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Mangesh P. Datar - Cummins

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6<br />

Improve Phase<br />

Microstructure (%Laves phase) of the hard face deposit (Y1) is dependent<br />

on following important KPIV’s (X’s), hence these variables are fixed.<br />

� Welding current for all the three layers viz Current 1 & current 3 fixed.<br />

� Preheating temperature of the valves fixed.<br />

� Preheating temperature measurement system improved.<br />

� Welding torch height with respect to valve seat fixed.<br />

� Base plate run out checked and fixed.<br />

� Table rotation speed fixed.<br />

� Welding torch position in “X” & “Y” direction fixed.<br />

� Valve seat profile checking introduced.<br />

� Welding current displaying instruments calibrated.<br />

� Welding electrode dressing frequency & tip angle fixed .<br />

� SOP for machine parameters prepared & displayed on machine.

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