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TOPICS OF THIS ISSUE - Dr. Schenk GmbH

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<strong>TOPICS</strong> <strong>OF</strong> <strong>THIS</strong> <strong>ISSUE</strong><br />

TECHNOLOGICAL EVOLUTION & ORGANIZATIONAL STABILITY –<br />

A BALANCING ACT NOT EVERY PLAYER IN THE MARKET<br />

SUCCEEDS TO MASTER<br />

For the third decade now <strong>Dr</strong>. <strong>Schenk</strong> offers an extensive range of products for<br />

automated quality assurance and production process monitoring. Having been<br />

the first, and for a long time the only supplier for optical media inspection and<br />

process control, we are proud of the experience and competence we have<br />

gained during this time. Mixing this tradition and strength with constant<br />

technological advance we are ready to inspect Blu-ray media discs and are<br />

already well prepared for the next OD generation such as holographic discs.<br />

Read more…<br />

READY FOR BLU-RAY INSPECTION –<br />

THE CHALLENGES <strong>OF</strong> THE NEW MEDIA FORMAT<br />

Read about the inspection requirements of the new media format and how<br />

<strong>Dr</strong>. <strong>Schenk</strong>’s In-Line scanner ISM.blue+ and the Off-Line system PROmeteus<br />

MT-200.blue meet these challenges. Read more…<br />

A SERVICE PARTNER YOU CAN RELY ON<br />

We at <strong>Dr</strong>. <strong>Schenk</strong> have the main objective to offer a “solution” for our<br />

customers’ inspection and process control needs. Therefore we are not<br />

satisfied with only selling a system and getting it installed into the production<br />

line. Read more…<br />

VISIT US AT MEDIA TECH EXPO IN FRANKFURT, 6-8 MAY 2008 -<br />

HALL 5.0 BOOTH B74<br />

Visit the <strong>Dr</strong>. <strong>Schenk</strong> booth and meet our competent team. Among others,<br />

Thomas Ruck, Product Manager Blu-ray Inspection will be there to present you<br />

the latest enhancements of the In-Line scanner ISM.blue+ and the Off-Line<br />

system PROmeteus MT-200.blue. Read more…<br />

Your <strong>Dr</strong>. <strong>Schenk</strong><br />

Sales & Marketing Team<br />

Optical Media - Spring 2008<br />

<strong>Dr</strong>. <strong>Schenk</strong> <strong>GmbH</strong> • Industriemesstechnik • Einsteinstrasse 37 (Martinsried) • D-82152 Planegg • Germany<br />

Phone: +49-89-85695-0 • Fax: +49-89-85695-200 • www.drschenk.com • info@drschenk.com<br />

Phone <strong>Dr</strong>. <strong>Schenk</strong> Worldwide: USA: +1-651-730-4090 • Japan: +81-45-929-6106 • Korea: +82-2-527-1633<br />

Taiwan: +886-2-2920-7899 • Hong Kong: +852-2425-1860 • China: +86-10-650-32159<br />

Technical specifications subject to change without notice. Copyright <strong>Dr</strong>. <strong>Schenk</strong> <strong>GmbH</strong>, April 2008 Page 1 (5)


Newsletter Optical Media - Spring 2008<br />

TECHNOLOGICAL EVOLUTION & ORGANIZATIONAL STABILITY –<br />

A BALANCING ACT NOT EVERY PLAYER IN THE MARKET<br />

SUCCEEDS TO MASTER<br />

Inspection by <strong>Dr</strong>. <strong>Schenk</strong> – history and future<br />

For the third decade now <strong>Dr</strong>. <strong>Schenk</strong> offers an<br />

extensive range of products for automated quality<br />

assurance and production process monitoring.<br />

Having been the first, and for a long time the only<br />

supplier for optical media inspection and process<br />

control, we are proud of the experience and<br />

competence we have gained during this time.<br />

While we continuously apply new optical<br />

technologies to our inspection products we<br />

develop systems for industries besides optical<br />

media. The past 12 months for example have<br />

proven that quality assurance and process control<br />

for thin film solar modules is a rapidly growing<br />

market in which we have successfully become a<br />

leading inspection equipment supplier. With the<br />

expected immense growth in this area, we have<br />

now enlarged our engineering, production and<br />

sales resources and founded a solar business<br />

division. At the same time, <strong>Dr</strong>. <strong>Schenk</strong> has not<br />

slowed down its efforts in the optical media sector<br />

and is setting precedence in the new format<br />

generations by anticipating their needs for<br />

surface inspection.<br />

Technological evolution, organizational<br />

stability & growth<br />

Known as the inspection pioneer for the optical<br />

media industry, <strong>Dr</strong>. <strong>Schenk</strong> today continues to<br />

set standards for the high definition formats. Bluray<br />

disc replicators and manufacturers rely on<br />

the quality assurance and process control<br />

systems that have ”precision in focus“.<br />

The perfect synergy between technical<br />

innovation, experience in optical design, close<br />

relations and collaboration with major developers<br />

of the new media format as well as a solid and<br />

growing organization builds the basis for<br />

<strong>Dr</strong>. <strong>Schenk</strong>‘s Blu-ray competence and business<br />

success. To benefit our business partners, the<br />

<strong>Dr</strong>. <strong>Schenk</strong> organization fosters close<br />

communication and cooperation between its<br />

global offices. Our long term customers especially<br />

appreciate the fact that <strong>Dr</strong>. <strong>Schenk</strong> boasts a high<br />

satisfaction. A low employee turn over rate<br />

additionally benefits our customers in that their<br />

direct contact person is highly familiar with a<br />

product and its specific adaptations which speeds<br />

up the response to service requests enormously.<br />

Business partner of choice<br />

<strong>Dr</strong>. <strong>Schenk</strong>’s core competences in optical<br />

technology and our understanding of the<br />

inspection needs within the media industry is<br />

considered unmatched. Our existing customers<br />

repeatedly decide for <strong>Dr</strong>. <strong>Schenk</strong> as their<br />

preferred supplier and partner out of satisfaction<br />

with our products and after-sales service we also<br />

successfully win new customers due to our<br />

products’ competitive advantages.<br />

Preparing now for Generation IV<br />

<strong>Dr</strong>. <strong>Schenk</strong>’s long tradition and experience in the<br />

Optical Disc area as well as the close cooperation<br />

with manufacturers and process integrators let us<br />

anticipate new technological developments and<br />

trends at a very early stage. These developments<br />

and trends are then transformed into practicable<br />

and highly reliable products and features. This<br />

long term view and early efforts enable us to offer<br />

our customers stable and proven systems for<br />

inspection and process control as soon as a new<br />

format is emerging. With the Blu-ray disc market<br />

starting to take shape, we expect that in 2008 our<br />

first developments and R&D resources in the<br />

GEN IV will soon will pay off. Also, for<br />

holographic media disc we have made early<br />

contacts with our business partners and<br />

customers to develop inspection and process<br />

control systems for this new technology.<br />

<strong>Dr</strong><strong>Schenk</strong>_Newsletter_2008_Q1_OD April 2008 Page 2 (5)


Newsletter Optical Media - Spring 2008<br />

READY FOR BLU-RAY INSPECTION – THE CHALLENGES <strong>OF</strong> THE<br />

NEW MEDIA FORMAT<br />

The new disc format Blu-ray discs (BD) is based<br />

on blue laser technology, enabling a substantial<br />

increase in recording density. The production of<br />

Blu-ray discs involves spin coating of cover and<br />

space layer. These coating processes are still new<br />

and challenging and very vulnerable to layer<br />

thickness variations on the one side and new<br />

types of defects on the other. Both could cause<br />

the pick-up head to loose its focus or track.<br />

How do the ISM.blue+ and the PROmeteus<br />

MT-200.blue address these challenges?<br />

The cover layer – unique to BD discs - and the<br />

space layer of DL discs have to be analyzed with<br />

highest precision. Our in-line scanners measure<br />

the layer thickness on 4 or 8 radii and deliver a<br />

radial thickness profile for production process<br />

control.<br />

However, even more critical are local thickness<br />

variations and deformations that can occur<br />

between the measured radii, like e.g. burst<br />

bubbles, can only be reliably detected if 100<br />

percent of the disc area is checked. In contrast<br />

to competitors scanners that now test on 20-30<br />

radii to cover a slightly bigger disc area,<br />

<strong>Dr</strong>. <strong>Schenk</strong> has decided against a simple<br />

increase of measured radii. For DVDs and lately<br />

for BD discs a radial thickness profile on 4 radii<br />

has been proven sufficient for process control.<br />

Our scanners perform a thickness analysis with<br />

an additional inspection channel. The parallel<br />

measurement via our Enhanced ACC-Channel<br />

delivers a coating topography on 2048 radii for<br />

improved process and quality control.<br />

Coating topography<br />

of a Blu-ray disc<br />

on 2048 radii<br />

Blu-ray disc inspection with <strong>Dr</strong>. <strong>Schenk</strong>’s ISM.blue+<br />

The second big challenge in BD replication<br />

process are the new local defect classes that<br />

can occur in cover and space layer during the<br />

spin-coating process and – for dual layer discs –<br />

during the embossing of the information layer.<br />

Thomas Ruck, Product Manager Blu-ray<br />

Inspection, and his team have classified these<br />

new defect types and developed innovative ways<br />

for a reliable replication process analysis.<br />

Instead of just an upgrade of a standard DVD<br />

scanner, a completely new optical channel has<br />

been developed for the ISM.blue+ unit.<br />

Inspection on two complementary channels<br />

enables correct discrimination between standard<br />

contrast defects and various deflecting defects.<br />

“The accurate classification and evaluation of<br />

defects will lead to higher yields as we now can<br />

minimize incorrect disc rejection” says Thomas<br />

Ruck.<br />

Michael Dobler Thomas Ruck,<br />

Managing Director Product Manager<br />

Blu-ray Inspection<br />

<strong>Dr</strong><strong>Schenk</strong>_Newsletter_2008_Q1_OD April 2008 Page 3 (5)


Newsletter Optical Media - Spring 2008<br />

A SERVICE PARTNER<br />

YOU CAN RELY ON<br />

<strong>Dr</strong>. <strong>Schenk</strong>’s main objective is to offer a “solution”<br />

for our customers’ inspection and process control<br />

needs. Therefore we are not satisfied with only<br />

selling a system and getting it installed into the<br />

production line. Service offices in Europe, the<br />

USA, China, Hong Kong, Korea, Taiwan and<br />

Japan guarantee a fast response to support and<br />

training requests that are regional and close to<br />

the customer.<br />

Customer Specific Product Training<br />

<strong>Dr</strong>. <strong>Schenk</strong> has taught nearly 1000 participants<br />

how to operate, calibrate and maintain our<br />

inspection- and measurement systems.<br />

<strong>Dr</strong>. <strong>Schenk</strong> Training Center<br />

To ensure operators and service engineers<br />

become quickly familiar with <strong>Dr</strong>. <strong>Schenk</strong><br />

inspection and measurement systems, a variety<br />

of customer trainings are offered. Trainings are<br />

held in-house or at customer sites worldwide.<br />

For a detailed course description please visit the<br />

Support-Chapter on www.drschenk.com. Contact<br />

your local service hotline to arrange a training<br />

adapted to the specific needs of your personnel.<br />

To contact the <strong>Dr</strong>. <strong>Schenk</strong> worldwide service<br />

hotlines please call or Email to:<br />

Europe/HQ:<br />

+49-89-85695-131 service@drschenk.com<br />

<strong>Dr</strong>. <strong>Schenk</strong> of America:<br />

+1-651-730-4090 serviceus@drschenk.com<br />

<strong>Dr</strong>. <strong>Schenk</strong> Japan:<br />

+81-45-929-6106 service@drschenk.jp<br />

<strong>Dr</strong>. <strong>Schenk</strong> Korea:<br />

+82-2-527-1634 service_korea@drschenk.com<br />

Technical Center Taiwan:<br />

+886-2-2920-7899 service_Taiwan@drschenk.com<br />

Service & Support team at the<br />

<strong>Dr</strong>. <strong>Schenk</strong> Headquarters near Munich<br />

Every second counts<br />

Currently <strong>Dr</strong>. <strong>Schenk</strong> supports more than 10,000<br />

inspection systems around the globe. Among<br />

these are 7,500 ISM scanners for optical media<br />

production. A highly qualified global service team<br />

is available even after the warrantee has expired.<br />

Holger Schimanek, leader of the Munich<br />

customer service center explains what our<br />

customers can expect and appreciate as<br />

competitive advantage in the industry.<br />

“<strong>Dr</strong>. <strong>Schenk</strong> scanners and systems are known for<br />

their durability and system stability. Requests for<br />

support and service typically occur after years of<br />

operation. Here our service team offers a 3 level<br />

service for a fast and reliable help at a minimum<br />

of costs.”<br />

The entire service team is highly trained<br />

with each product and their customer specific<br />

adaptations. As time is very costly for every<br />

second an inspection system is down, a fast<br />

resolution is critical. We are able to respond to 90<br />

percent of the requests via email and the<br />

worldwide telephone hotline. Our colleagues from<br />

the service department identify if a certain system<br />

part needs to be exchanged and provide<br />

installation instructions to the maintenance<br />

engineers including an fast order and delivery<br />

process of replacement parts. We also are proud<br />

of our global service network which provide fast<br />

on-site service when needed for system<br />

adjustments for parts installation.<br />

Technical Center Hong Kong:<br />

+852-2425-1860 service_hongkong@drschenk.com<br />

Technical Center China:<br />

+86-10-6503-2159 service_china@drschenk.com<br />

<strong>Dr</strong><strong>Schenk</strong>_Newsletter_2008_Q1_OD April 2008 Page 4 (5)


Newsletter Optical Media - Spring 2008<br />

DR. SCHENK AT TRADE SHOWS & CONFERENCES IN 2008!<br />

Visit us at MEDIA TECH Expo in Frankfurt, 6-8 May<br />

Hall 5.0 Booth B74<br />

At booth B74 in hall 5.0 <strong>Dr</strong>. <strong>Schenk</strong> <strong>GmbH</strong>, the leading inspection<br />

specialist for optical media, will present turn-key premium systems for<br />

higher yield and optimized production process and quality control. With the In-Line scanner<br />

ISM.blue+ and the Off-Line system PROmeteus MT-200.blue the company continues to set highest<br />

standards to meet the requirements specific to the new disc format Blu-ray. Visit the <strong>Dr</strong>. <strong>Schenk</strong><br />

booth and meet our competent team. Among others, Thomas Ruck, Product Manager Blu-ray<br />

Inspection will be there to present you the latest enhancements of our systems.<br />

<strong>Dr</strong>. <strong>Schenk</strong> Event Calendar 2008<br />

Finetech Japan - 18th FPD R&D and Manufacturing Technology Expo<br />

Tokyo, Japan, April, 16 – 18 , 2008<br />

Booth 28-3<br />

Chinaplas - The 22nd Int. Exhibition on Plastics & Rubber Industries<br />

Shanghai, PR China, April, 17 - 20, 2008<br />

Booth A2 H25<br />

SID – Society for Information Display<br />

Los Angeles,CA, USA, May, 18 – 23, 2008<br />

German Pavillion, further booth information available soon<br />

Display Taiwan<br />

Taipei, Taiwan, June, 11 - 13, 2008<br />

Booth C1030<br />

European Photovoltaic Solar Energy Exhibition<br />

Valencia, Spain, September, 1 - 5, 2008<br />

Booth information will be announced soon<br />

IMID Expo 2008<br />

Korea International Exhibition Center (KINTEX), Ilsan, Korea<br />

October, 14 - 17, 2008<br />

Booth information will be announced soon<br />

To view the complete <strong>Dr</strong>. <strong>Schenk</strong> 2008 event calendar please visit our website at www.drschenk.com<br />

If you would like to subscribe or unsubscribe to this Newsletter please send an email to:<br />

info@drschenk.com<br />

<strong>Dr</strong><strong>Schenk</strong>_Newsletter_2008_Q1_OD April 2008 Page 5 (5)

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