vertical Machining Center
D500 5-Axis Vertical Machining Center
FB127 Vertical Machining Center
UPN-01 Ultrahigh Accuracy Wire EDM
DUO43/64 Wire EDM

Other Products
K SERIES
No.1 Commercial
Jig Boring & Milling Machine
KE-55 SERIES
Skill Master Milling Machine
AE SERIES
Skill Master Milling Machine
MCC SERIES
Horizontal Machining Center
MCC2013VG
MCC2516VG
MCC3016VG
A SERIES
Horizontal Machining Centers
MCD-5X SERIES
5-Axis Horizontal Machining Center
A66
A55
A88
A77
MCD2016-5XA
Pallet changer specification
EDAC1
Precise NC Electrical
Discharge Machines
EDGE2/EDGE3
NC Electrical Discharge Machines
EDNCSERIES
NC Electrical Discharge Machines
MCF SERIES
Large Horizontal Machining Center
MCF3518
Pallet changer specification