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S1 Tiller and Wheel Pilot Service Manual - UCHIMATA SAILING ...

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17<br />

Chapter 4: <strong>Tiller</strong> Drive Actuator<br />

4.1 <strong>Tiller</strong> Drive Actuator test<br />

Carry out the passive <strong>and</strong> active tests detailed in Figure 11. <strong>Tiller</strong> Drive Actuator test flowchart.<br />

Blue<br />

Brown<br />

Fuse/CB<br />

12A<br />

1<br />

2 3<br />

Switch<br />

Blue<br />

Brown<br />

Actuator deck plug<br />

PSU<br />

12V 15A<br />

D2394-2<br />

Figure 10. <strong>Tiller</strong> Drive Actuator test connections<br />

Start<br />

Visually inspect unit<br />

Connect power supply<br />

as in Figure 10.<br />

No<br />

OK<br />

Yes<br />

Change damaged<br />

components<br />

Switch on,<br />

check thrust rod moves <strong>and</strong><br />

current less than 2.5A<br />

Extend <strong>and</strong> retract<br />

thrust arm by h<strong>and</strong><br />

OK<br />

Yes<br />

No<br />

Check gears,<br />

thrust rod,<br />

actuator body,<br />

motor<br />

No<br />

OK<br />

Yes<br />

Check gears,<br />

thrust rod,<br />

actuator body,<br />

motor<br />

Change<br />

as necessary<br />

Change<br />

as necessary<br />

Switch off. <br />

Reverse connections to PSU<br />

Check resistance across <br />

motor connector pins 2 <strong>and</strong> 3<br />

is approximately 1 to 2 ohms<br />

OK<br />

No<br />

Check wiring<br />

<strong>and</strong> connector<br />

Switch on.<br />

Check thrust rod moves<br />

in opposite direction<br />

to that of first test <strong>and</strong><br />

current less than 2.5A<br />

Yes<br />

No<br />

OK<br />

Yes<br />

Check motor<br />

No<br />

OK<br />

Yes<br />

Check gears,<br />

thrust rod,<br />

actuator body,<br />

motor<br />

Change as<br />

necessary<br />

Change<br />

as necessary<br />

Actuator OK.<br />

End of test<br />

D3728-2<br />

Figure 11. <strong>Tiller</strong> Drive Actuator test flowchart

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