TOPICS OF THIS ISSUE - Dr. Schenk GmbH
TOPICS OF THIS ISSUE - Dr. Schenk GmbH
TOPICS OF THIS ISSUE - Dr. Schenk GmbH
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<strong>TOPICS</strong> <strong>OF</strong> <strong>THIS</strong> <strong>ISSUE</strong><br />
TECHNOLOGICAL EVOLUTION & ORGANIZATIONAL STABILITY –<br />
A BALANCING ACT NOT EVERY PLAYER IN THE MARKET<br />
SUCCEEDS TO MASTER<br />
For the third decade now <strong>Dr</strong>. <strong>Schenk</strong> offers an extensive range of products for<br />
automated quality assurance and production process monitoring. Having been<br />
the first, and for a long time the only supplier for optical media inspection and<br />
process control, we are proud of the experience and competence we have<br />
gained during this time. Mixing this tradition and strength with constant<br />
technological advance we are ready to inspect Blu-ray media discs and are<br />
already well prepared for the next OD generation such as holographic discs.<br />
Read more…<br />
READY FOR BLU-RAY INSPECTION –<br />
THE CHALLENGES <strong>OF</strong> THE NEW MEDIA FORMAT<br />
Read about the inspection requirements of the new media format and how<br />
<strong>Dr</strong>. <strong>Schenk</strong>’s In-Line scanner ISM.blue+ and the Off-Line system PROmeteus<br />
MT-200.blue meet these challenges. Read more…<br />
A SERVICE PARTNER YOU CAN RELY ON<br />
We at <strong>Dr</strong>. <strong>Schenk</strong> have the main objective to offer a “solution” for our<br />
customers’ inspection and process control needs. Therefore we are not<br />
satisfied with only selling a system and getting it installed into the production<br />
line. Read more…<br />
VISIT US AT MEDIA TECH EXPO IN FRANKFURT, 6-8 MAY 2008 -<br />
HALL 5.0 BOOTH B74<br />
Visit the <strong>Dr</strong>. <strong>Schenk</strong> booth and meet our competent team. Among others,<br />
Thomas Ruck, Product Manager Blu-ray Inspection will be there to present you<br />
the latest enhancements of the In-Line scanner ISM.blue+ and the Off-Line<br />
system PROmeteus MT-200.blue. Read more…<br />
Your <strong>Dr</strong>. <strong>Schenk</strong><br />
Sales & Marketing Team<br />
Optical Media - Spring 2008<br />
<strong>Dr</strong>. <strong>Schenk</strong> <strong>GmbH</strong> • Industriemesstechnik • Einsteinstrasse 37 (Martinsried) • D-82152 Planegg • Germany<br />
Phone: +49-89-85695-0 • Fax: +49-89-85695-200 • www.drschenk.com • info@drschenk.com<br />
Phone <strong>Dr</strong>. <strong>Schenk</strong> Worldwide: USA: +1-651-730-4090 • Japan: +81-45-929-6106 • Korea: +82-2-527-1633<br />
Taiwan: +886-2-2920-7899 • Hong Kong: +852-2425-1860 • China: +86-10-650-32159<br />
Technical specifications subject to change without notice. Copyright <strong>Dr</strong>. <strong>Schenk</strong> <strong>GmbH</strong>, April 2008 Page 1 (5)
Newsletter Optical Media - Spring 2008<br />
TECHNOLOGICAL EVOLUTION & ORGANIZATIONAL STABILITY –<br />
A BALANCING ACT NOT EVERY PLAYER IN THE MARKET<br />
SUCCEEDS TO MASTER<br />
Inspection by <strong>Dr</strong>. <strong>Schenk</strong> – history and future<br />
For the third decade now <strong>Dr</strong>. <strong>Schenk</strong> offers an<br />
extensive range of products for automated quality<br />
assurance and production process monitoring.<br />
Having been the first, and for a long time the only<br />
supplier for optical media inspection and process<br />
control, we are proud of the experience and<br />
competence we have gained during this time.<br />
While we continuously apply new optical<br />
technologies to our inspection products we<br />
develop systems for industries besides optical<br />
media. The past 12 months for example have<br />
proven that quality assurance and process control<br />
for thin film solar modules is a rapidly growing<br />
market in which we have successfully become a<br />
leading inspection equipment supplier. With the<br />
expected immense growth in this area, we have<br />
now enlarged our engineering, production and<br />
sales resources and founded a solar business<br />
division. At the same time, <strong>Dr</strong>. <strong>Schenk</strong> has not<br />
slowed down its efforts in the optical media sector<br />
and is setting precedence in the new format<br />
generations by anticipating their needs for<br />
surface inspection.<br />
Technological evolution, organizational<br />
stability & growth<br />
Known as the inspection pioneer for the optical<br />
media industry, <strong>Dr</strong>. <strong>Schenk</strong> today continues to<br />
set standards for the high definition formats. Bluray<br />
disc replicators and manufacturers rely on<br />
the quality assurance and process control<br />
systems that have ”precision in focus“.<br />
The perfect synergy between technical<br />
innovation, experience in optical design, close<br />
relations and collaboration with major developers<br />
of the new media format as well as a solid and<br />
growing organization builds the basis for<br />
<strong>Dr</strong>. <strong>Schenk</strong>‘s Blu-ray competence and business<br />
success. To benefit our business partners, the<br />
<strong>Dr</strong>. <strong>Schenk</strong> organization fosters close<br />
communication and cooperation between its<br />
global offices. Our long term customers especially<br />
appreciate the fact that <strong>Dr</strong>. <strong>Schenk</strong> boasts a high<br />
satisfaction. A low employee turn over rate<br />
additionally benefits our customers in that their<br />
direct contact person is highly familiar with a<br />
product and its specific adaptations which speeds<br />
up the response to service requests enormously.<br />
Business partner of choice<br />
<strong>Dr</strong>. <strong>Schenk</strong>’s core competences in optical<br />
technology and our understanding of the<br />
inspection needs within the media industry is<br />
considered unmatched. Our existing customers<br />
repeatedly decide for <strong>Dr</strong>. <strong>Schenk</strong> as their<br />
preferred supplier and partner out of satisfaction<br />
with our products and after-sales service we also<br />
successfully win new customers due to our<br />
products’ competitive advantages.<br />
Preparing now for Generation IV<br />
<strong>Dr</strong>. <strong>Schenk</strong>’s long tradition and experience in the<br />
Optical Disc area as well as the close cooperation<br />
with manufacturers and process integrators let us<br />
anticipate new technological developments and<br />
trends at a very early stage. These developments<br />
and trends are then transformed into practicable<br />
and highly reliable products and features. This<br />
long term view and early efforts enable us to offer<br />
our customers stable and proven systems for<br />
inspection and process control as soon as a new<br />
format is emerging. With the Blu-ray disc market<br />
starting to take shape, we expect that in 2008 our<br />
first developments and R&D resources in the<br />
GEN IV will soon will pay off. Also, for<br />
holographic media disc we have made early<br />
contacts with our business partners and<br />
customers to develop inspection and process<br />
control systems for this new technology.<br />
<strong>Dr</strong><strong>Schenk</strong>_Newsletter_2008_Q1_OD April 2008 Page 2 (5)
Newsletter Optical Media - Spring 2008<br />
READY FOR BLU-RAY INSPECTION – THE CHALLENGES <strong>OF</strong> THE<br />
NEW MEDIA FORMAT<br />
The new disc format Blu-ray discs (BD) is based<br />
on blue laser technology, enabling a substantial<br />
increase in recording density. The production of<br />
Blu-ray discs involves spin coating of cover and<br />
space layer. These coating processes are still new<br />
and challenging and very vulnerable to layer<br />
thickness variations on the one side and new<br />
types of defects on the other. Both could cause<br />
the pick-up head to loose its focus or track.<br />
How do the ISM.blue+ and the PROmeteus<br />
MT-200.blue address these challenges?<br />
The cover layer – unique to BD discs - and the<br />
space layer of DL discs have to be analyzed with<br />
highest precision. Our in-line scanners measure<br />
the layer thickness on 4 or 8 radii and deliver a<br />
radial thickness profile for production process<br />
control.<br />
However, even more critical are local thickness<br />
variations and deformations that can occur<br />
between the measured radii, like e.g. burst<br />
bubbles, can only be reliably detected if 100<br />
percent of the disc area is checked. In contrast<br />
to competitors scanners that now test on 20-30<br />
radii to cover a slightly bigger disc area,<br />
<strong>Dr</strong>. <strong>Schenk</strong> has decided against a simple<br />
increase of measured radii. For DVDs and lately<br />
for BD discs a radial thickness profile on 4 radii<br />
has been proven sufficient for process control.<br />
Our scanners perform a thickness analysis with<br />
an additional inspection channel. The parallel<br />
measurement via our Enhanced ACC-Channel<br />
delivers a coating topography on 2048 radii for<br />
improved process and quality control.<br />
Coating topography<br />
of a Blu-ray disc<br />
on 2048 radii<br />
Blu-ray disc inspection with <strong>Dr</strong>. <strong>Schenk</strong>’s ISM.blue+<br />
The second big challenge in BD replication<br />
process are the new local defect classes that<br />
can occur in cover and space layer during the<br />
spin-coating process and – for dual layer discs –<br />
during the embossing of the information layer.<br />
Thomas Ruck, Product Manager Blu-ray<br />
Inspection, and his team have classified these<br />
new defect types and developed innovative ways<br />
for a reliable replication process analysis.<br />
Instead of just an upgrade of a standard DVD<br />
scanner, a completely new optical channel has<br />
been developed for the ISM.blue+ unit.<br />
Inspection on two complementary channels<br />
enables correct discrimination between standard<br />
contrast defects and various deflecting defects.<br />
“The accurate classification and evaluation of<br />
defects will lead to higher yields as we now can<br />
minimize incorrect disc rejection” says Thomas<br />
Ruck.<br />
Michael Dobler Thomas Ruck,<br />
Managing Director Product Manager<br />
Blu-ray Inspection<br />
<strong>Dr</strong><strong>Schenk</strong>_Newsletter_2008_Q1_OD April 2008 Page 3 (5)
Newsletter Optical Media - Spring 2008<br />
A SERVICE PARTNER<br />
YOU CAN RELY ON<br />
<strong>Dr</strong>. <strong>Schenk</strong>’s main objective is to offer a “solution”<br />
for our customers’ inspection and process control<br />
needs. Therefore we are not satisfied with only<br />
selling a system and getting it installed into the<br />
production line. Service offices in Europe, the<br />
USA, China, Hong Kong, Korea, Taiwan and<br />
Japan guarantee a fast response to support and<br />
training requests that are regional and close to<br />
the customer.<br />
Customer Specific Product Training<br />
<strong>Dr</strong>. <strong>Schenk</strong> has taught nearly 1000 participants<br />
how to operate, calibrate and maintain our<br />
inspection- and measurement systems.<br />
<strong>Dr</strong>. <strong>Schenk</strong> Training Center<br />
To ensure operators and service engineers<br />
become quickly familiar with <strong>Dr</strong>. <strong>Schenk</strong><br />
inspection and measurement systems, a variety<br />
of customer trainings are offered. Trainings are<br />
held in-house or at customer sites worldwide.<br />
For a detailed course description please visit the<br />
Support-Chapter on www.drschenk.com. Contact<br />
your local service hotline to arrange a training<br />
adapted to the specific needs of your personnel.<br />
To contact the <strong>Dr</strong>. <strong>Schenk</strong> worldwide service<br />
hotlines please call or Email to:<br />
Europe/HQ:<br />
+49-89-85695-131 service@drschenk.com<br />
<strong>Dr</strong>. <strong>Schenk</strong> of America:<br />
+1-651-730-4090 serviceus@drschenk.com<br />
<strong>Dr</strong>. <strong>Schenk</strong> Japan:<br />
+81-45-929-6106 service@drschenk.jp<br />
<strong>Dr</strong>. <strong>Schenk</strong> Korea:<br />
+82-2-527-1634 service_korea@drschenk.com<br />
Technical Center Taiwan:<br />
+886-2-2920-7899 service_Taiwan@drschenk.com<br />
Service & Support team at the<br />
<strong>Dr</strong>. <strong>Schenk</strong> Headquarters near Munich<br />
Every second counts<br />
Currently <strong>Dr</strong>. <strong>Schenk</strong> supports more than 10,000<br />
inspection systems around the globe. Among<br />
these are 7,500 ISM scanners for optical media<br />
production. A highly qualified global service team<br />
is available even after the warrantee has expired.<br />
Holger Schimanek, leader of the Munich<br />
customer service center explains what our<br />
customers can expect and appreciate as<br />
competitive advantage in the industry.<br />
“<strong>Dr</strong>. <strong>Schenk</strong> scanners and systems are known for<br />
their durability and system stability. Requests for<br />
support and service typically occur after years of<br />
operation. Here our service team offers a 3 level<br />
service for a fast and reliable help at a minimum<br />
of costs.”<br />
The entire service team is highly trained<br />
with each product and their customer specific<br />
adaptations. As time is very costly for every<br />
second an inspection system is down, a fast<br />
resolution is critical. We are able to respond to 90<br />
percent of the requests via email and the<br />
worldwide telephone hotline. Our colleagues from<br />
the service department identify if a certain system<br />
part needs to be exchanged and provide<br />
installation instructions to the maintenance<br />
engineers including an fast order and delivery<br />
process of replacement parts. We also are proud<br />
of our global service network which provide fast<br />
on-site service when needed for system<br />
adjustments for parts installation.<br />
Technical Center Hong Kong:<br />
+852-2425-1860 service_hongkong@drschenk.com<br />
Technical Center China:<br />
+86-10-6503-2159 service_china@drschenk.com<br />
<strong>Dr</strong><strong>Schenk</strong>_Newsletter_2008_Q1_OD April 2008 Page 4 (5)
Newsletter Optical Media - Spring 2008<br />
DR. SCHENK AT TRADE SHOWS & CONFERENCES IN 2008!<br />
Visit us at MEDIA TECH Expo in Frankfurt, 6-8 May<br />
Hall 5.0 Booth B74<br />
At booth B74 in hall 5.0 <strong>Dr</strong>. <strong>Schenk</strong> <strong>GmbH</strong>, the leading inspection<br />
specialist for optical media, will present turn-key premium systems for<br />
higher yield and optimized production process and quality control. With the In-Line scanner<br />
ISM.blue+ and the Off-Line system PROmeteus MT-200.blue the company continues to set highest<br />
standards to meet the requirements specific to the new disc format Blu-ray. Visit the <strong>Dr</strong>. <strong>Schenk</strong><br />
booth and meet our competent team. Among others, Thomas Ruck, Product Manager Blu-ray<br />
Inspection will be there to present you the latest enhancements of our systems.<br />
<strong>Dr</strong>. <strong>Schenk</strong> Event Calendar 2008<br />
Finetech Japan - 18th FPD R&D and Manufacturing Technology Expo<br />
Tokyo, Japan, April, 16 – 18 , 2008<br />
Booth 28-3<br />
Chinaplas - The 22nd Int. Exhibition on Plastics & Rubber Industries<br />
Shanghai, PR China, April, 17 - 20, 2008<br />
Booth A2 H25<br />
SID – Society for Information Display<br />
Los Angeles,CA, USA, May, 18 – 23, 2008<br />
German Pavillion, further booth information available soon<br />
Display Taiwan<br />
Taipei, Taiwan, June, 11 - 13, 2008<br />
Booth C1030<br />
European Photovoltaic Solar Energy Exhibition<br />
Valencia, Spain, September, 1 - 5, 2008<br />
Booth information will be announced soon<br />
IMID Expo 2008<br />
Korea International Exhibition Center (KINTEX), Ilsan, Korea<br />
October, 14 - 17, 2008<br />
Booth information will be announced soon<br />
To view the complete <strong>Dr</strong>. <strong>Schenk</strong> 2008 event calendar please visit our website at www.drschenk.com<br />
If you would like to subscribe or unsubscribe to this Newsletter please send an email to:<br />
info@drschenk.com<br />
<strong>Dr</strong><strong>Schenk</strong>_Newsletter_2008_Q1_OD April 2008 Page 5 (5)